CN212190370U - A fully automatic ultrasonic cleaning machine for easy handling - Google Patents
A fully automatic ultrasonic cleaning machine for easy handling Download PDFInfo
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- CN212190370U CN212190370U CN202020718638.XU CN202020718638U CN212190370U CN 212190370 U CN212190370 U CN 212190370U CN 202020718638 U CN202020718638 U CN 202020718638U CN 212190370 U CN212190370 U CN 212190370U
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Abstract
Description
技术领域technical field
本实用新型涉及清洗机技术领域,尤其是涉及一种方便搬运的全自动超声波清洗机。The utility model relates to the technical field of cleaning machines, in particular to a fully automatic ultrasonic cleaning machine that is convenient to carry.
背景技术Background technique
全自动超声波清洗机是一种利用物理作用以及化学作用对物体进行充分洗刷的机器,在工业生产中广泛应用,通常用于清洗制件表面的油渍、灰尘以及污垢等不洁物,在机械、光学以及电子等行业均大有用处。The automatic ultrasonic cleaning machine is a machine that uses physical and chemical effects to fully wash objects. It is widely used in industrial production. It is usually used to clean oil stains, dust and dirt on the surface of parts. It is useful in industries such as optics and electronics.
目前,参照图1,为现有技术中的一种全自动超声波清洗机,其主要技术特征包括工作室1,工作室1内部设置有抓取机构、超声波清洗机构、烘干机构,另外工作室1上还设置有第一输送机构2以及第二输送机构3,第一输送机构2以及第二输送机构3分别位于工作室1的两侧,第一输送机构2用于将制件输送至工作室1内,随后在抓取机构的作用下,制件被抓取至超声波清洗机构中进行清洗,接下来抓取机构将超声波清洗机构中的制件抓取至烘干机构中进行烘干,当制件烘干完毕后,抓取机构将制件抓取至第二输送机构3中进行输送,在第二输送机构3的作用下,制件从工作室1内运输至工作室1外部,最终完成清洗工艺。At present, referring to FIG. 1, it is a kind of automatic ultrasonic cleaning machine in the prior art, and its main technical features include a working room 1, and the working room 1 is provided with a grabbing mechanism, an ultrasonic cleaning mechanism, and a drying mechanism. 1 is also provided with a
全自动超声波清洗机的体积通常较为庞大,在需要对机器进行搬运时较为困难,不够灵活。The volume of the fully automatic ultrasonic cleaning machine is usually relatively large, which is difficult and not flexible enough when the machine needs to be transported.
实用新型内容Utility model content
本实用新型的目的是提供一种全自动超声波清洗机,其具有便于搬运转移的功能。The purpose of this utility model is to provide a fully automatic ultrasonic cleaning machine, which has the function of being convenient for handling and transfer.
为实现上述目的,本实用新型提供以下技术方案:For achieving the above object, the utility model provides the following technical solutions:
一种方便搬运的全自动超声波清洗机,包括工作室,所述工作室上设置有第一输送机构以及第二输送机构,所述工作室内设置有超声波清洗机构、抓取机构以及烘干机构,所述工作室的底部自下向上凹陷设置有容置槽,所述容置槽内设置有抬升机构、第一抬升板、第二抬升板以及滚轮,所述第一抬升板以及所述第二抬升板均沿水平方向设置,所述第一抬升板固定于所述容置槽的顶壁上,所述第二抬升板位于所述第一抬升板的正下方,所述抬升机构分别连接于所述第一抬升板以及所述第二抬升板,所述滚轮固定于所述第二抬升板的底部,所述抬升机构用于驱动所述第二抬升板下压地面,且所述抬升机构用于驱动所述第一抬升板将所述工作室沿竖直方向向上顶离地面。A fully automatic ultrasonic cleaning machine that is convenient for handling, comprising a working room, a first conveying mechanism and a second conveying mechanism are arranged on the working room, and an ultrasonic cleaning mechanism, a grasping mechanism and a drying mechanism are arranged in the working room, The bottom of the working chamber is recessed from bottom to top and is provided with an accommodating groove, and the accommodating groove is provided with a lifting mechanism, a first lifting plate, a second lifting plate and a roller. The lifting plates are all arranged in the horizontal direction, the first lifting plate is fixed on the top wall of the accommodating groove, the second lifting plate is located directly below the first lifting plate, and the lifting mechanisms are respectively connected to The first lifting plate and the second lifting plate, the rollers are fixed on the bottom of the second lifting plate, the lifting mechanism is used to drive the second lifting plate to press down on the ground, and the lifting mechanism It is used for driving the first lifting plate to push the working chamber upwards from the ground in the vertical direction.
通过采用上述技术方案,启动抬升机构,抬升机构经由第二抬升板将滚轮下压至地面,同时工作台受到地面的反作用力,抬升机构将工作室顶离地面,此时操作人员可通过滚轮将工作室沿水平方向推动,如此方便了机器的搬运转移。By adopting the above technical solution, the lifting mechanism is activated, the lifting mechanism presses the roller down to the ground through the second lifting plate, and the worktable is subjected to the reaction force of the ground, and the lifting mechanism pushes the working chamber off the ground. The working chamber is pushed in the horizontal direction, which facilitates the transfer of the machine.
本实用新型进一步设置为:所述抬升机构包括剪叉架以及动力组件,所述剪叉架的顶端连接于所述第一抬升板的底部,所述剪叉架的底端连接于所述第二抬升板的顶部,所述动力组件设置于所述第二抬升板上,所述动力组件用于驱动所述剪叉架伸缩。The utility model is further provided that: the lifting mechanism includes a scissor frame and a power assembly, the top end of the scissor frame is connected to the bottom of the first lifting plate, and the bottom end of the scissor frame is connected to the first lift plate. On the top of the two lifting plates, the power assembly is arranged on the second lifting plate, and the power assembly is used to drive the scissors to extend and retract.
通过采用上述技术方案,启动动力组件,使得剪叉架伸缩,在剪叉架伸缩的过程中,剪叉架将第二抬升板下压,使得滚轮抵接地面,地面产生反作用力,使得剪叉架经由第一抬升板将工作室顶离地面。By adopting the above technical solution, the power assembly is activated to make the scissors telescopic. During the telescopic process of the scissors, the scissors press down the second lifting plate, so that the rollers touch the ground, and the ground generates a reaction force, which makes the scissors The frame lifts the studio off the ground via the first lifting plate.
本实用新型进一步设置为:所述剪叉架包括连接杆以及相互平行的两副支架,所述支架包括第一支杆以及第二支杆,所述第一支杆的中部转动连接于所述第二支杆的中部,所述第一支杆的顶端滑移连接于所述第一抬升板上,所述第一支杆的底端转动连接于所述第二抬升板上,所述第二支杆的顶端转动连接于所述第一抬升板上,所述第二支杆的底端滑移连接于所述第二抬升板上,所述连接杆沿水平方向设置,所述连接杆的两端分别固定连接于两副所述支架的两根所述第二支杆上,所述动力组件用于驱动所述连接杆转动。The utility model is further configured as follows: the scissor frame includes a connecting rod and two parallel supports, the support includes a first support rod and a second support rod, and the middle part of the first support rod is rotatably connected to the In the middle of the second support rod, the top end of the first support rod is slidably connected to the first lifting plate, and the bottom end of the first support rod is rotatably connected to the second lifting plate. The top ends of the two struts are rotatably connected to the first lifting plate, the bottom ends of the second struts are slidably connected to the second lifting plate, the connecting rods are arranged in the horizontal direction, and the connecting rods The two ends of the two brackets are respectively fixedly connected to the two second support rods of the two pairs of the brackets, and the power assembly is used to drive the connecting rods to rotate.
通过采用上述技术方案,启动动力组件,使得连接杆转动,连接杆转动的过程中带动第二支杆转动,第二支杆的底端产生滑移,使得第二支杆向上抬升竖起或向下放平,在第二支杆转动的过程中第一支杆同时转动,如此使得剪叉架实现伸缩。By adopting the above technical solution, the power assembly is activated to make the connecting rod rotate. During the rotation of the connecting rod, the second support rod is driven to rotate, and the bottom end of the second support rod slides, so that the second support rod is lifted up and erected or moved toward the center of the second support rod. When the second support rod rotates, the first support rod rotates at the same time, so that the scissors can be extended and retracted.
本实用新型进一步设置为:所述动力组件包括液压缸以及液压工作站,所述液压缸包括底座以及活塞杆,所述液压缸的底座铰接于所述第二抬升板上,所述液压缸的活塞杆铰接于所述连接杆上,所述液压工作站设置于所述第二抬升板上,所述液压缸连接于所述液压工作站。The utility model is further configured as follows: the power assembly includes a hydraulic cylinder and a hydraulic work station, the hydraulic cylinder includes a base and a piston rod, the base of the hydraulic cylinder is hinged on the second lifting plate, and the piston of the hydraulic cylinder is hinged on the second lifting plate. The rod is hinged on the connecting rod, the hydraulic work station is arranged on the second lifting plate, and the hydraulic cylinder is connected to the hydraulic work station.
通过采用上述技术方案,通过启动液压缸,液压缸的活塞杆相对于底座伸缩,液压缸分别铰接于第二抬升板以及连接杆上,如此为液压缸提供运动自由度,使得液压缸的活塞杆在伸缩过程中得以驱动连接杆转动。By adopting the above technical solution, by activating the hydraulic cylinder, the piston rod of the hydraulic cylinder is telescopic relative to the base, and the hydraulic cylinder is hinged on the second lifting plate and the connecting rod respectively, thus providing the freedom of movement for the hydraulic cylinder, so that the piston rod of the hydraulic cylinder is hinged on the second lifting plate and the connecting rod. During the telescopic process, the connecting rod can be driven to rotate.
本实用新型进一步设置为:所述第一抬升板上设置有第一滑槽,所述第二抬升板上设置有第二滑槽,所述第一支杆的顶端转动连接有第一滑块,所述第二支杆的底端转动连接有第二滑块,所述第一滑块滑移连接于所述第一滑槽中,所述第二滑块滑移连接于所述第二滑槽中。The utility model is further configured as follows: the first lifting plate is provided with a first sliding groove, the second lifting plate is provided with a second sliding groove, and the top end of the first support rod is rotatably connected with a first sliding block , the bottom end of the second support rod is rotatably connected with a second slider, the first slider is slidably connected to the first chute, and the second slider is slidably connected to the second in the chute.
通过采用上述技术方案,第一滑块滑移于第一滑槽中实现了第一支杆与第一抬升板之间的滑移,第二滑块滑移与第二滑槽中实现了第二支杆与第二抬升板之间的滑移。By adopting the above technical solution, the first sliding block slides in the first chute to realize the sliding movement between the first support rod and the first lifting plate, and the second sliding block slides and the second chute to realize the first sliding movement. Sliding between the two struts and the second lifting plate.
本实用新型进一步设置为:所述第一抬升板通过螺纹紧固件固定于所述工作室上。The utility model is further configured as follows: the first lifting plate is fixed on the working chamber by threaded fasteners.
通过采用上述技术方案,第一抬升板通过使用螺纹紧固件的方式固定于工作室上,使得第一抬升板可相对于工作室拆卸,便于抬升机构的维修。By adopting the above technical solution, the first lifting plate is fixed on the working chamber by using threaded fasteners, so that the first lifting plate can be disassembled relative to the working chamber, which is convenient for the maintenance of the lifting mechanism.
本实用新型进一步设置为:所述容置槽于所述工作室的一侧表面处开口,所述工作室上铰接有盖板,所述盖板盖合于所述工作室的开口侧。The utility model is further configured as follows: the accommodating groove is opened at one side surface of the working chamber, a cover plate is hinged on the working chamber, and the cover plate covers the opening side of the working chamber.
通过采用上述技术方案,通过在工作室的一侧开口,使得工作人员可通过开口处进入至容置槽中对设置于容置槽中的工作组件进行维护保养,并且盖板起到将工作室的开口侧盖合的作用,起到防护阻挡的作用。By adopting the above-mentioned technical solution, by opening one side of the working chamber, the staff can enter the accommodating groove through the opening to perform maintenance on the working components arranged in the accommodating groove, and the cover plate serves to protect the working chamber. The opening side of the opening is closed, and it plays the role of protection and blocking.
本实用新型进一步设置为:所述滚轮为万向轮。The utility model is further provided that: the roller is a universal wheel.
通过采用上述技术方案,万向轮具有可转动变向的功能,使得机器在搬运过程中更灵活。By adopting the above technical solution, the universal wheel has the function of rotating and changing direction, which makes the machine more flexible in the process of transportation.
综上所述,本实用新型的有益技术效果为:To sum up, the beneficial technical effects of the present utility model are:
1、抬升机构经由第二抬升板将滚轮下压至地面,工作台受到反作用力,抬升机构将工作室顶离地面,此时操作人员可通过滚轮将工作室沿水平方向推动,如此方便了机器的搬运转移;1. The lifting mechanism presses the roller down to the ground through the second lifting plate, the worktable is subjected to the reaction force, and the lifting mechanism pushes the studio off the ground. At this time, the operator can push the studio along the horizontal direction through the roller, which is convenient for the machine transportation and transfer;
2、剪叉架受力强度高,并且在液压缸的驱动下,得以平稳地进行抬升工作;2. The scissor frame has high strength and can be lifted smoothly under the drive of the hydraulic cylinder;
3、工作室的一侧开口,工作人员可通过开口处进入至容置槽中对设置于容置槽中的工作组件进行维护保养,并且盖板起到将工作室的开口侧盖合的作用,起到防护阻挡的作用,安全性好。3. One side of the working room is open, and the staff can enter the accommodating groove through the opening to maintain the working components set in the accommodating groove, and the cover plate plays the role of covering the open side of the working chamber. , play the role of protection and blocking, good safety.
附图说明Description of drawings
图1是现有技术中的全自动超声波清洗机的结构示意图;Fig. 1 is the structural representation of the fully automatic ultrasonic cleaning machine in the prior art;
图2是本实用新型一较佳实施例中的结构示意图;Fig. 2 is the structural representation in a preferred embodiment of the present utility model;
图3是本实用新型一较佳实施例中盖板开启后的结构示意图;Fig. 3 is the structural schematic diagram after the cover plate is opened in a preferred embodiment of the present invention;
图4是本实用新型一较佳实施例中第一抬升板、抬升机构、第二抬升板以及滚轮之间的结构示意图;4 is a schematic structural diagram of the first lifting plate, the lifting mechanism, the second lifting plate and the rollers in a preferred embodiment of the present invention;
图5是本实用新型一较佳实施例中第一抬升板、抬升机构、第二抬升板以及滚轮之间另一视角的结构示意图。5 is a schematic structural diagram from another perspective between the first lifting plate, the lifting mechanism, the second lifting plate and the roller in a preferred embodiment of the present invention.
图中,1、工作室;2、第一输送机构;3、第二输送机构;4、容置槽;5、盖板;6、抬升机构;7、第一抬升板;8、第二抬升板;9、螺丝;10、剪叉架;101、支架;1011、第一支杆;1012、第二支杆;102、连接杆;11、动力组件;111、液压缸;1111、底座;1112、活塞杆;112、液压工作站;12、第一滑槽;13、第一滑块;14、铰接座;15、第二滑槽;16、第二滑块;17、滚轮。In the figure, 1, studio; 2, first conveying mechanism; 3, second conveying mechanism; 4, accommodating groove; 5, cover plate; 6, lifting mechanism; 7, first lifting plate; 8, second lifting plate; 9, screw; 10, scissor frame; 101, bracket; 1011, first support rod; 1012, second support rod; 102, connecting rod; 11, power assembly; 111, hydraulic cylinder; 1111, base; 1112 112, hydraulic workstation; 12, the first chute; 13, the first slider; 14, the hinge seat; 15, the second chute; 16, the second slider; 17, the roller.
具体实施方式Detailed ways
参照图2,为本实用新型公开的一种方便搬运的全自动超声波清洗机,包括工作室1,工作室1内安装有超声波清洗机构、抓取机构以及烘干机构,工作室1外安装有第一输送机构2以及第二输送机构3,第一输送机构2以及第二输送机构3分别位于工作室1的两侧,第一输送机构2用于将制件输送至工作室1内,随后在抓取机构的作用下,制件被抓取至超声波清洗机构中进行清洗,接下来,抓取机构将超声波清洗机构中的制件抓取至烘干机构中进行烘干,当制件烘干完毕后,抓取机构将制件抓取至第二输送机构3中进行输送,第二输送机构3的作用下,制件从工作室1内运输至工作室1外部,最终完成清洗工艺,其中,第一输送机构2、第二输送机构3、超声波清洗机构、抓取机构以及烘干机构的具体结构均为现有技术,此处不再赘述。Referring to FIG. 2 , it is a fully automatic ultrasonic cleaning machine for easy handling disclosed by the utility model, including a working chamber 1, an ultrasonic cleaning mechanism, a grasping mechanism and a drying mechanism are installed in the working chamber 1, and an ultrasonic cleaning mechanism, a grasping mechanism and a drying mechanism are installed outside the working chamber 1. The
参照图2和图3,工作室1的底部自下向上凹陷设置有容置槽4,容置槽4在工作室1的下表面处开口,且容置槽4于工作室1的一侧表面处开口,工作室1上铰接有盖板5,盖板5盖合于工作室1的开口侧,盖板5通过铰接的方式使得盖板5可对工作室1的开口侧进行启闭。Referring to FIGS. 2 and 3 , the bottom of the working chamber 1 is recessed from bottom to top and is provided with an accommodating groove 4 , the accommodating groove 4 is open at the lower surface of the working chamber 1 , and the accommodating groove 4 is on one side surface of the working chamber 1 The working chamber 1 is hinged with a cover plate 5, which covers the opening side of the working chamber 1, and the cover plate 5 can open and close the opening side of the working chamber 1 by means of hinged connection.
参照图3,容置槽4内设置有抬升机构6、第一抬升板7、第二抬升板8,其中,第一抬升板7以及第二抬升板8均呈矩形板状设置,且第一抬升板7以及第二抬升板8均沿水平方向设置,第一抬升板7通过螺丝9固定于容置槽4的顶壁上,如此使得第一抬升板7可相对于工作室1拆卸。第二抬升板8位于第一抬升板7的正下方,抬升机构6分别连接于第一抬升板7以及第二抬升板8,抬升机构6用于驱动第二抬升板8相对于第一抬升板7沿竖直方向靠近或远离。Referring to FIG. 3 , a
参照图4和图5,抬升机构6包括剪叉架10以及动力组件11,剪叉架10的顶端连接于第一抬升板7的底部,剪叉架10的底端连接于第二抬升板8的顶部,具体的,剪叉架10包括连接杆102以及相互平行的两副支架101,其中,支架101包括均呈长条状的第一支杆1011以及第二支杆1012,第一支杆1011的中部通过销轴转动安装于第二支杆1012的中部,如此使得支架101呈交叉状设置。第一抬升板7上开设有第一滑槽12,第一滑槽12呈T型槽状设置,第一滑槽12位于第一抬升板7的底部,第一滑槽12在第一抬升板7的底面处开口,并且第一滑槽12的一端延伸至第一抬升板7的一侧侧面处,如此使得第一滑槽12在第一抬升板7的一侧侧面处开口。第一支杆1011的顶端铰接有第一滑块13,第一滑块13上一体成型有铰接座14,第一支杆1011的顶端通过铰接座14铰接于第一滑块13上,如此使得第一支杆1011可相对于第一滑块13转动,且第一滑块13的纵截面呈T字型状,第一滑块13滑移抵接于第一滑槽12内,如此使得第一支杆1011的顶端滑移连接于第一抬升板7上,需要说明的是,由于支架101的数量为两副,相应的,第一抬升板7上的第一滑槽12的数量为两条,两条第一滑槽12相互平行。另外,第二抬升板8上焊接有铰接座14,第一支杆1011的底端铰接于第二抬升板8的铰接座14上,相应的,第二抬升板8上用于与第一支杆1011进行连接的铰接座14的设置数量为两个。4 and 5 , the
参照图4和图5,第一抬升板7的底面处焊接有两个铰接座14,两根第二支杆1012的顶端分别一一对应地铰接于第一抬升板7上两个铰接座14中,如此使得第二支杆1012可相对于第一抬升板7转动,另外,第二抬升板8上开设有第二滑槽15,第二滑槽15的纵截面呈T字型,第二滑槽15在第二抬升板8的上表面处开口,且第二滑槽15延伸至第二抬升板8的一侧侧面处,如此使得第二滑槽15在第二抬升板8的一侧侧面处开口。第二支杆1012的底端铰接有第二滑块16,第二滑块16上一体成型有铰接座14,如此使得第二支杆1012可通过设置在第二滑块16上的铰接座14与第二滑块16进行铰接,第二滑块16呈T字型状,第二滑块16滑移连接于第二滑槽15中,如此使得第二支杆1012的底端滑移连接于第二抬升板8上。需要说明的是,由于支架101的数量为两副,相应的,第二抬升板8上的第二滑槽15的数量为两条,两条第一滑槽12之间相互平行。4 and 5 , two
另外,连接杆102沿水平方向设置,连接杆102的两端分别连接于两副支架101的两根第二支杆1012的中部位置处,且连接杆102与第二支杆1012之间一体成型,连接杆102的中部一体成型有铰接座14。In addition, the connecting
参照图4和图5,动力组件11用于驱动连接杆102转动,连接杆102在转动过程中使得剪叉架10伸缩,其中,连接杆102转动的过程中带动第二支杆1012转动,第二支杆1012的底端产生滑移,使得第二支杆1012向上抬升竖起或向下放平,在第二支杆1012转动的过程中第一支杆1011同时转动,如此使得剪叉架10实现伸缩。具体的,动力组件11安装于第二抬升板8上,动力组件11包括液压缸111以及液压工作站112,其中,液压缸111主要包括底座1111以及活塞杆1112,第二抬升板8的上表面处焊接有用于供液压缸111底座1111铰接的铰接座14,液压缸111的底座1111铰接于第二抬升板8上,液压缸111的活塞杆1112的端部铰接于设置于连接杆102上的铰接座14中,液压工作站112放置于第二抬升板8上,液压缸111通过油管连接于液压工作站112,通过启动液压缸111,液压缸111的活塞杆1112相对于底座1111伸缩,由于液压缸111分别铰接于第二抬升板8以及连接杆102上,如此为液压缸111提供运动自由度,使得液压缸111的活塞杆1112在伸缩过程中得以驱动连接杆102转动。另外,液压缸111以及液压工作站112的具体选用型号为现有技术,此处不再赘述。4 and 5, the power assembly 11 is used to drive the connecting
参照图4和图5,第二抬升板8的底面通过螺丝固接有滚轮17,滚轮17优选为万向轮,滚轮17位于容置槽4内,且滚轮17的数量为多个,在本实施例中,滚轮17的数量为八个,八个滚轮17均匀布置于第二抬升板8的底面周缘处。在此,通过驱动抬升机构6,抬升机构6驱动第二抬升板8远离第一抬升板7,并且第二抬升板8下压地面,直至滚轮17与地面抵接,抬升机构6受到底面的反作用力,抬升机构6驱动第一抬升板7往上抬升,第一抬升板7将工作室1沿竖直方向向上顶离地面。4 and 5 , the bottom surface of the
本实施例的实施原理为:当需要对机器进行搬运时,启动动力组件11,使得剪叉架10延伸拉长,在剪叉架10延伸的过程中,剪叉架10将第二抬升板8下压,使得滚轮17抵接地面,地面产生反作用力,与此同时,剪叉架10驱动第一抬升板7向上抬升,第一抬升板7将工作室1顶离地面,此时在滚轮17的作用下机器可沿水平方向推动,方便了机器的搬运。The implementation principle of this embodiment is: when the machine needs to be transported, the power assembly 11 is activated, so that the
当需要对机器进行放置时,再次启动动力组件11,使得剪叉架10收缩叠合,机器下移抵接底面,机器放置于地面处,完成搬运。When the machine needs to be placed, the power assembly 11 is activated again, so that the
本具体实施方式的实施例均为本实用新型的较佳实施例,并非依此限制本实用新型的保护范围,故:凡依本实用新型的结构、形状、原理所做的等效变化,均应涵盖于本实用新型的保护范围之内。The examples of this specific embodiment are all preferred embodiments of the present invention, and are not intended to limit the protection scope of the present invention. Therefore: all equivalent changes made according to the structure, shape and principle of the present invention are not It should be covered within the protection scope of the present invention.
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