CN211951037U - Digital hydraulic cylinder and excavator - Google Patents
Digital hydraulic cylinder and excavator Download PDFInfo
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- CN211951037U CN211951037U CN202020608157.3U CN202020608157U CN211951037U CN 211951037 U CN211951037 U CN 211951037U CN 202020608157 U CN202020608157 U CN 202020608157U CN 211951037 U CN211951037 U CN 211951037U
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- 230000001681 protective effect Effects 0.000 claims description 9
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- 239000003921 oil Substances 0.000 description 35
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Abstract
本实用新型公开了一种数字液压缸及挖掘机,涉及液压驱动技术领域。包括液压缸本体以及设置在液压缸本体上的调控组件;其中,第一滚珠丝杠的一端与驱动电机的输出端固定连接、另一端与第一丝杠螺母传动连接,第一丝杠螺母与阀芯的第一端连接;第二滚珠丝杠的一端与阀芯的第二端连接,第二滚珠丝杠与第二丝杠螺母传动连接,第二丝杠螺母与阀体转动连接;第二丝杠螺母周向设置有斜齿,液压缸本体上还设置有沿阀芯所在轴线的方向滑动的斜齿条,斜齿条与斜齿啮合,斜齿条通过连杆与活塞杆固定连接。能够在不改变液压缸内部结构的情况下实现对液压缸的精准控制,进而简化安装结构,有利于后期的维护。
The utility model discloses a digital hydraulic cylinder and an excavator, which relate to the technical field of hydraulic drive. It includes a hydraulic cylinder body and a control assembly arranged on the hydraulic cylinder body; wherein, one end of the first ball screw is fixedly connected with the output end of the driving motor, and the other end is drivingly connected with the first screw nut, and the first screw nut is connected to the output end of the driving motor. The first end of the valve core is connected; one end of the second ball screw is connected with the second end of the valve core, the second ball screw is drivingly connected with the second screw nut, and the second screw nut is rotatably connected with the valve body; The second screw nut is provided with helical teeth in the circumferential direction, and the hydraulic cylinder body is also provided with a helical rack that slides in the direction of the axis of the valve core. . The precise control of the hydraulic cylinder can be realized without changing the internal structure of the hydraulic cylinder, thereby simplifying the installation structure and facilitating later maintenance.
Description
技术领域technical field
本实用新型涉及液压驱动技术领域,具体而言,涉及一种数字液压缸及挖掘机。The utility model relates to the technical field of hydraulic drive, in particular to a digital hydraulic cylinder and an excavator.
背景技术Background technique
液压缸是将液压能转化为机械能的一种能量装换装置,是在液压系统中普遍使用的执行元件。在传统的液压控制系统中,液压缸输出的力、速度以及位置是依靠外在液压元件在整个系统中实现控制的,因此不能实现精准调节控制。Hydraulic cylinder is an energy replacement device that converts hydraulic energy into mechanical energy, and is an actuator commonly used in hydraulic systems. In the traditional hydraulic control system, the output force, speed and position of the hydraulic cylinder are controlled in the whole system by external hydraulic components, so precise adjustment control cannot be achieved.
随着社会工业的需要对液压元件控制的精度提出更高的需求,传统的液压控制系统无法满足现今更高的需求。因此,为了实现精准控制的需求,数字液压缸应运而生。数字液压缸内部安装滚珠丝杠,并且与阀芯相连,对液压缸活塞的位置做精确的控制,通过改变步进电机接收的脉冲频率,来调节活塞的运动速度,活塞位置是通过控制步进电机接收电脉冲个数决定。With the needs of the social industry, the precision of hydraulic component control is higher, and the traditional hydraulic control system cannot meet today's higher requirements. Therefore, in order to achieve the demand for precise control, digital hydraulic cylinders came into being. The ball screw is installed inside the digital hydraulic cylinder and is connected with the valve core to accurately control the position of the hydraulic cylinder piston. By changing the pulse frequency received by the stepping motor, the movement speed of the piston is adjusted. The piston position is controlled by stepping The number of electrical pulses received by the motor is determined.
但是,现有的数字液压缸将滚珠丝杠、阀芯等设置在了液压缸内部,需要对液压缸的内部结构重新加工改造,造成了组装困难,不利于后期维护等问题。However, in the existing digital hydraulic cylinder, the ball screw, the valve core, etc. are arranged inside the hydraulic cylinder, and the internal structure of the hydraulic cylinder needs to be re-processed and transformed, which makes assembly difficult and is not conducive to problems such as later maintenance.
实用新型内容Utility model content
本实用新型的目的在于提供一种数字液压缸及挖掘机,能够在不改变液压缸内部结构的情况下实现对液压缸的精准控制,进而简化安装结构,有利于后期的维护。The purpose of the utility model is to provide a digital hydraulic cylinder and an excavator, which can realize precise control of the hydraulic cylinder without changing the internal structure of the hydraulic cylinder, thereby simplifying the installation structure and facilitating later maintenance.
本实用新型的实施例是这样实现的:The embodiment of the present utility model is realized in this way:
本实用新型实施例的一方面,提供一种数字液压缸,包括液压缸本体以及设置在液压缸本体上的调控组件;液压缸本体包括缸体以及设置在缸体内的活塞杆,活塞杆将缸体划分为有杆腔和无杆腔;调控组件包括能够接收脉冲信号的驱动电机、滑阀、第一滚珠丝杠、第一丝杠螺母、第二滚珠丝杠、第二丝杠螺母,滑阀包括设置在液压缸本体上的阀体以及设置在阀体内的阀芯,阀芯能够沿阀体轴向移动;第一滚珠丝杠的一端与驱动电机的输出端固定连接、另一端与第一丝杠螺母传动连接,第一丝杠螺母与阀芯的第一端连接;第二滚珠丝杠的一端与阀芯的第二端连接,第二滚珠丝杠与第二丝杠螺母传动连接,第二丝杠螺母与阀体转动连接;阀体上设置有多个油路通孔,其中,多个油路通孔中的第一油路通孔与有杆腔连通,多个油路通孔中的第二油路通孔与无杆腔连通;第二丝杠螺母周向设置有斜齿,液压缸本体上还设置有沿阀芯所在轴线的方向滑动的斜齿条,斜齿条与斜齿啮合传动,且斜齿条通过连杆与活塞杆固定连接。In one aspect of the embodiments of the present invention, a digital hydraulic cylinder is provided, which includes a hydraulic cylinder body and a control assembly arranged on the hydraulic cylinder body; the hydraulic cylinder body includes a cylinder body and a piston rod arranged in the cylinder body. The cylinder body is divided into a rod cavity and a rodless cavity; the control assembly includes a drive motor capable of receiving pulse signals, a slide valve, a first ball screw, a first screw nut, a second ball screw, and a second screw nut, The slide valve includes a valve body arranged on the body of the hydraulic cylinder and a valve core arranged in the valve body, the valve core can move axially along the valve body; one end of the first ball screw is fixedly connected with the output end of the driving motor, and the other end is connected with the The first screw nut is connected by transmission, and the first screw nut is connected with the first end of the valve core; one end of the second ball screw is connected with the second end of the valve core, and the second ball screw is driven with the second screw nut connection, the second screw nut is rotatably connected with the valve body; the valve body is provided with a plurality of oil passage through holes, wherein the first oil passage through hole in the plurality of oil passage through holes is communicated with the rod cavity, and the plurality of oil passage through holes are connected with the rod cavity. The second oil passage through hole in the passage through hole is communicated with the rodless cavity; the second screw nut is provided with helical teeth in the circumferential direction, and the hydraulic cylinder body is also provided with a helical rack that slides in the direction of the axis where the valve core is located. The rack and the helical teeth are engaged for transmission, and the helical rack is fixedly connected with the piston rod through the connecting rod.
可选地,调控组件还包括第一联轴器和第二联轴器,第一丝杠螺母通过第一联轴器与阀芯的第一端连接,第二滚珠丝杠通过第二联轴器与阀芯的第二端连接。Optionally, the control assembly further includes a first coupling and a second coupling, the first screw nut is connected with the first end of the valve core through the first coupling, and the second ball screw is connected through the second coupling The device is connected to the second end of the valve core.
可选地,第一联轴器和第二联轴器均为万向联轴器。Optionally, both the first coupling and the second coupling are universal joints.
可选地,阀体内壁设置有限位凹槽,阀芯上对应设置有与限位凹槽配合的限位凸起,或阀体内壁设置有凸起,阀芯上对应设置有与凸起配合的凹槽,以使阀芯只能沿阀芯的轴线方向活动。Optionally, the inner wall of the valve is provided with a limiting groove, and the valve core is correspondingly provided with a limiting protrusion that cooperates with the limiting groove, or the inner wall of the valve is provided with a protrusion, and the valve core is correspondingly provided with a protrusion that cooperates with the protrusion. so that the spool can only move along the axis of the spool.
可选地,液压缸本体上沿阀芯轴线的方向设置有滑槽,斜齿条上对应设置有滑轨,或,液压缸本体上沿阀芯轴线的方向设置有导向滑轨,斜齿条上对应设置有导向滑槽,以使斜齿条沿阀芯所在轴线的方向滑动。Optionally, the hydraulic cylinder body is provided with a chute along the direction of the valve core axis, and the helical rack is provided with a slide rail correspondingly, or, the hydraulic cylinder body is provided with a guide slide rail along the valve core axis direction, and the helical rack A guide chute is correspondingly arranged on the upper part, so that the helical rack slides along the direction of the axis where the valve core is located.
可选地,滑槽或导向滑槽的横截面为梯形或矩形。Optionally, the cross section of the chute or guide chute is trapezoidal or rectangular.
可选地,调控组件还包括轴承,轴承设置在第二丝杠螺母与阀体之间,以使第二丝杠螺母与阀体转动连接。Optionally, the regulating assembly further includes a bearing, and the bearing is arranged between the second lead screw nut and the valve body, so that the second lead screw nut and the valve body are rotatably connected.
可选地,第一滚珠丝杠远离第一丝杠螺母的一端设置有连接座,第一滚珠丝杠通过连接座与驱动电机的输出端固定连接。Optionally, a connecting seat is provided at one end of the first ball screw away from the first screw nut, and the first ball screw is fixedly connected to the output end of the driving motor through the connecting seat.
可选地,调控组件还包括保护壳,保护壳设置在阀体靠近驱动电机的一侧,且驱动电机、第一滚珠丝杠、第一丝杠螺母均位于保护壳内。Optionally, the regulating assembly further includes a protective shell, the protective shell is arranged on the side of the valve body close to the driving motor, and the driving motor, the first ball screw and the first screw nut are all located in the protective shell.
本实用新型实施例的另一方面,提供一种挖掘机,包括相互连接的工作臂和铲斗,以及如上任意一项的数字液压缸,数字液压缸设置在工作臂上,且与铲斗驱动连接。Another aspect of the embodiment of the present invention provides an excavator, comprising a working arm and a bucket connected to each other, and a digital hydraulic cylinder as described in any of the above, wherein the digital hydraulic cylinder is arranged on the working arm and is driven with the bucket. connect.
本实用新型实施例的有益效果包括:The beneficial effects of the embodiments of the present utility model include:
本实用新型实施例提供的数字液压缸及挖掘机,通过液压缸本体以及设置的液压缸本体上的通孔组件,方便对液压缸进行整合控制,且无需更改液压缸内部的结构。通过将第一滚珠丝杠的一端与驱动电机的输出端固定连接、另一端与第一丝杠螺母传动连接,当驱动电机根据脉冲信号进行运动时,驱动电机的输出端带动第一滚珠丝杠同步运动,第一滚珠丝杠的转动带动第一丝杠螺母沿第一滚珠丝杠轴线的方向运动。由于第一丝杠螺母与阀芯的第一端连接,第一丝杠螺母运动时带动阀芯轴向运动,阀芯轴向运动使得阀体上的第一油路通孔与有杆腔连通,第二油路通孔与无杆腔连通,从而形成液压通路,带动活塞杆运动。活塞杆运动时,通过连杆与活塞杆固定连接的斜齿条跟随活塞杆同步运动,由于斜齿条与第二丝杠螺母周向设置的斜齿啮合传动,活塞杆运动时会带动第二丝杠螺母转动。第二滚珠丝杠与第二丝杠螺母传动连接,在第二丝杠螺母转动时,第二滚珠丝杠轴向运动,从而带动阀芯轴向运动,而且运动方向与驱动电机带动阀芯运动方向相反,以形成机械负反馈。这样一来,可以使液压通路闭合,从而使活塞杆停止运动。上述运动为数字液压缸运动的一个微步,如果需要活塞杆持续运动,则需要以特定频率向驱动电机发送脉冲信号,每当驱动电机接收到脉冲信号,则控制阀芯移动,使油路通孔打开一个微小位移,形成液压通路,高压油推动活塞杆移动对应距离的同时将油路通孔关闭,使活塞杆停止,工作时,数字液压缸持续此动作,以完成所需的推进量。通过上述结构,能够在不改变液压缸内部结构的情况下实现对液压缸的精准控制,进而简化安装结构,有利于后期的维护。The digital hydraulic cylinder and the excavator provided by the embodiments of the present invention facilitate the integrated control of the hydraulic cylinder through the hydraulic cylinder body and the provided through-hole components on the hydraulic cylinder body without changing the internal structure of the hydraulic cylinder. One end of the first ball screw is fixedly connected to the output end of the driving motor, and the other end is drivingly connected to the first screw nut. When the driving motor moves according to the pulse signal, the output end of the driving motor drives the first ball screw. Synchronous movement, the rotation of the first ball screw drives the first screw nut to move in the direction of the axis of the first ball screw. Since the first screw nut is connected to the first end of the valve core, the first screw nut drives the valve core to move axially when it moves, and the axial movement of the valve core makes the first oil passage on the valve body communicate with the rod cavity , the second oil passage through hole communicates with the rodless cavity, thereby forming a hydraulic passage and driving the piston rod to move. When the piston rod moves, the helical rack, which is fixedly connected to the piston rod through the connecting rod, moves synchronously with the piston rod. Due to the meshing transmission between the helical rack and the helical teeth arranged in the circumferential direction of the second lead screw nut, the piston rod will drive the second screw when it moves. The screw nut turns. The second ball screw is drivingly connected with the second screw nut. When the second screw nut rotates, the second ball screw moves axially, thereby driving the valve core to move axially, and the movement direction and the driving motor drive the valve core to move. The directions are reversed to form a mechanical negative feedback. In this way, the hydraulic passage can be closed, thereby stopping the movement of the piston rod. The above movement is a micro-step of the movement of the digital hydraulic cylinder. If the piston rod needs to move continuously, it needs to send a pulse signal to the drive motor at a specific frequency. Whenever the drive motor receives the pulse signal, the spool is controlled to move, so that the oil circuit is connected. The hole opens a small displacement to form a hydraulic passage. The high-pressure oil pushes the piston rod to move the corresponding distance and closes the oil passage through hole to stop the piston rod. When working, the digital hydraulic cylinder continues this action to complete the required propulsion. Through the above structure, precise control of the hydraulic cylinder can be achieved without changing the internal structure of the hydraulic cylinder, thereby simplifying the installation structure and facilitating later maintenance.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本实用新型的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。In order to illustrate the technical solutions of the embodiments of the present invention more clearly, the accompanying drawings that need to be used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of the present invention. Therefore, it should not be regarded as a limitation of the scope. For those of ordinary skill in the art, other related drawings can also be obtained from these drawings without any creative effort.
图1为本实用新型实施例提供的数字液压缸的结构示意图之一;1 is one of the schematic structural diagrams of a digital hydraulic cylinder provided by an embodiment of the present invention;
图2为本实用新型实施例提供的调控组件的结构示意图;2 is a schematic structural diagram of a control assembly provided by an embodiment of the present invention;
图3为本实用新型实施例提供的双十字型万向联轴器的结构示意图;3 is a schematic structural diagram of a double-cross universal joint provided by an embodiment of the present utility model;
图4为本实用新型实施例提供的阀体与阀芯限位处的截面示意图之一;4 is one of the schematic cross-sectional views of the valve body and the valve core limit position provided by the embodiment of the present invention;
图5为本实用新型实施例提供的阀体与阀芯限位处的截面示意图之二;5 is the second schematic cross-sectional view of the valve body and the valve core limit position provided by the embodiment of the present invention;
图6为本实用新型实施例提供的数字液压缸的结构示意图之二。FIG. 6 is the second schematic diagram of the structure of the digital hydraulic cylinder provided by the embodiment of the present invention.
图标:100-数字液压缸;110-液压缸本体;111-缸体;1112-有杆腔;1114-无杆腔;112-活塞杆;114-滑槽;120-调控组件;121-驱动电机;122-滑阀;1222-阀体;1222a-限位凹槽;1222b-凸起;1224-阀芯;1224a-限位凸起;1224b-凹槽;1226-第一油路通孔;1228-第二油路通孔;123-第一滚珠丝杠;1232-连接座;124-第一丝杠螺母;125-第二滚珠丝杠;126-第二丝杠螺母;1262-轴承;127-斜齿条;1272-滑轨;128-第一联轴器;129-第二联轴器;130-连杆;140-万向联轴器;142-第一连接部;144-第二连接部;146-转动部;150-保护壳。Icon: 100-digital hydraulic cylinder; 110-hydraulic cylinder body; 111-cylinder body; 1112-rod cavity; 1114-rodless cavity; 112-piston rod; 114-chute; 120-regulating assembly; 121-drive motor ;122-slide valve;1222-valve body;1222a-limiting groove;1222b-protrusion;1224-spool;1224a-limiting protrusion;1224b-groove;1226-first oil passage hole;1228 -2nd oil passage through hole; 123-1st ball screw; 1232-connector; 124-1st screw nut; 125-2nd ball screw; 126-2nd screw nut; 1262-bearing; 127 -Helical rack; 1272-Slide rail; 128-First coupling; 129-Second coupling; 130-Connecting rod; 140-Universal coupling; 142-First connecting part; 144-Second Connection part; 146-rotation part; 150-protective shell.
具体实施方式Detailed ways
为使本实用新型实施例的目的、技术方案和优点更加清楚,下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本实用新型一部分实施例,而不是全部的实施例。通常在此处附图中描述和示出的本实用新型实施例的组件可以以各种不同的配置来布置和设计。In order to make the purposes, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. The embodiments described above are a part of the embodiments of the present invention, but not all of the embodiments. The components of the embodiments of the invention generally described and illustrated in the drawings herein may be arranged and designed in a variety of different configurations.
因此,以下对在附图中提供的本实用新型的实施例的详细描述并非旨在限制要求保护的本实用新型的范围,而是仅仅表示本实用新型的选定实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。Accordingly, the following detailed description of the embodiments of the invention provided in the accompanying drawings is not intended to limit the scope of the invention as claimed, but is merely representative of selected embodiments of the invention. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步定义和解释。此外,术语“第一”、“第二”等仅用于区分描述,而不能理解为指示或暗示相对重要性。It should be noted that like numerals and letters refer to like items in the following figures, so once an item is defined in one figure, it does not require further definition and explanation in subsequent figures. Furthermore, the terms "first", "second", etc. are only used to differentiate the description and should not be construed to indicate or imply relative importance.
在本实用新型的描述中,还需要说明的是,除非另有明确的规定和限定,术语“设置”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型中的具体含义。In the description of the present utility model, it should also be noted that, unless otherwise expressly specified and limited, the terms "arrangement" and "connection" should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection, Or integrally connected; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the internal communication between the two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.
请参照图1,本实施例提供一种数字液压缸100,包括液压缸本体110以及设置在液压缸本体110上的调控组件120;液压缸本体110包括缸体111以及设置在缸体111内的活塞杆112,活塞杆112将缸体111划分为有杆腔1112和无杆腔1114;调控组件120包括能够接收脉冲信号的驱动电机121、滑阀122、第一滚珠丝杠123、第一丝杠螺母124、第二滚珠丝杠125、第二丝杠螺母126,滑阀122包括设置在液压缸本体110上的阀体1222以及设置在阀体1222内的阀芯1224,阀芯1224能够沿阀体1222轴向移动;第一滚珠丝杠123的一端与驱动电机121的输出端固定连接、另一端与第一丝杠螺母124传动连接,第一丝杠螺母124与阀芯1224的第一端连接;第二滚珠丝杠125的一端与阀芯1224的第二端连接,第二滚珠丝杠125与第二丝杠螺母126传动连接,第二丝杠螺母126与阀体1222转动连接;阀体1222上设置有多个油路通孔,其中,多个油路通孔中的第一油路通孔1226与有杆腔1112连通,多个油路通孔中的第二油路通孔1228与无杆腔1114连通;第二丝杠螺母126周向设置有斜齿,液压缸本体110上还设置有沿阀芯1224所在轴线的方向滑动的斜齿条127,斜齿条127与斜齿啮合传动,且斜齿条127通过连杆130与活塞杆112固定连接。Referring to FIG. 1 , this embodiment provides a digital hydraulic cylinder 100 , which includes a hydraulic cylinder body 110 and a control assembly 120 disposed on the hydraulic cylinder body 110 ; the hydraulic cylinder body 110 includes a cylinder body 111 and a The piston rod 112, the piston rod 112 divides the cylinder 111 into a rod cavity 1112 and a rodless cavity 1114; the control assembly 120 includes a drive motor 121 capable of receiving pulse signals, a slide valve 122, a first ball screw 123, a first wire The screw nut 124, the second ball screw 125, the second screw nut 126, the spool valve 122 includes a valve body 1222 arranged on the hydraulic cylinder body 110 and a valve core 1224 arranged in the valve body 1222, the valve core 1224 can move along the The valve body 1222 moves axially; one end of the first ball screw 123 is fixedly connected to the output end of the driving motor 121 , and the other end is drivingly connected to the first screw nut 124 , which is connected to the first screw nut 124 of the valve core 1224 One end of the second ball screw 125 is connected with the second end of the valve core 1224, the second ball screw 125 is drivingly connected with the second screw nut 126, and the second screw nut 126 is rotatably connected with the valve body 1222; The valve body 1222 is provided with a plurality of oil passage through holes, wherein the first oil passage through hole 1226 of the plurality of oil passage through holes communicates with the rod cavity 1112, and the second oil passage of the plurality of oil passage through holes communicates with the rod cavity 1112. The
需要说明的是,第一,活塞杆112包括推杆以及与推杆一端连接的活塞,活塞将液压缸本体110划分为互不连通的有杆腔1112和无杆腔1114,即活塞杆112将缸体111划分为有杆腔1112和无杆腔1114。其中,有杆腔1112指具有推杆的腔内空间,无杆腔1114指没有推杆的腔内空间。It should be noted that, first, the
第二,能够接收脉冲信号的驱动电机121有步进电机和伺服电机,在本实施例中所采用的驱动电机121可以是步进电机,也可以是伺服电机,只要能够保证调控组件120的正常工作即可。另外,脉冲信号包括正向脉冲和负向脉冲,以控制驱动电机121的正转和翻转,进而控制活塞杆112的伸出和缩回。Second, the driving
第三,本实施例的滑阀122采用往复式结构,阀芯1224能够沿阀体1222轴向移动,阀芯1224上设置有凸肩,阀体1222上设置有环槽。滑阀122通过控制阀芯1224在阀体1222中滑动来形成节流口的大小和位置,从而控制流过油路通孔的流量。示例的,请参考图1和图2,初始状态下,阀芯1224处于中位,此时,液压油入口P与第一油路通孔1226和第二油路通孔1228均处于断开状态。当驱动电机121接收到正向脉冲时,驱动电机121运动,从而通过第一滚珠丝杠123和第一丝杠螺母124带动阀芯1224右移,使得阀体1222上的液压油入口P依次与第二油路通孔1228、无杆腔1114处的油口B连通,而阀体1222上的回油口T依次与第一油路通孔1226、有杆腔1112处的油口A连通。在活塞杆112伸出的同时,在机械负反馈的作用下使阀芯1224复位至初始状态。同样的,当驱动电机121接收到负向脉冲时,驱动电机121运动,从而通过第一滚珠丝杠123和第一丝杠螺母124带动阀芯1224左移,使得阀体1222上的液压油入口P依次与第一油路通孔1226、有杆腔1112处的油口A连通,而阀体1222上的回油口T依次与第二油路通孔1228、无杆腔1114处的油口B连通。在活塞杆112缩回的同时,在机械负反馈的作用下使阀芯1224复位至初始状态。另外,根据第一滚珠丝杠123与第一丝杠螺母124旋向的不同,也可以是当驱动电机121接收到正向脉冲时,活塞杆112缩回;当驱动电机121接收到负向脉冲时,活塞杆112伸出。Third, the
第四,当活塞杆112伸出时,通过连杆130带动斜齿条127同步运动,斜齿条127与第二丝杠螺母126周向设置的斜齿啮合传动,由于第二丝杠螺母126与阀体1222转动连接,且第二滚珠丝杠125与第二丝杠螺母126传动连接,第二滚珠丝杠125的一端与阀芯1224的第二端连接,以使活塞杆112带动斜齿条127运动,斜齿条127带动第二丝杠螺母126运动,第二丝杠螺母126带动第二滚珠丝杠125运动,第二滚珠丝杠125带动阀芯1224恢复至初始状态,以形成机械负反馈。同样的,当活塞杆112缩回时,也需要根据此连接关系使阀芯1224恢复至初始状态。另外,具体连接传动时,斜齿条127与第二丝杠螺母126周向设置的斜齿的倾斜方向,以及第二滚珠丝杠125与第二丝杠螺母126之间的旋向均有关系,本申请对此不作具体限制,只要在活塞杆112伸出或缩回时,能够使阀芯1224复位至初始状态即可。Fourth, when the
第五,本实施例对连杆130与活塞杆112固定连接的位置不做具体限制,示例的,连杆130可以设置在活塞杆112的端部,也可以设置在其他合适的位置,只要不影响活塞杆112与其他传动部件之间的连接以及活塞杆112的缩回即可。Fifth, this embodiment does not specifically limit the position where the connecting
本实用新型实施例提供的数字液压缸100,通过液压缸本体110以及设置的液压缸本体110上的通孔组件,方便对液压缸进行整合控制,且无需更改液压缸内部的结构。通过将第一滚珠丝杠123的一端与驱动电机121的输出端固定连接、另一端与第一丝杠螺母124传动连接,当驱动电机121根据脉冲信号进行运动时,驱动电机121的输出端带动第一滚珠丝杠123同步运动,第一滚珠丝杠123的转动带动第一丝杠螺母124沿第一滚珠丝杠123轴线的方向运动。由于第一丝杠螺母124与阀芯1224的第一端连接,第一丝杠螺母124运动时带动阀芯1224轴向运动,阀芯1224轴向运动使得阀体1222上的第一油路通孔1226与有杆腔1112连通,第二油路通孔1228与无杆腔1114连通,从而形成液压通路,带动活塞杆112运动。活塞杆112运动时,通过连杆130与活塞杆112固定连接的斜齿条127跟随活塞杆112同步运动,由于斜齿条127与第二丝杠螺母126周向设置的斜齿啮合传动,活塞杆112运动时会带动第二丝杠螺母126转动。第二滚珠丝杠125与第二丝杠螺母126传动连接,在第二丝杠螺母126转动时,第二滚珠丝杠125轴向运动,从而带动阀芯1224轴向运动,而且运动方向与驱动电机121带动阀芯1224运动方向相反,以形成机械负反馈。这样一来,可以使液压通路闭合,从而使活塞杆112停止运动。上述运动为数字液压缸100运动的一个微步,如果需要活塞杆112持续运动,则需要以特定频率向驱动电机121发送脉冲信号,每当驱动电机121接收到脉冲信号,则控制阀芯1224移动,使油路通孔打开一个微小位移,形成液压通路,高压油推动活塞杆112移动对应距离的同时将油路通孔关闭,使活塞杆112停止,工作时,数字液压缸100持续此动作,以完成所需的推进量。通过上述结构,能够在不改变液压缸内部结构的情况下实现对液压缸的精准控制,进而简化安装结构,有利于后期的维护。The digital
如图2所示,调控组件120还包括第一联轴器128和第二联轴器129,第一丝杠螺母124通过第一联轴器128与阀芯1224的第一端连接,第二滚珠丝杠125通过第二联轴器129与阀芯1224的第二端连接。As shown in FIG. 2 , the regulating
具体的,第一丝杠螺母124包括与第一滚珠丝杠123连接的连接腔,以及与第一联轴器128连接的连接端,当第一丝杠螺母124与第一滚珠丝杠123之间发生相对转动时,使第一丝杠螺母124与第一滚珠丝杠123之间具有活动余量,由于每次第一丝杠螺母124与第一滚珠丝杠123之间的相对运动距离较小,该结构并不影响正常的传动。由于第一丝杠螺母124与阀芯1224的第一端是轴与轴之间的连接,通过第一联轴器128可以使第一丝杠螺母124与阀芯1224的第一端连接更加方便可靠。同样的,由于第二滚珠丝杠125与阀芯1224的第二端是轴与轴之间的连接,通过第二联轴器129可以使第二滚珠丝杠125与阀芯1224的第二端连接更加方便可靠。Specifically, the
为了避免采用其他联轴器时,可能造成阀芯1224在轴向移动时转动,影响阀体1222与阀芯1224之间的密封性,在本实施例的优选实施例中,第一联轴器128和第二联轴器129均为万向联轴器140。如图3所示,本实施例的万向联轴器140包括第一连接部142、第二连接部144和转动部146,其中,第一连接部142的一端和第二连接部144的一端通过转动部146转动连接。在本实施例中,万向联轴器140特指第一连接部142和第二连接部144可以转动连接的联轴器,第一连接部142和第二连接部144之间可以通过轴孔配合的形式,也可以采用轴承1262等其他的形式实现第一连接部142和第二连接部144的转动连接,并可以通过卡簧进行限位。在装配使用时,第一连接部142的另一端和第二连接部144的另一端分别与需要连接的两部件连接,如,使第一丝杠螺母124与阀芯1224的第一端的连接,或使第二滚珠丝杠125与阀芯1224的第二端的连接。这样一来,当第一滚珠丝杠123或第二滚珠丝杠125转动时,避免阀芯1224跟随第一滚珠丝杠123或第二滚珠丝杠125同步转动,有利于提升滑阀122的密封性。In order to avoid using other couplings, the
如图4所示,阀体1222内壁设置有限位凹槽1222a,阀芯1224上对应设置有与限位凹槽1222a配合的限位凸起1224a,请再参照图5,在本实施例中,也可以采用阀体1222内壁设置有凸起1222b,阀芯1224上对应设置有与凸起1222b配合的凹槽1224b,以使阀芯1224只能沿阀芯1224的轴线方向活动。As shown in FIG. 4 , the inner wall of the
需要说明的是,限位凹槽1222a或凸起1222b的延伸方向需要与阀芯1224的轴线方向一致,以保证阀芯1224在沿阀芯1224的轴线方向活动时不会发生自身转动。当阀芯1224轴向移动时,使得转动部146处转动,以保证传动的正常。It should be noted that the extending direction of the limiting
如图1和图6所示,液压缸本体110上沿阀芯1224轴线的方向设置有滑槽114,斜齿条127上对应设置有滑轨1272,或,液压缸本体110上沿阀芯1224轴线的方向设置有导向滑轨1272,斜齿条127上对应设置有导向滑槽114,以使斜齿条127沿阀芯1224所在轴线的方向滑动。As shown in FIG. 1 and FIG. 6 , the
这样一来,当活塞杆112伸出或缩回时,可以保证斜齿条127沿特定轨道进行滑动,避免斜齿条127发生歪斜,以免影响斜齿条127与第二丝杠螺母126周向设置的斜齿之间正常啮合。通过上述结构,可以保证斜齿条127的直线运动转化为第二丝杠螺母126的旋转运动,进而带动第二滚珠丝杠125轴向运动。本实施例中,斜齿条127特指能够与第二丝杠螺母126周向设置的斜齿之间正常啮合的齿条。In this way, when the
在本实施例可选的方案中,滑槽114或导向滑槽114的横截面为梯形或矩形。具体的,当滑槽114的横截面为梯形时,斜齿条127上对应设置的滑轨1272也为梯形,以使滑槽114形成燕尾槽的结构,可以对斜齿条127进一步的起到限位的作用。当导向滑槽114的横截面为矩形时,斜齿条127上对应设置的导向滑轨1272也为矩形,此时,可以通过连杆130对斜齿条127进行限位,也可以通过腔体对斜齿条127进行限位,以保证斜齿条127运动时的稳定性。In an optional solution of this embodiment, the cross section of the
如图2所示,调控组件120还包括轴承1262,轴承1262设置在第二丝杠螺母126与阀体1222之间,以使第二丝杠螺母126与阀体1222转动连接。具体的,轴承1262的外圈与阀体1222的内壁固定连接,轴承1262的内圈与第二丝杠螺母126固定连接,同时,也可采用卡簧对轴承1262进行轴向限位,以保证连接的稳定性,当第二丝杠螺母126转动时更加平稳可靠。As shown in FIG. 2 , the regulating
如图2所示,第一滚珠丝杠123远离第一丝杠螺母124的一端设置有连接座1232,第一滚珠丝杠123通过连接座1232与驱动电机121的输出端固定连接。具体的,连接座1232的侧边可设置有固定孔,以便于通过螺栓从侧面进行连接定位。通过连接座1232,方便了第一滚珠丝杠123与驱动电机121的输出端的连接固定,有利于简化安装形式。As shown in FIG. 2 , the end of the
如图2所示,调控组件120还包括保护壳150,保护壳150设置在阀体1222靠近驱动电机121的一侧,且驱动电机121、第一滚珠丝杠123、第一丝杠螺母124均位于保护壳150内。这样一来,在使用时可以保证驱动电机121以及第一滚珠丝杠123、第一丝杠螺母124等传动件的稳定连接,确保运行时的稳定性,减小了受外界干扰的影响。As shown in FIG. 2 , the
本实用新型实施例还提供一种挖掘机,包括相互连接的工作臂和铲斗,以及如上任意一项的数字液压缸100,数字液压缸100设置在工作臂上,且与铲斗驱动连接。该挖掘机包含与前述实施例中的数字液压缸100相同的结构和有益效果。数字液压缸100的结构和有益效果已经在前述实施例中进行了详细描述,在此不再赘述。The embodiment of the present invention also provides an excavator, which includes a working arm and a bucket connected to each other, and a digital
以上仅为本实用新型的优选实施例而已,并不用于限制本实用新型,对于本领域的技术人员来说,本实用新型可以有各种更改和变化。凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
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CN111350716A (en) * | 2020-04-21 | 2020-06-30 | 三一重机有限公司 | A digital hydraulic cylinder and excavator |
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2020
- 2020-04-21 CN CN202020608157.3U patent/CN211951037U/en not_active Withdrawn - After Issue
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111350716A (en) * | 2020-04-21 | 2020-06-30 | 三一重机有限公司 | A digital hydraulic cylinder and excavator |
CN111350716B (en) * | 2020-04-21 | 2025-01-21 | 三一重机有限公司 | Digital hydraulic cylinder and excavator |
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