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CN211995983U - Pedal force sensing mechanism of electric bicycle - Google Patents

Pedal force sensing mechanism of electric bicycle Download PDF

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CN211995983U
CN211995983U CN202020569517.3U CN202020569517U CN211995983U CN 211995983 U CN211995983 U CN 211995983U CN 202020569517 U CN202020569517 U CN 202020569517U CN 211995983 U CN211995983 U CN 211995983U
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sensing
crankshaft
bushing
shaft sleeve
electric bicycle
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冯彬杰
蓝益坤
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JD Components Co Ltd
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JD Components Co Ltd
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Abstract

本实用新型公开了一种电动自行车的踏力感测机构,其包含有一个曲柄轴、一根轴套、一或多个感测单元及一个控制单元。轴套套设于曲柄轴且与曲柄轴之间利用一个单向器作单向传动,感测单元以等间隔方式设于轴套,用以感测轴套的扭矩并分别对应产生多个感测信号,控制单元电性连接感测单元,用以接收感测单元的感测信号,并计算这些感测信号所对应的扭矩的平均值,使控制单元根据此一平均值控制马达输出相对应的助力。借此,本实用新型通过采取平均值的方式,使感测单元的安装位置不会受到限制,以增加安装便利性及提升感测精度。

Figure 202020569517

The utility model discloses a pedal force sensing mechanism of an electric bicycle, which includes a crankshaft, a sleeve, one or more sensing units and a control unit. The sleeve is sleeved on the crankshaft and a one-way device is used for one-way transmission with the crankshaft. The sensing units are arranged on the sleeve at equal intervals to sense the torque of the sleeve and generate a plurality of sensing signals respectively. The control unit is electrically connected to the sensing unit to receive the sensing signals of the sensing unit and calculate the average value of the torque corresponding to these sensing signals, so that the control unit controls the motor to output the corresponding assistance according to the average value. In this way, the utility model adopts the average value method so that the installation position of the sensing unit will not be restricted, so as to increase the convenience of installation and improve the sensing accuracy.

Figure 202020569517

Description

电动自行车的踏力感测机构Pedal force sensing mechanism of electric bicycle

技术领域technical field

本实用新型涉及电动自行车有关领域,尤其涉及一种电动自行车的踏力感测机构。The utility model relates to the related field of electric bicycles, in particular to a pedal force sensing mechanism of an electric bicycle.

背景技术Background technique

为了减轻骑乘者的负担,一般的电动自行车通常会将感测器安装于曲柄轴,通过感测曲柄轴的转速或扭力等数值变化,让控制器根据感测结果来控制助力马达所提供的助力大小。In order to reduce the burden on the rider, the general electric bicycle usually installs a sensor on the crankshaft. By sensing the numerical changes such as the speed or torque of the crankshaft, the controller can control the power provided by the assist motor according to the sensing result. boost size.

中国公告第M453843号专利案所公开的方式主要是将弯矩应变规及扭矩应变规以相隔一预定角度的方式贴设于曲柄轴的中央,用以感测曲柄轴受到弯矩作用及扭矩作用时所产生的应变量,进而判断出曲柄轴的左右两端的踏力信号。然而在前述专利文献当中,弯矩应变规及扭矩应变规是个别进行感测,在准确性方面仍有待改善。The method disclosed in the Chinese Patent No. M453843 is mainly to attach the bending moment strain gauge and the torque strain gauge to the center of the crankshaft at a predetermined angle to sense the bending moment and torque acting on the crankshaft. The amount of strain generated when the crankshaft is used to determine the pedaling force signal at the left and right ends of the crankshaft. However, in the aforementioned patent documents, the bending moment strain gauge and the torque strain gauge are sensed individually, and the accuracy still needs to be improved.

中国公告第I564214号专利案所公开的方式主要是通过多个应变片感测衍梁受轴向力作用所产生的应变作为曲柄轴与齿盘之间的扭力感测数值,以提升扭力感测精度。然而在前述专利文献当中,在衍梁贴设多个应变片的过程相当不方便。The method disclosed in the Chinese Patent No. I564214 is mainly to use a plurality of strain gauges to sense the strain generated by the axial force of the beam as the torque sensing value between the crankshaft and the chainring, so as to improve the torque sensing precision. However, in the aforementioned patent documents, the process of attaching multiple strain gauges to the beam is rather inconvenient.

实用新型内容Utility model content

本实用新型的主要目的在于提供一种电动自行车的踏力感测机构,其能增加安装便利性及提升感测精度。The main purpose of the present invention is to provide a pedal force sensing mechanism of an electric bicycle, which can increase the convenience of installation and improve the sensing accuracy.

为了达成上述主要目的,本实用新型第一实施例的踏力感测机构包含有一根曲柄轴、一个轴套、一个单向器、多个感测单元,以及一个控制单元。该轴套以可转动的方式套设于该曲柄轴;该单向器设于该曲柄轴与该轴套之间,用以提供单向传动效果;这些感测单元以等间隔排列的方式设于该轴套,用以感测该轴套的扭矩并分别对应产生一个感测信号;该控制单元电性连接这些感测单元,用以接收这些感测单元的感测信号,并计算这些感测信号所对应的扭矩的平均值,使该控制单元根据该平均值控制马达输出相对应的助力。In order to achieve the above-mentioned main purpose, the pedaling force sensing mechanism of the first embodiment of the present invention includes a crankshaft, a shaft sleeve, a one-way device, a plurality of sensing units, and a control unit. The shaft sleeve is rotatably sleeved on the crankshaft; the one-way device is arranged between the crankshaft and the shaft sleeve to provide a one-way transmission effect; the sensing units are arranged in equal intervals The shaft sleeve is used for sensing the torque of the shaft sleeve and correspondingly generating a sensing signal; the control unit is electrically connected to the sensing units to receive the sensing signals of the sensing units and calculate the sensing signals. The average value of the torque corresponding to the measured signal, so that the control unit controls the motor to output the corresponding assist according to the average value.

优选地,各该感测单元为应变规且直接贴设于该轴套的外周面。Preferably, each of the sensing units is a strain gauge and is directly attached to the outer peripheral surface of the bushing.

为了达成上述主要目的,本实用新型第二实施例的踏力感测机构包含有一根曲柄轴、一个轴套、一个单向器、一个感测单元,以及一个控制单元。该轴套由磁化材料所制成,且该轴套以可转动的方式套设于该曲柄轴;该单向器设于该曲柄轴与该轴套之间,用以提供单向传动效果;该感测单元等间隔地环设于该轴套,用以感测该轴套的扭矩并对应产生多个感测信号;该控制单元电性连接该感测单元,用以接收该感测单元的这些感测信号,并计算这些感测信号所对应的扭矩的平均值,使该控制单元根据该平均值控制马达输出相对应的助力。In order to achieve the above-mentioned main purpose, the pedaling force sensing mechanism of the second embodiment of the present invention includes a crankshaft, a shaft sleeve, a one-way device, a sensing unit, and a control unit. The shaft sleeve is made of magnetized material, and the shaft sleeve is rotatably sleeved on the crankshaft; the one-way device is arranged between the crankshaft and the shaft sleeve to provide a one-way transmission effect; The sensing units are equally spaced around the shaft sleeve for sensing the torque of the shaft sleeve and correspondingly generate a plurality of sensing signals; the control unit is electrically connected to the sensing unit for receiving the sensing unit The sensing signals are obtained, and the average value of the torque corresponding to the sensing signals is calculated, so that the control unit controls the motor to output the corresponding assist according to the average value.

优选地,该感测单元具有一个安装座与多个感测器,该安装座具有一个环部与两个感测部,该环部具有一个套设于该轴套的套孔,该两个感测部自该环部的一侧面凸伸而出且位于该套孔的两相对侧,各该感测部具有一个容槽,各该容槽内设有至少一该感测器与一该控制单元。通过上述技术特征,该两个感测器可推断出本身与该轴套之间的相对位置,进而得到该轴套所产生的扭矩,使该两个控制单元控制该马达输出相对应的助力。Preferably, the sensing unit has a mounting seat and a plurality of sensors, the mounting seat has a ring portion and two sensing portions, the ring portion has a sleeve hole sleeved on the shaft sleeve, the two The sensing portion protrudes from a side surface of the ring portion and is located on two opposite sides of the sleeve hole, each sensing portion has a receiving groove, and each receiving groove is provided with at least one of the sensor and one of the control unit. Through the above technical features, the two sensors can infer the relative position between themselves and the bushing, and then obtain the torque generated by the bushing, so that the two control units control the motor to output corresponding assist.

由上述可知,本实用新型的踏力感测机构通过采取平均值的方式,使该感测单元的安装位置不会受到限制,以增加安装便利性及提升感测精度。As can be seen from the above, the pedaling force sensing mechanism of the present invention does not limit the installation position of the sensing unit by adopting an average value, so as to increase the convenience of installation and improve the sensing accuracy.

有关本实用新型所提供对于电动自行车的踏力感测机构的详细构造、特点、组装或使用方式,将在后续的实施方式详细说明中予以描述。然而,在本实用新型领域中普通技术人员应能了解,这些详细说明以及实施本实用新型所列举的特定实施例,仅用于说明本实用新型,并非用以限制本实用新型的专利申请范围。The detailed structure, features, assembly or usage of the pedaling force sensing mechanism for electric bicycles provided by the present invention will be described in the detailed description of the following embodiments. However, those of ordinary skill in the field of the present utility model should understand that these detailed descriptions and the specific embodiments enumerated for implementing the present utility model are only used to illustrate the present utility model, and are not intended to limit the scope of the patent application of the present utility model.

附图说明Description of drawings

图1为本实用新型第一实施例的踏力感测机构的立体图;1 is a perspective view of a pedaling force sensing mechanism according to a first embodiment of the present invention;

图2为本实用新型第一实施例的踏力感测机构的局部立体分解图;2 is a partial perspective exploded view of the pedaling force sensing mechanism according to the first embodiment of the present invention;

图3为本实用新型第一实施例的踏力感测机构的剖视图;3 is a cross-sectional view of the pedaling force sensing mechanism according to the first embodiment of the present invention;

图4为本实用新型第一实施例的踏力感测机构配马达使用的外观立体图;4 is a perspective view of the appearance of the pedal force sensing mechanism used with a motor according to the first embodiment of the present invention;

图5为本实用新型第一实施例的踏力感测机构配马达使用的剖视图;5 is a cross-sectional view of the pedal force sensing mechanism used with a motor according to the first embodiment of the present invention;

图6为本实用新型第二实施例的踏力感测机构的立体图;6 is a perspective view of a pedaling force sensing mechanism according to a second embodiment of the present invention;

图7为本实用新型第二实施例的踏力感测机构的局部立体分解图;7 is a partial perspective exploded view of the pedaling force sensing mechanism of the second embodiment of the present invention;

图8为本实用新型第二实施例的踏力感测机构的局部剖视图。8 is a partial cross-sectional view of a pedaling force sensing mechanism according to a second embodiment of the present invention.

符号说明:Symbol Description:

10:踏力感测机构10: pedal force sensing mechanism

12:踏力感测机构12: pedal force sensing mechanism

20:曲柄轴20: Crankshaft

30:轴套30: Bushing

32:第一环齿部32: First ring teeth

34:第二环齿部34: Second ring teeth

36:受测部36: Department under test

38:套环部38: Collar part

40:感测单元40: Sensing unit

42:控制单元42: Control unit

50:马达50: Motor

51:壳体51: Shell

52:减速器52: Reducer

53:传动齿轮53: Transmission gear

54:单向器54: Unidirectional

55:单向器55: Unidirectional

60:感测单元60: Sensing unit

61:安装座61: Mounting seat

62:环部62: Ring Department

63:感测部63: Sensing part

64:容槽64: Container

65:感测器65: Sensor

66:控制单元66: Control unit

70:轴套70: Bushing

71:受测部71: Department under test

具体实施方式Detailed ways

申请人首先在此说明,在整篇说明书中,包括以下介绍的实施例以及申请专利范围的权利要求项中,有关方向性的名词皆以附图中的方向为基准。其次,在以下将要介绍的实施例以及附图中,相同的元件标号,代表相同或近似的元件或其结构特征。The applicant first explains that in the entire specification, including the embodiments described below and the claims in the scope of the application, the terms related to the directionality are based on the directions in the drawings. Next, in the embodiments to be introduced below and the accompanying drawings, the same element numbers represent the same or similar elements or their structural features.

请参阅图1及图2,本实用新型第一实施例的踏力感测机构10设置在一个壳体51内且包含有一根曲柄轴20、一个轴套30、一个单向器54、两个感测单元40,以及一个控制单元42。Please refer to FIG. 1 and FIG. 2 , the pedaling force sensing mechanism 10 of the first embodiment of the present invention is disposed in a housing 51 and includes a crankshaft 20 , a shaft sleeve 30 , a one-way device 54 , two sensors measurement unit 40, and a control unit 42.

曲柄轴20的左右两端凸出于壳体51外(如图4所示)且分别通过一根曲柄臂(图中未示)与一个踏板(图中未示)进行组装,使曲柄轴20可受左右两个踏板的驱动而旋转。The left and right ends of the crankshaft 20 protrude out of the casing 51 (as shown in FIG. 4 ) and are assembled by a crank arm (not shown in the figure) and a pedal (not shown in the figure) respectively, so that the crankshaft 20 is assembled. It can be rotated by the driving of left and right pedals.

轴套30以同轴方式套设于曲柄轴。轴套30由左往右依序具有一个第一环齿部32、一个第二环齿部34、一个受测部36及一个套环部38,其中的第一环齿部32用来跟大齿盘(图中未示)进行组装,使轴套30与大齿盘能同步作动,第二环齿部34用来跟传动齿轮53进行组装,使轴套30能被传动齿轮53所带动。The shaft sleeve 30 is sleeved on the crankshaft in a coaxial manner. The shaft sleeve 30 has a first ring tooth portion 32, a second ring tooth portion 34, a measured portion 36 and a collar portion 38 in sequence from left to right, wherein the first ring tooth portion 32 is used for tracking The toothed plate (not shown in the figure) is assembled so that the shaft sleeve 30 and the large toothed plate can act synchronously. .

单向器54设于轴套30的套环部38内且连接曲柄轴20,如图5所示,使曲柄轴20在受到踩踏力作用时能带动轴套30一起转动,但轴套30在反向转动时无法带动曲柄轴20。The one-way device 54 is arranged in the collar portion 38 of the shaft sleeve 30 and is connected to the crankshaft 20, as shown in FIG. The crankshaft 20 cannot be driven by the reverse rotation.

两个感测单元40在本实施例中皆为应变规。如图2及图3所示,两个感测单元40贴设于轴套30的受测部36且相对曲柄轴20的轴心呈180 度设置,用以感测轴套30受到从曲柄轴20所传递过来的踩踏力作用时所产生的扭矩,并分别对应产生一个感测信号。The two sensing units 40 are both strain gauges in this embodiment. As shown in FIG. 2 and FIG. 3 , the two sensing units 40 are attached to the detected portion 36 of the shaft sleeve 30 and disposed at 180 degrees relative to the axis of the crankshaft 20 , so as to sense that the shaft sleeve 30 is received from the crankshaft. The torque generated when the pedaling force transmitted from 20 acts, and correspondingly generates a sensing signal.

控制单元42套设于轴套30且电性连接两个感测单元40,用以接收两个感测单元40的感测信号,并计算两个感测信号所对应的扭矩的平均值,进而控制马达50输出相对应的助力。The control unit 42 is sleeved on the shaft sleeve 30 and is electrically connected to the two sensing units 40 for receiving the sensing signals of the two sensing units 40 and calculating the average value of the torque corresponding to the two sensing signals, and then The control motor 50 outputs the corresponding assisting force.

由上述可知,当马达50被驱动时,如图5所示,马达50会通过减速器52带动传动齿轮53,再由传动齿轮53带动轴套30,借以提供辅助动力。然而当马达50没有被驱动时,纵使轴套30被驱动而转动,在单向器 55的作用下,使轴套30的转动不会经由减速器52回馈到马达50,以避免导致马达50的损坏。As can be seen from the above, when the motor 50 is driven, as shown in FIG. 5 , the motor 50 drives the transmission gear 53 through the reducer 52 , and then the transmission gear 53 drives the shaft sleeve 30 to provide auxiliary power. However, when the motor 50 is not driven, even if the shaft sleeve 30 is driven to rotate, under the action of the one-way device 55, the rotation of the shaft sleeve 30 will not be fed back to the motor 50 via the reducer 52, so as to avoid causing the motor 50 to rotate. damage.

本实用新型第二实施例的踏力感测机构12提供另外一种方式对轴套 70的扭矩进行感测。如图6及图7所示,感测单元60具有一个安装座61 与四个感测器65,安装座61具有一个环部62与两个感测部63,环部62 套设于轴套70的受测部71,两个感测部63自环部62的一侧面凸伸而出且位于轴套70的受测部71的两相对侧。此外,如图8所示,各个感测部 63具有一个容槽64,各容槽64内设有两个感测器65。另外,轴套70以磁化材料所制成,通过多个感测器65的设置可推断出本身与轴套70之间的相对位置,进而得到轴套70受到骑乘者所施加的踩踏力作用时所产生的扭矩,使控制单元66根据扭矩的平均值控制马达50输出相对应的助力。The pedaling force sensing mechanism 12 of the second embodiment of the present invention provides another way to sense the torque of the shaft sleeve 70. As shown in FIG. 6 and FIG. 7 , the sensing unit 60 has a mounting seat 61 and four sensors 65 , the mounting seat 61 has a ring portion 62 and two sensing portions 63 , and the ring portion 62 is sleeved on the shaft sleeve In the measured portion 71 of 70 , the two sensing portions 63 protrude from one side of the ring portion 62 and are located on two opposite sides of the measured portion 71 of the sleeve 70 . In addition, as shown in FIG. 8 , each sensing portion 63 has one accommodating groove 64, and each accommodating groove 64 is provided with two sensors 65 therein. In addition, the axle sleeve 70 is made of magnetized material, and the relative position between the axle sleeve 70 and the axle sleeve 70 can be inferred by the arrangement of the plurality of sensors 65, and then the pedaling force exerted by the rider on the axle sleeve 70 can be obtained. When the torque is generated, the control unit 66 controls the motor 50 to output the corresponding assist according to the average value of the torque.

然而需要补充说明的是,为了更精准地感测到从曲柄轴20经由单向器54传递至轴套30的踏踩力,前述感测单元40或前述感测器65的数量可以根据实际进行调整,只要彼此之间以等间隔方式排列即可,例如数量为三个的话彼此相隔120度,若为四个的话则是彼此相隔90度,以此类推。However, it should be added that, in order to more accurately sense the pedaling force transmitted from the crankshaft 20 to the bushing 30 via the one-way device 54 , the number of the aforementioned sensing units 40 or the aforementioned sensors 65 can be determined according to the actual situation. For adjustment, as long as they are arranged at equal intervals, for example, if the number is three, they are separated from each other by 120 degrees, if there are four, they are separated by 90 degrees from each other, and so on.

综上所述,本实用新型的踏力感测机构10、12通过采取平均值的方式,使两个感测单元40及多个感测器60的安装位置只要相隔180度即可,如此可以大幅减少使用上的限制,进而达到增加使用便利性及提升感测精度的目的。To sum up, the pedaling force sensing mechanisms 10 and 12 of the present invention adopt the average value method, so that the installation positions of the two sensing units 40 and the plurality of sensors 60 only need to be separated by 180 degrees. Reducing restrictions on use, thereby achieving the purpose of increasing the convenience of use and improving the sensing accuracy.

Claims (4)

1.一种电动自行车的踏力感测机构,其特征在于,包含有:1. A pedaling force sensing mechanism of an electric bicycle, characterized in that, comprises: 一曲柄轴;a crankshaft; 一轴套,可转动地套设于该曲柄轴;a shaft sleeve, rotatably sleeved on the crankshaft; 一单向器,该曲柄轴与该轴套之间,以允许该曲柄轴相对该轴套单向转动;a one-way device, between the crankshaft and the bushing, to allow the crankshaft to rotate in one direction relative to the bushing; 多个感测单元,设于该轴套的外周面且呈等间隔排列,用以感测该轴套的扭矩,并分别对应产生一感测信号;以及a plurality of sensing units, disposed on the outer peripheral surface of the bushing and arranged at equal intervals, for sensing the torque of the bushing, and correspondingly generating a sensing signal; and 一控制单元,电性连接这些感测单元,用以接收这些感测单元的感测信号,并计算这些感测信号所对应的扭矩的平均值。A control unit is electrically connected to the sensing units for receiving sensing signals of the sensing units and calculating an average value of torques corresponding to the sensing signals. 2.根据权利要求1所述的电动自行车的踏力感测机构,其特征在于,各该感测单元为应变规且贴设于该轴套的外周面。2 . The pedaling force sensing mechanism of an electric bicycle according to claim 1 , wherein each of the sensing units is a strain gauge and is attached to the outer peripheral surface of the axle sleeve. 3 . 3.一种电动自行车的踏力感测机构,其特征在于,包含有:3. A pedaling force sensing mechanism of an electric bicycle, characterized in that, comprising: 一曲柄轴;a crankshaft; 一轴套,可转动地套设于该曲柄轴,该轴套由磁化材料所制成;a shaft sleeve, rotatably sleeved on the crankshaft, the shaft sleeve is made of magnetized material; 一单向器,该曲柄轴与该轴套之间,以允许该曲柄轴相对该轴套单向转动;a one-way device, between the crankshaft and the bushing, to allow the crankshaft to rotate in one direction relative to the bushing; 一感测单元,等间隔地环设于该轴套,用以感测该轴套的扭矩,并对应产生多个感测信号;以及a sensing unit, disposed around the bushing at equal intervals, for sensing the torque of the bushing, and correspondingly generating a plurality of sensing signals; and 一控制单元,电性连接该感测单元,用以接收该感测单元的这些感测信号,并计算这些感测信号所对应的扭矩的平均值。A control unit is electrically connected to the sensing unit for receiving the sensing signals of the sensing unit and calculating the average value of the torque corresponding to the sensing signals. 4.根据权利要求3所述的电动自行车的踏力感测机构,其特征在于,该感测单元具有一安装座与多个感测器,该安装座具有一环部与两个感测部,该环部套设于该轴套,该两个感测部自该环部的一侧面凸伸而出且位于该轴套的两相对侧,各该感测部具有一容槽,各该容槽内设有至少一该感测器。4 . The pedal force sensing mechanism of an electric bicycle according to claim 3 , wherein the sensing unit has a mounting seat and a plurality of sensors, and the mounting seat has a ring portion and two sensing portions, 5 . The ring portion is sleeved on the shaft sleeve, the two sensing portions protrude from one side surface of the ring portion and are located on two opposite sides of the shaft sleeve, each of the sensing portions has an accommodating groove, each of the accommodating portions At least one of the sensors is arranged in the groove.
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