CN212132414U - A fluidized bed boiler air cap - Google Patents
A fluidized bed boiler air cap Download PDFInfo
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- CN212132414U CN212132414U CN202020490787.5U CN202020490787U CN212132414U CN 212132414 U CN212132414 U CN 212132414U CN 202020490787 U CN202020490787 U CN 202020490787U CN 212132414 U CN212132414 U CN 212132414U
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- 239000000463 material Substances 0.000 abstract description 13
- 239000002893 slag Substances 0.000 abstract description 8
- 238000005457 optimization Methods 0.000 abstract 1
- 238000002485 combustion reaction Methods 0.000 description 6
- 238000005243 fluidization Methods 0.000 description 5
- 238000007664 blowing Methods 0.000 description 4
- MWUXSHHQAYIFBG-UHFFFAOYSA-N Nitric oxide Chemical compound O=[N] MWUXSHHQAYIFBG-UHFFFAOYSA-N 0.000 description 3
- 238000009826 distribution Methods 0.000 description 3
- 238000013461 design Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000000446 fuel Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 230000010349 pulsation Effects 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 238000004939 coking Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000006477 desulfuration reaction Methods 0.000 description 1
- 230000023556 desulfurization Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 239000010419 fine particle Substances 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000007790 solid phase Substances 0.000 description 1
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- Fluidized-Bed Combustion And Resonant Combustion (AREA)
Abstract
本实用新型公开一种流化床锅炉风帽,包括风帽罩和进风管,所述风帽罩设有内腔,所述进风管的上端伸入所述风帽罩的内腔中,所述进风管的上端与所述风帽罩的内壁之间形成有环形风道,所述进风管的上端设有若干连通所述环形风道的进风孔,所述风帽罩的下部设有若干个与所述环形风道连通的出风口,所述出风口的轴心线沿所述风帽罩的径向向外延伸,且与水平面形成40~80°向下倾斜的夹角。该新型流化床锅炉风帽,通过对出风口角度的优化,增强了流化床床料的扰动性,解决了风帽的漏渣及磨损问题,确保了锅炉的安全运行。
The utility model discloses an air cap for a fluidized bed boiler, which comprises an air cap cover and an air inlet pipe. The air cap cover is provided with an inner cavity, and the upper end of the air inlet pipe extends into the inner cavity of the air cap cover. An annular air duct is formed between the upper end of the air duct and the inner wall of the hood cover, the upper end of the air inlet duct is provided with a number of air inlet holes that communicate with the annular air duct, and the lower part of the hood cover is provided with a number of air inlets For the air outlet communicated with the annular air duct, the axis line of the air outlet extends outward along the radial direction of the hood cover, and forms a downwardly inclined angle of 40-80° with the horizontal plane. The new fluidized bed boiler air cap, through the optimization of the air outlet angle, enhances the disturbance of the fluidized bed material, solves the problems of slag leakage and wear of the air cap, and ensures the safe operation of the boiler.
Description
技术领域technical field
本实用新型涉及锅炉设备,具体为一种流化床锅炉风帽。The utility model relates to boiler equipment, in particular to a fluidized bed boiler air cap.
背景技术Background technique
循环流化床锅炉具有燃料适应范围广、炉内脱硫效率高、氮氧化物排放量小、燃烧效率高、负荷调节比大及灰渣可综合利用等优点,在电站锅炉、工业锅炉等领域具有广泛的应用。循环流化床(CFB)锅炉正朝着大型化、高参数化、超临界的方向快速发展,随着锅炉容量的不断增大,布风板上的布风均匀性变得更加重要。循环流化床锅炉区别于其他锅炉的重点就是床料流化燃烧,一次风经过布风板上方风帽形成射流,使床料达到流态化,保证气固两相发生充足的掺杂,不仅延长了床料在炉膛中的停留时间,同时也加强了气固两相问的换热。而风帽是保证床料达到均匀流态化的关键,锅炉风帽负责将风均匀输送到炉床料层中,满足锅炉燃烧时所需的空气,控制送风量的大小,使得炉床料层始终保持流化沸腾状态,使煤碳燃烧彻底。The circulating fluidized bed boiler has the advantages of wide fuel adaptability, high desulfurization efficiency in the furnace, low nitrogen oxide emission, high combustion efficiency, large load regulation ratio and comprehensive utilization of ash and slag. It is widely used in power station boilers, industrial boilers and other fields Wide range of applications. Circulating fluidized bed (CFB) boilers are rapidly developing in the direction of large-scale, high-parameterization, and supercritical. With the continuous increase of boiler capacity, the uniformity of air distribution on the air distribution plate becomes more important. The key difference between the circulating fluidized bed boiler and other boilers is the fluidized combustion of bed material. The residence time of the bed material in the furnace is increased, and the heat exchange between the gas and solid phases is also strengthened. The air cap is the key to ensure the uniform fluidization of the bed material. The boiler air cap is responsible for evenly transporting the air into the furnace bed material layer to meet the air required for boiler combustion, and to control the amount of air supply, so that the furnace bed material layer is always Keep the fluidized boiling state to make the coal burn completely.
实际运行中的风帽易发生磨损,影响机组安全、稳定、经济运行,因此开展风帽的阻力特性研究,优化风帽的结构,进而降低风帽磨损率、延长使用寿命,具有重要的实际应用价值。发生炉渣泄露时,大量的灰渣(床料)会经风帽漏至水冷风室及点火风道,越积越多,会堵塞一次风通道,对锅炉正常运行流化危害极大,甚至会被迫停炉;漏渣还会在一次风的扰动下,对水冷风室内衬造成严重磨损,细小颗粒随一次风进入风帽会使其内壁受到磨损。炉膛底部床料在风帽出口射流作用下,形成漩涡,对附近风帽造成磨损,这个问题是流化床锅炉运行过程中最严重的问题之一。风帽的研究对流化床锅炉稳定运行,清洁运行有十分重要的意义。目前的流化床锅炉风帽由于无内置进风管,在锅炉低负荷运行时容易发生燃烧的脉动,而且相邻风帽容易因互相对吹发生磨损,进而产生漏渣问题。由于燃烧发生的脉动大小与床层高度、燃料粒径大小、风帽小孔的大小,及流化风量的大小、床层结构等有关,就现有的各种流化床风帽的结构而言,难以避免发生风帽磨损及漏渣问题。The hood is prone to wear in actual operation, which affects the safe, stable and economical operation of the unit. Therefore, it is of great practical application value to carry out research on the resistance characteristics of the hood and optimize the structure of the hood, thereby reducing the wear rate of the hood and prolonging its service life. When slag leakage occurs, a large amount of ash (bed material) will leak to the water-cooled air chamber and ignition air duct through the air cap. The accumulation of more and more will block the primary air duct, which is extremely harmful to the normal operation of the boiler and fluidization, and may even be damaged. Forced shutdown of the furnace; slag leakage will also cause serious wear to the water-cooled air chamber lining under the disturbance of the primary air, and the inner wall of the air cap will be worn by fine particles entering the air cap with the primary air. The bed material at the bottom of the furnace forms a vortex under the action of the jet at the outlet of the air cap, which causes wear to the nearby air cap. This problem is one of the most serious problems in the operation of the fluidized bed boiler. The study of the air cap is of great significance to the stable and clean operation of the fluidized bed boiler. Because the current fluidized bed boiler air cap has no built-in air inlet pipe, combustion pulsation is prone to occur when the boiler is operating at low load, and adjacent air caps are easily worn due to blowing against each other, resulting in slag leakage. Since the pulsation size of combustion is related to the bed height, fuel particle size, the size of the air cap pores, the size of the fluidized air volume, the bed structure, etc. It is difficult to avoid the problems of air cap wear and slag leakage.
实用新型内容Utility model content
为了克服上述现有技术提及的锅炉风帽存在的不足,本实用新型提供一种新型流化床锅炉风帽,通过对出风口角度的优化,增强了流化床床料的扰动性,解决了风帽的磨损及漏渣问题,确保了锅炉的安全运行。In order to overcome the shortcomings of the boiler air cap mentioned in the above-mentioned prior art, the utility model provides a novel fluidized bed boiler air cap. By optimizing the angle of the air outlet, the disturbance of the fluidized bed material is enhanced and the air cap is solved. The wear and slag leakage problems ensure the safe operation of the boiler.
本实用新型是这样实现的:一种流化床锅炉风帽,包括风帽罩和进风管,所述风帽罩设有内腔,所述进风管的上端伸入所述风帽罩的内腔中,所述进风管的上端与所述风帽罩的内壁之间形成有环形风道,所述进风管的上端设有若干连通所述环形风道的进风孔,所述风帽罩的下部设有若干个与所述环形风道连通的出风口,所述出风口的轴心线沿所述风帽罩的径向向外延伸,且与水平面形成40~80°向下倾斜的夹角。The utility model is realized as follows: an air cap for a fluidized bed boiler includes an air cap cover and an air inlet pipe, the air cap cover is provided with an inner cavity, and the upper end of the air inlet pipe extends into the inner cavity of the air cap cover , an annular air duct is formed between the upper end of the air inlet duct and the inner wall of the hood cover, the upper end of the air inlet duct is provided with a number of air inlet holes that communicate with the annular air duct, and the lower part of the hood cover A plurality of air outlets communicated with the annular air duct are provided, and the axis lines of the air outlets extend outward along the radial direction of the hood cover, and form a downwardly inclined angle of 40-80° with the horizontal plane.
进一步的,所述出风口的数目为4~12个,且所有所述出风口圆周均匀分布于所述风帽罩的侧壁上。其中,所述出风口的数目优选为8个。Further, the number of the air outlets is 4 to 12, and the circumference of all the air outlets is evenly distributed on the side wall of the hood cover. Wherein, the number of the air outlets is preferably 8.
进一步的,所述出风口的轴心线与水平面的夹角为50~70°,最优为60°。Further, the included angle between the axis line of the air outlet and the horizontal plane is 50-70°, preferably 60°.
进一步的,所述风帽罩的内径为φ30~50mm,优选为φ40mm。Further, the inner diameter of the hood cover is φ30˜50 mm, preferably φ40 mm.
进一步的,所述进风孔的数目为4~12个,优选为6个,且所述进风孔设置于距离所述进风管的顶端5~10mm处,优选为6mm处。Further, the number of the air inlet holes is 4 to 12, preferably 6, and the air inlet holes are arranged at a distance of 5 to 10 mm from the top of the air inlet pipe, preferably 6 mm.
进一步的,所述进风管的顶端与所述风帽罩的内壁顶端之间形成有8~10mm的间隙。Further, a gap of 8-10 mm is formed between the top end of the air inlet pipe and the top end of the inner wall of the hood cover.
进一步的,所述风帽罩和进风管一体成型,生产加工方便,而且整体结构更加稳定。Further, the hood cover and the air inlet pipe are integrally formed, which is convenient for production and processing, and the overall structure is more stable.
本实用新型的有益效果是:本设计通过加大出风口的纵轴线和水平面的夹角及进风管内置形成环形风道密封的结构,避免了风帽孔之间对吹的现象,减少风帽磨损现象;并彻底消除了锅炉低负荷运行时极易发生的漏渣问题,使锅炉布风板上的床料流化均匀,在提高流化床锅炉燃烧效率并降低能耗的同时,保证了锅炉的安全运行。The beneficial effects of the utility model are: the design of the design increases the angle between the longitudinal axis of the air outlet and the horizontal plane and the air inlet pipe is built in to form an annular air duct sealing structure, which avoids the phenomenon of opposite blowing between the hood holes and reduces the wear of the hood. It completely eliminates the problem of slag leakage that is easy to occur when the boiler is running at low load, and makes the bed material on the boiler air distribution plate fluidize evenly, which improves the combustion efficiency of the fluidized bed boiler and reduces energy consumption. safe operation.
附图说明Description of drawings
图1为本实用新型的结构主视图;Fig. 1 is the structural front view of the utility model;
图2为图1中A-A的剖面结构示意图;Fig. 2 is the sectional structure schematic diagram of A-A in Fig. 1;
图3为图1中B-B的剖面结构示意图。FIG. 3 is a schematic cross-sectional structure diagram of B-B in FIG. 1 .
具体实施方式Detailed ways
为了便于理解本发明,下面将参照相关附图对本方案的流化床锅炉风帽进行更加全面的描述。本实施例附图中给出了本实用新型方案的首选实施例。但是,本实用新型方案可以采用许多种不同的形式来实现,并不限于本文所描述的实施例。相反的,提供这些实施例的目的是使对流化床锅炉风帽的公开内容更加透彻全面。In order to facilitate the understanding of the present invention, a more comprehensive description of the fluidized bed boiler air cap of the present solution will be given below with reference to the related drawings. Preferred embodiments of the solution of the present invention are given in the accompanying drawings of this embodiment. However, the solution of the present invention can be implemented in many different forms, and is not limited to the embodiments described herein. Rather, these examples are provided so that the disclosure of convection fluidized bed boiler hoods will be thorough and complete.
如图1至图3所示,一种流化床锅炉风帽,包括风帽罩110和进风管120,风帽罩110为风帽的外罩。因风帽具有作为外罩的风帽罩110,在本领域内,这种类型的风帽也称为钟罩式风帽或套筒式风帽。所述风帽罩110设有内腔,所述进风管120的上端伸入所述风帽罩110的内腔中,所述进风管120的上端与所述风帽罩110的内壁之间形成有环形风道160,所述进风管120的上端设有若干连通所述环形风道160的进风孔150,进风管120通过其顶部的进风孔150与风帽罩110的内腔流体联通;所述风帽罩110的下部设有若干个与所述环形风道160连通的出风口140,所述出风口140的轴心线沿所述风帽罩110的径向向外延伸,且与水平面形成40~80°向下倾斜的夹角。As shown in FIG. 1 to FIG. 3 , a fluidized bed boiler air cap includes an
如图3所示,(图3中风帽罩110的横截面是沿出风口140的横截面,中间部分是进风管120的横截面),各个出风口140沿风帽罩110的圆周均匀分布,并沿风帽罩110的径向延伸。各个出风口140的纵轴线向下倾斜,与水平面形成夹角。即,各个出风口140的纵轴线内高外低。各个出风口140的纵轴线与水平面的夹角为40~80°,优选为50~70°,最优为60°。优选地,出风口140的数目为偶数。As shown in FIG. 3 , (the cross section of the
进一步的,所述出风口140的轴心线与水平面的夹角为60°。Further, the included angle between the axis of the
进一步的,所述风帽罩110的内径为φ30~50mm,优选为φ40mm。Further, the inner diameter of the
进一步的,所述进风孔150的数目为4~12个,优选为6个,且所述进风孔150设置于距离所述进风管120的顶端5~10mm处,优选为6mm处。Further, the number of the
进一步的,所述进风管120的上端开口,所述进风管120的顶端与所述风帽罩110的内壁顶端之间形成有8~10mm用于进风的间隙。Further, the upper end of the
进一步的,所述风帽罩110和进风管120一体成型,生产加工方便,而且整体结构更加稳定。Further, the
本专利采用具有内外双管结构且出口向下吹风式的风帽构造,一方面使流化反应更加均匀,不会出现局部高速流化区,引起风帽快速磨损的问题;另一方面彻底避免了床料经由风帽泄漏到风室内的可能性;现有技术中的风帽均没有内管构造,在管路低负荷运行时,很难避免床料经由风帽泄漏到风室内。This patent adopts a hood structure with an inner and outer double-tube structure and a downward blowing outlet. On the one hand, the fluidization reaction is more uniform, and there will be no local high-speed fluidization zone, causing the problem of rapid wear of the hood; on the other hand, the bed is completely avoided. The possibility of the material leaking into the air chamber through the air cap; none of the air caps in the prior art has an inner tube structure, and it is difficult to prevent the bed material from leaking into the air chamber through the air cap when the pipeline is operating at a low load.
本发明所设计的风帽采用了大倾角(推荐角度为60度)向下吹风式结构,而且至少有4个出风口,结构对称;其出口气流分布化均匀,不会吹及临近风帽,彻底杜绝了由此引起的风帽加速磨损问题。The hood designed by the present invention adopts a downward blowing structure with a large inclination angle (the recommended angle is 60 degrees), and has at least 4 air outlets, and the structure is symmetrical; The problem of accelerated wear of the hood caused by this.
本发明所设计的风帽彻底杜绝了床料局部流化不均匀现象,不再发生风帽局部磨损、堵塞、结焦等问题(风帽使用寿命延长50%左右),锅炉运行的安全大为提高。The air cap designed by the invention completely eliminates the phenomenon of partial uneven fluidization of the bed material, and does not cause problems such as local wear, blockage and coking of the air cap (the service life of the air cap is prolonged by about 50%), and the safety of boiler operation is greatly improved.
以上所述者,仅为本新型的较佳实施例而已,当不能以此限定本新型实施的范围,即但凡依本新型申请专利范围及新型说明内容所作的简单的等效变化与修饰,皆仍属本新型专利涵盖的范围内。The above are only the preferred embodiments of the present invention, and should not limit the scope of the present invention, that is, any simple equivalent changes and modifications made according to the scope of the patent application of the present invention and the contents of the description of the new model are all It still falls within the scope of the new patent.
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