CN212018804U - A welding slag cleaning device for steel pipe production - Google Patents
A welding slag cleaning device for steel pipe production Download PDFInfo
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- CN212018804U CN212018804U CN202020433758.5U CN202020433758U CN212018804U CN 212018804 U CN212018804 U CN 212018804U CN 202020433758 U CN202020433758 U CN 202020433758U CN 212018804 U CN212018804 U CN 212018804U
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Abstract
本实用新型公开了一种钢管生产用焊渣清理装置,涉及钢管加工技术领域,本实用新型克服了现有技术中人工对钢管焊缝处的焊渣进行清理,工人通过锤子、尖锐物等工具,对焊渣进行往复敲击,将其敲落。然而人工进行清理工作费时费力,且工作效率不高的问题,现提出如下方案:其包括转动管、去渣架,两个转动管中间架设有钢管,转动管壁上设有四个固定块,固定块中心贯穿并螺接螺杆,螺杆一端连接旋钮,罗缎另一端连接横块,横块上设有木块垫,转动管后侧固接第一转轴,第一转轴通过轴承转接于支撑架,钢管焊缝处前侧设有电动升降杆,电动升降杆设于底座上,电动升降杆的伸缩端固接连接块。本实用新型对钢管焊缝处焊渣的高效清理工作,省时省力。
The utility model discloses a welding slag cleaning device for steel pipe production, which relates to the technical field of steel pipe processing. , knock the welding slag back and forth to knock it off. However, manual cleaning is time-consuming and labor-intensive, and the work efficiency is not high. The following scheme is now proposed: it includes a rotating pipe and a slag removal frame, a steel pipe is set up between the two rotating pipes, and four fixed blocks are arranged on the wall of the rotating pipe. The center of the fixed block runs through and is screwed with the screw, one end of the screw is connected to the knob, the other end of the grosgrain is connected to the cross block, the cross block is provided with a wooden block pad, the rear side of the rotating tube is fixedly connected to the first rotating shaft, and the first rotating shaft is transferred to the support through the bearing. The front side of the steel pipe welding seam is provided with an electric lifting rod, the electric lifting rod is arranged on the base, and the telescopic end of the electric lifting rod is fixedly connected to the connecting block. The utility model efficiently cleans the welding slag at the welding seam of the steel pipe, saving time and effort.
Description
技术领域technical field
本实用新型涉及钢管加工技术领域,尤其涉及一种钢管生产用焊渣清理装置。The utility model relates to the technical field of steel pipe processing, in particular to a welding slag cleaning device for steel pipe production.
背景技术Background technique
焊缝(welded seam)利用焊接热源的高温,将焊条和接缝处的金属熔化连接而成的缝。焊缝金属冷却后,即将两个焊件连接成整体。根据焊缝金属的形状和焊件相互位置的不同,分对接焊缝、角焊缝、塞焊缝和电铆焊等。对接焊缝常用于板件和型钢的拼接;角焊缝常用于搭接连接;塞焊缝和电铆焊应用较少,仅为了减小焊件搭接长度才考虑采用。焊渣指的是SMAW,FCAW,SAW以及其他各种会生成焊渣的焊接方法焊后覆盖在焊道金属上方的一种硬脆物质。Welded seam is a seam formed by melting and connecting the welding rod and the metal at the seam by using the high temperature of the welding heat source. After the weld metal has cooled, the two weldments are joined together. According to the shape of the weld metal and the different positions of the weldments, there are butt welds, fillet welds, plug welds and electric riveting welds. Butt welds are often used for the splicing of plates and sections; fillet welds are often used for lap joints; plug welds and electric riveting welding are rarely used, and are only considered to reduce the lap length of weldments. Weld slag refers to a hard and brittle substance that covers the weld bead metal after welding by SMAW, FCAW, SAW and various other welding methods that generate slag.
现有技术下,大多通过人工对钢管焊缝处的焊渣进行清理,工人通过锤子、尖锐物等工具,对焊渣进行往复敲击,将其敲落。然而人工进行清理工作费时费力,且工作效率不高。In the prior art, the welding slag at the welding seam of the steel pipe is mostly cleaned manually, and the worker knocks the welding slag back and forth with tools such as hammers and sharp objects to knock it off. However, manual cleaning is time-consuming and labor-intensive, and the work efficiency is not high.
实用新型内容Utility model content
本实用新型要解决的技术问题是人工对钢管焊缝处的焊渣进行清理,工人通过锤子、尖锐物等工具,对焊渣进行往复敲击,将其敲落。然而人工进行清理工作费时费力,且工作效率不高,为了解决该技术问题,提出了一种钢管生产用焊渣清理装置,包括转动管、去渣架;The technical problem to be solved by the utility model is to manually clean the welding slag at the welding seam of the steel pipe, and the worker knocks the welding slag back and forth with tools such as hammers and sharp objects to knock it off. However, manual cleaning is time-consuming and labor-intensive, and the work efficiency is not high. In order to solve the technical problem, a welding slag cleaning device for steel pipe production is proposed, which includes a rotating pipe and a slag removal frame;
两个所述转动管中间架设有钢管,所述转动管壁上设有四个固定块,所述固定块中心贯穿并螺接螺杆,所述螺杆一端连接旋钮,所述螺杆另一端连接横块,所述横块上设有木块垫,所述转动管后侧固接第一转轴,所述第一转轴通过轴承转接于支撑架;A steel pipe is erected in the middle of the two rotating pipes, and four fixing blocks are arranged on the wall of the rotating pipe. The center of the fixing blocks penetrates and is screwed with a screw rod. One end of the screw rod is connected to a knob, and the other end of the screw rod is connected to a horizontal block. , the horizontal block is provided with a wooden block pad, the rear side of the rotating tube is fixedly connected to a first rotating shaft, and the first rotating shaft is transferred to the support frame through a bearing;
所述钢管焊缝处前侧设有电动升降杆,所述电动升降杆设于底座上,所述电动升降杆的伸缩端固接连接块,所述连接块固接去渣架,所述去渣架顶部设有第二电机,所述第二电机的动力输出端固接第三齿轮,所述第三齿轮穿过去渣架顶部开孔转接并啮合第四齿轮,所述第四齿轮中心贯穿并固接第二转轴,所述第二转轴转接于去渣架内壁,所述第四齿轮上设有凸块,所述凸块铰接连杆,所述连杆铰接滑动竖块,所述滑动竖块顶部、底部滑接于滑轨,所述滑轨设于去渣架内壁,所述滑动竖块固接去渣锤,所述去渣锤下方设有集渣槽。An electric lifting rod is arranged on the front side of the welded joint of the steel pipe, the electric lifting rod is arranged on the base, and the telescopic end of the electric lifting rod is fixedly connected to a connecting block, and the connecting block is fixedly connected to the slag removal frame, and the The top of the slag rack is provided with a second motor, the power output end of the second motor is fixedly connected to the third gear, the third gear passes through the opening on the top of the slag rack to transfer and meshes with the fourth gear, the center of the fourth gear is The second rotating shaft passes through and is fixedly connected, the second rotating shaft is connected to the inner wall of the slag removal frame, the fourth gear is provided with a bump, the bump is hinged with the connecting rod, and the connecting rod is hinged with the sliding vertical block, so The top and bottom of the sliding vertical block are slidably connected to the sliding rail, the sliding rail is arranged on the inner wall of the slag removing frame, the sliding vertical block is fixedly connected to the slag removing hammer, and a slag collecting groove is arranged under the slag removing hammer.
优选的,所述固定块相互之间间隔90度,所述转动管侧壁上凸出有六层架管圈。Preferably, the fixed blocks are spaced 90 degrees from each other, and a six-layer frame tube ring protrudes from the side wall of the rotating tube.
优选的,左侧所述第一转轴圆周外侧固接有第二齿轮,所述第二齿轮转接并啮合第一齿轮,所述第一齿轮固接于第一电机的动力输出端,所述第一电机设于左侧支撑架上。Preferably, a second gear is fixed on the outside of the circumference of the first rotating shaft on the left side, the second gear is connected to and meshes with the first gear, the first gear is fixed on the power output end of the first motor, the The first motor is arranged on the left support frame.
优选的,所述第二齿轮直径长度为第一齿轮直径长度的六倍,所述第三齿轮直径长度为第四齿轮直径长度的三倍。Preferably, the diameter of the second gear is six times the diameter of the first gear, and the diameter of the third gear is three times the diameter of the fourth gear.
优选的,所述去渣锤顶部设有锉纹。Preferably, the top of the slag removing hammer is provided with a file pattern.
与现有的技术相比,本实用新型的有益效果是:本实用新型通过转动管对钢管进行固定限位,通过第一电机、第一齿轮、第二齿轮带动钢管缓慢转动,同时通过第二电机、第三齿轮带动第四齿轮快速转动,通过连杆带动滑动竖柱沿滑轨前后快速往复运动,带动去渣锤快速对缓慢转动的钢管焊缝处进行反复锤击清理焊渣,其中锉纹增强了对焊渣的清理效果。实现了通过机械化自动清理焊渣,比起人工使用锤子对焊缝处的焊渣进行清理,清理效果更高,同时也提高了工作效率。Compared with the prior art, the beneficial effects of the present utility model are: the utility model fixes the position of the steel pipe by rotating the pipe, drives the steel pipe to rotate slowly through the first motor, the first gear and the second gear, and simultaneously rotates the steel pipe through the second gear. The motor and the third gear drive the fourth gear to rotate rapidly, and the connecting rod drives the sliding vertical column to move back and forth quickly along the slide rail, driving the slag removal hammer to repeatedly hammer the slowly rotating steel pipe welding seam to clean the welding slag. The grain enhances the cleaning effect of welding slag. It realizes the automatic cleaning of welding slag by mechanization. Compared with manually using a hammer to clean the welding slag at the welding seam, the cleaning effect is higher, and the work efficiency is also improved.
附图说明Description of drawings
图1为本实用新型结构示意图。Figure 1 is a schematic structural diagram of the utility model.
图2为本实用新型中转动管结构示意图。Figure 2 is a schematic diagram of the structure of the rotating pipe in the utility model.
图3为本实用新型中去渣架结构示意图。Figure 3 is a schematic structural diagram of the slag removal frame in the utility model.
图4为本实用新型中去渣架结构放大图。Figure 4 is an enlarged view of the structure of the slag removal frame in the utility model.
图中标号:1钢管、2转动管、21固定块、22螺杆、23旋钮、 24横块、25木块垫、26架管圈、3第一转轴、4支撑架、5第一电机、 6第一齿轮、7第二齿轮、8底座、9集渣槽、10电动升降杆、11连接块、12去渣架、13第二电机、14第三齿轮、15第四齿轮、151第二转轴、152凸块、16连杆、17滑动竖块、18滑轨、19去渣锤、191 锉纹。Labels in the figure: 1 steel pipe, 2 rotating pipe, 21 fixed block, 22 screw rod, 23 knob, 24 horizontal block, 25 wooden block pad, 26 pipe ring, 3 first rotating shaft, 4 supporting frame, 5 first motor, 6 First gear, 7 second gear, 8 base, 9 slag collecting tank, 10 electric lifting rod, 11 connecting block, 12 slag removal frame, 13 second motor, 14 third gear, 15 fourth gear, 151 second shaft , 152 bumps, 16 connecting rods, 17 sliding vertical blocks, 18 sliding rails, 19 slag removal hammers, 191 filing patterns.
具体实施方式Detailed ways
结合附图和实施例对本实用新型作进一步的说明。The utility model will be further described with reference to the accompanying drawings and embodiments.
在本实用新型的描述中,需要理解的是,术语“纵向”、“横向”、“竖直”、“水平”、“上”、“下”、“前”、“后”、“左”、“右”、“顶”、“底”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型,而不是指示或暗示所指的装置或元件必须具有特定的方位,以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In the description of the present invention, it should be understood that the terms "portrait", "horizontal", "vertical", "horizontal", "upper", "lower", "front", "rear", "left" , "right", "top", "bottom", "bottom", "inside", "outside" and other indicated orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings, only for the convenience of describing the present utility It is not intended to indicate or imply that the device or element referred to must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as a limitation of the present invention.
请参阅图1-4,一种钢管生产用焊渣清理装置,包括转动管2、去渣架12;Please refer to Figures 1-4, a welding slag cleaning device for steel pipe production, including a rotating
两个所述转动管2中间架设有钢管1,所述转动管2壁上设有四个固定块21,所述固定块21中心贯穿并螺接螺杆22,所述螺杆22 一端连接旋钮23,所述螺杆22另一端连接横块24,所述横块24上设有木块垫25,所述转动管2后侧固接第一转轴3,所述第一转轴3 通过轴承转接于支撑架4;A steel pipe 1 is erected in the middle of the two rotating
所述钢管1焊缝处前侧设有电动升降杆10,所述电动升降杆10 设于底座8上,所述电动升降杆10的伸缩端固接连接块11,所述连接块11固接去渣架12,所述去渣架12顶部设有第二电机13,所述第二电机13的动力输出端固接第三齿轮14,所述第三齿轮14穿过去渣架12顶部开孔转接并啮合第四齿轮15,所述第四齿轮15中心贯穿并固接第二转轴151,所述第二转轴151转接于去渣架12内壁,所述第四齿轮15上设有凸块152,所述凸块152铰接连杆16,所述连杆16铰接滑动竖块17,所述滑动竖块17顶部、底部滑接于滑轨 18,所述滑轨18设于去渣架12内壁,所述滑动竖块17固接去渣锤 19,所述去渣锤19下方设有集渣槽9。An
为了更好的清理焊渣,本实用新型还包括所述固定块21相互之间间隔90度,所述转动管2侧壁上凸出有六层架管圈26。左侧所述第一转轴3圆周外侧固接有第二齿轮7,所述第二齿轮7转接并啮合第一齿轮6,所述第一齿轮6固接于第一电机5的动力输出端,所述第一电机5设于左侧支撑架4上。所述第二齿轮7直径长度为第一齿轮6直径长度的六倍,所述第三齿轮14直径长度为第四齿轮15直径长度的三倍。所述去渣锤19顶部设有锉纹191。In order to better clean up the welding slag, the utility model further includes that the
工作原理:本实用新型是将钢管1架设于两个转动管2之间,根据钢管1截面直径尺寸,将钢管1套于转动管2内凸出的架管圈26 上进行放置。转动旋钮23,带动螺杆22转动,螺杆22螺接于固定块21,带动横块24向中心移动,带动木块垫25接触钢管1圆周外侧,通过木块垫25对钢管1进行夹紧限位,防止钢管1出现位移。启动第一电机5,第一电机5带动第一齿轮6转动,第一齿轮6转接第二齿轮7,由于第二齿轮7直径长度为第一齿轮6的六倍,所以第二齿轮7转动速度缓慢,带动转动管2转动,带动钢管1进行缓慢转动。调整底板8、去渣架位12置至钢管1焊缝处,通过电动升降杆 10调整高度以调整去渣锤19与钢管1焊缝的接触角度。启动第二电机13,第二电机13带动第三齿轮14转动,第三齿轮14转接第四齿轮15,由于第三齿轮14直径长度为第四齿轮15的三倍,第四齿轮 15转动速度飞快,第四齿轮15上的凸块152带动连杆16运动,带动滑动竖块17沿滑轨18前后往复运动,带动去渣锤19快速对钢管1焊缝处进行反复锤击清理焊渣,其中锉纹191增强了对焊渣的清理效果。被敲落的焊渣落至集渣槽9内,完成收集。Working principle: In the present invention, the steel pipe 1 is erected between two rotating
以上所述的实施例仅表达了对本实用新型优选实施方式,其描述较为具体和详细,但本实用新型不仅限于这些实施例,应当指出的是,对于本领域的普通技术人员来说。在未脱离本实用新型宗旨的前提下,所为的任何改进均落在本实用新型的保护范围之内。因此,本实用新型专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only represent the preferred embodiments of the present invention, and the description thereof is more specific and detailed, but the present invention is not limited to these embodiments, and it should be pointed out that for those of ordinary skill in the art. Under the premise of not departing from the purpose of the present invention, any improvements made fall within the protection scope of the present invention. Therefore, the protection scope of the patent for this utility model shall be subject to the appended claims.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113319522A (en) * | 2021-06-21 | 2021-08-31 | 江苏新宏大集团有限公司 | Automatic post-welding treatment equipment for welding of chemical pipeline mounting flange plate |
CN113601093A (en) * | 2021-10-08 | 2021-11-05 | 徐州沣收喷灌设备有限公司 | Welding device for parts of sprinkling irrigation equipment |
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2020
- 2020-03-30 CN CN202020433758.5U patent/CN212018804U/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113319522A (en) * | 2021-06-21 | 2021-08-31 | 江苏新宏大集团有限公司 | Automatic post-welding treatment equipment for welding of chemical pipeline mounting flange plate |
CN113601093A (en) * | 2021-10-08 | 2021-11-05 | 徐州沣收喷灌设备有限公司 | Welding device for parts of sprinkling irrigation equipment |
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