CN212171014U - Ventilation air bag and preparation mold thereof - Google Patents
Ventilation air bag and preparation mold thereof Download PDFInfo
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- 238000009423 ventilation Methods 0.000 title claims description 18
- 238000002360 preparation method Methods 0.000 title abstract description 9
- 230000000903 blocking effect Effects 0.000 claims abstract description 59
- 238000004519 manufacturing process Methods 0.000 claims description 14
- 239000000945 filler Substances 0.000 claims description 3
- 230000000694 effects Effects 0.000 abstract description 6
- 239000000463 material Substances 0.000 description 23
- 238000004073 vulcanization Methods 0.000 description 11
- 210000004243 sweat Anatomy 0.000 description 7
- 238000010586 diagram Methods 0.000 description 6
- 238000000465 moulding Methods 0.000 description 5
- 239000000155 melt Substances 0.000 description 4
- 239000007787 solid Substances 0.000 description 4
- 239000011324 bead Substances 0.000 description 3
- 238000000605 extraction Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000007731 hot pressing Methods 0.000 description 2
- 239000012943 hotmelt Substances 0.000 description 2
- 210000003437 trachea Anatomy 0.000 description 2
- 241000219051 Fagopyrum Species 0.000 description 1
- 235000009419 Fagopyrum esculentum Nutrition 0.000 description 1
- 206010033425 Pain in extremity Diseases 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
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- 229920001296 polysiloxane Polymers 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及鞋类技术领域,尤指一种换气气囊及其制备模具。The utility model relates to the technical field of footwear, in particular to a ventilation airbag and a mold for preparing the same.
背景技术Background technique
人在行走时脚部承受了全身的重量并把这个重量传递给地面,相对的地面也会产生一个反作用力给脚部,所以我们在走一段路后会觉得脚部酸痛,为了解决这个问题,鞋厂会在鞋底增加一些换气气囊,通过气囊来增加回弹力实现减震的,以提高穿戴者行走的舒适感,而目前气囊采用TPU制成中空囊体,囊体需要裁剪后通过人工粘结形成气囊状,囊体裁剪出与囊体容气内腔连通的接头;在接头处插入导气管,导气管末端插入单向阀芯。气囊组件多,需要人工装配,结构复杂,生产成本高。When people walk, their feet bear the weight of the whole body and transfer this weight to the ground. The opposite ground will also generate a reaction force to the feet, so we will feel sore feet after walking for a while. In order to solve this problem, The shoe factory will add some ventilation airbags to the soles, and the airbags will increase the resilience to achieve shock absorption, so as to improve the comfort of the wearer's walking. At present, the airbags are made of TPU as a hollow body, which needs to be cut and then manually glued. The knot is formed into a balloon shape, and the balloon body is cut out to form a joint communicating with the gas-containing inner cavity of the balloon body; a trachea is inserted at the joint, and the end of the trachea is inserted into a one-way valve core. There are many airbag components, which require manual assembly, complex structure and high production cost.
实用新型内容Utility model content
为解决上述问题,本实用新型提供一种结构简单、组件少、装配简单的换气气囊及其制备模具。In order to solve the above problems, the utility model provides a ventilation air bag with simple structure, few components and simple assembly, and a preparation mold thereof.
为实现上述目的,本实用新型采用如下的技术方案是:一种换气气囊,包括气囊本体,所述气囊本体内设有容气内腔,所述气囊本体的前端设有与容气内腔连通的单向进气流道与单向出气流道,所述气囊本体、单向进气流道与单向出气流道一体成型,所述进气流道内设有第一圆珠,所述第一圆珠与进气口间设有进气闭塞环,所述进气流道的内径大于第一圆珠的直径,所述进气闭塞环内径小于第一圆珠的直径,所述出气流道内设有第二圆珠,所述第二圆珠与容气内腔出口间设有出气闭塞环,所述出气流道的内径大于第二圆珠的直径,所述出气闭塞环内径小于第二圆珠的直径。In order to achieve the above purpose, the present utility model adopts the following technical solutions: a ventilation airbag, comprising an airbag body, the airbag body is provided with an air-accommodating inner cavity, and the front end of the airbag body is provided with an air-accommodating inner cavity. The one-way air inlet flow channel and the one-way outlet air channel are connected, the airbag body, the one-way air inlet flow channel and the one-way outlet air channel are integrally formed, and the air inlet flow channel is provided with a first ball, and the first An intake blocking ring is arranged between the ball and the air inlet, the inner diameter of the intake flow channel is larger than the diameter of the first ball, the inner diameter of the intake blocking ring is smaller than the diameter of the first ball, and the inner diameter of the outlet flow channel is smaller than that of the first ball. There is a second ball, and an outlet blocking ring is arranged between the second ball and the outlet of the gas-containing inner cavity, the inner diameter of the outlet flow channel is larger than the diameter of the second ball, and the inner diameter of the outlet blocking ring is smaller than the The diameter of the ball.
进气流道与出气流道内分别设有圆珠,进气、出气流道包括管道和设于管道内比管道内径小的闭塞环,流道内壁凸起若干个限位点,闭塞环与圆珠配合打开或关闭流道的气体流通,进气流道限位点限制圆珠掉落容气内腔且保持流道通气,出气流道的闭塞环与圆珠配合打开或关闭出气流道的气体流通,出气流道限位点限制圆珠跑出气囊且保持流道通气。在气囊本体一体成型进气流道与出气流道,利用圆珠分别在闭塞环与限位点之间的活动以达到单向进气和单向出气的作用,简化了整体气囊结构,且气密性比传统气囊更佳。There are balls in the inlet flow channel and the outlet flow channel respectively. The inlet and outlet flow channels include a pipe and a blocking ring which is smaller than the inner diameter of the pipe. The inner wall of the flow channel is raised with a number of limit points. The blocking ring and the ball Cooperate with opening or closing the gas flow of the flow channel, the limit point of the intake flow channel restricts the ball from falling into the gas chamber and keeps the flow channel ventilated, and the blocking ring of the outlet flow channel cooperates with the ball to open or close the gas flow of the outlet flow channel , the outflow channel limit point restricts the ball from running out of the airbag and keeps the flow channel ventilated. The air inlet and outlet air channels are integrally formed in the airbag body, and the movement of the ball between the blocking ring and the limit point is used to achieve the functions of one-way air intake and one-way air outlet, which simplifies the overall airbag structure and is airtight. Sex is better than traditional airbags.
优选地,所述进气流道内壁表面在容气内腔入口与第一圆珠之间设有若干个第一限位点,所述第一限位点凸起于进气流道内壁,若干第一限位点凸起顶端之间的距离小于第一圆珠直径,所述出气流道内壁表面在出气口与第二圆珠之间设有若干个第二限位点,所述第二限位点凸起于出气流道内壁,若干第二限位点凸起顶端之间的距离小于第二圆珠直径。Preferably, the surface of the inner wall of the intake runner is provided with a number of first limit points between the inlet of the air-accommodating cavity and the first ball, the first limit points protrude from the inner wall of the intake runner, and several The distance between the tops of the protrusions of a limit point is smaller than the diameter of the first ball, and a plurality of second limit points are arranged between the air outlet and the second ball on the inner wall surface of the outlet flow channel. The points are protruding on the inner wall of the outflow channel, and the distance between the protruding tops of the plurality of second limiting points is smaller than the diameter of the second ball.
进气流道和出气流道为一条内径相同的管道,第一圆珠和第二圆珠直径小于管道的内径,第一、第二限位点限制第一、第二圆珠滑出流道的同时保持流道通气,进气\出气闭塞环限制圆珠滑出流道的同时闭塞流道。The inlet flow channel and the outlet flow channel are a pipeline with the same inner diameter, the diameter of the first ball and the second ball are smaller than the inner diameter of the pipeline, and the first and second limit points limit the first and second balls sliding out of the flow channel. At the same time, the flow passage is kept ventilated, and the intake/exhaust blocking ring restricts the ball from sliding out of the flow passage and blocks the flow passage at the same time.
优选地,所述容气内腔填充有透气支撑填充物。Preferably, the gas-containing inner cavity is filled with a breathable support filler.
优选地,所述气囊本体由橡胶制成。Preferably, the airbag body is made of rubber.
一种制造换气气囊的模具,所述气囊模具包括上模、中板、下模,所述中板设于上模和下模之间,所述上模和下模平行相对设置且紧密贴合在中板上下表面,所述上模和下模均设有至少一个凹陷模腔,所述中板上下表面在对应凹陷模腔位置设有凸出的上模芯和下模芯,所述上模凹陷模腔与中板上模芯合模后形成上片型腔,所述下模凹陷模腔与中板下模芯合模后形成下片型腔,所述上片型腔和下片型腔上设有进气流道预留槽与出气流道预留槽。所述上模芯和凹部模腔、下模芯和凹部模腔之间设有缓斜面,缓斜面,有效的减少了上层膜和下层膜连接后发生起皱的情况。A mold for manufacturing a ventilating air bag, the air bag mold includes an upper mold, a middle plate, and a lower mold, the middle plate is arranged between the upper mold and the lower mold, and the upper mold and the lower mold are arranged in parallel and opposite to each other and closely adhered The upper and lower molds are each provided with at least one concave mold cavity, and the upper and lower surfaces of the middle plate are provided with protruding upper and lower mold cores at positions corresponding to the concave mold cavity. The upper die cavity and the middle plate core are closed to form the upper die cavity, the lower die concave cavity and the middle plate lower core are closed to form the lower die cavity, and the upper die cavity and the lower die core are closed. The chip cavity is provided with a reserved slot for the inlet flow channel and a reserved slot for the outlet flow channel. The upper mold core and the concave part cavity, the lower mold core and the concave part cavity are provided with a gentle slope, which effectively reduces the wrinkling after the upper film and the lower film are connected.
优选地,所述气囊模具还包括与进气流道预留槽相配合的进气流道模芯和出气流道模芯,所述的进气流道模芯和出气流道模芯为一根圆棒,所述的圆棒上设有闭塞凹槽,所述的闭塞凹槽一侧设有限位孔,在上模和下模合模后,闭塞凹槽形成流道中的闭塞环,限位孔形成限位点。Preferably, the airbag mold further comprises an inlet runner core and an outlet runner core matched with the reserved slots for the inlet runner, and the inlet runner core and the outlet runner core are a round bar , the round bar is provided with a blocking groove, and one side of the blocking groove is provided with a limit hole. After the upper mold and the lower mold are clamped, the block groove forms a block ring in the flow channel, and the limit hole forms limit point.
本实用新型通过模具简化气囊生产工艺,进气流道模芯和出气流道模芯采用同一模芯,模具结构更优化,进一步节省成本和提高生产效率。The utility model simplifies the production process of the airbag through the mold, the inlet flow channel mold core and the outlet flow channel mold core adopt the same mold core, the mold structure is more optimized, and the cost is further saved and the production efficiency is improved.
一种换气气囊的制备方法,包括如下步骤:A preparation method of a ventilation air bag, comprising the following steps:
步骤一:预热所述的模具:先在硫化机上预设好硫化时间为50s~200s、硫化温度为150℃~200℃,之后,将上模、中板、下模合模进行预热,预热温度为硫化机的预设温度,预热时间为40min~3h;Step 1: Preheating the mold: first preset the vulcanization time on the vulcanizer to be 50s to 200s, and the vulcanization temperature to be 150 to 200°C, and then preheat the upper mold, the middle plate, and the lower mold. The preheating temperature is the preset temperature of the vulcanizer, and the preheating time is 40min~3h;
步骤一:预热所述的模具:将上模、中板、下模合模进行预热;Step 1: Preheating the mold: preheating the upper mold, the middle plate and the lower mold;
步骤二:装入橡胶料并合模:模具温度达到设定数值后,将上模、中板、下模分开,将下层橡胶料(固态)放入下模的凹陷模腔内,再将中板放置下模上,使中板下模芯贴在下层橡胶料表面,再将上层橡胶料(固态)放入中板上模芯表面,再将上模盖于中板上,使上盖凹陷模腔贴在上层橡胶料表面,此时料型与凹陷模腔相匹配便于橡胶料充满型腔;Step 2: Load the rubber material and close the mold: After the mold temperature reaches the set value, separate the upper mold, the middle plate and the lower mold, put the lower rubber material (solid) into the concave cavity of the lower mold, and then put the middle The plate is placed on the lower mold, so that the lower mold core of the middle plate is attached to the surface of the lower rubber material, and then the upper rubber material (solid) is placed on the surface of the mold core on the middle plate, and then the upper mold is covered on the middle plate, so that the upper cover is recessed The mold cavity is attached to the surface of the upper rubber material. At this time, the material type matches the concave mold cavity so that the rubber material can fill the cavity;
步骤三:硫化成型:将步骤二合模后的模具放入所述的硫化机中,启动硫化机合模,按硫化机预设的硫化温度对模具进行加热,上层橡胶料融化并流向上片型腔,在上片型腔内形成具有前端进气流道与出气流道预留槽且中部为半球面凹腔的气囊上片,下层橡胶料融化并流向下片型腔,在下片型腔内形成得到具有前端进气流道与出气流道预留槽且中部为半球面凹腔的气囊下片;Step 3: Vulcanization molding: put the mold after the mold clamping in
步骤四:开模:上模与下模分开并抽离中板,在气囊下片半球面凹腔内放入透气支撑材料;Step 4: Open the mold: the upper mold and the lower mold are separated and pulled away from the middle plate, and a breathable support material is placed in the hemispherical cavity of the lower part of the airbag;
步骤五:将进气流道模芯与出气流道模芯放入进气流道与出气流道预留槽,将上模和下模合模的模具放入所述的硫化机中加压加热,气囊上片和气囊下片边缘热熔贴合,抽离进气流道模芯与出气流道模芯,制成留有进气流道和出气流道的基础气囊;Step 5: Put the inlet runner mold core and the outlet runner mold core into the reserved slots for the inlet runner and outlet runner, and put the molds of the upper mold and the lower mold into the vulcanizer for pressure heating, The edges of the airbag upper sheet and the airbag lower sheet are hot-melted and bonded, and the intake runner mold core and the outlet runner mold core are extracted to form a basic airbag with an intake runner and an outlet runner;
步骤六:将两颗圆珠分别塞入进气流道和出气流道内,进气流道的圆珠在闭塞环与容气内腔间,出气流道的圆珠在闭塞环与出气口间,完成气囊的制备。Step 6: Insert the two balls into the air inlet runner and the outlet runner respectively. The ball in the inlet runner is between the blocking ring and the inner cavity of the gas container, and the ball in the outlet runner is between the blocking ring and the air outlet. Preparation of airbags.
本实用新型的有益效果在于:本实用新型的气囊采用一体成型的进气流道和出气流道,进气流道为一条内径正圆管道和一颗直径小于管道的第一圆珠组成,圆珠与容气内腔之间设有限位点,限位点凸起于流道内壁,若干限位点凸起顶端之间的距离小于圆珠,限位点限制圆珠滑出流道的同时保持流道通气,圆珠与进气口之间设有闭塞环,闭塞环内径小于圆珠,闭塞环限制圆珠滑出流道的同时闭塞流道。出气流道为一条内径正圆管道和一颗直径小于管道的第二圆珠组成,圆珠与容气内腔之间设有闭塞环,闭塞环内径小于圆珠,闭塞环限制圆珠滑出流道的同时闭塞流道,圆珠与出气口之间设有限位点,限位点凸起于流道内壁,若干限位点凸起顶端之间的距离小于圆珠,限位点限制圆珠滑出流道的同时保持流道通气。本实用新型结构简单,在气囊本体一体成型进气流道与出气流道,利用圆珠分别在闭塞环与限位点之间的活动以达到单向进气和单向出气的作用,既保证了本实用新型对气流的控制效果,又简化了整体结构。The beneficial effects of the utility model are as follows: the airbag of the utility model adopts an integrally formed air inlet flow channel and an outlet flow channel, and the air inlet flow channel is composed of a circular pipe with an inner diameter and a first ball with a diameter smaller than that of the pipe. There are limit points between the gas chambers, the limit points protrude on the inner wall of the flow channel, the distance between the tops of the protrusions of several limit points is smaller than that of the balls, and the limit points restrict the balls from sliding out of the flow channel while maintaining the flow. For channel ventilation, a blocking ring is arranged between the ball and the air inlet, the inner diameter of the blocking ring is smaller than that of the ball, and the blocking ring restricts the ball from sliding out of the flow channel and blocks the flow channel at the same time. The outlet air passage is composed of a circular pipe with an inner diameter and a second ball with a diameter smaller than that of the pipe. A blocking ring is arranged between the ball and the gas-containing inner cavity. The inner diameter of the blocking ring is smaller than that of the ball, and the blocking ring restricts the sliding of the ball. The flow channel is blocked at the same time. There is a limit point between the ball and the air outlet. The limit point is raised on the inner wall of the flow channel. The distance between the raised tops of several limit points is smaller than that of the ball, and the limit point restricts the circle. The bead slides out of the flow channel while maintaining the flow channel ventilation. The utility model has a simple structure, the air inlet flow channel and the outlet flow channel are integrally formed in the airbag body, and the movement of the ball between the blocking ring and the limit point is used to achieve the functions of one-way air intake and one-way air outlet, which not only ensures the The air flow control effect of the utility model simplifies the overall structure.
本实用新型气囊可实现两种模式,模式一:气囊把鞋内汗气排出鞋外,当进气流道通过导管使气囊进气口设置在鞋内,由于进气与出气流道采用单向设计,通过圆珠打开与关闭流道,进气流道只能进气,而出气流道只能出气,人体行走时,通过脚部挤压气囊,使气囊压缩和扩张,能把鞋内潮湿的汗气排出鞋外,保持脚部干爽舒适,避免了鞋臭,模式二:气囊把鞋外空气引入鞋内,当进气流道通过导管使进气口设置在鞋外,它是利用人走路的原理,通过气囊压缩与膨胀,把外界的空气逐步吸入鞋内,从而起到鞋内通风和换气的作用。The airbag of the utility model can realize two modes. The first mode is that the airbag discharges the sweat in the shoe out of the shoe. When the air inlet flow channel passes through the duct, the airbag air inlet is arranged in the shoe. Because the air inlet and outlet flow channels adopt a one-way design , Open and close the flow channel through the ball, the intake flow channel can only intake air, and the outlet flow channel can only exhaust air. When the human body is walking, the airbag is squeezed through the feet to compress and expand, which can remove the damp sweat in the shoes. The air is exhausted out of the shoes, keeping the feet dry and comfortable, and avoiding the smell of the shoes. Mode 2: The air bag introduces the air from the outside of the shoes into the shoes. , Through the compression and expansion of the air bag, the outside air is gradually inhaled into the shoe, thereby playing the role of ventilation and ventilation in the shoe.
本实用新型的制备工艺简单,先利用中板设在上模与下模之间,形成气囊上片和气囊下片,而后抽离中板,将进气流道模芯与出气流道模芯放入上橡胶皮和下橡胶皮的气道预留槽中,使上橡胶皮和下橡胶皮边缘粘合以制得一体成型的具有与容气内腔连通的进气流道与出气流道气囊,再将闭塞圆珠分别塞入第一圆珠容腔段与第二圆珠容腔段内,由于流道是橡胶材料制成,闭塞圆珠容易塞入流道中,制备简单,生产效率高,解决传统气囊组件多的弊端,采用进出气流道一体成型结构,避免现有气囊的单向阀芯因装配不牢固而无法实现换气效果,且本实用新型工艺相对于传统气囊生产工艺更为简单,通过模具实现基础气囊制作,再塞入圆珠就完成整个气囊的制作,组件少成本低,且气密性更好,整体更牢固。The preparation process of the utility model is simple. First, the middle plate is arranged between the upper mold and the lower mold to form the airbag upper sheet and the airbag lower sheet, and then the middle plate is pulled away, and the air inlet flow channel mold core and the outlet flow channel mold core are placed in place. Put the upper rubber skin and the lower rubber skin into the airway reserved grooves of the upper rubber skin and the lower rubber skin, and bond the edges of the upper rubber skin and the lower rubber skin to obtain an integrally formed air inlet flow channel and an air outlet flow channel airbag which are communicated with the gas-containing inner cavity. Then, the blocked balls are respectively inserted into the first ball chamber section and the second ball chamber section. Since the flow channel is made of rubber material, the blocked ball is easily inserted into the flow channel, the preparation is simple, and the production efficiency is high. The traditional air bag has many disadvantages, and the integrated structure of the inlet and outlet air passages is adopted to avoid that the one-way valve core of the existing air bag cannot achieve the ventilation effect due to the weak assembly, and the process of the present invention is simpler than the traditional air bag production process. The basic airbag is made through the mold, and the whole airbag is completed by inserting the ball.
附图说明Description of drawings
图1是本实用新型的立体示意图。Fig. 1 is a three-dimensional schematic diagram of the present invention.
图2是本实用新型的正视剖面图。Figure 2 is a front sectional view of the present invention.
图3是图2的A-A剖面图。FIG. 3 is a cross-sectional view taken along line A-A of FIG. 2 .
图4是进气流道的实施例一结构示意图。FIG. 4 is a schematic structural diagram of
图5是出气流道的实施例一结构示意图。FIG. 5 is a schematic structural diagram of
图6是模具的爆炸结构图。Figure 6 is an exploded structure diagram of the mold.
图7是流道模芯的立体结构图。FIG. 7 is a perspective structural view of a runner core.
图8是进气流道的实施例二结构示意图。FIG. 8 is a schematic structural diagram of the second embodiment of the intake flow channel.
图9是出气流道的实施例二结构示意图。FIG. 9 is a schematic structural diagram of the second embodiment of the air outlet.
图10是进气流道模芯的实施例二立体结构图。FIG. 10 is a perspective structural view of the second embodiment of the inlet runner mold core.
图11是出气流道模芯的实施例二立体结构图。FIG. 11 is a perspective structural view of the second embodiment of the outlet runner mold core.
附图标记说明:1.气囊本体;11.进气口;12.出气口;13.气囊上片;14.气囊下片;2.容气内腔;21.填充物;22.入口;23.出口;3.进气流道;30.进气闭塞环;31.第一进气段;311.进气段;312.进气闭塞段;32.第二进气段;321.第一圆珠容腔段;322.第一容气内腔连接段;323.第一限位点;33.第一接口;34.第一圆珠;4.出气流道;40.出气闭塞环;41.第一出气段;411.出气段;412.第二圆珠容腔段;413.第二限位点;42.第二出气段;422.第二容气内腔连接段;43.第二接口;44.第二圆珠;5.上模;6.中板;61.上模芯;7.下模;71.凹部模腔;8.进气流道模芯;81.第一限位孔;82.闭塞凹槽;9.出气流道模芯;91.第二限位孔。Description of reference numerals: 1. Airbag body; 11. Air inlet; 12. Air outlet; 13. Airbag upper sheet; 14. Airbag lower sheet; 3. Intake runner; 30. Intake blocking ring; 31. First intake section; 311. Intake section; 312. Intake blocking section; 32. Second intake section; 321. First circle Bead chamber section; 322. First air chamber connecting section; 323. First limit point; 33. First interface; 34. First ball; 4. Outflow channel; 40. Outlet blocking ring; 41 .The first gas outlet section; 411. The gas outlet section; 412. The second ball cavity section; 413. The second limit point; 42. The second gas outlet section; Second interface; 44. Second ball; 5. Upper mold; 6. Middle plate; 61. Upper mold core; 7. Lower mold; 71. Recess cavity; 8. Inlet runner mold core; Position hole; 82. Blocking groove; 9. Outflow channel mold core; 91. Second limit hole.
具体实施方式Detailed ways
实施例一Example 1
请参阅图1-9所示,本实用新型关于一种换气气囊,包括气囊本体1,所述气囊本体1由橡胶制成,气囊本体1包括气囊上片13和气囊下片14,所述气囊本体1内设有容气内腔2,所述容气内腔2内设有透气支撑填充物21,如海绵、树叶等,所述气囊本体1的前端设有进气口11和出气口12,容气内腔2具有入口22和出口23,在进气口11与容气内腔2入口22间设有与容气内腔2连通的单向进气流道3,在出气口12与容气内腔2出口23间设有与容气内腔2连通的单向出气流道4,所述气囊本体1、单向进气流道3与单向出气流道4一体成型,传统气囊均为多个组件进行人工装配,本实用新型采用一体成型工艺简化传统气囊接口、单向阀芯等组件,优化生产工艺,提高生产效率,同时解决现有气囊与单向阀芯装配不牢固等问题,所述进气流道3内设有第一圆珠34,所述第一圆珠34与进气口11间设有进气闭塞环30,闭塞环30通过流道模芯上设有凹槽与上、下模配合通过橡胶热压成型,所述进气流道3的内径大于第一圆珠34的直径,所述进气闭塞环30内径小于第一圆珠34的直径,所述出气流道4内设有第二圆珠44,所述第二圆珠44与容气内腔2出口23间设有出气闭塞环40,所述出气流道4的内径大于第二圆珠44的直径,所述出气闭塞环40内径小于第二圆珠44的直径。进气流道与出气流道结构具有同一性,闭塞环与限位点的位置刚好相反。1-9, the present invention relates to a ventilation airbag, including an
优选地,所述进气流道3内壁表面在容气内腔2入口22与第一圆珠34之间设有若干个第一限位点323,所述第一限位点323凸起于进气流道3内壁,第一限位点323通过流道模芯上设有限位孔与上、下模配合通过橡胶热压成型,若干第一限位点323凸起顶端之间的距离小于第一圆珠34直径,所述出气流道4内壁表面在出气口12与第二圆珠44之间设有若干个第二限位点413,所述第二限位点413凸起于出气流道4内壁,若干第二限位点413凸起顶端之间的距离小于第二圆珠44直径。Preferably, a plurality of
进气流道3和出气流道4为一条内径相同的管道,第一圆珠34和第二圆珠44颗直径小于管道的内径,第一、第二限位点413限制第一、第二圆珠滑出流道的同时保持流道通气,进气\出气闭塞环40限制圆珠滑出流道的同时闭塞流道。The
一种制造换气气囊的模具,所述气囊模具包括上模5、中板6、下模7、流道模芯,所述中板6设于上模5和下模7,所述上模5和下模7平行相对设置且紧密贴合在中板6上下表面,所述上模5和下模7均设有四个凹部模腔,所述中板6上下表面在凹部模腔位置设有镜像的上模芯61和下模芯,所述上模5与上模芯61合模后形成上片型腔,所述下模7与下模芯合模后形成下片型腔,所述上模芯61和凹部模腔、下模芯和凹部模腔之间设有缓斜面,缓斜面,有效的减少了上层膜和下层膜连接后发生起皱的情况,所述上片型腔和下片型腔上设有气道预留槽,在中板抽离后,上下模间合为气道预留槽,气道预留槽内插入流道模芯,流道模芯分为进气流道模芯8和出气流道模芯9,进气流道模芯8和出气流道模芯9结构相同,均为一根圆棒,所述的圆棒上设有闭塞凹槽82,所述的闭塞凹槽82一侧设有限位孔,进气流道模芯8和出气流道模芯9使气囊本体前端形成进气和出气流道,进气流道模芯8和出气流道模芯9的闭塞凹槽和限位孔位置刚好对调,即进气流道模芯8和出气流道模芯9反向插入。A mold for manufacturing a ventilating air bag, the air bag mold includes an
一种换气气囊的制备方法,包括如下步骤:A preparation method of a ventilation air bag, comprising the following steps:
步骤一:预热模具:先在硫化机上预设好硫化时间为50s~200s、硫化温度为150℃~200℃及硫化压力为4MPa~20MPa;之后,将上模、中板、下模合模进行预热,预热温度为硫化机的预设温度,预热时间为40min~3h;Step 1: Preheating the mold: first set the vulcanization time as 50s~200s, the vulcanization temperature as 150℃~200℃, and the vulcanization pressure as 4MPa~20MPa; Preheating, the preheating temperature is the preset temperature of the vulcanizer, and the preheating time is 40min~3h;
步骤二:装入橡胶料并合模:模具温度恒定后,将上模、中板、下模分开,将下层橡胶料(固态)放入下模凹部模腔内,再将中板放置下模上,使中板下模芯贴在下层橡胶料表面,再将上层橡胶料(固态)放入上模芯表面,再将上模凹部模腔嵌入上模芯,使中板上模芯贴在上层橡胶料表面,此时料型与型腔相匹配便于橡胶料充满型腔,硫化时间为100S、硫化温度为150℃~200℃;Step 2: Load the rubber material and close the mold: After the mold temperature is constant, separate the upper mold, the middle plate and the lower mold, put the lower rubber material (solid) into the cavity of the lower mold cavity, and then place the middle plate on the lower mold , make the lower mold core of the middle plate stick to the surface of the lower rubber material, then put the upper rubber material (solid state) into the surface of the upper mold core, and then embed the cavity of the upper mold concave part into the upper mold core, so that the mold core of the middle plate is attached to the surface of the upper mold core. The surface of the upper rubber material. At this time, the material type matches the cavity to facilitate the filling of the cavity with the rubber material. The vulcanization time is 100S and the vulcanization temperature is 150℃~200℃;
步骤三:硫化成型:将步骤二合模后的模具放入所述的硫化机中,启动硫化机,按硫化机预设的硫化温度对模具进行加热,上层橡胶料融化并流向上片型腔,在上片型腔内形成具有前端进气流道与出气流道预留槽且中部为半球面凹腔的上层橡胶片,下层橡胶料融化并流向下片型腔,在下片型腔内形成得到具有前端进气流道与出气流道预留槽且中部为半球面凹腔的下层橡胶片;Step 3: Vulcanization molding: put the mold after the mold clamping in
步骤四:开模:上模与下模分开并抽离中板,向上层橡胶片或下层橡胶片半球面凹腔内放入透气支撑材料;透气支撑材料如海绵、树叶、荞麦等,中板抽走可以有多种形式,如最为笨拙的手动抽走,或者通过常用的机械手来进行抽走,对于本领域技术人员抽走方式多种多样,只要能够实现上模芯与下模芯抽离上模和下模之间即可;Step 4: Open the mold: separate the upper mold from the lower mold and pull out the middle plate, put the breathable support material into the hemispherical cavity of the upper rubber sheet or the lower rubber sheet; the breathable support material such as sponge, leaves, buckwheat, etc., the middle plate There are various forms of extraction, such as the most clumsy manual extraction, or through a commonly used manipulator. There are various extraction methods for those skilled in the art, as long as the upper core and the lower core can be extracted. between the upper mold and the lower mold;
步骤五:将进气流道模芯与出气流道模芯放入进气流道与出气流道预留槽,将上模和下模合模的模具放入所述的硫化机中,上下两层橡胶皮膜进行热熔贴合,抽离进气流道模芯与出气流道模芯,制成留有进气流道和出气流道的基础气囊;热熔贴合时,热压温度为130℃~200℃,压力值为0.3~0.5Mpa;Step 5: Put the inlet runner core and the outlet runner core into the reserved grooves of the inlet runner and outlet runner, put the molds of the upper mold and the lower mold into the vulcanizer, and put the upper and lower molds into the vulcanizer. The rubber film is hot-melt bonded, and the intake runner core and the outlet runner core are extracted to form a basic airbag with the inlet runner and the outlet runner; during hot-melt bonding, the hot pressing temperature is 130℃~ 200℃, the pressure value is 0.3~0.5Mpa;
步骤六:将两颗圆珠分别塞入进气流道内闭塞环与限位点之间与出气流道内闭塞环与限位点之间,完成气囊的制备;Step 6: respectively insert two balls between the occlusion ring and the limit point in the inlet flow channel and between the occlusion ring and the limit point in the outlet flow channel to complete the preparation of the air bag;
步骤八:采用PVC或TPU和硅胶软管材料制成的导气管分别插入进气流道和出气流道,将气囊装入鞋内,与进气流道连通的导气管接入鞋内/鞋外,与出气流道连通的接在鞋外/鞋内。Step 8: The air ducts made of PVC or TPU and silicone hose materials are inserted into the air inlet duct and the outlet air duct respectively, the airbag is put into the shoe, and the air duct connected to the air intake duct is connected to the inside/outside of the shoe. It is connected to the outside/inside of the shoe in communication with the outlet air passage.
本生产工艺中,步骤一预热模具是在第一模生产前需要预热,若第一模生产完成后,后续第二模后连续生产时步骤一可省略。In this production process,
在步骤二中,中板6上设有上模芯61和下模芯,上模芯61使上模5与下模7内的橡胶皮紧贴在模腔内壁,以形成气囊本体1,且使得气囊本体1内形成有容气内腔2。In
本实用新型中出气流道模芯可以进气流道模芯一样,在制造过程中摆放方向与进气流道相反。In the utility model, the outlet flow channel mold core can be the same as the intake flow channel mold core, and the placement direction is opposite to the intake flow channel in the manufacturing process.
将本产品置入鞋底,向进气流道3的进气口插入进气导管,进气导管一端插入进气段内与进气流道连通,进气导管另一端设于鞋内,进气流道3只能进气而不能出气,出气流道4的出气口插入出气导管,出气导管一端插入出气段内与出气流道连通,出气导管另一端设于鞋外,出气流道4只能出气而不能进气,人抬走时支撑物使气囊由扁到胀,鞋内潮湿的汗气通过气囊从进气管吸入进气通道,气囊膨胀,气囊外气体经进气导管进入进气流道后将第一圆珠34推向第一限位点323,进气流道和容气内腔2贯通,从而使气体由进气流道3进入容气内腔2,与此同时,鞋外气体进入出气流道后将第二圆珠44推向出气闭塞环,出气流道关闭;Put this product into the sole of the shoe, insert the intake duct into the air inlet of the
人脚着地后气囊被压缩,容气内腔2的气体进入出气流道将第二圆珠44推向第二限位点413,出气流道和容气内腔2贯通,从而使气体流出气囊,气囊内鞋内潮湿的汗气被挤压到鞋外,与此同时,容气内腔2的气体进入进气流道将第一圆珠34推向进气闭塞环,进气流道关闭,防止刚从鞋内抽走的汗气回流鞋内,从而实现进气流道3单向进气,出气流道4单向出气。After the human foot touches the ground, the airbag is compressed, and the gas in the air-accommodating
当人抬脚时,气囊利用本身的橡胶弹性和容器内腔填充支撑物回位到鼓胀状态,容器内腔从进气导管吸入空气;人落脚时,气囊容气内腔被压扁,气囊内空气被挤压经出去导管排出。如此循环,达到吸气排气的目的。通过本实用新型气囊结构,实现气囊对空气的主动吸入和强行排出。When a person lifts their feet, the airbag utilizes its own rubber elasticity and the inner cavity of the container to fill the support to return to a bulging state, and the inner cavity of the container inhales air from the intake duct; Air is squeezed out through the outlet conduit. This cycle achieves the purpose of inhaling and exhausting. Through the air bag structure of the utility model, the air bag can actively inhale and forcibly discharge air.
实施例二
实施例二与实施例一的区别于,进气流道3和出气流道的结构不同,采用的进气流道模芯与出气流道模芯结构不同。The difference between the second embodiment and the first embodiment is that the structures of the
实施例二中,所述进气流道3包括第一进气段31、第二进气段32与连通第一进气段31和第二进气段32的第一接口33,所述第二进气段32内设有打开或关闭第一接口33的第一圆珠34,所述出气流道4包括第一出气段41、第二出气段42与连通第一出气段41和第二出气段42的第二接口43,所述第一出气段41内设有打开或关闭第二接口43的第二圆珠44。In the second embodiment, the
优选地,所述第一进气段31由进气口向容气内腔2方向依序设有进气段311和进气闭塞段312,第二进气段32由进气口向容气内腔2方向依序第一圆珠容腔段321和第一容气内腔连接段322,第一圆珠容腔段321和第一容气内腔连接段322间设有第一限位点323,进气段311的内径比第一圆珠直径大,进气段311便于第一圆珠34塞入进气闭塞段312,其次进气段311用于插入导气管,便于气体吸入,进气闭塞段312形成贯通第一进气段31和第二进气段32的第一接口,进气闭塞段312具有两端,靠近进气口一端的内径比第一圆珠34直径大,靠近容气内腔2一端的内径比第一圆珠直径小,第一圆珠容腔段321内径比第一圆珠34直径大,第一限位点323限制第一圆珠34在第一圆珠容腔段321内,第一限位点323为进气流道3内壁面形成的凸点或凸柱,仅限制第一圆珠34位置防止第一圆珠34进入气囊内并使第一圆珠34与进气流道3内壁面具有空隙,即限制第一圆珠34脱落进入气囊的同时保持进气流道3与容气内腔2通气,第一圆珠34在气体的推动下在第一圆珠容腔段321内从进气闭塞段312与第一限位点323间来回移动。Preferably, the first intake section 31 is provided with an
优选地,所述第一出气段41由出气口向容气内腔2方向依序设有出气段411和第二圆珠容腔段412,在出气段411和第二圆珠容腔段412间设有第二限位点413,第二限位点413限制圆珠脱落跑出气囊的同时保持出气流道4与容气内腔2通气,第二限位点413限制第二圆珠44在第二圆珠容腔段412内,第二进气段32由出气口向容气内腔2方向依序设有出气闭塞段和第二容气内腔连接段422间,出气段411和第二圆珠容腔段412的内径比第二圆珠44直径大,出气闭塞段形成贯通第一出气段和第二出气段的第二接口,出气闭塞段具有两端,靠近出气口一端的内径比第二圆珠44直径大,靠近容气内腔2一端的内径比第二圆珠44直径小,第二容气内腔连接段422的内径比第二圆珠44直径小,第二圆珠44在气体的推动下在第二圆珠容腔段412内从第二限位点413与第二出气段42间来回移动。本实用新型中出气闭塞段可以省略,第二容气内腔连接段422的直径比第二圆珠44小也可解决本实用新型技术方案,出气闭塞段的存在与缺少在于出气流道模芯的结构是否与进气流道模芯一致。Preferably, the first air outlet section 41 is provided with an
本实用新型结构简单,在气囊本体一体成型进气流道与出气流道,利用第一圆珠在进气闭塞段与第一限位点间运动以达到单向进气,利用第二圆珠在出气闭塞段与第二限位点间运动以达到单向出气,既保证了本实用新型对气流的控制效果,又简化了整体结构;气囊外气流进入进气流道推动第一圆珠34到第一限位点,第一圆珠34打开第一接口,进气流道打开进气,气囊外气流进入出气流道推动第二圆珠44到第二出气段42,第二圆珠42堵住第二接口,出气流道关闭,实现进气流道单向进气;气囊内气流进入进气流道推动第一圆珠34到进气闭塞段,第一圆珠34堵住第一接口,进气流道关闭,阻止气囊内气流回流,气囊内气流进入出气流道推动圆珠到第二限位点413,出气流道打开出气,实现出气流道单向出气。The structure of the utility model is simple, the air inlet flow channel and the outlet flow channel are integrally formed in the airbag body, the first ball is used to move between the inlet blocking section and the first limit point to achieve unidirectional air intake, and the second ball is used to The movement between the air outlet blocking section and the second limit point achieves one-way air outlet, which not only ensures the control effect of the present invention on the air flow, but also simplifies the overall structure; At a limit point, the first ball 34 opens the first interface, the air inlet runner opens the air intake, the air outside the airbag enters the outlet runner and pushes the second ball 44 to the second air outlet section 42, and the second ball 42 blocks the first With two ports, the outlet air passage is closed to realize one-way air intake in the air inlet passage; the air flow in the air bag enters the air inlet passage and pushes the first ball 34 to the intake blocking section, the first ball 34 blocks the first port, and the air inlet passage Closed to prevent the airflow in the airbag from flowing back, the air in the airbag enters the outlet air passage and pushes the ball to the second limit point 413 , and the outlet air passage opens and discharges air, realizing one-way outflow from the outlet air passage.
将本产品置入鞋底,向进气流道3的进气口插入进气导管,进气导管一端插入进气段内与进气流道连通,进气导管另一端设于鞋内,进气流道3只能进气而不能出气,出气流道4的出气口插入出气导管,出气导管一端插入出气段内与出气流道连通,出气导管另一端设于鞋外,出气流道4只能出气而不能进气,人抬走时鞋内潮湿的汗气通过进气通道进入气囊,气囊膨胀,气囊外气体经进气导管进入进气段311后使第一圆珠34从进气闭塞段312推向第一限位点323,第一圆珠34打开第一接口,进气段311、进气闭塞段312、第一圆珠容腔段321、第一容气内腔连接段322和容气内腔2贯通,从而使气体由进气流道3进入容气内腔2,与此同时,鞋外气体进入出气体段后使第二圆珠44从圆珠容腔段推向第二出气段,第二圆珠44堵住第二接口,出气流道关闭;Put this product into the sole of the shoe, insert the intake duct into the air inlet of the
人脚着地后气囊被压缩,容气内腔2的气体使第二圆珠44从第二接口向第二限位点413,出气段411、出气闭塞段、第二圆珠容腔段412、第二容气内腔连接段422和容气内腔2贯通,从而使气体流出气囊,气囊内鞋内潮湿的汗气被挤压到鞋外,与此同时,容气内腔2的气体使第一圆珠34从第一限位点323推向进气闭塞段312而堵住第一接口33,容气内腔内气体无法进入进气段311,防止刚从鞋内抽走的汗气回流鞋内,从而实现进气流道3单向进气,出气流道4单向出气。After the human foot touches the ground, the airbag is compressed, and the gas in the air-accommodating
优选地,所述进气流道模芯8包括第一圆柱与第二圆柱,所述第一圆柱的外径大于第二圆柱的外径,所述第一圆柱上设有一圈凹槽82,所述第一圆柱与第二圆柱的连接处设有第一限位孔81,将上模芯8放入气囊本体1后,通过热模压处理形成进气流道3,通过凹槽82形成第一接口,通过第一限位孔81形成第一限位点。Preferably, the air inlet runner mold core 8 includes a first cylinder and a second cylinder, the outer diameter of the first cylinder is larger than the outer diameter of the second cylinder, and the first cylinder is provided with a circle of
优选地,出气流道模芯9包括第三圆柱与第四圆柱,所述第三圆柱的外径大于第四圆柱的外径,所述第三圆柱上设有第二限位孔91,将下模芯9放入气囊本体1后,通过热模压处理形成出气流道4,通过第二限位孔91形成第二限位点432。Preferably, the outlet runner mold core 9 includes a third cylinder and a fourth cylinder, the outer diameter of the third cylinder is larger than the outer diameter of the fourth cylinder, and the third cylinder is provided with a second limiting
本实用新型与气囊一体成型的进气流道3、出气流道4的结构,实现从进气流道3单向进气,从出气流道4单向出气,从而防止回流,即鞋内气体进入气囊内,刚从鞋内吸入的气体无法回流鞋内,只能排出鞋外,解决现有气囊出现吸入的空气而回流的问题,有效避免气囊仅实现鞋内外空气流动但无法真正达到换气效果的弊端。The structure of the
根据使用者的不同需求,进气流道3与出气流道4对调,通过气囊实现鞋外空气吸入鞋内,即进气流道3的进气口插入进气导管,进气导管设于鞋外,出气流道4的出气口插入出气导管,出气导管设于鞋内。According to the different needs of users, the
以上实施方式仅仅是对本实用新型的优选实施方式进行描述,并非对本实用新型的范围进行限定,在不脱离本实用新型设计精神的前提下,本领域普通工程技术人员对本实用新型的技术方案作出的各种变形和改进,均应落入本实用新型的权利要求书确定的保护范围内。The above embodiments are only to describe the preferred embodiments of the present invention, and do not limit the scope of the present invention. On the premise of not departing from the design spirit of the present invention, ordinary engineers and technicians in the field make the technical solutions of the present invention. Various deformations and improvements should fall within the protection scope determined by the claims of the present utility model.
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WO2021212963A1 (en) * | 2020-04-20 | 2021-10-28 | Yuan Dacai | Ventilation air bag, and preparation method and mold therefor |
CN111452262B (en) * | 2020-04-20 | 2025-04-22 | 袁大彩 | A ventilation airbag and its preparation method and mold |
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Effective date of registration: 20220718 Address after: 523000 right side of building B4, No. 117, Tingshan Road, Tingshan community, Houjie Town, Dongguan City, Guangdong Province Patentee after: Dongguan Zhongcai mould shoe material Co.,Ltd. Address before: 445000 No.8, Fenshuiling formation, liujiahe village, cuijiaba Town, Enshi Tujia and Miao Autonomous Prefecture, Hubei Province Patentee before: Yuan Dacai |