CN212169533U - Butterfly valve shaft sleeve press-fitting machine - Google Patents
Butterfly valve shaft sleeve press-fitting machine Download PDFInfo
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- CN212169533U CN212169533U CN202020125669.4U CN202020125669U CN212169533U CN 212169533 U CN212169533 U CN 212169533U CN 202020125669 U CN202020125669 U CN 202020125669U CN 212169533 U CN212169533 U CN 212169533U
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Abstract
Description
技术领域technical field
本实用新型涉及蝶阀加工设备技术领域,具体为一种蝶阀轴套压装机。The utility model relates to the technical field of butterfly valve processing equipment, in particular to a butterfly valve shaft sleeve pressing machine.
背景技术Background technique
蝶阀是用圆盘式启闭件往复回转90°左右来开启、关闭或调节介质流量的一种阀门,蝶阀不仅结构简单、体积小、重量轻、材料耗用省、安装尺寸小、驱动力矩小、操作简便、迅速,并且还可以同时具有良好的流量调节功能和关闭密封特性,是近十几年来发展最快的阀门品种之一,蝶阀的使用非常广泛,其使用的品种和数量仍在继续扩大,并向高温、高压、大口径、高密封性、长寿命、优良的调节特性,以及一阀多功能发展,其可靠性及其他性能指标均达到较高水平,轴套是套在蝶杆上的筒状机械零件,是蝶阀阀座的一部分,在对蝶阀进行加工时,需要通过压装机将轴套压装在阀座上,现有的蝶阀轴套压装机在使用时,通过气缸推动压入端头移动进行压装,气缸的输出端输出长度固定,其输出压力不便于控制,气缸输出压力较大时容易造成零件损坏,同时,现有的蝶阀轴套压装机大多直接将阀座放置于放置板上,压装时阀座不能得到有效固定,阀座容易移动,从而容易使压装位置产生偏移,影响蝶阀加工的合格率。Butterfly valve is a kind of valve that uses disc type opening and closing parts to reciprocate about 90° to open, close or adjust the flow of medium. Butterfly valve not only has simple structure, small size, light weight, low material consumption, small installation size and small driving torque , The operation is simple and fast, and it can also have good flow adjustment function and closing sealing characteristics. It is one of the fastest-growing valve varieties in the past ten years. The butterfly valve is widely used, and the variety and quantity of its use are still continuing. Expand and develop towards high temperature, high pressure, large diameter, high sealing, long life, excellent adjustment characteristics, and multi-function of a valve, its reliability and other performance indicators have reached a high level, the shaft sleeve is sleeved on the butterfly rod The cylindrical mechanical parts on the valve seat are part of the butterfly valve seat. When processing the butterfly valve, the bushing needs to be press-fitted on the valve seat by a press-fitting machine. The press-in end moves for press-fitting. The output length of the output end of the cylinder is fixed, and the output pressure is not easy to control. When the output pressure of the cylinder is large, it is easy to cause damage to the parts. At the same time, most of the existing butterfly valve bushing presses directly press the valve seat. Placed on the placement plate, the valve seat cannot be effectively fixed during press-fitting, and the valve seat is easy to move, which easily offsets the press-fitting position and affects the qualification rate of butterfly valve processing.
实用新型内容Utility model content
本实用新型的目的在于提供一种蝶阀轴套压装机,以解决上述背景技术中提出的问题。The purpose of the present utility model is to provide a butterfly valve bushing pressing machine to solve the problems raised in the above background technology.
为实现上述目的,本实用新型提供如下技术方案:一种蝶阀轴套压装机,包括操作台、放置柱和安装板,所述操作台顶部的一侧安装有放置柱,且操作台顶部的另一侧安装有安装板,所述安装板远离放置柱的一侧安装有伺服电机,所述伺服电机的输出端安装有穿过安装板的螺纹杆,且螺纹杆的外侧螺纹安装有螺母,所述螺母的顶部安装有固定板,且固定板远离安装板的一侧安装有连接板,所述连接板远离固定板的一侧安装有压入端头,所述放置柱的外侧套设有套环,所述操作台顶部靠放置柱一侧的两端皆安装有电动伸缩杆,所述电动伸缩杆的输出端皆与套环连接,所述操作台的一端安装有控制面板,所述控制面板的输出端通过导线分别与伺服电机和电动伸缩杆的输入端电性连接。In order to achieve the above purpose, the present utility model provides the following technical solutions: a butterfly valve bushing press machine, comprising an operating table, a placing column and a mounting plate, one side of the top of the operating table is installed with a placing column, and the other side of the top of the operating table is An installation plate is installed on one side, a servo motor is installed on the side of the installation plate away from the placement column, a threaded rod passing through the installation plate is installed at the output end of the servo motor, and a nut is installed on the outer thread of the threaded rod, so A fixing plate is installed on the top of the nut, and a connecting plate is installed on the side of the fixing plate away from the installation plate, and a press-in end is installed on the side of the connecting plate away from the fixing plate, and the outer side of the placing column is sleeved with a sleeve Electric telescopic rods are installed on both ends of the top of the operating table on the side of the placing column, the output ends of the electric telescopic rods are all connected with the collar, and a control panel is installed on one end of the operating table, and the control The output end of the panel is electrically connected with the input end of the servo motor and the electric telescopic rod respectively through wires.
优选的,所述放置柱两端的顶部皆铰接有第二铰接轴,且第二铰接轴远离放置柱的一端皆铰接有固定卡板,所述固定卡板靠近放置柱的一端皆铰接有第一铰接杆,且第一铰接杆远离固定卡板的一端皆与套环铰接。Preferably, the tops of both ends of the placing column are hinged with second hinge shafts, and one end of the second hinge shaft away from the placing column is hinged with a fixed clip plate, and one end of the fixed clip plate close to the placing column is hinged with the first hinge A hinge rod, and one end of the first hinge rod away from the fixing card is hinged with the collar.
优选的,所述放置柱两侧的顶部皆安装有阀座托板。Preferably, valve seat support plates are installed on the tops of both sides of the placing column.
优选的,所述放置柱与安装板之间的操作台上设置有滑槽,且滑槽通过滑块安装有限位块,所述限位块与螺母连接。Preferably, a chute is provided on the operating table between the placement column and the mounting plate, and a limit block is installed on the chute through the slider, and the limit block is connected with a nut.
优选的,所述操作台底部的四角位置处皆安装有支撑脚,且支撑脚的底部皆安装有防滑垫。Preferably, support feet are installed at the four corners of the bottom of the operating table, and anti-skid pads are installed at the bottoms of the support feet.
优选的,所述连接板底部靠近固定板的一侧安装有加强板,且加强板远离连接板的一侧与固定板连接。Preferably, a reinforcing plate is installed on a side of the bottom of the connecting plate close to the fixing plate, and a side of the reinforcing plate far away from the connecting plate is connected with the fixing plate.
与现有技术相比,本实用新型的有益效果是:该蝶阀轴套压装机安装有压入端头、连接板、固定板、螺母、螺纹杆、伺服电机和限位块,通过伺服电机带动螺纹杆转动,使得螺纹杆外侧的螺母通过螺纹移动,螺母通过固定板和连接板带动压入端头移动,即可通过压入端头对阀座及轴套进行压装,伺服电机的输出较为线性,伺服电机带动螺纹杆匀速转动,使得连接板匀速移动,便于对压入端头的冲压压力进行调节,可避免冲压压力较大造成阀座等零件损坏,同时,装置安装有套环、电动伸缩杆、第一铰接杆、固定卡板和第二铰接轴,电动伸缩杆的输出端推动或拉动套环在放置柱外侧移动,使得套环受力推动或拉动第一铰接杆,使得第一铰接杆推动或拉动固定卡板,使得固定卡板能够紧贴于不同大小的阀座的内侧,通过两组固定卡板卡合于阀座内侧,可对阀座进行固定,防止阀座在压装过程中移动,有效提高了装置的稳定性。Compared with the prior art, the beneficial effect of the present utility model is that: the butterfly valve bushing pressing machine is equipped with a pressing end, a connecting plate, a fixing plate, a nut, a threaded rod, a servo motor and a limit block, and is driven by the servo motor. The threaded rod rotates, so that the nut on the outside of the threaded rod moves through the thread, and the nut drives the press-in end to move through the fixing plate and the connecting plate, so that the valve seat and the shaft sleeve can be press-fitted through the press-in end, and the output of the servo motor is relatively low. Linear, the servo motor drives the threaded rod to rotate at a constant speed, so that the connecting plate moves at a constant speed, which is convenient for adjusting the stamping pressure of the pressing end, which can avoid the damage of the valve seat and other parts caused by the large stamping pressure. The telescopic rod, the first hinge rod, the fixed card and the second hinge shaft, the output end of the electric telescopic rod pushes or pulls the collar to move outside the placing column, so that the collar is forced to push or pull the first hinge rod, so that the first The hinge rod pushes or pulls the fixed card plate, so that the fixed card plate can be closely attached to the inner side of the valve seat of different sizes, and the valve seat can be fixed by two sets of fixed card plates engaged with the inner side of the valve seat to prevent the valve seat from being pressed. It can be moved during the installation process, which effectively improves the stability of the device.
附图说明Description of drawings
图1为本实用新型的主视剖视示意图;Fig. 1 is the front sectional schematic diagram of the utility model;
图2为本实用新型的主视示意图;2 is a schematic front view of the utility model;
图3为本实用新型的放置柱侧视剖视示意图。FIG. 3 is a schematic cross-sectional side view of the placement column of the present invention.
图中:1、操作台;2、阀座托板;3、放置柱;4、套环;5、压入端头;6、连接板;7、滑槽;8、固定板;9、螺母;10、螺纹杆;11、安装板;12、伺服电机;13、电动伸缩杆;14、控制面板;15、第一铰接杆;16、固定卡板;17、第二铰接轴;18、限位块。In the figure: 1. console; 2. valve seat support plate; 3. placing column; 4. collar; 5. press-in end; 6. connecting plate; 7. chute; 8. fixing plate; 9. nut ; 10, threaded rod; 11, mounting plate; 12, servo motor; 13, electric telescopic rod; 14, control panel; 15, the first hinge rod; 16, fixed clip; 17, the second hinge shaft; 18, limit bit block.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
请参阅图1-3,本实用新型提供的一种实施例:一种蝶阀轴套压装机,包括操作台1、放置柱3和安装板11,操作台1顶部的一侧安装有放置柱3,且操作台1顶部的另一侧安装有安装板11,安装板11远离放置柱3的一侧安装有伺服电机12,此处伺服电机12型号可为SNS-200L,伺服电机12的输出端安装有穿过安装板11的螺纹杆10,且螺纹杆10的外侧螺纹安装有螺母9,螺母9的顶部安装有固定板8,且固定板8远离安装板11的一侧安装有连接板6,连接板6远离固定板8的一侧安装有压入端头5,放置柱3的外侧套设有套环4,操作台1顶部靠放置柱3一侧的两端皆安装有电动伸缩杆13,此处电动伸缩杆13型号可为EC-30,电动伸缩杆13的输出端皆与套环4连接,操作台1的一端安装有控制面板14,控制面板14的输出端通过导线分别与伺服电机12和电动伸缩杆13的输入端电性连接。Please refer to FIGS. 1-3 , an embodiment provided by the present invention: a butterfly valve bushing press machine, comprising an operation table 1 , a placing
在本实施中:In this implementation:
进一步的,放置柱3两端的顶部皆铰接有第二铰接轴17,且第二铰接轴17远离放置柱3的一端皆铰接有固定卡板16,固定卡板16靠近放置柱3的一端皆铰接有第一铰接杆15,且第一铰接杆15远离固定卡板16的一端皆与套环4铰接,电动伸缩杆13的输出端推动或拉动套环4在放置柱3外侧移动,使得套环4受力推动或拉动第一铰接杆15,使得第一铰接杆15推动或拉动固定卡板16,使得固定卡板16能够紧贴于不同大小的阀座的内侧,通过两组固定卡板16卡合于阀座内侧,可对阀座进行固定,防止阀座在压装过程中移动,有效提高了装置的稳定性。Further, the tops of both ends of the placing
进一步的,放置柱3两侧的顶部皆安装有阀座托板2,便于将阀座放置在放置柱3的外侧。Further, valve
进一步的,放置柱3与安装板11之间的操作台1上设置有滑槽7,且滑槽7通过滑块安装有限位块18,限位块18与螺母9连接,通过限位块18对螺母9限位,可防止螺母9跟随螺纹杆10一起转动。Further, a
进一步的,操作台1底部的四角位置处皆安装有支撑脚,且支撑脚的底部皆安装有防滑垫,防滑效果较好,有利于提高装置的稳定性。Further, support feet are installed at the four corners of the bottom of the operating table 1, and anti-skid pads are installed on the bottom of the support feet, which has a good anti-skid effect and is conducive to improving the stability of the device.
进一步的,连接板6底部靠近固定板8的一侧安装有加强板,且加强板远离连接板6的一侧与固定板8连接,使连接板6和固定板8安装的更加牢固。Further, a reinforcing plate is installed on the side of the bottom of the connecting
工作原理:使用时,先将装置接通电源,然后将需要压装的阀座放置于阀座托板2上,并使阀座上的轴套对准压入端头5位置处,工人可通过控制面板14使电动伸缩杆13的输出端伸出,电动伸缩杆13的输出端推动套环4在放置柱3外侧向上方移动,套环4受到推力移动并推动第一铰接杆15,使得第一铰接杆15受力推动固定卡板16,从而通过第一铰接杆15将固定卡板16向外侧推动,使得固定卡板16能够紧贴于阀座的内侧,通过两侧固定卡板16卡合于阀座内侧,可将阀座位置固定,防止阀座在压装过程中移动,工人可通过控制面板14启动伺服电机12,使得伺服电机12带动螺纹杆10顺时针转动,螺纹杆10外侧螺母9受到限位块18的限位,不能跟随螺纹杆10一起转动,只能通过螺纹向放置柱3一侧移动,螺母9通过固定板8和连接板6带动压入端头5一起移动,使得压入端头5与轴套接触,压入端头5持续移动可将轴套压装在阀座上,从而完成压装过程。Working principle: When using, first turn on the power supply of the device, then place the valve seat that needs to be pressed on the valve
尽管参照前述实施例对本实用新型进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, it is still possible to modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Within the spirit and principle of the present utility model, any modifications, equivalent replacements, improvements, etc. made shall be included within the protection scope of the present utility model.
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CN111085846A (en) * | 2020-01-20 | 2020-05-01 | 天津长辉元一流体控制设备有限公司 | A butterfly valve bushing press machine |
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Granted publication date: 20201218 |