CN212173383U - Front-loading garbage feeding turnover mechanism and combined environmental sanitation equipment with same - Google Patents
Front-loading garbage feeding turnover mechanism and combined environmental sanitation equipment with same Download PDFInfo
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Abstract
本实用新型公开了一种前装式垃圾投料翻转机构及具有其的组合式环卫设备,包括:回转支撑座,回转支撑座连接有翻转臂架,翻转臂架的连接端与回转支撑座铰接,安装端绕过驾驶室后向驾驶室前方延伸且朝连接端的方向折弯靠拢。安装端铰接有叉具支架,且安装端与叉具支架之间的第一铰点处于靠近连接端的一侧,叉具支架用于叉接在待上料的垃圾箱上。还包括分别与回转支撑座和翻转臂架铰接的回转驱转件、分别与叉具支架和翻转臂架铰接的下料驱转件、及分别与回转驱转件和下料驱转件相连且设置于驾驶室内的控制装置,回转驱转件用于驱动翻转臂架绕与回转支撑座铰接的铰点转动。下料驱转件用于使随回转驱转件运动至进料口上方的叉具支架绕第一铰点转动。
The utility model discloses a front-loading type garbage feeding and turning mechanism and a combined sanitation equipment having the same, comprising: a slewing support base, the slewing support base is connected with a turning arm frame, and the connecting end of the turning arm frame is hinged with the turning support base; The installation end goes around the cab and extends to the front of the cab and bends towards the direction of the connecting end. The installation end is hinged with a fork bracket, and the first hinge point between the installation end and the fork bracket is on the side close to the connecting end, and the fork bracket is used for fork connection on the garbage bin to be loaded. It also includes a slewing driving member hinged with the slewing support base and the turning arm respectively, a blanking driving member hinged with the fork bracket and the turning arm respectively, and a rotary driving member which is respectively connected with the turning driving member and the blanking driving member. The control device arranged in the cab is used to drive the turning arm to rotate around the hinge point hinged with the swivel support base. The blanking drive is used to rotate the fork bracket that moves to the top of the feed opening with the rotary drive around the first hinge point.
Description
技术领域technical field
本实用新型涉及车载环卫装备领域,特别地,涉及一种前装式垃圾投料翻转机构。此外,本实用新型还涉及一种具有上述前装式垃圾投料翻转机构的组合式环卫设备。The utility model relates to the field of vehicle-mounted sanitation equipment, in particular to a front-loaded garbage feeding and turning mechanism. In addition, the utility model also relates to a combined sanitation equipment with the above-mentioned front-loaded garbage feeding and turning mechanism.
背景技术Background technique
目前,移动式环保装备越来越普遍,功能也越来越多,如垃圾压缩车、餐厨垃圾车、垃圾分拣作业车等。对于这类从车外部往车内部投料,才能实现整车功能的设备,需要车辆自带一种在某一方位进行投料的投料机构。现有市场上投料机构的结构多种多样,但投料方式主要为侧装式投料和后装式投料(尾部顶装式投料),也出现有前装式投料,该些投料方式存在以下问题:At present, mobile environmental protection equipment is becoming more and more common, with more and more functions, such as garbage compression trucks, kitchen garbage trucks, and garbage sorting operation vehicles. For this kind of equipment that feeds materials from the outside of the vehicle to the interior of the vehicle, in order to realize the function of the whole vehicle, the vehicle needs to have a feeding mechanism that feeds materials in a certain direction. There are various structures of feeding mechanisms in the existing market, but the feeding methods are mainly side-loading feeding and rear-loading feeding (top-loading feeding at the tail), and front-loading feeding also appears. These feeding methods have the following problems:
1):现有的前装式投料方式中,垃圾箱与车顶间隙过大,垃圾倾倒投入车厢过程中容易向外抛撒,影响投料质量并对周围环境产生影响,且投料机构结构复杂、动作过程复杂;1): In the existing front-loading feeding method, the gap between the garbage bin and the roof is too large, and the garbage is easily thrown out during the process of dumping into the carriage, which affects the feeding quality and affects the surrounding environment, and the feeding mechanism has complex structure and action. complex process;
2):每次投料量少,投料效率低下,尤其是侧装式投料方式,每次只能投料一个标准垃圾桶容积的垃圾;2): The amount of feeding each time is small, and the feeding efficiency is low, especially the side-loading feeding method, which can only feed one standard garbage bin volume at a time;
3):操作便利性差:若司机在驾驶室操作,很难通过反光镜精准把握投料过程,故而投料过程中存在一定的安全隐患,故而一般需要操作手(或司机)在车辆侧面或后面才能准确的进行投料操作;3): Poor operation convenience: If the driver operates in the cab, it is difficult to accurately grasp the feeding process through the mirror, so there are certain safety hazards in the feeding process, so the operator (or driver) is generally required to be on the side or back of the vehicle to be accurate. to carry out the feeding operation;
4):现在生活垃圾中水分占比高,垃圾箱没能很好的将垃圾中的水分分离出来就将垃圾倒进了作业车中,极大的增大了作业车的作业难度,同时也削弱了作业车的作业效果。4): At present, the proportion of moisture in domestic garbage is high, and the garbage cans are not well separated from the moisture in the garbage, and the garbage is dumped into the work truck, which greatly increases the difficulty of the work truck. The work effect of the work vehicle is weakened.
实用新型内容Utility model content
本实用新型提供了一种前装式垃圾投料翻转机构及具有其的组合式环卫设备,以解决现有的环卫设备存在的垃圾倾倒投入车厢过程中容易向外抛撒、每次投料量少、投料效率低下及操作便利性差的技术问题。The utility model provides a front-loaded garbage feeding and turning mechanism and a combined sanitation equipment with the same, so as to solve the problems existing in the existing sanitation equipment that garbage is easily thrown outward during the process of being dumped into the carriage, the amount of each feeding is small, and the feeding amount is small. Technical problems of inefficiency and poor ease of operation.
本实用新型采用的技术方案如下:The technical scheme adopted by the utility model is as follows:
一种前装式垃圾投料翻转机构,包括:回转支撑座,回转支撑座用于与车载环卫装备的垃圾装载箱的前端面可拆卸式连接,回转支撑座连接有翻转臂架,翻转臂架的连接端与回转支撑座铰接,翻转臂架的安装端从车载环卫装备的驾驶室上方绕过驾驶室后向驾驶室前方下部延伸且朝连接端的方向折弯收拢,以当翻转臂架受力翻转使安装端位于垃圾装载箱上方时,缩短安装端与垃圾装载箱顶部之间的间距L1;安装端的端部铰接有叉具支架,且安装端与叉具支架之间的第一铰点处于靠近连接端的一侧,以当安装端位于垃圾装载箱上方时进一步缩短安装端与垃圾装载箱顶部之间的间距L1,叉具支架用于叉接在待上料的垃圾箱上以与垃圾箱相连;前装式垃圾投料翻转机构还包括两端分别与回转支撑座和翻转臂架铰接的回转驱转件、两端分别与叉具支架和翻转臂架铰接的下料驱转件、及分别与回转驱转件和下料驱转件相连且设置于驾驶室内的控制装置;回转驱转件用于驱动翻转臂架绕与回转支撑座铰接的第二铰点转动,以带动垃圾箱由驾驶室前方向上绕过驾驶室后到达垃圾装载箱顶部的进料口处;下料驱转件用于使随回转驱转件运动至进料口上方的叉具支架绕第一铰点转动,以拉动垃圾箱向下倾转将盛装的垃圾倒入进料口中。A front-loading garbage feeding and turning mechanism, comprising: a slewing support seat, the slewing support seat is used for detachable connection with the front end face of a garbage loading box of vehicle-mounted sanitation equipment, the slewing support seat is connected with a turning arm frame, and the turning arm frame is connected with the turning arm frame. The connecting end is hinged with the slewing support seat, and the installation end of the flip arm goes around the cab from the top of the cab of the vehicle sanitation equipment, then extends to the lower part of the front of the cab and bends and folds in the direction of the connecting end, so that when the flip arm is forced to flip. When the mounting end is located above the garbage loading box, shorten the distance L1 between the mounting end and the top of the garbage loading box; the end of the mounting end is hinged with a fork bracket, and the first hinge point between the mounting end and the fork bracket is close to One side of the connecting end to further shorten the distance L1 between the mounting end and the top of the refuse loading box when the mounting end is located above the refuse loading box, the fork bracket is used to fork on the refuse box to be loaded to connect with the refuse box ; The front-loading garbage feeding and turning mechanism also includes a slewing drive member hinged with the slewing support base and the turning arm at both ends, a blanking drive member hinged with the fork bracket and the turning arm at both ends, and A control device that is connected with the unloading drive and is arranged in the cab; the slew drive is used to drive the turning arm to rotate around the second hinge point hinged with the slewing support seat, so as to drive the garbage box from the cab The front and upward bypass the cab and then reach the feed port at the top of the garbage loading box; the unloading drive is used to make the fork bracket that moves to the top of the feed port with the rotary drive rotates around the first hinge point to pull The rubbish bin is tilted downward and the packed rubbish is poured into the feeding port.
进一步地,翻转臂架呈倒U型并绕设于驾驶室外;回转驱转件设置于翻转臂架的靠近安装端的一侧,且回转驱转件的固定端与回转支撑座铰接,回转驱转件的驱动端与翻转臂架铰接;下料驱转件设置于翻转臂架远离驾驶室的一侧,且下料驱转件的固定端与翻转臂架铰接,下料驱转件的驱动端与叉具支架铰接。Further, the turning arm is in an inverted U shape and is arranged outside the cab; the slewing drive is arranged on the side of the turning arm close to the installation end, and the fixed end of the turning drive is hinged with the slewing support seat, and the slewing drive rotates. The driving end of the blanking part is hinged with the turning arm; the blanking drive is arranged on the side of the turning arm away from the cab, and the fixed end of the blanking drive is hinged with the turning arm; the driving end of the blanking drive Hinged with fork bracket.
进一步地,翻转臂架包括两根相对设置且分设于驾驶室两侧的翻转钩臂、及连接两根翻转钩臂的多根连接拉杆;翻转钩臂呈倒U型,包括依次相连的第一侧臂、顶臂及第二侧臂,第一侧臂的自由端与回转支撑座铰接,第二侧臂的自由端朝向第一侧臂方向折弯收拢,叉具支架与第二侧臂的自由端铰接;回转驱转件包括对应两根翻转钩臂设置的两个回转油缸,回转油缸的固定端与回转支撑座铰接,回转油缸的驱动端与对应设置的第一侧臂的内壁铰接;下料驱转件包括对应两根翻转钩臂设置的两个下料油缸,下料油缸的固定端与对应设置的第二侧臂的外壁铰接,下料油缸的驱动端与叉具支架铰接。Further, the overturning arm frame includes two overturning hook arms that are arranged oppositely and are respectively arranged on both sides of the cab, and a plurality of connecting rods connecting the two overturning hook arms; The side arm, the top arm and the second side arm, the free end of the first side arm is hinged with the slewing support seat, the free end of the second side arm is bent and folded towards the direction of the first side arm, the fork bracket and the second side arm are The free end is hinged; the slewing driving rotating piece includes two slewing oil cylinders arranged corresponding to the two overturning hook arms, the fixed end of the slewing oil cylinder is hinged with the slewing support seat, and the driving end of the slewing oil cylinder is hinged with the inner wall of the corresponding first side arm; The unloading driving member includes two unloading oil cylinders corresponding to the two flip hook arms, the fixed end of the unloading oil cylinder is hinged with the outer wall of the corresponding second side arm, and the driving end of the unloading oil cylinder is hinged with the fork bracket.
进一步地,叉具支架包括连接杆、分别固定装设于连接杆两端外圆上的叉刀、分别固定连接于连接杆两端的连接凸座、及分别铰接于对应的连接凸座上的分离式轴座;两把叉刀用于分别插入垃圾箱两侧以提取垃圾箱;下料油缸的驱动端与对应设置的连接凸座铰接;翻转钩臂的第二侧臂的自由端与对应设置的分离式轴座固定连接。Further, the fork bracket includes a connecting rod, a fork knife fixedly installed on the outer circles of both ends of the connecting rod, a connecting boss fixedly connected to both ends of the connecting rod, and a separate hinged on the corresponding connecting boss. two fork knives are used to insert the two sides of the garbage can respectively to extract the garbage can; the driving end of the unloading cylinder is hinged with the corresponding connecting boss; the free end of the second side arm of the flip hook arm is set correspondingly The separate shaft seat is fixedly connected.
进一步地,垃圾箱两侧各设有供对应设置的叉刀插入的叉刀槽;叉刀的插入端用于由垃圾箱上对应设置的叉刀槽的一端插入后由叉刀槽的另一端伸出,且叉刀伸出叉刀槽的部分设有外凸的防脱凸起,以用于止挡垃圾箱滑出叉刀。Further, a fork-knife slot for inserting a correspondingly arranged fork-knife is provided on both sides of the garbage box; the insertion end of the fork-knife is used for inserting one end of the fork-knife slot correspondingly provided on the garbage box and then the other end of the fork-knife slot is inserted. The part of the fork knife extending out of the fork and knife groove is provided with an outwardly convex anti-separation protrusion, which is used to stop the garbage box from sliding out of the fork knife.
进一步地,连接凸座包括相对设置的两个连接凸耳、及连接于两个连接凸耳之间的连接轴,其中一个连接凸耳的外侧壁与连接杆对应端的端部固定,对应设置的下料油缸的驱动端通过铰接轴铰接于两个连接凸耳之间;分离式轴座包括对半开设置的第一半轴座和第二半轴座、及锁紧第一半轴座和第二半轴座的紧固件,第一半轴座与对应设置的第二侧臂的自由端的端部固定,第一半轴座和第二半轴座两者的接触面上各设有内凹的半圆凹槽,第一半轴座和第二半轴座通过半圆凹槽对扣合并而成的安装圆孔铰接于连接轴上,且安装圆孔中装设有对半开设置的自润滑轴承。Further, the connecting lug comprises two oppositely arranged connecting lugs and a connecting shaft connected between the two connecting lugs, wherein the outer side wall of one connecting lug is fixed with the end of the corresponding end of the connecting rod, and the correspondingly arranged The driving end of the unloading oil cylinder is hinged between the two connecting lugs through the hinge shaft; the separate shaft seat includes a first half-shaft seat and a second half-shaft seat which are arranged in half, and the first half-shaft seat and the second half-shaft seat are locked. The fastener of the second half-shaft seat, the first half-shaft seat is fixed with the end of the free end of the correspondingly arranged second side arm, and the contact surfaces of the first half-shaft seat and the second half-shaft seat are respectively provided with The concave semi-circular groove, the first half-shaft seat and the second half-shaft seat are hinged on the connecting shaft through the installation circular hole formed by the semi-circular groove, and the installation circular hole is provided with a half-opening set. Self-lubricating bearings.
根据本实用新型的另一方面,还提供了一种组合式环卫设备,包括:用于运输垃圾的车载环卫装备、及与车载环卫装备配合设置的用于在垃圾回收点回收盛装垃圾的垃圾箱;车载环卫装备包括驾驶室、与驾驶室相连的底盘、设置于底盘上的垃圾装载箱、及连接于垃圾装载箱上的如上述中任一项的前装式垃圾投料翻转机构。According to another aspect of the present utility model, a combined sanitation equipment is also provided, including: vehicle-mounted sanitation equipment for transporting garbage, and a garbage bin for recycling garbage at a garbage collection point, which is arranged in cooperation with the vehicle-mounted sanitation equipment. The vehicle-mounted sanitation equipment includes a driver's cab, a chassis connected with the driver's cab, a garbage loading box arranged on the chassis, and a front-loading garbage feeding and turning mechanism connected to any of the above-mentioned garbage loading boxes.
进一步地,垃圾箱包括顶部带开口的箱体,箱体内设有与开口连通的容纳空腔,容纳空腔内设有过滤隔离结构,过滤隔离结构包括靠近箱体的底部布设的过滤段和远离箱体的底部布设的阻隔段,阻隔段倾斜布设并与垃圾箱底部围合构成用于容纳液体的储液腔;过滤段上设有用于渗滤液体的过滤孔,过滤段与箱体的第一侧的内侧壁固定连接,以将过滤隔离结构上方的液体过滤至箱体的底部存储;阻隔段与箱体的第二侧的内侧壁密封连接,以在箱体从第一侧朝向第二侧的方向旋转倒置时通过阻隔段阻隔液体,防止液体通过过滤孔回流并从开口流出。Further, the garbage box includes a box body with an opening at the top, a receiving cavity communicated with the opening is arranged in the box body, a filter isolation structure is arranged in the receiving cavity, and the filter isolation structure includes a filter section and a filter section arranged close to the bottom of the box body. The blocking section is arranged away from the bottom of the box. The blocking section is obliquely arranged and enclosed with the bottom of the garbage box to form a liquid storage cavity for holding liquid; The inner sidewall of the first side is fixedly connected to filter the liquid above the filtering isolation structure to the bottom of the box for storage; the blocking section is sealed and connected to the inner sidewall of the second side of the box, so that when the box is from the first side toward the second When the direction of the two sides is reversed, the liquid is blocked by the blocking section, preventing the liquid from flowing back through the filter hole and flowing out from the opening.
进一步地,垃圾箱还包括用于封盖开口的盖板组件,盖板组件与箱体顶部的侧壁铰接,与盖板组件铰接相对的箱体的壁体上设有锁孔;垃圾箱还包括用于与锁孔配合以控制盖板组件开启或闭合的开盖机构,开盖机构包括用于与锁孔配合以锁住盖板组件的锁紧部,以及用于带动锁紧部脱离锁孔以使盖板组件开启的开启部;盖板组件上设有与锁孔对应的滑槽,锁紧部设于滑槽内;锁紧部包括锁舌、复位弹簧以及支撑杆,支撑杆的第一端与锁舌固定连接,支撑杆的第二端朝向远离锁舌的方向延伸设置,复位弹簧套设于支撑杆的表面上,复位弹簧的第一端与锁舌抵接,复位弹簧的第二端与滑槽的内壁面抵接,支撑杆带动锁舌在滑槽内可滑动地设置以使锁舌插入或脱离锁孔。Further, the garbage box also includes a cover plate assembly for covering the opening, the cover plate assembly is hinged to the side wall of the top of the box body, and a lock hole is provided on the wall body of the box body hingedly opposite to the cover plate assembly; the garbage box also It includes a cover opening mechanism for cooperating with the lock hole to control the opening or closing of the cover plate assembly. The cover opening mechanism includes a locking portion for cooperating with the locking hole to lock the cover plate assembly, and for driving the locking portion to disengage the lock. The cover plate assembly is provided with a chute corresponding to the lock hole, and the locking portion is arranged in the chute; the locking portion includes a lock tongue, a return spring and a support rod, and the support rod The first end is fixedly connected with the lock tongue, the second end of the support rod is extended in the direction away from the lock tongue, the return spring is sleeved on the surface of the support rod, the first end of the return spring is in contact with the lock tongue, and the The second end is in contact with the inner wall surface of the chute, and the support rod drives the lock tongue to be slidably arranged in the chute so that the lock tongue can be inserted into or removed from the lock hole.
进一步地,垃圾箱的侧壁上设有导向通槽,开启部包括设于容纳空腔内的拉绳、导向件以及触发开关,触发开关包括连接板、回转轴以及导向轴,回转轴和导向轴设于连接板的同一侧壁面上,导向轴可滑动地设于导向通槽内并凸出于箱体的侧壁外设置,回转轴可转动地设于箱体的内侧壁上,导向轴以回转轴为中心在导向通槽内滑动,拉绳的固定端与支撑杆的第二端固定连接,拉绳的自由端与连接板固定连接,以在拉绳的自由端受力时通过固定端带动述支撑杆滑动,导向件沿锁舌与导向轴的连线方向布设于箱体的内侧壁上,拉绳的自由端从导向件上穿过并延伸至连接板处。Further, the side wall of the garbage box is provided with a guide through groove, and the opening part includes a pull rope, a guide member and a trigger switch arranged in the accommodating cavity. The trigger switch includes a connecting plate, a rotating shaft and a guide shaft, and the rotating shaft and the guide The shaft is arranged on the same side wall surface of the connecting plate, the guide shaft is slidably arranged in the guide through groove and protrudes out of the side wall of the box body, the rotary shaft is rotatably arranged on the inner side wall of the box body, and the guide shaft It slides in the guide channel with the rotating shaft as the center, the fixed end of the pull rope is fixedly connected with the second end of the support rod, and the free end of the pull rope is fixedly connected with the connecting plate, so that when the free end of the pull rope is stressed, it can pass through the fixed connection. The end drives the support rod to slide, the guide piece is arranged on the inner side wall of the box along the connecting direction of the lock tongue and the guide shaft, and the free end of the pull rope passes through the guide piece and extends to the connecting plate.
本实用新型具有以下有益效果:The utility model has the following beneficial effects:
采用本实用新型的前装式垃圾投料翻转机构进行上料操作时,操作人员只需在驾驶室内即可完成整个上料操作的管控,自动化程度高,投料操作精准、可靠,工人的劳动强度小,且由于无需下车操作,故而安全性高,操作便利性强;相比于侧装式投料方式,由于本实用新型的前装式垃圾投料翻转机构可翻转至驾驶室前方进行叉取垃圾箱,故而垃圾箱可在上料前沿驾驶室的宽度方向布设,从而垃圾箱可做成沿驾驶室宽度方向布设的形状,相比于圆形或圆筒形垃圾桶,垃圾箱结构尺寸大、内部容纳空间大,故而每次投料量大,投料效率高,投料所需成本低;重要的是,本实用新型的前装式垃圾投料翻转机构中,由于翻转臂架的安装端朝连接端收拢,且安装端与叉具支架铰接的第一铰点靠近翻转臂架的内侧,该些设置使得翻转臂架能够带动垃圾箱至进料口的上方,同时使得垃圾箱与垃圾装载箱顶部之间的间距最小,从而防止因垃圾箱与垃圾装载箱顶部间隙过大造成的垃圾倾倒投入垃圾装载箱中容易向外抛撒的问题,垃圾投料质量高,投料过程对周围环境不造成影响,并垃圾箱高度存在差异时,也可以通过翻转机构的细微抬升控制,以匹配于不同高度的垃圾箱,且本实用新型的投料翻转机构结构简单、动作过程简单,容易制造和实施;When the front-loading type garbage feeding and turning mechanism of the utility model is used for the feeding operation, the operator only needs to be in the cab to complete the control of the entire feeding operation, the degree of automation is high, the feeding operation is accurate and reliable, and the labor intensity of the workers is low. , and because there is no need to get off the car, the safety is high and the operation convenience is strong; compared with the side-loading feeding method, the front-loading garbage feeding and turning mechanism of the present utility model can be turned over to the front of the cab to fork the garbage bin Therefore, the trash can can be arranged in the width direction of the cab at the front of the feeding, so that the trash can can be made into a shape arranged along the width direction of the cab. The accommodating space is large, so the amount of feeding each time is large, the feeding efficiency is high, and the cost required for feeding is low; what is important is that in the front-loading garbage feeding and turning mechanism of the present utility model, since the installation end of the turning arm is retracted toward the connecting end, And the first hinge point where the mounting end is hinged with the fork bracket is close to the inner side of the turning arm frame, these settings enable the turning arm frame to drive the waste bin to the top of the feeding port, and at the same time make the waste bin and the top of the waste loading bin open. The distance is the smallest, so as to prevent the problem of garbage dumping into the garbage loading box caused by the excessive gap between the top of the garbage bin and the garbage loading box, which is easy to be thrown outwards. When there is a difference, it can also be controlled by the subtle lifting of the turning mechanism to match the waste bins of different heights, and the feeding and turning mechanism of the utility model has a simple structure, a simple action process, and is easy to manufacture and implement;
本实用新型的组合式环卫设备由于设有如上述中任一项的前装式垃圾投料翻转机构,故而本实用新型的组合式环卫设备自动化程度高,投料操作精准、可靠,工人的劳动强度小,且由于无需下车操作,故而安全性高,操作便利性强;垃圾箱结构尺寸大、内部容纳空间大,故而每次投料量大,投料效率高,投料所需成本低;重要的是,垃圾箱与垃圾装载箱顶部之间的间距小,从而可防止因垃圾箱与垃圾装载箱顶部间隙过大造成的垃圾倾倒投入垃圾装载箱中容易向外抛撒的问题,垃圾投料质量高,投料过程对周围环境不造成影响,且本实用新型的投料翻转机构结构简单、动作过程简单,容易制造和实施。Since the combined sanitation equipment of the present invention is provided with the front-loaded garbage feeding and turning mechanism as described in any of the above, the combined sanitation equipment of the present utility model has a high degree of automation, accurate and reliable feeding operation, and low labor intensity of workers. And because there is no need to get off the car, the safety is high and the operation convenience is strong; the garbage bin has a large structure and a large internal accommodation space, so each feeding is large, the feeding efficiency is high, and the cost required for feeding is low; The distance between the bin and the top of the garbage loading box is small, which can prevent the problem that the garbage dumped into the garbage loading box is easy to be thrown outward due to the excessive gap between the garbage bin and the top of the garbage loading box. The surrounding environment is not affected, and the feeding and turning mechanism of the utility model has a simple structure, a simple action process, and is easy to manufacture and implement.
除了上面所描述的目的、特征和优点之外,本实用新型还有其它的目的、特征和优点。下面将参照图,对本实用新型作进一步详细的说明。In addition to the objects, features and advantages described above, the present invention has other objects, features and advantages. The present utility model will be described in further detail below with reference to the drawings.
附图说明Description of drawings
构成本申请的一部分的附图用来提供对本实用新型的进一步理解,本实用新型的示意性实施例及其说明用于解释本实用新型,并不构成对本实用新型的不当限定。在附图中:The accompanying drawings constituting a part of the present application are used to provide further understanding of the present invention, and the schematic embodiments of the present invention and descriptions thereof are used to explain the present invention and do not constitute an improper limitation of the present invention. In the attached image:
图1是本实用新型优选实施例的组合式环卫设备的空间结构示意图;Fig. 1 is the spatial structure schematic diagram of the combined sanitation equipment of the preferred embodiment of the present utility model;
图2是本实用新型优选实施例的前装式垃圾投料翻转机构的主视结构示意图;Fig. 2 is the front view structure schematic diagram of the front-loaded garbage feeding and turning mechanism of the preferred embodiment of the present invention;
图3是图2中叉具支架的空间结构示意图;Fig. 3 is the spatial structure schematic diagram of the fork bracket in Fig. 2;
图4是图2中翻转钩臂的主视结构示意图;Fig. 4 is the front view structure schematic diagram of the overturning hook arm in Fig. 2;
图5是第一铰点靠近翻转臂架内侧的进料示意图;Fig. 5 is the feeding schematic diagram of the first hinge point close to the inner side of the overturning arm;
图6是图2中分离式轴座的空间结构示意图;Fig. 6 is the spatial structure schematic diagram of the detachable axle seat in Fig. 2;
图7是本实用新型优选实施例的垃圾箱的结构示意图;FIG. 7 is a schematic structural diagram of a waste bin according to a preferred embodiment of the present invention;
图8是图7中的垃圾箱第一部分的示意图;Fig. 8 is the schematic diagram of the first part of the waste bin in Fig. 7;
图9是图7中的垃圾箱第二部分的示意图;Fig. 9 is the schematic diagram of the second part of the waste bin in Fig. 7;
图10是图7中的垃圾箱的盖板机构的结构示意图;Fig. 10 is the structural representation of the cover plate mechanism of the garbage can in Fig. 7;
图11是图7中的垃圾箱的开盖机构的结构示意图;FIG. 11 is a schematic structural diagram of the lid opening mechanism of the trash can in FIG. 7;
图12是本实用新型优选实施例的作业车上料作业过程示意图;Fig. 12 is the schematic diagram of the material loading operation process of the working vehicle according to the preferred embodiment of the present utility model;
图13是图12中上料作业过程中垃圾箱的状态示意图。FIG. 13 is a schematic diagram of the state of the waste bin during the feeding operation in FIG. 12 .
图例说明illustration
100、垃圾箱;10、箱体;11、锁孔;12、导向通槽;20、过滤隔离结构;21、过滤段;211、过滤孔;22、阻隔段;30、盖板组件;31、大箱门;32、小箱门;33、复位扭簧;40、开盖机构;41、锁紧部;411、锁舌;412、复位弹簧;413、支撑杆;42、开启部;421、拉绳; 422、导向件;423、触发开关;4231、连接板;4232、回转轴;4233、导向轴;50、叉刀槽; 60、放水阀;70、回转支撑座;80、车载环卫装备;81、垃圾装载箱;810、进料口;82、驾驶室;83、底盘;90、翻转臂架;901、连接端;902、安装端;91、翻转钩臂;911、第一侧臂;912、顶臂;913、第二侧臂;110、叉具支架;111、连接杆;112、叉刀;1120、防脱凸起;113、连接凸座;1131、连接凸耳;1132、连接轴;114、分离式轴座;1141、第一半轴座; 1142、第二半轴座;120、回转驱转件;130、下料驱转件。100, trash can; 10, box body; 11, lock hole; 12, guide channel; 20, filter isolation structure; 21, filter section; 211, filter hole; 22, barrier section; 30, cover plate assembly; 31, Big box door; 32, Small box door; 33, Return torsion spring; 40, Cover opening mechanism; 41, Locking part; 411, Lock tongue; 412, Return spring; 413, Support rod; 42, Opening part; 421, Pull rope; 422, guide piece; 423, trigger switch; 4231, connecting plate; 4232, rotary shaft; 4233, guide shaft; 50, fork knife slot; 60, drain valve; 70, rotary support seat; 80, vehicle sanitation equipment ;81, Garbage loading box; 810, Feed port; 82, Cab; 83, Chassis; 90, Turning arm; 901, Connecting end; 902, Mounting end; 91, Turning hook arm; 911, First side arm ; 912, top arm; 913, second side arm; 110, fork bracket; 111, connecting rod; 112, fork knife; connecting shaft; 114, separate shaft seat; 1141, the first half shaft seat; 1142, the second half shaft seat; 120, the rotary drive part; 130, the blanking drive part.
具体实施方式Detailed ways
以下结合附图对本实用新型的实施例进行详细说明,但是本实用新型可以由下述所限定和覆盖的多种不同方式实施。The embodiments of the present invention will be described in detail below with reference to the accompanying drawings, but the present invention may be implemented in a variety of different ways as defined and covered below.
参照图1和图2,本实用新型的优选实施例提供了一种前装式垃圾投料翻转机构,包括:回转支撑座70,回转支撑座70用于与车载环卫装备80的垃圾装载箱81的前端面可拆卸式连接,回转支撑座70连接有翻转臂架90,翻转臂架90的连接端901与回转支撑座70铰接,翻转臂架90的安装端902从车载环卫装备80的驾驶室82上方绕过驾驶室82后向驾驶室82前方下部延伸且朝连接端901的方向折弯靠拢,以当翻转臂架90受力翻转使安装端902位于垃圾装载箱81上方时,缩短安装端902与垃圾装载箱81顶部之间的间距L1。安装端902的端部铰接有叉具支架110,且安装端902与叉具支架110之间的第一铰点处于靠近连接端901的一侧,以当安装端902位于垃圾装载箱81上方时进一步缩短安装端902与垃圾装载箱81顶部之间的间距L1,叉具支架110用于叉接在待上料的垃圾箱100上以与垃圾箱100相连。前装式垃圾投料翻转机构还包括两端分别与回转支撑座70和翻转臂架90铰接的回转驱转件120、两端分别与叉具支架110和翻转臂架90铰接的下料驱转件130、及分别与回转驱转件120 和下料驱转件130相连且设置于驾驶室82内的控制装置,回转驱转件120用于驱动翻转臂架 90绕与回转支撑座70铰接的第二铰点转动,以带动垃圾箱100由驾驶室82前方向上绕过驾驶室82后到达垃圾装载箱81顶部的进料口810处。下料驱转件130用于使随回转驱转件120 运动至进料口810上方的叉具支架110绕第一铰点转动,以拉动垃圾箱100向下倾转将盛装的垃圾倒入进料口810中。1 and 2 , the preferred embodiment of the present invention provides a front-loaded garbage feeding and turning mechanism, including: a slewing
本实用新型的前装式垃圾投料翻转机构工作前,叉具支架110插入待上料的垃圾箱100 中,然后位于驾驶室82内的操作人员再通过控制装置控制回转驱转件120动作,使翻转臂架 90绕与回转支撑座70铰接的第二铰点上翻转动,进而翻转臂架90的安装端902带动叉具支架110由驾驶室82前方向上绕过驾驶室82后到达垃圾装载箱81顶部的进料口810处,然后驾驶室82内的操作人员再通过控制装置控制下料驱转件130动作,使叉具支架110绕与翻转臂架90铰接的第一铰点转动,进而拉动垃圾箱100向下倾转将盛装的垃圾倒入进料口810中,从而实现垃圾箱100内垃圾的上料操作,垃圾箱100上料完成后,操作人员再通过控制装置分别控制翻转臂架90和叉具支架110反向动作以分别回复至初始状态,至此完成一个垃圾箱 100的上料操作。Before the front-loading garbage feeding and turning mechanism of the present invention works, the
采用本实用新型的前装式垃圾投料翻转机构进行上料操作时,操作人员只需在驾驶室内即可完成整个上料操作的管控,自动化程度高,投料操作精准、可靠,工人的劳动强度小,且由于无需下车操作,故而安全性高,操作便利性强;相比于侧装式投料方式,由于本实用新型的前装式垃圾投料翻转机构可翻转至驾驶室82前方进行叉取垃圾箱100,故而垃圾箱100 可在上料前沿驾驶室82的宽度方向布设,从而垃圾箱100可做成沿驾驶室82宽度方向布设的形状,相比于圆形或圆筒形垃圾桶,垃圾箱100结构尺寸大、内部容纳空间大,故而每次投料量大,投料效率高,投料所需成本低;重要的是,本实用新型的前装式垃圾投料翻转机构中,由于翻转臂架90的安装端902朝连接端901收拢,且安装端902与叉具支架110铰接的第一铰点靠近翻转臂架90的内侧,如图5所示,该些设置使得翻转臂架90能够带动垃圾箱100至进料口810的上方,同时使得垃圾箱100与垃圾装载箱81顶部之间的间距L1最小,从而防止因垃圾箱100与垃圾装载箱81顶部间隙过大造成的垃圾倾倒投入垃圾装载箱81中容易向外抛撒的问题,垃圾投料质量高,投料过程对周围环境不造成影响,并垃圾箱高度存在差异时,也可以通过翻转机构的细微抬升控制,以匹配于不同高度的垃圾箱,且本实用新型的投料翻转机构结构简单、动作过程简单,容易制造和实施。When the front-loading type garbage feeding and turning mechanism of the utility model is used for the feeding operation, the operator only needs to be in the cab to complete the control of the entire feeding operation, the degree of automation is high, the feeding operation is accurate and reliable, and the labor intensity of the workers is low. , and because there is no need to get off the car, the safety is high and the operation convenience is strong; compared with the side-loading feeding method, the front-loading garbage feeding and turning mechanism of the present invention can be turned over to the front of the
可选地,如图2所示,翻转臂架90呈倒U型并绕设于驾驶室82外。回转驱转件120设置于翻转臂架90的靠近安装端的一侧,且回转驱转件120的固定端与回转支撑座70铰接,回转驱转件120的驱动端与翻转臂架90的内侧壁铰接,回转驱转件120的该种布设方式可大大缩减整个投料翻转机构所需安装空间,同时也为底盘上的垃圾装载箱81预留了更多的布置空间。优选的,翻转臂架90的外形不限于本申请的具体形状,还可以是其他的造型,只需翻转过程中不与驾驶室和垃圾装载箱干涉且可使垃圾箱与垃圾装载箱顶部之间的间距L1尽可能小即可。下料驱转件130设置于翻转臂架90远离驾驶室82的一侧,且下料驱转件130的固定端与翻转臂架90的外侧壁铰接,下料驱转件130的驱动端与叉具支架110铰接。Optionally, as shown in FIG. 2 , the turning
本可选方案中,如图2所示,翻转臂架90包括两根相对设置且分设于驾驶室82两侧的翻转钩臂91、及连接两根翻转钩臂91的多根连接拉杆(图未示)。翻转钩臂91呈倒U型,包括依次相连的第一侧臂911、顶臂912及第二侧臂913,第一侧臂911的自由端与回转支撑座70铰接,第二侧臂913的自由端朝向第一侧臂911方向折弯收拢,叉具支架110与第二侧臂913的自由端铰接。回转驱转件120包括对应两根翻转钩臂91设置的两个回转油缸,回转油缸的固定端与回转支撑座70铰接,回转油缸的驱动端与对应设置的第一侧臂911的内壁铰接。下料驱转件130包括对应两根翻转钩臂91设置的两个下料油缸,下料油缸的固定端与对应设置的第二侧臂913的外壁铰接,下料油缸的驱动端与叉具支架110铰接。In this optional solution, as shown in FIG. 2 , the inverting
本可选方案中,回转支撑座70采用螺栓通过腰型孔可拆卸地固定于垃圾装载箱81的前端面上,回转支撑座70的该种装配方式,达到了制造简单、受力可靠及安装位置可调的目的。优选的,回转支撑座70的装配方式不限于本申请中的螺栓连接,还可以是卡板、销轴等连接方式。In this optional solution, the slewing
可选地,如图3所示,叉具支架110包括连接杆111、分别固定装设于连接杆111两端外圆上的叉刀112、分别固定连接于连接杆111两端的连接凸座113、及分别铰接于对应的连接凸座113上的分离式轴座114。两把叉刀112用于分别插入垃圾箱100两侧以提取垃圾箱100。下料油缸的驱动端与对应设置的连接凸座113铰接。翻转钩臂91的第二侧臂913的自由端与对应设置的分离式轴座114固定连接。Optionally, as shown in FIG. 3 , the
本可选方案中,如图3和图8所示,垃圾箱100两侧各设有供对应设置的叉刀112插入的叉刀槽50。叉刀112的插入端用于由垃圾箱100上对应设置的叉刀槽50的一端插入后由叉刀槽50的另一端伸出,且叉刀112伸出叉刀槽50的部分设有外凸的防脱凸起1120,以用于止挡垃圾箱100滑出叉刀112。In this optional solution, as shown in FIG. 3 and FIG. 8 , fork-
本可选方案中,如图3和图4所示,连接凸座113包括相对设置的两个连接凸耳1131、及连接于两个连接凸耳1131之间的连接轴1132,其中一个连接凸耳1131的外侧壁与连接杆 111对应端的端部固定,对应设置的下料油缸的驱动端通过铰接轴铰接于两个连接凸耳1131 之间。由于连接凸座113与连接杆111刚性连接,而连接轴1132与两个连接凸耳1131刚性连接,故而连接杆111相当于与连接轴1132刚性连接,相比于采用连接件拆卸式连接,由于连接杆111要跨越驾驶室的整个宽度方向轮廓,连接轴1132采用刚性连接比采用装配式连接受力要好,可靠性要强,叉具支架110结构更紧凑、可靠。In this optional solution, as shown in FIG. 3 and FIG. 4 , the connecting
本可选方案中,如图4和图6所示,分离式轴座114包括对半开设置的第一半轴座1141 和第二半轴座1142、及锁紧第一半轴座1141和第二半轴座1142的紧固件(图未示),第一半轴座1141与对应设置的第二侧臂913的自由端的端部固定,第一半轴座1141和第二半轴座 1142两者的接触面上各设有内凹的半圆凹槽,第一半轴座1141和第二半轴座1142通过半圆凹槽对扣合并而成的安装圆孔铰接于连接轴1132上,且安装圆孔中装设有对半开设置的自润滑轴承115。分离式轴座114,且第一铰接点的中心靠近第二侧臂913轮廓内侧,相比于现有技术中整体式轴座,且连接于第二侧臂913的外侧,本实用新型的结构形式能极大缩短垃圾箱100底部与垃圾装载箱81顶部之间的间距L1,从而大大降低垃圾抛洒出来污染周边环境的概率。优选地,如图6所示,轴座采用分离式,且分离式轴座中采用了对开式自润滑轴承,主要是满足叉具支架110上刚性安装的连接轴1132在轴座中的安装与润滑要求。In this optional solution, as shown in FIG. 4 and FIG. 6 , the
参照图1和图2,本实用新型的优选实施例提供了一种组合式环卫设备,包括:用于运输垃圾的车载环卫装备80、及与车载环卫装备80配合设置的用于在垃圾回收点回收盛装垃圾的垃圾箱100。车载环卫装备80包括驾驶室82、与驾驶室82相连的底盘83、设置于底盘83上的垃圾装载箱81、及连接于垃圾装载箱81上的如上述中任一项的前装式垃圾投料翻转机构。1 and 2 , a preferred embodiment of the present invention provides a combined sanitation equipment, including: a vehicle-mounted
本实用新型的组合式环卫设备由于设有如上述中任一项的前装式垃圾投料翻转机构,故而本实用新型的组合式环卫设备自动化程度高,投料操作精准、可靠,工人的劳动强度小,且由于无需下车操作,故而安全性高,操作便利性强;垃圾箱100结构尺寸大、内部容纳空间大,故而每次投料量大,投料效率高,投料所需成本低;重要的是,垃圾箱100与垃圾装载箱81顶部之间的间距小,从而可防止因垃圾箱100与垃圾装载箱81顶部间隙过大造成的垃圾倾倒投入垃圾装载箱81中容易向外抛撒的问题,垃圾投料质量高,投料过程对周围环境不造成影响,且本实用新型的投料翻转机构结构简单、动作过程简单,容易制造和实施。Since the combined sanitation equipment of the present invention is provided with the front-loaded garbage feeding and turning mechanism as described in any of the above, the combined sanitation equipment of the present utility model has a high degree of automation, accurate and reliable feeding operation, and low labor intensity of workers. And because there is no need to get off the car, the safety is high and the operation convenience is strong; the
可选地,如图7、图8、图9、图10、图11、图12和图13所示,本实施例的垃圾箱100,包括顶部带开口的箱体10,箱体10内设有与开口连通的容纳空腔,垃圾箱100还包括设于容纳空腔内的过滤隔离结构20,过滤隔离结构20包括靠近箱体10的底部布设的过滤段21和远离箱体10的底部布设的阻隔段22,阻隔段22倾斜布设并与垃圾箱100底部围合构成用于容纳液体的储液腔,过滤段21上设有用于渗滤液体的过滤孔211,过滤段21与箱体10的第一侧的内侧壁固定连接,以将过滤隔离结构20上方的液体过滤至箱体10的底部存储,阻隔段 22与箱体10的第二侧的内侧壁密封连接,以在箱体10从第一侧朝向第二侧的方向旋转倒置时通过阻隔段22阻隔液体,防止液体通过过滤孔211回流并从开口流出。Optionally, as shown in FIG. 7 , FIG. 8 , FIG. 9 , FIG. 10 , FIG. 11 , FIG. 12 and FIG. 13 , the
本实用新型的垃圾箱100,通过设于容纳空腔内的过滤隔离结构20,过滤隔离结构20包括靠近箱体10的底部布设的过滤段21和远离箱体10的底部布设的阻隔段22,阻隔段22倾斜布设并与垃圾箱100底部围合构成用于容纳液体的储液腔,在垃圾箱100正常放置存储垃圾时,垃圾静置过程中水分能够沿阻隔段22的表面流至过滤段21,并随过滤段21上的过滤孔211流入垃圾箱100的底部进行存储,有利于将垃圾中的水分分离,避免垃圾持续处于潮湿状态而滋生细菌病毒;在对垃圾箱100进行作业将垃圾箱100内的垃圾倾倒时,垃圾箱100 底部的渗滤液被阻隔在阻隔段22和箱体10底部之间,渗滤液不能随其他垃圾倾倒,可以很好的将析出来的渗滤液和垃圾分开进行处理。In the
可以理解地,本实用新型中的垃圾箱100不仅可以用于垃圾作业车作业过程,还可以用于家用生活以及工业生产中,只要便于存储垃圾,并通过垃圾桶倾倒时可以将过滤液和垃圾分离即可。It can be understood that the
可以理解地,箱体10的形状可以是长方体形状,也可以是圆柱体形状或其它形状,在本实施例中,以长方体形状的箱体10为例;过滤孔211的径向尺寸根据实际情况进行设置,可以是1毫米,也可以是2毫米或10毫米等其他尺寸;过滤段21与箱体10的第一侧的内侧壁固定连接,可以是过渡段与箱体10的第一侧的内侧壁通过紧固件固定连接,也可以是过滤段 21与箱体10的第一侧的内侧壁焊接连接;阻隔段22与箱体10的第二侧的内侧壁密封连接,可以是阻隔段22与箱体10的第二侧的内侧壁通过密封件密封连接,也可以是阻隔段22段与箱体10的第二侧的内侧壁焊接连接。It can be understood that the shape of the
可以理解地,阻隔段22形状可以是倾斜设置的弧形板或直板,只要箱体10从第一侧朝向第二侧的方向旋转倒置时通过阻隔段22阻隔液体即可,过滤段21的形状可以是水平设置的直板,也可以是倾斜设置的直板或弧形板。It can be understood that the shape of the blocking
更优地,箱体10的两侧均设有阻隔段22,两个阻隔段22通过中部的过滤段21连接,阻隔段22倾斜设置,过滤段21水平设置,从而使过滤隔离结构20的两侧高中间低,流体可以从中间渗滤,在箱体10沿任一侧翻转倾倒时不会漏液。避免单向布设阻隔22段时,由于倾倒的方向不对,会导致液体漏出。More preferably, both sides of the
更优地,阻隔段22与过滤段21之间设有向下延伸的挡板或挡条,防止箱体10翻转时渗滤液溅出,造成二次污染。More preferably, a baffle plate or a baffle bar extending downward is provided between the blocking
更优地,在箱体10的容纳空腔内设有烘干装置和紫外消毒装置,便于使垃圾烘干与消毒,有助于垃圾的快速处理。More preferably, a drying device and an ultraviolet sterilizing device are provided in the accommodating cavity of the
具体地,在本实施例中,垃圾箱100,包括顶部带开口的箱体10,箱体10内设有与开口贯通的容纳空腔,垃圾箱100还包括倾斜设于容纳空腔内的过滤隔离结构20,过滤隔离结构 20包括靠近箱体10的底部布设的过滤段21和远离箱体10的底部布设的阻隔段22,过滤段 21上设有用于渗滤液体的过滤孔211,过滤段21与箱体10的第一侧的内侧壁固定连接,以将过滤隔离结构20上侧的液体过滤至箱体10的底部存储,阻隔段22与箱体10的第二侧的内侧壁密封连接,以在箱体10沿第一侧朝向第二侧的方向顺时针旋转倒置时阻隔过滤隔离结构20内的液体,防止液体从开口流出。Specifically, in the present embodiment, the
可以理解地,在本实施例中,过滤段21的最低处距离箱体10底部之间的距离L可以根据实际情况进行设置,只要可以用于将过滤隔离结构20上侧垃圾析出的水分存储在箱体10 底部内即可。It can be understood that, in this embodiment, the distance L between the lowest point of the
进一步地,垃圾箱100还包括用于封盖开口的盖板组件30。可以理解地,可以通过合页使盖板组件30和箱体10铰接,通过设置盖板组件30封盖开口,有利于防止垃圾箱100内的异味扩散。Further, the
进一步地,盖板组件30与箱体10顶部的侧壁铰接,与盖板组件30铰接相对的箱体10 的壁体上设有锁孔11,垃圾箱100还包括用于与锁孔11配合以控制盖板组件30开启或闭合的开盖机构40,开盖机构40包括用于与锁孔11配合以锁住盖板组件30的锁紧部41,以及用于带动锁紧部41脱离锁孔11以使盖板组件30开启的开启部42,盖板组件30上设有与锁孔11对应的滑槽,锁紧部41设于滑槽内,锁紧部41包括锁舌411、复位弹簧412以及支撑杆413,支撑杆413的第一端与锁舌411固定连接,支撑杆413的第二端朝向远离锁舌411的方向延伸设置,复位弹簧412套设于支撑杆413的表面上,复位弹簧412的第一端与锁舌411 抵接,复位弹簧412的第二端与滑槽的内壁面抵接,支撑杆413带动锁舌411在滑槽内可滑动地设置以使锁舌411插入或脱离锁孔11。可以理解地,盖板组件30与箱体10靠近过滤段21 的侧壁铰接,以使阻隔段22靠近垃圾箱100倾倒的一侧布设,垃圾箱100倾倒垃圾时,液体流动至阻隔段22与箱体10内壁连接的部位,并且远离过滤段21,使得倾倒垃圾时不会有液体流出。Further, the
可以理解地,锁孔11可以是箱体10顶部凹设的固定孔,也可以是设置在箱体10顶部的锁钩,为了便于开启盖板组件30,锁舌411的形状为楔形。It can be understood that the
进一步地,垃圾箱100的侧壁上设有导向通槽12,开启部42包括设于容纳空腔内的拉绳 421、导向件422以及触发开关423,触发开关423包括连接板4231、回转轴4232以及导向轴4233,回转轴4232和导向轴4233设于连接板4231的同一侧壁面上,导向轴4233可滑动地设于导向通槽12内并凸出于箱体10的侧壁外设置,回转轴4232可转动地设于箱体10的内侧壁上,导向轴4233以回转轴4232为中心在导向通槽12内滑动,拉绳421的固定端与支撑杆413的第二端固定连接,拉绳421的自由端与连接板4231固定连接,以在拉绳421的自由端受力时通过固定端带动述支撑杆413滑动,导向件422沿锁舌411与导向轴4233的连线方向布设于箱体10的内侧壁上,拉绳421的自由端从导向件422上穿过并延伸至连接板4231 处。可以理解地,在本实施例中,导向通槽12的形状为圆弧形,导向轴4233以回转轴4232 为中心在导向通槽12内滑动,带动连接件摆动,从而使连接件拉动拉绳421以控制盖板组件 30在适当时机开启,导向件422包括设于箱体10的转角处的第一导向轮以及设于引导通槽上部的第二导向轮,第一导向轮用于使拉绳421的自由端从锁紧部41延伸至第二导向轮处。Further, the side wall of the
进一步地,请再次参考图12和图13所示,为了便于垃圾作业车上料作业,将垃圾箱100 内的垃圾倾倒收集,垃圾箱100还包括分别设于垃圾箱100两侧的叉刀槽50,叉刀槽50设于与盖板组件30铰接处相邻的箱体10的外侧壁上,导向通槽12与箱体10一侧的叉刀槽50的底部对齐设置。可以理解地,在本实施例中,导向通槽12设于叉刀槽50朝向过滤段21的一侧。具体地,前装式垃圾作业车包括集料箱、钩臂系统、叉刀和倒料油缸,首先将叉刀插入叉刀槽50内,然后通过钩臂系统和倒料油缸将垃圾箱100提起并翻转至集料箱的上方,此时,由于重力作用,垃圾箱100下移,叉刀触发箱体10侧壁上的导向轴4233,使导向轴4233在导向通槽12内滑动,从而通过连接板4231带动拉绳421拉动支撑杆413,支撑杆413拉动锁舌411使锁舌411脱离锁孔11,盖板组件30自动打开以将垃圾箱100内的垃圾倒出,最后,通过钩臂系统和倒料油缸将垃圾箱100转回至初始状态并放置,此过程中,由于复位弹簧412 的作用,盖板组件30挤压锁舌411,使盖板组件30固定在箱体10上。Further, please refer to FIG. 12 and FIG. 13 again, in order to facilitate the loading operation of the garbage truck, the garbage in the
进一步地,盖板组件30包括大箱门31、小箱门32以及复位扭簧33,大箱门31与箱体10铰接,大箱门31的表面上设有垃圾入口,小箱门32与大箱门31的侧壁铰接以封盖垃圾入口,与小箱门32铰接相对的大箱门31的壁体上设有滑槽,复位扭簧33设于小箱门32的铰接处以支撑小箱门32,使垃圾入口处于常闭状态。可以理解地,通过设置小箱门32,在投放垃圾时,只要将垃圾搁到小箱门32上,其重力就可以将小箱门32打开,并且,由于小箱门 32是朝箱体10内部旋转的,可以防止小箱门32弹出箱体10外部伤人,更优地,在大箱门 31上设有限位板,以防止小箱门32弹出。Further, the
进一步地,为了保证垃圾箱100的密封性,大箱门31与箱体10之间设有防水密封条。可以理解地,大箱门31与小箱门32之间也设有密封条。Further, in order to ensure the airtightness of the
进一步地,垃圾入口的数量为两个,每个垃圾入口上设有两个小箱门32,两个小箱门32 相对布设。在有外力作用时,成对的小箱门32就会在外力作用下朝箱体10内成“八字形”对开,开口度大,每个小箱门32可呈90度开启,对开式结构的小箱门32减少了其打开时回转所需的空间。Further, the number of garbage inlets is two, and each garbage inlet is provided with two
进一步地,为了防止在对垃圾箱100进行作业时,垃圾箱100内的渗滤液溅出过滤隔离结构20,过滤隔离结构20呈向下凹陷的弧形结构。更优地,箱体10的底部成弧形,以使箱体10转动时,箱体10底部的渗滤液受力均匀,进一步防止渗滤液溅出。Further, in order to prevent the leachate in the
进一步地,垃圾箱100的顶部沿宽度方向收缩。便于垃圾作业车倾倒垃圾时,增加垃圾箱100上部外廓与作业车辆顶部进料口内廓的间隙,防止垃圾箱100顶部边缘破损,以及在倾倒垃圾时,防止垃圾向外侧扩散造成二次污染。Further, the top of the
更优地,在垃圾箱100的箱体10的底部侧壁上设有用于渗滤液流出的放水阀60。便于处理垃圾箱100内的渗滤液。More preferably, a
本实用新型的具体实施例中,垃圾箱100主要用于前装式垃圾作业车的上料作业,垃圾箱100包括箱体10、箱盖组件和开盖机构40,箱体10的顶部设有开口,盖板组件30通过合页与箱体10铰接以封盖开口,箱体10内倾斜设有过滤隔离结构20,过滤隔离结构20包括靠近箱体10的底部布设的过滤段21和远离箱体10的底部布设的阻隔段22,过滤隔离结构20最低处与垃圾箱100底部有L的间距,保证L高度围成区域能足够存储垃圾中的渗滤液,过滤段21上设有过滤孔211,目的是垃圾箱100平放在地面时,垃圾中的渗滤液能顺利流到垃圾箱100底部的存储空间中,阻隔段22与箱体10内侧壁密封连接,在垃圾作业车上料作业时,又能很好的将析出来的渗滤液和垃圾分开,不随垃圾一起进到作业车中。In the specific embodiment of the present invention, the
盖板组件30包括大箱门31和小箱门32,大箱门31上设有两对小箱门32,每个小箱门 32通过合页与大箱门31铰接,并在铰接处设有复位用的扭簧,使小箱门32处于常闭状态,但在有外力作用时,成对的小箱门32就会在外力作用下朝箱体10内成“八字形”对开,开口度大,每个小箱门32可呈90度开启,具体地,人们在投放垃圾时,只要将垃圾搁到小箱门32上,其重力就可以将小箱门32打开,方向是朝箱体10内部的,可以防止小箱门32弹出箱体10外部伤人,垃圾投放后,小箱门32在扭簧作用下复位关闭。采用的对开式结构的小箱门32减少了其打开时回转所需的空间。The
垃圾箱100还包括设于箱体10外侧壁上的叉刀槽50,大箱门31上设有滑槽,箱体10的侧壁上设有安装孔和导向通槽12,开盖机构40包括用于将大箱门31锁紧的锁紧部41和用于控制锁紧部41的开启部42,其中,锁紧部41包括设于滑槽内的支撑杆413、复位弹簧412、锁舌411,支撑杆413的第一端与锁舌411固定连接,复位弹簧412套设与支撑杆413的表面上,复位弹簧412的第一端与锁舌411抵接,复位弹簧412的第二端与滑槽的内壁面抵接,支撑杆413带动锁舌411在滑槽内可滑动地设置以使锁舌411插入或脱离锁孔11;开启部42包括触发开关423、第一导向轮、第二导向轮、拉绳421,触发开关423设于叉刀槽50的一侧,触发开关423安装在安装孔内的回转轴4232、安装在导向通槽12内的导向轴4233以及连接回转轴4232的导向轴4233的连接板4231,导向轴4233以回转轴4232为中心在箱体10侧壁上的导向通槽12内摆动,拉绳421的固定端与锁舌411连接,拉绳421的自由端通过一系列的第一导向轮以及第二导向轮的引导与连接板4231的顶部固定连接;当触发开关423上的导向轴4233,在垃圾作业车上料作业过程中的某一位置处被垃圾车的叉刀触发,这时导向轴4233的摆动就会把拉绳421往复位弹簧412压缩的方向拉紧,锁舌411在拉绳421的作用力下缩回,此时垃圾箱100盖就打开了,垃圾顺利的进入到作业车的集料箱,当叉刀没有触发导向轴4233 时,锁舌411在复位弹簧412推力作用下伸入到箱体10的锁孔11中,箱体10中垃圾无法倒出,便于自动控制大箱门31的开启,使垃圾车外围无垃圾抛洒,可以理解地,当导向轴4233 不被触发时,锁舌411在复位弹簧412外伸力的作用下外伸,锁紧在箱体10的锁孔11中,可以通过开盖机构40控制着整个盖板组件30在合适的时候开启。The garbage box 100 also includes a fork and knife slot 50 arranged on the outer side wall of the box body 10, a sliding slot is arranged on the large box door 31, a mounting hole and a guide through slot 12 are arranged on the side wall of the box body 10, and a cover opening mechanism 40 It includes a locking portion 41 for locking the large box door 31 and an opening portion 42 for controlling the locking portion 41, wherein the locking portion 41 includes a support rod 413, a return spring 412, a lock set in the chute Tongue 411, the first end of the support rod 413 is fixedly connected with the lock tongue 411, the return spring 412 is sleeved on the surface of the support rod 413, the first end of the return spring 412 is in contact with the lock tongue 411, the second The end is in contact with the inner wall surface of the chute, and the support rod 413 drives the lock tongue 411 to be slidably arranged in the chute so that the lock tongue 411 is inserted into or disengaged from the lock hole 11; the opening part 42 includes a trigger switch 423, a first guide wheel, The second guide wheel, the pulling rope 421, the trigger switch 423 are arranged on one side of the fork-knife slot 50, the trigger switch 423 is installed on the rotary shaft 4232 in the installation hole, the guide shaft 4233 in the guide through slot 12, and the connecting rotary shaft The connecting plate 4231 of the guide shaft 4233 of the 4232, the guide shaft 4233 swings in the guide through groove 12 on the side wall of the box 10 with the rotating shaft 4232 as the center, the fixed end of the pull rope 421 is connected with the lock tongue 411, and the The free end is fixedly connected to the top of the connecting plate 4231 through the guidance of a series of first guide wheels and second guide wheels; when the guide shaft 4233 on the switch 423 is triggered, at a certain position during the loading operation of the garbage truck Triggered by the fork and knife of the garbage truck, the swing of the guide shaft 4233 will tighten the pull rope 421 in the direction of compression of the return spring 412, and the lock tongue 411 is retracted under the force of the pull rope 421. At this time, the
整个箱体10上部沿径向收缩设置,使箱体10上部成内喇叭口形,保证垃圾作业车上料作业时,增加垃圾箱100上部外廓与车辆顶部进料口内廓的间隙,防止碰撞,在箱体10底部侧面设有防水阀,以便能将箱体10底部的垃圾渗滤液全部排出箱外。The upper part of the
为了使垃圾箱100的箱体10通过作业车转动倾倒垃圾时,液体不从开口流出,与过滤段 21连接的箱体10的侧壁与盖板组件30铰接,导向通槽12设于叉刀槽50朝向与过滤段21连接的箱体10的侧壁的一侧,从而使箱体10通过作业车顺时针翻转时,渗滤液被过滤段21阻隔,并且,箱体10翻转后,通过叉刀触发导向通槽12内的导向轴4233,便于开启大箱门31,并使大箱门31从过滤段21的一侧打开,渗滤液流动至阻隔段22与箱体10内壁连接的部位,并且远离过滤段21,使得倾倒垃圾时不会有液体流出。In order to prevent the liquid from flowing out of the opening when the
本实用新型的优选效果:The preferred effect of the present utility model:
1、保证垃圾箱100平放时,能顺利渗出污水,但在倾倒垃圾的时候,已经进入箱体10 底部污水箱的污水无法从箱口中随垃圾流出来,便于垃圾车作业,有利于垃圾的干湿分离。1. Ensure that sewage can seep out smoothly when the
2、在作业过程中,通过前装式垃圾作业车的叉刀触发开盖机构40以精准控制盖板组件30的开启,避免了在上料作业时,箱体10内的垃圾会随着垃圾箱100的倾斜过早的抛洒出来,造成二次污染,较少了环卫工的工作量。2. During the operation, the
3、本实用新型中的垃圾箱100的机构都是由机械部件组合而成,无任何电子、液压等其他零件,结构使用寿命长,动作可靠,无需任何维护。3. The mechanism of the
以上所述仅为本实用新型的优选实施例而已,并不用于限制本实用新型,对于本领域的技术人员来说,本实用新型可以有各种更改和变化。凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. For those skilled in the art, the present utility model may have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
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