CN212195472U - Railway track geometric state detection device - Google Patents
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Abstract
本实用新型公开了一种铁路轨道几何状态检测装置,属于轨道的平顺性检测技术领域,包括机架,所述机架包括横杆所述横杆两端设有滚轮I和滚轮II,所述竖杆一端与横杆T字形垂直连接,所述竖杆另一端设有滚轮III,所述竖杆底部设有红外传感器;所述横杆中端上方设有激光传感器,所述竖杆上固定有惯性导航系统,所述滚轮III内设有霍尔传感器;所述激光传感器、红外传感器、惯性导航系统连接控制系统,所述控制系统通过设置在控制系统上方的太阳能电池板供电。本实用新型具有快速测量轨道几何状态的特点。
The utility model discloses a railway track geometric state detection device, which belongs to the technical field of track smoothness detection. One end of the vertical rod is vertically connected to the T-shape of the horizontal rod, the other end of the vertical rod is provided with a roller III, and the bottom of the vertical rod is provided with an infrared sensor; a laser sensor is provided above the middle end of the horizontal rod, and the vertical rod is fixed on the vertical rod. There is an inertial navigation system, and the roller III is provided with a Hall sensor; the laser sensor, the infrared sensor, and the inertial navigation system are connected to a control system, and the control system is powered by a solar panel arranged above the control system. The utility model has the characteristics of rapidly measuring the geometric state of the track.
Description
技术领域technical field
本实用新型涉及轨道的平顺性检测技术领域,具体涉及一种铁路轨道几何状态检测装置。The utility model relates to the technical field of track smoothness detection, in particular to a railway track geometric state detection device.
背景技术Background technique
随着列车运行速度的提高,对铁路轨道几何状态要求也在提高。为了确保货运列车运行的安全性和客运列车运行的舒适性,以往列车轮轨间作用不明显的长轨道几何不平顺现象随着列车运行速度的提高逐渐显现出来。轨道不平顺对列车车辆系统是一种外部干扰,是车辆走行部产生震动、甚至脱轨的主要根源。而且轨道的平顺性差还会使列车轮轨接触表面受到较强的冲击力,加速轮轨的磨损和破坏,对行车安全造成潜在的威胁。With the increase of train running speed, the requirements for the geometric state of the railway track are also increasing. In order to ensure the safety of freight trains and the comfort of passenger trains, the geometric irregularity of the long track, which was not obvious between the wheel and rail of the train in the past, gradually appeared with the increase of the speed of the train. Track irregularity is an external disturbance to the train vehicle system, and it is the main source of vibration and even derailment of the running part of the vehicle. Moreover, the poor smoothness of the track will also cause the train wheel-rail contact surface to be subjected to a strong impact force, which will accelerate the wear and tear of the wheel and rail, and pose a potential threat to the driving safety.
现有的铁路轨道平顺性检测装置测量时建立在CPⅢ控制点的基础上,通过全站仪的角度和距离测量,在换算成线性偏差的间接测量。CPⅢ控制点是在铁路建设之初就设计在铁路两旁,间隔60米左右各一个,CPⅢ控制点上设置强制对中标志,是已知坐标点位。在检测时,在CPⅢ控制点上安置棱镜,然后在轨道架设全站仪,通过观测已知CPⅢ控制点坐标确定全站仪架站坐标,然后逐个轨枕观测轨检车上的棱镜,测量中线坐标,进而推算轨道平顺性参数。The existing railway track smoothness detection device is based on the CPIII control point during measurement, and is converted into indirect measurement of linear deviation through the angle and distance measurement of the total station. The CPIII control points were designed on both sides of the railway at the beginning of the construction of the railway, with an interval of about 60 meters. A mandatory alignment mark is set on the CPIII control point, which is a known coordinate point. During inspection, a prism is placed on the CPIII control point, and then a total station is set up on the track. The coordinates of the total station are determined by observing the coordinates of the known CPIII control point, and then the prism on the rail inspection car is observed one by one sleeper, and the centerline coordinates are measured. , and then calculate the track smoothness parameter.
由于CPⅢ控制点的精度就会影响检测精度,所以铁路运维方必须定期花大量的费用做CPⅢ控制点的精度复测,由于该技术采用的逐个轨枕检测,所以检测速度慢,效率低,一个作业小组,一个“天窗点”(4h),至多只能测300m线路。另外,由于全站仪对环境条件的极度敏感性,测量时轨道几何状态测量仪(以下简称轨测仪)极易受外界环境,如温度、湿度、光线、能见度和风速等影响,致使测得的坐标值准确度虽然能够满足线路位置测量要求(±10mm),但是不能满足轨道中、短波平顺性要求(≤2mm)。而且全站仪的高程测量精度很低,且测量结果不稳定。因此,目前采用的轨道测量方法难以满足运营时对轨道中、短波平顺性的测量要求。Since the accuracy of the CPIII control point will affect the detection accuracy, the railway operation and maintenance party must regularly spend a lot of money on the accuracy of the CPIII control point. The work team, a "skylight point" (4h), can only measure 300m lines at most. In addition, due to the extreme sensitivity of the total station to environmental conditions, the orbital geometric state measuring instrument (hereinafter referred to as the orbital measuring instrument) is extremely susceptible to the influence of the external environment, such as temperature, humidity, light, visibility and wind speed, etc. Although the accuracy of the coordinate value can meet the line position measurement requirements (±10mm), it can not meet the track medium and short wave smoothness requirements (≤2mm). Moreover, the height measurement accuracy of the total station is very low, and the measurement results are unstable. Therefore, it is difficult for the current track measurement methods to meet the measurement requirements for the medium and short wave comfort of the track during operation.
实用新型内容Utility model content
本实用新型针对上述存在的问题提出一种铁路轨道几何状态检测装置,可以解决上述问题。Aiming at the above-mentioned existing problems, the utility model proposes a railway track geometric state detection device, which can solve the above-mentioned problems.
本实用新型解决其技术问题所采用的技术方案是提供一种铁路轨道几何状态检测装置,包括机架,所述机架包括横杆所述横杆两端设有滚轮I和滚轮II,所述竖杆一端与横杆T字形垂直连接,所述竖杆另一端设有滚轮III,所述竖杆底部设有红外传感器;所述横杆中端上方设有激光传感器,所述竖杆上固定有惯性导航系统,所述滚轮III内设有霍尔传感器;所述激光传感器、红外传感器、惯性导航系统连接控制系统,所述控制系统通过设置在控制系统上方的太阳能电池板供电。The technical solution adopted by the present utility model to solve the technical problem is to provide a railway track geometric state detection device, which includes a frame, and the frame includes a cross bar. The two ends of the cross bar are provided with rollers I and II. One end of the vertical bar is vertically connected to the horizontal bar in a T-shape, the other end of the vertical bar is provided with a roller III, and the bottom of the vertical bar is provided with an infrared sensor; a laser sensor is arranged above the middle end of the horizontal bar, and the vertical bar is fixed on the There is an inertial navigation system, and the roller III is provided with a hall sensor; the laser sensor, the infrared sensor, and the inertial navigation system are connected to a control system, and the control system is powered by a solar panel arranged above the control system.
作为一种优选的方案,所述竖杆上设有推杆,所述推杆通过伸缩杆与竖杆连接。As a preferred solution, a push rod is provided on the vertical rod, and the push rod is connected to the vertical rod through a telescopic rod.
作为一种优选的方案,所述连有滚轮III的竖杆尾部上设有卫星天线,所述卫星天线与卫星接收机连接,所述卫星接收机与控制系统电连。As a preferred solution, a satellite antenna is provided on the tail of the vertical rod connected with the roller III, the satellite antenna is connected to a satellite receiver, and the satellite receiver is electrically connected to the control system.
作为一种优选的方案,所述竖杆两侧横向连接有左机翅和右机翅,所述左机翅上设有支撑架,所述支撑架上设有屏幕板;所述右机翅上设有连杆,所述连杆上设有温度传感器和倾角传感器。As a preferred solution, two sides of the vertical rod are laterally connected with a left wing and a right wing, the left wing is provided with a support frame, and the support frame is provided with a screen plate; the right wing is provided with a screen plate; A connecting rod is arranged on the connecting rod, and a temperature sensor and an inclination sensor are arranged on the connecting rod.
本实用新型有益效果:Beneficial effects of the utility model:
本实用新型增强轨检设备的抗干扰性,使其能全天候作业,不受环境影响,提高检测精度和检测效率。采用卫星定位测量轨道绝对坐标,可以直接测量,不依赖CPⅢ控制点,提高了轨检作业精度,解决了CPⅢ控制点精度随时间变化导致轨检精度降低的问题,高精度惯性导航系统记录T形车体在运动过程中得三维状态,通过红外传感器记录经过的轨枕,通过与霍尔传感器配合记录轨枕之间的距离,实时记录T形车体在运动以及静止状态测量的轨距数据,通过激光传感器快速定位接触网支柱或CPⅢ桩对应的钢轨上的最近点,即标记点。无需过多人员参与,不但降低了人力成本,而且降低了轨道检查仪的测量作业成本;结合高精度惯导系统装置记录轨检车三维数据进而通过高精度卫星定位设备计算的静止点坐标推算逐个轨枕坐标,不需要每个轨枕都要停止测量,大大提高了轨检作业效率。The utility model enhances the anti-interference performance of the rail inspection equipment, enables it to operate all-weather, is not affected by the environment, and improves the detection precision and the detection efficiency. The absolute coordinates of the orbit are measured by satellite positioning, which can be directly measured without relying on the CPIII control point, which improves the accuracy of the orbit inspection operation, and solves the problem that the accuracy of the CPIII control point changes with time, which leads to the decrease of the orbit inspection accuracy. The high-precision inertial navigation system records the T-shape The car body obtains a three-dimensional state during the movement process. The infrared sensors are used to record the passing sleepers, the distance between the sleepers is recorded by cooperating with the Hall sensor, and the track distance data measured by the T-shaped car body in motion and static state are recorded in real time. The sensor quickly locates the closest point on the rail corresponding to the catenary pillar or CPIII pile, that is, the marked point. There is no need for too many personnel to participate, which not only reduces the labor cost, but also reduces the measurement operation cost of the track inspection instrument; combined with the high-precision inertial navigation system device to record the three-dimensional data of the track inspection vehicle, and then calculate the stationary point coordinates calculated by the high-precision satellite positioning equipment one by one. The sleeper coordinates do not need to be measured for each sleeper, which greatly improves the efficiency of rail inspection operations.
附图说明Description of drawings
图1是本实用新型实施例1结构示意图;Fig. 1 is the structural representation of Embodiment 1 of the present utility model;
其中,1、机架;2、横杆;3、竖杆;4、滚轮I;5、滚轮II;6、滚轮III;7、激光传感器;8、惯性导航系统;9、控制系统;10、推杆;11、伸缩杆;12、卫星天线;13、卫星接收机;14、右机翅;15、连杆;16、温度传感器;17、左机翅;18、支撑架;屏幕板。Among them, 1. frame; 2. horizontal bar; 3. vertical bar; 4. roller I; 5. roller II; 6. roller III; 7. laser sensor; 8. inertial navigation system; 9. control system; 10. Push rod; 11, telescopic rod; 12, satellite antenna; 13, satellite receiver; 14, right wing; 15, connecting rod; 16, temperature sensor; 17, left wing; 18, support frame; screen panel.
具体实施方式Detailed ways
实施例1:Example 1:
参照说明书附图,本实用新型所述的一种铁路轨道几何状态检测装置,包括机架1,所述机架1包括横杆2所述横杆2两端设有滚轮I4和滚轮II5,所述竖杆3一端与横杆2T字形垂直连接,所述竖杆3另一端设有滚轮III6,所述竖杆3底部设有红外传感器;所述横杆2中端上方设有激光传感器7,所述竖杆3上固定有惯性导航系统8,所述滚轮III6内设有霍尔传感器;所述激光传感器7、红外传感器、惯性导航系统8连接控制系统9,所述控制系统9通过设置在控制系统9上方的太阳能电池板供电。Referring to the accompanying drawings in the description, a railway track geometric state detection device according to the present invention includes a frame 1, and the frame 1 includes a
作为一种优选的方案,所述竖杆3上设有推杆10,所述推杆10通过伸缩杆11与竖杆3连接。As a preferred solution, the
作为一种优选的方案,所述连有滚轮III6的竖杆3尾部上设有卫星天线12,所述卫星天线12与卫星接收机13连接,所述卫星接收机与控制系统9电连。As a preferred solution, a
作为一种优选的方案,所述竖杆3两侧横向连接有左机翅17和右机翅14,所述左机翅17上设有支撑架18,所述支撑架18上设有屏幕板19;所述右机翅14上设有连杆15,所述连杆15上设有温度传感器16和倾角传感器。As a preferred solution, a
本实用新型增强轨检设备的抗干扰性,使其能全天候作业,不受环境影响,提高检测精度和检测效率。采用卫星定位测量轨道绝对坐标,可以直接测量,不依赖CPⅢ控制点,提高了轨检作业精度,解决了CPⅢ控制点精度随时间变化导致轨检精度降低的问题,高精度惯性导航系统记录T形车体在运动过程中得三维状态,通过红外传感器记录经过的轨枕,通过与霍尔传感器配合记录轨枕之间的距离,实时记录T形车体在运动以及静止状态测量的轨距数据,通过激光传感器快速定位接触网支柱或CPⅢ桩对应的钢轨上的最近点,即标记点。无需过多人员参与,不但降低了人力成本,而且降低了轨道检查仪的测量作业成本;结合高精度惯导系统装置记录轨检车三维数据进而通过高精度卫星定位设备计算的静止点坐标推算逐个轨枕坐标,不需要每个轨枕都要停止测量,大大提高了轨检作业效率。The utility model enhances the anti-interference performance of the rail inspection equipment, enables it to operate all-weather, is not affected by the environment, and improves the detection precision and the detection efficiency. The absolute coordinates of the orbit are measured by satellite positioning, which can be directly measured without relying on the CPIII control point, which improves the accuracy of the orbit inspection operation, and solves the problem that the accuracy of the CPIII control point changes with time, which leads to the decrease of the orbit inspection accuracy. The high-precision inertial navigation system records the T-shape The car body obtains a three-dimensional state during the movement process. The infrared sensors are used to record the passing sleepers, the distance between the sleepers is recorded by cooperating with the Hall sensor, and the track distance data measured by the T-shaped car body in motion and static state are recorded in real time. The sensor quickly locates the closest point on the rail corresponding to the catenary pillar or CPIII pile, that is, the marked point. There is no need for too many personnel to participate, which not only reduces the labor cost, but also reduces the measurement operation cost of the track inspection instrument; combined with the high-precision inertial navigation system device to record the three-dimensional data of the track inspection vehicle, and then calculate the stationary point coordinates calculated by the high-precision satellite positioning equipment one by one. The sleeper coordinates do not need to be measured for each sleeper, which greatly improves the efficiency of rail inspection operations.
设备工作时,在标定好机架1自身的倾角参数后,开始推动机架1向轨检作业前进方向前进,在前进过程中,惯性导航系统8实时记录T形车体1的航向,侧倾,横滚三维状态,同时,配合卫星接收机13记录的卫星定位数据,当激光传感器7发出的激光线通过CPⅢ桩点或固定点时,检测装置停靠在标记点位置。激光传感器7安装高度高于钢轨的上表面。When the equipment is working, after calibrating the inclination parameters of the frame 1 itself, it starts to push the frame 1 to move forward in the direction of the track inspection operation. , the three-dimensional state of rolling, at the same time, with the satellite positioning data recorded by the
红外传感器与霍尔传感器经过配合记录运动状态下的实时轨距数据和识别的轨枕数据可作为计算轨道的轨向、高低和超高参数和轨枕位置的原始数据,数据的采集不依赖CPⅢ控制点,提高了轨检作业精度,解决了CPⅢ控制点精度随时间变化导致轨检精度降低的问题。The infrared sensor and the Hall sensor cooperate to record the real-time track distance data and the identified sleeper data under the moving state, which can be used as the original data for calculating the track direction, height and superelevation parameters of the track and the sleeper position. The data collection does not depend on the CPIII control point. , to improve the accuracy of the rail inspection operation, and solve the problem that the accuracy of the CPIII control point changes with time, which reduces the accuracy of the rail inspection.
上述温度传感器、卫星接收机、倾角传感器、轨距传感器、惯性导航系统、轨枕识别器和里程计均采用市面现售产品。The above temperature sensors, satellite receivers, inclination sensors, track gauge sensors, inertial navigation systems, sleeper identifiers and odometers are all available in the market.
以上所述仅是本实用新型的优选实施方式,本实用新型的保护范围并不仅局限于上述实施例,凡属于本实用新型思路下的技术方案均属于本实用新型的保护范围。应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型原理前提下的若干改进和润饰,这些改进和润饰也应视为本实用新型的保护范围。The above are only the preferred embodiments of the present invention, and the protection scope of the present invention is not limited to the above-mentioned embodiments, and all technical solutions that belong to the idea of the present invention belong to the protection scope of the present invention. It should be pointed out that for those skilled in the art, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.
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