CN212081565U - Ventilation system for thermal bonding of large size plexiglass balls - Google Patents
Ventilation system for thermal bonding of large size plexiglass balls Download PDFInfo
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- CN212081565U CN212081565U CN202020665644.3U CN202020665644U CN212081565U CN 212081565 U CN212081565 U CN 212081565U CN 202020665644 U CN202020665644 U CN 202020665644U CN 212081565 U CN212081565 U CN 212081565U
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- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 title claims abstract description 46
- 229920005372 Plexiglas® Polymers 0.000 title claims abstract description 46
- 238000009423 ventilation Methods 0.000 title claims abstract description 36
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- 238000000429 assembly Methods 0.000 claims description 5
- 238000000034 method Methods 0.000 abstract description 20
- 238000010586 diagram Methods 0.000 description 4
- 238000012662 bulk polymerization Methods 0.000 description 3
- 239000011521 glass Substances 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 239000004020 conductor Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
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Abstract
本实用新型公开一种大尺寸有机玻璃球热粘接用通风系统,涉及有机玻璃球热粘接用器械领域,包括:环形风管,其周向设置有多个与其内部连通的风孔;中间连通管,其一端与环形风管相连通;排风机,其与中间连通管远离环形风管的一端相连通;支撑组件,其包括多个支撑装置和多个锁止装置,多个支撑装置沿环形风管的周向均匀设置,各支撑装置的一端均与环形风管连接,各支撑装置的另一端均可滑动地设置于厂房的侧壁上,且各支撑装置的滑动方向均沿厂房的高度方向,多个支撑装置与多个锁止装置一一对应,一个锁止装置用于将一个支撑装置锁止于厂房的侧壁上。该通风系统能够精确控制环境温度在有机玻璃球热粘接工艺要求范围内。
The utility model discloses a ventilation system for thermal bonding of large-sized plexiglass balls, which relates to the field of equipment for thermal bonding of plexiglass balls. A communication pipe, one end of which is communicated with the annular air duct; an exhaust fan, which communicates with one end of the intermediate communication pipe away from the annular air duct; a support assembly, which includes a plurality of supporting devices and a plurality of locking devices, and the plurality of supporting devices are along the The circumferential direction of the annular air duct is evenly arranged, one end of each supporting device is connected with the annular air duct, the other end of each supporting device can be slidably arranged on the side wall of the factory building, and the sliding direction of each supporting device is along the direction of the factory building. In the height direction, a plurality of supporting devices correspond to a plurality of locking devices one-to-one, and one locking device is used to lock one supporting device on the side wall of the workshop. The ventilation system can precisely control the ambient temperature within the range required by the plexiglass ball thermal bonding process.
Description
技术领域technical field
本实用新型涉及有机玻璃球热粘接用器械领域,特别是涉及一种大尺寸有机玻璃球热粘接用通风系统。The utility model relates to the field of apparatuses for thermal bonding of organic glass balls, in particular to a ventilation system for thermal bonding of large-sized organic glass balls.
背景技术Background technique
大尺寸有机玻璃球常采用本体聚合方法由若干有机玻璃板沿纬度方向分层热粘接而成,其过程散发大量热量。由于有机玻璃是热的不良导体,急剧的温度变化会导致自加速和爆聚现象以及体积收缩产生气泡等诸多问题,影响产品的机械强度。为了散热,大尺寸有机玻璃球热粘接过程中常使用通风系统。目前,针对大尺寸有机玻璃球热粘接工艺制作,工业上采用的通风系统固定于厂房上部,冷空气从厂房上部送入,热空气从厂房下部排出,高大厂房内上下温差可达4-5℃,无法满足有机玻璃球热粘接工艺要求。Large-size plexiglass spheres are often formed by bulk polymerization by thermally bonding several plexiglass plates in layers along the latitude direction, and the process emits a lot of heat. Since plexiglass is a poor conductor of heat, rapid temperature changes will cause many problems such as self-acceleration and explosion, as well as volume shrinkage and bubbles, which will affect the mechanical strength of the product. In order to dissipate heat, a ventilation system is often used during the thermal bonding of large-sized plexiglass balls. At present, for the production of large-size plexiglass balls by thermal bonding, the ventilation system used in industry is fixed on the upper part of the workshop, cold air is fed from the upper part of the workshop, and hot air is discharged from the lower part of the workshop, and the temperature difference between the upper and lower parts of the tall workshop can reach 4-5 ℃, can not meet the requirements of plexiglass ball thermal bonding process.
因此,提供一种能够精确控制环境温度在有机玻璃球热粘接工艺要求范围内的通风系统成为本领域技术人员目前亟待解决的问题。Therefore, providing a ventilation system that can precisely control the ambient temperature within the range required by the plexiglass ball thermal bonding process has become an urgent problem to be solved by those skilled in the art.
实用新型内容Utility model content
为解决以上技术问题,本实用新型提供一种大尺寸有机玻璃球热粘接用通风系统,以使环境温度能够精确控制在有机玻璃球热粘接工艺要求范围内。In order to solve the above technical problems, the utility model provides a ventilation system for thermal bonding of large-size plexiglass balls, so that the ambient temperature can be accurately controlled within the range required by the thermal bonding process of plexiglass balls.
为实现上述目的,本实用新型提供了如下方案:For achieving the above object, the utility model provides the following scheme:
本实用新型提供一种大尺寸有机玻璃球热粘接用通风系统,包括:环形风管,其设置于厂房内部,其周向设置有多个与其内部连通的风孔;中间连通管,其一端与所述环形风管相连通;排风机,其与中间连通管远离所述环形风管的一端相连通;支撑组件,其设置于所述厂房内部,其包括多个支撑装置和多个锁止装置,多个所述支撑装置沿所述环形风管的周向均匀设置,各所述支撑装置的一端均与所述环形风管连接,以支撑所述环形风管,各所述支撑装置的另一端均可滑动地设置于所述厂房的侧壁上,且各所述支撑装置的滑动方向均沿所述厂房的高度方向,以使所述环形风管高度可调,多个所述支撑装置与多个所述锁止装置一一对应,一个所述锁止装置用于将一个所述支撑装置锁止于所述厂房的侧壁上。The utility model provides a ventilation system for thermal bonding of large-sized plexiglass balls, comprising: an annular air duct, which is arranged inside a factory building, and is provided with a plurality of air holes in the circumferential direction that communicate with the interior; an intermediate communication pipe, one end of which is arranged communicated with the annular air duct; an exhaust fan communicated with the end of the intermediate communication pipe away from the annular air duct; a support assembly, which is arranged inside the factory building, includes a plurality of supporting devices and a plurality of locking devices A plurality of the supporting devices are evenly arranged along the circumferential direction of the annular air duct, and one end of each of the supporting devices is connected to the annular air duct to support the annular air duct. The other end can be slidably arranged on the side wall of the factory building, and the sliding direction of each of the supporting devices is along the height direction of the factory building, so that the height of the annular air duct can be adjusted. The devices are in one-to-one correspondence with a plurality of the locking devices, and one of the locking devices is used to lock one of the supporting devices on the side wall of the factory building.
优选地,所述环形风管为伸缩式结构,以使所述环形风管的直径可调,所述支撑装置为伸缩式结构,且所述支撑装置的伸缩方向沿所述环形风管的径向,以调整所述环形风管的直径。Preferably, the annular air duct is a telescopic structure, so that the diameter of the annular air duct is adjustable, the support device is a telescopic structure, and the extension direction of the support device is along the diameter of the annular air duct to adjust the diameter of the annular duct.
优选地,所述支撑装置为伸缩缸。Preferably, the support device is a telescopic cylinder.
优选地,所述环形风管为波纹管。Preferably, the annular air pipe is a corrugated pipe.
优选地,大尺寸有机玻璃球热粘接用通风系统还包括多个卡箍,多个卡箍与多个支撑装置一一对应,且所述卡箍设置于所述支撑装置靠近所述环形风管的一端,所述环形风管箍紧于所述卡箍内。Preferably, the ventilation system for thermal bonding of large-sized plexiglass balls further includes a plurality of clamps, the clamps are in one-to-one correspondence with a plurality of support devices, and the clamps are arranged on the support device close to the annular air vent. At one end of the pipe, the annular air duct is fastened in the clamp.
优选地,大尺寸有机玻璃球热粘接用通风系统还包括多个滑动组件,多个滑动组件与所述支撑装置一一对应,各所述滑动组件均包括滑轨和T型滑块,所述T型滑块设置于所述支撑装置远离所述环形风管的一端,所述滑轨沿所述厂房的高度方向设置于所述厂房,所述滑轨设置有T型滑槽,所述T型滑块与所述T型滑槽滑动连接。Preferably, the ventilation system for thermal bonding of large-sized plexiglass balls further comprises a plurality of sliding assemblies, the plurality of sliding assemblies are in one-to-one correspondence with the support device, and each of the sliding assemblies includes a sliding rail and a T-shaped sliding block, so The T-shaped sliding block is arranged at one end of the support device away from the annular air duct, the sliding rail is arranged in the factory building along the height direction of the factory building, and the sliding rail is provided with a T-shaped sliding groove. The T-shaped sliding block is slidably connected with the T-shaped chute.
优选地,所述锁止装置包括安装板和螺栓,所述安装板设置于所述支撑装置远离所述环形风管的一端,所述安装板上设置有多个螺纹通孔,所述螺栓与所述螺纹通孔螺纹连接,且所述螺栓的一端与所述滑轨相抵,以锁止所述支撑装置。Preferably, the locking device includes a mounting plate and a bolt, the mounting plate is disposed at one end of the support device away from the annular air duct, a plurality of threaded through holes are disposed on the mounting plate, and the bolts are connected with The threaded through holes are threadedly connected, and one end of the bolt is abutted against the slide rail to lock the support device.
优选地,大尺寸有机玻璃球热粘接用通风系统还包括卷筒,所述卷筒可转动地设置于所述厂房的顶端,所述中间连通管缠绕于所述卷筒上。Preferably, the ventilation system for thermal bonding of large-size plexiglass balls further comprises a reel, the reel is rotatably arranged at the top of the workshop, and the intermediate communication pipe is wound on the reel.
优选地,大尺寸有机玻璃球热粘接用通风系统还包括多个吊绳,多个吊绳沿所述环形风管的周向均匀设置,且各吊绳的一端均与所述厂房的顶端固定连接、另一端均与所述环形风管绑扎固定。Preferably, the ventilation system for thermal bonding of large-sized plexiglass balls further comprises a plurality of suspending ropes, the plurality of suspending ropes are evenly arranged along the circumferential direction of the annular air duct, and one end of each suspending rope is connected to the top of the workshop. Both the fixed connection and the other end are tied and fixed with the annular air duct.
本实用新型相对于现有技术取得了以下技术效果:The utility model has achieved the following technical effects with respect to the prior art:
本实用新型提供的大尺寸有机玻璃球热粘接用通风系统,包括:环形风管,其设置于厂房内部,其周向设置有多个与其内部连通的风孔;中间连通管,其一端与环形风管相连通;排风机,其与中间连通管远离环形风管的一端相连通;支撑组件,其设置于厂房内部,其包括多个支撑装置和多个锁止装置,多个支撑装置沿环形风管的周向均匀设置,各支撑装置的一端均与环形风管连接,以支撑环形风管,各支撑装置的另一端均可滑动地设置于厂房的侧壁上,且各支撑装置的滑动方向均沿厂房的高度方向,以使环形风管高度可调,多个支撑装置与多个锁止装置一一对应,一个锁止装置用于将一个支撑装置锁止于厂房的侧壁上。The ventilation system for thermal bonding of large-sized plexiglass balls provided by the utility model comprises: an annular air duct, which is arranged inside the factory building, and is provided with a plurality of air holes in the circumferential direction that communicate with the interior; an intermediate communication pipe, one end of which is connected to the The annular air duct is in communication; the exhaust fan is in communication with the end of the intermediate communication pipe that is far away from the annular air duct; The circumferential direction of the annular air duct is evenly arranged, one end of each supporting device is connected with the annular air duct to support the annular air duct, the other end of each supporting device can be slidably arranged on the side wall of the workshop, and the The sliding direction is along the height direction of the factory building, so that the height of the annular air duct can be adjusted. Multiple support devices correspond to multiple locking devices one by one, and one locking device is used to lock one support device on the side wall of the factory building. .
在具体使用过程中,该大尺寸有机玻璃球热粘接用通风系统的环形风管能够沿厂房的高度方向移动,进而能够实现厂房不同高度方向的送排风,与现有冷空气从厂房上部送入,热空气从厂房下部排出的通风方式相比,该大尺寸有机玻璃球热粘接用通风系统能够精确控制环境温度在有机玻璃球热粘接工艺要求范围内。In the specific use process, the annular air duct of the ventilation system for thermal bonding of large-sized plexiglass balls can move along the height direction of the factory building, so as to realize the supply and exhaust air in different height directions of the factory building, and the existing cold air from the upper part of the factory building can be realized. Compared with the ventilation method in which the hot air is fed in and the hot air is discharged from the lower part of the workshop, the ventilation system for thermal bonding of large-size plexiglass balls can accurately control the ambient temperature within the range required by the plexiglass ball thermal bonding process.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the accompanying drawings required in the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only of the present invention. For some embodiments of the present invention, for those of ordinary skill in the art, other drawings can also be obtained from these drawings without any creative effort.
图1为本实用新型实施例中提供的大尺寸有机玻璃球热粘接用通风系统的结构示意图;1 is a schematic structural diagram of a ventilation system for thermal bonding of large-sized plexiglass balls provided in an embodiment of the present utility model;
图2为本实用新型实施例中提供的支撑装置的一种实施方式示意图;FIG. 2 is a schematic diagram of an implementation manner of the support device provided in the embodiment of the present invention;
图3为本实用新型实施例中提供的支撑装置的另一种实施方式示意图;3 is a schematic diagram of another implementation manner of the support device provided in the embodiment of the present invention;
图4为本实用新型实施例中提供的锁止装置锁止方式示意图。4 is a schematic diagram of a locking manner of a locking device provided in an embodiment of the present invention.
附图标记说明:1、环形风管;2、厂房;3、中间连通管;4、支撑装置;5、卡箍;6、支撑板;7、卡槽;8、T型滑块;9、滑轨;10、螺栓;11、安装板;12、卷筒;13、吊绳;14、有机玻璃球。Description of reference numerals: 1, annular air duct; 2, factory building; 3, intermediate communication pipe; 4, support device; 5, clamp; 6, support plate; 7, clip slot; 8, T-shaped slider; 9, Slide rail; 10, bolts; 11, mounting plate; 12, drum; 13, hanging rope; 14, plexiglass ball.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
本实用新型的目的是提供一种能够精确控制环境温度在有机玻璃球热粘接工艺要求范围内的大尺寸有机玻璃球热粘接用通风系统。The purpose of the utility model is to provide a ventilation system for the thermal bonding of large-sized plexiglass balls which can precisely control the ambient temperature within the range required by the plexiglass ball thermal bonding process.
为使本实用新型的上述目的、特征和优点能够更加明显易懂,下面结合附图和具体实施方式对本实用新型作进一步详细的说明。In order to make the above objects, features and advantages of the present utility model more clearly understood, the present utility model will be described in further detail below with reference to the accompanying drawings and specific embodiments.
如图1所示,本实施例提供一种大尺寸有机玻璃球热粘接用通风系统,包括:环形风管1、中间连通管3、排风机以及支撑组件;环形风管1设置于厂房2内部,环形风管1周向设置有多个与其内部连通的风孔;中间连通管3一端与环形风管1相连通;排风机与中间连通管3远离环形风管1的一端相连通;支撑组件设置于厂房2内部,支撑组件包括多个支撑装置4和多个锁止装置,多个支撑装置4沿环形风管1的周向均匀设置,各支撑装置4的一端均与环形风管1连接,以支撑环形风管1,各支撑装置4的另一端均可滑动地设置于厂房2的侧壁上,且各支撑装置4的滑动方向均沿厂房2的高度方向,以使环形风管1高度可调,多个支撑装置4与多个锁止装置一一对应,一个锁止装置用于将一个支撑装置4锁止于厂房2的侧壁上。本实施例中具体地,锁止装置和支撑装置4的数量均为4个。该大尺寸有机玻璃球热粘接用通风系统能够精确控制环境温度在有机玻璃球14热粘接工艺要求范围内。As shown in FIG. 1 , this embodiment provides a ventilation system for thermal bonding of large-sized plexiglass balls, including: an
在具体使用过程中,有机玻璃球14(直径为35.4m)从上往下在专用安装平台上逐层采取本体聚合的方式进行拼装,整个球体分为23层。当一层与上层球体粘接完成后,对处在球体内外的水平粘接缝和竖直粘接缝均铺设加热带进行加热粘接工艺处理,此时将环形风管1移动至该层对应的高度,开启排风机,当该层热粘接工艺结束后,关闭排风机,重新进行该层与下层的连接,循环重复上述过程,直至完成超大有机玻璃球14(直径为35.4m)从上往下本体聚合的热粘接工艺。该大尺寸有机玻璃球热粘接用通风系统环形风管1可根据热源位置不同逐层移动,实现精确定位排出高温空气,从而维持环境温度在±1℃。In the specific use process, the plexiglass balls 14 (35.4m in diameter) are assembled layer by layer on the special installation platform by bulk polymerization, and the whole sphere is divided into 23 layers. After the first layer and the upper layer of spheres are bonded, the horizontal bonding seam and vertical bonding seam inside and outside the sphere are laid with heating tape for heating bonding process. At this time, the
于本实施例中,环形风管1为伸缩式结构,以使环形风管1的直径可调,支撑装置4为伸缩式结构,且支撑装置4的伸缩方向沿环形风管1的径向,以调整环形风管1的直径。在具体使用过程中,可根据球体截面直径调整环形风管1的直径大小,进而环形风管1的直径大小与球体截面直径相匹配。如此,该大尺寸有机玻璃球热粘接用通风系统能够更加精确的控制环境温度In this embodiment, the
于本实施例中,支撑装置4为伸缩缸。需要说明的是支撑装置4并不仅限于为伸缩杆,选用长度可调的装置即可,例如伸缩杆。In this embodiment, the
于本实施例中,环形风管1为波纹管。波纹管具有弹性,可伸缩,利用波纹管这一特性,来实现环形风管1的直径调整。需要说明的环形的直径调整指的是环形外直径和环形内直径的同步调整。In this embodiment, the
于本实施例中,如图2所示,为了方便支撑环形风管1,大尺寸有机玻璃球热粘接用通风系统还包括多个卡箍5,多个卡箍5与多个支撑装置4一一对应,且卡箍5设置于支撑装置4靠近环形风管1的一端,环形风管1箍紧于卡箍5内。本实施例中卡箍5的数量具体为4个。需要说明的是并不仅限于设置卡箍5,任何能够方便支撑环形风管1的结构均可,例如,如图3所示,在支撑装置4靠近环形风管1的一端设置支撑板6,且支撑板6的顶端凹槽形成卡槽7,环形风管1卡接于卡槽7内以完成支撑。In this embodiment, as shown in FIG. 2 , in order to facilitate the support of the
于本实施例中,如图4所示,大尺寸有机玻璃球热粘接用通风系统还包括多个滑动组件,多个滑动组件与支撑装置4一一对应,各滑动组件均包括滑轨9和T型滑块8,T型滑块8设置于支撑装置4远离环形风管1的一端,滑轨9沿厂房2的高度方向设置于厂房2,滑轨9沿其自身长度方向设置有T型滑槽,T型滑块8与T型滑槽滑动连接。本实施例中滑动组件的数量具体为四个。在具体使用过程中通过T型滑槽和T型滑块8配合来实现支撑装置4的高度调整,且T型滑槽沿垂直于其自身长度方向的截面为T型,T型滑块8沿垂直于其自身长度方向的截面为T型,如此,滑槽与滑块不容易相分离。In this embodiment, as shown in FIG. 4 , the ventilation system for thermal bonding of large-sized plexiglass balls further includes a plurality of sliding components, and the plurality of sliding components are in one-to-one correspondence with the
于本实施例中,如图4所示,锁止装置包括安装板11和螺栓10,安装板11设置于支撑装置4远离环形风管1的一端,安装板11上设置有多个螺纹通孔,螺栓10与螺纹通孔螺纹连接,且螺栓10的一端与滑轨9相抵,以锁止支撑装置4。螺纹通孔的数量视情况而定。另外,具体地,滑轨9与安装板11相对的一端与螺栓10的一端相抵,通过二者相互抵紧,来防止支撑装置4下滑,旋转螺栓10,当螺栓10的一端脱离滑轨9时,支撑装置4的高度可调。In this embodiment, as shown in FIG. 4 , the locking device includes a mounting
于本实施例中,如图1所示,为了方便收纳中间连通管3,大尺寸有机玻璃球热粘接用通风系统还包括卷筒12,卷筒12可转动地设置于厂房2的顶端,中间连通管3缠绕于卷筒12上。需要说明是,中间连通管3的缠绕方式要保障中间连通管3能够正常通气。In this embodiment, as shown in FIG. 1 , in order to facilitate the storage of the
于本实施例中,如图1所示,大尺寸有机玻璃球热粘接用通风系统还包括多个吊绳13,多个吊绳13沿环形风管1的周向均匀设置,且各吊绳13的一端均与厂房2的顶端固定连接、另一端均与环形风管1绑扎固定。本实施例中吊绳13的数量具体为4个。通过设置吊绳13,环形风管1稳定性更好,且吊绳13能够帮助支撑装置4分担环形风管1的重量。In this embodiment, as shown in FIG. 1 , the ventilation system for thermal bonding of large-sized plexiglass balls further includes a plurality of suspending
于本实施例中,如图1所示,厂房2具体为圆柱形结构。In this embodiment, as shown in FIG. 1 , the
本说明书中应用了具体个例对本实用新型的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本实用新型的方法及其核心思想;同时,对于本领域的一般技术人员,依据本实用新型的思想,在具体实施方式及应用范围上均会有改变之处。综上所述,本说明书内容不应理解为对本实用新型的限制。In this specification, specific examples are used to illustrate the principles and implementations of the present invention. The descriptions of the above embodiments are only used to help understand the method and the core idea of the present invention; meanwhile, for those of ordinary skill in the art, According to the idea of the present invention, there will be changes in the specific implementation and application scope. In conclusion, the content of this specification should not be construed as a limitation to the present invention.
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