CN211921850U - A kind of crimping device for braiding machine - Google Patents
A kind of crimping device for braiding machine Download PDFInfo
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Abstract
本实用新型公开了一种编织机用压线装置,涉及编织机技术领域,其包括编织机本体,编织机本体的上方形成有用于多股线丝同步缠绕成型的交汇点,交汇点的上方架设有第一安装架,第一安装架内转动设置有第一压紧轮和第二压紧轮,第一压紧轮和第二压紧轮的轴线平行,且第一压紧轮和第二压紧轮之间形成有用于压紧螺旋形绳的第一压紧间隙,第一安装架上设置有用于驱动第一压紧轮和第二压紧轮转动的驱动组件。本实用新型使得从交汇点缠绕成型的螺旋形绳进入第一压紧间隙中,并在驱动组件驱动的作用下,使得第一压紧轮和第二压紧轮转动,进而对螺旋形绳进行边牵引变压制的操作,减少人工利用率,省时省力,进而提高对螺旋形绳的压制效率。
The utility model discloses a wire crimping device for a knitting machine, which relates to the technical field of knitting machines. The utility model comprises a knitting machine body. The upper part of the knitting machine body is formed with a junction point for synchronous winding and forming of multi-strand wires, and a junction point is erected above the junction point. There is a first mounting frame, a first pressing wheel and a second pressing wheel are rotatably arranged in the first mounting frame, the axes of the first pressing wheel and the second pressing wheel are parallel, and the first pressing wheel and the second pressing wheel are parallel. A first pressing gap for pressing the helical rope is formed between the pressing wheels, and a driving assembly for driving the first pressing wheel and the second pressing wheel to rotate is arranged on the first mounting frame. The utility model makes the helical rope wound from the intersection point enter into the first pressing gap, and under the driving action of the driving component, the first pressing wheel and the second pressing wheel are rotated, and the helical rope is further compressed. The operation of side traction and pressing reduces labor utilization, saves time and effort, and improves the pressing efficiency of the helical rope.
Description
技术领域technical field
本实用新型涉及编织机技术领域,尤其是涉及一种编织机用压线装置。The utility model relates to the technical field of braiding machines, in particular to a wire crimping device for a braiding machine.
背景技术Background technique
编织机,在实际的使用中常用于织带的缠绕编织,可分为毛衣编织机、手套编织机、钢丝编织机、丝网编织机、草绳编织机、松紧带编织机、塑料网袋编织机等。适用的原料品种有:锦纶复丝、丙纶长丝、丙纶、涤纶、尼龙、PP、低弹、高弹、棉线纱、珠光线、皮料、混合等。Knitting machine, which is often used for winding weaving of webbing in actual use, can be divided into sweater knitting machine, glove knitting machine, wire knitting machine, wire mesh knitting machine, straw rope knitting machine, elastic band knitting machine, plastic mesh bag knitting machine, etc. . Applicable raw material varieties are: nylon multifilament, polypropylene filament, polypropylene, polyester, nylon, PP, low-elasticity, high-elasticity, cotton yarn, pearl thread, leather, mixed, etc.
授权公告号为CN105926153B的中国专利公开了一种编织机,包括机架以及安装在机架上的配电箱、底盘和导向面板,导向面板上表面沿圆周方向按环形阵列开设有一条环状波形凸轨道和一条环状波形凹轨道,凸轨道由N个S形凸导轨依次首尾相连并相互连通。N个S形凸导轨与N个S形凹导轨依次相对交叉并在导向面板上组成2N个依次相切的等径圆,每个交叉处顺滑连贯。采用S形凸轨道和S型凹轨道,实现了锭子沿拨盘外圆切线的运行轨迹,锭子在拨盘拨动下分别在S形凸轨道和S形凹轨道中匀速顺滑运行,能够各行其道互不干涉,顺利连贯的经过交汇处,因而提高了运行速度,大幅降低了运行噪音。The Chinese patent with the authorization announcement number CN105926153B discloses a braiding machine, which includes a frame, a power distribution box, a chassis and a guide panel installed on the frame. The upper surface of the guide panel is provided with a ring-shaped waveform in a circular array along the circumferential direction. The convex track and a ring-shaped corrugated concave track are connected by N S-shaped convex guide rails end to end and communicated with each other. The N S-shaped convex guide rails and the N S-shaped concave guide rails intersect in sequence and form 2N equal-diameter circles that are tangent in sequence on the guide panel, and each intersection is smooth and coherent. The S-shaped convex track and S-shaped concave track are adopted to realize the running track of the spindle along the tangent of the outer circle of the dial. The spindle runs smoothly and uniformly in the S-shaped convex track and S-shaped concave track respectively when the dial is toggled. The roads do not interfere with each other and pass through the intersection smoothly and coherently, thus increasing the running speed and greatly reducing the running noise.
采用上述方案,锭子组件上安装的绕线筒上的线一般交汇在一点并进行相互缠绕,从而让若干根线丝通过不断的缠绕而形成一根螺旋形绳;然后利用收卷组件对其进行收卷;然而,对于一些生产要求,需要将螺旋形绳进行压制,制作出一种扁平样式的螺旋形绳,若采用上述编织机,只能通过将收卷后的螺旋形绳进行放卷后再进行人工压制作业,人工利用率较大,费时费力,且压制效率不高,存在待改进之处。With the above solution, the wires on the bobbins installed on the spindle assembly generally meet at one point and are wound with each other, so that several wires are continuously wound to form a helical rope; Rewinding; however, for some production requirements, it is necessary to press the helical rope to produce a flat style helical rope. If the above braiding machine is used, the coiled helical rope can only be unwound by unwinding. The manual pressing operation is carried out again, the labor utilization rate is large, time-consuming and laborious, and the pressing efficiency is not high, and there is room for improvement.
实用新型内容Utility model content
针对上述技术问题,本实用新型目的在于提出一种编织机用压线装置,使得从交汇点缠绕成型的螺旋形绳进入第一压紧间隙中,并在驱动组件驱动的作用下,使得第一压紧轮和第二压紧轮转动,进而对螺旋形绳进行边牵引变压制的操作,减少人工利用率,省时省力,进而提高对螺旋形绳的压制效率。In view of the above technical problems, the purpose of this utility model is to provide a wire crimping device for a braiding machine, so that the helical rope wound from the intersection point enters the first pressing gap, and under the action of the driving component, the first The pinch wheel and the second pinch wheel rotate, and then the helical rope is subjected to the operation of side pulling and pressing, which reduces labor utilization, saves time and effort, and further improves the pressing efficiency of the helical rope.
本实用新型的上述技术目的是通过以下技术方案得以实现的:The above-mentioned technical purpose of the present utility model is achieved through the following technical solutions:
一种编织机用压线装置,包括编织机本体,所述编织机本体的上方形成有用于多股线丝同步缠绕成型的交汇点,所述交汇点的上方架设有第一安装架,所述第一安装架内转动设置有第一压紧轮和第二压紧轮,所述第一压紧轮和第二压紧轮的轴线平行,且所述第一压紧轮和第二压紧轮之间形成有用于压紧螺旋形绳的第一压紧间隙,所述第一安装架上设置有用于驱动第一压紧轮和第二压紧轮转动的驱动组件。A wire crimping device for a knitting machine, comprising a knitting machine body, a junction point for synchronous winding and forming of multiple strands of wires is formed above the knitting machine body, a first mounting frame is erected above the junction point, and the A first pressing wheel and a second pressing wheel are rotatably arranged in the first mounting frame, the axes of the first pressing wheel and the second pressing wheel are parallel, and the first pressing wheel and the second pressing wheel are parallel. A first pressing gap for pressing the helical rope is formed between the wheels, and a driving assembly for driving the first pressing wheel and the second pressing wheel to rotate is provided on the first mounting frame.
通过采用上述技术方案,实际使用中,多股线丝经过编织机本体的作用,使得多股线丝在交汇点处同时进行缠绕形成螺旋形绳,将该螺旋形绳的一端进入第一压紧间隙中,在驱动组件的作用下,第一压紧轮和第二压紧轮同步进行转动,进而对螺旋形绳进行边牵引变压制的操作,减少人工利用率,省时省力,进而提高对螺旋形绳的压制效率。By adopting the above technical solution, in actual use, the multi-strand wires pass through the action of the braiding machine body, so that the multi-strand wires are simultaneously wound at the intersection to form a spiral rope, and one end of the spiral rope enters the first compression In the gap, under the action of the driving component, the first pinch wheel and the second pinch wheel rotate synchronously, and then the helical rope is subjected to side traction and compression operation, which reduces labor utilization, saves time and effort, and improves the efficiency of The compression efficiency of the helical rope.
本实用新型在一较佳示例中可以进一步配置为:所述第一安装架内还转动设置有第三压紧轮,所述第三压紧轮与第二压紧的轴线平行,且第三压紧轮与第二压紧轮之间形成有第二压紧间隙,所述第一压紧轮、第二压紧轮和第三压紧轮由下至上转动设置在第一安装架内,螺旋形绳由第一压紧间隙绕过第二压紧轮进入第二压紧间隙中。In a preferred example of the present invention, it can be further configured as follows: a third pressing wheel is rotatably arranged in the first mounting frame, the third pressing wheel is parallel to the axis of the second pressing, and the third pressing wheel is parallel to the axis of the second pressing. A second pressing gap is formed between the pressing wheel and the second pressing wheel, and the first pressing wheel, the second pressing wheel and the third pressing wheel are rotated from bottom to top and arranged in the first mounting frame, The helical rope bypasses the second pressing wheel from the first pressing gap and enters the second pressing gap.
通过采用上述技术方案,实际使用中,压制之前将螺旋形绳的一端进入第一压紧间隙,并使螺旋形绳绕过第二压紧轮再进入第二压紧间隙中,进而实现对螺旋形绳的两次压制,有助于防止初压后,螺旋形绳发生恢复性形变进一步提高对螺旋形绳的压制效率。By adopting the above technical solution, in actual use, one end of the helical rope is put into the first pressing gap before pressing, and the helical rope is passed around the second pressing wheel and then enters the second pressing gap. The double pressing of the helical rope helps to prevent the helical rope from recovering deformation after the initial pressing, and further improves the pressing efficiency of the helical rope.
本实用新型在一较佳示例中可以进一步配置为:所述驱动组件包括驱动电机,所述第一压紧轮、第二压紧轮和第三压紧轮轴向的两端均固定设置有第一齿轮,所述第一压紧轮、第二压紧轮和第三压紧轮轴向两端的第一齿轮依次相啮合,所述第一压紧轮与驱动电机形成传动连接。In a preferred example of the present invention, it can be further configured as follows: the driving component includes a driving motor, and the first pressing wheel, the second pressing wheel and the third pressing wheel are fixedly provided with a first pressing wheel at both axial ends. A gear, the first pressing wheel, the second pressing wheel and the first gears at the axial ends of the third pressing wheel are meshed in sequence, and the first pressing wheel forms a transmission connection with the driving motor.
通过采用上述技术方案,实际使用中,利用驱动电机驱动第一压紧轮转动,带动彼此相啮合的第二压紧轮和第三齿轮进行转动,进而实现第一压紧轮、第二压紧轮和第三压紧轮的同步转动,提高对处于压紧间隙中的螺旋形绳的牵引作用。By adopting the above technical solution, in actual use, the first pressing wheel is driven to rotate by the driving motor, and the second pressing wheel and the third gear that are meshed with each other are driven to rotate, thereby realizing the first pressing wheel and the second pressing wheel. The synchronous rotation of the wheel and the third pressing wheel improves the traction effect on the helical rope in the pressing gap.
本实用新型在一较佳示例中可以进一步配置为:所述第一安装架相对的两侧壁上均竖直设置有第一滑移槽,所述第一压紧轮、第二压紧轮和第三压紧轮均通过轴承同轴转动连接有第一传动轴,所述第二压紧轮和第三压紧轮的第一传动轴轴向的两端分别嵌入两个第一滑移槽中并与第一滑移槽形成滑移配合,两所述第一滑移槽长度方向远离第一压紧轮的一侧可拆卸固定有用于抵接第三压紧轮的第一传动轴的第一抵接组件。In a preferred example of the present invention, it can be further configured as follows: first sliding grooves are vertically arranged on two opposite side walls of the first mounting frame, the first pressing wheel and the second pressing wheel are and the third pressing wheel are coaxially connected to the first transmission shaft through the bearing, and the two axial ends of the first transmission shaft of the second pressing wheel and the third pressing wheel are respectively embedded in two first sliding A first transmission shaft for abutting against the third pressing wheel is detachably fixed on one side of the two first sliding grooves away from the first pressing wheel in the length direction of the two first sliding grooves. of the first abutment assembly.
通过采用上述技术方案,实际使用中,工作人员将第一抵接组件从第一安装架上拆卸下来后,可依次将第三压紧轮和第二压紧轮从第一滑移槽中取出,即无需对第一安装架进行拆卸,便可实现对第二压紧轮和第三压紧轮拆卸作业,方便快捷。By adopting the above technical solution, in actual use, after removing the first abutting assembly from the first mounting frame, the staff can sequentially take out the third pressing wheel and the second pressing wheel from the first sliding groove That is, the disassembly of the second pressing wheel and the third pressing wheel can be realized without disassembling the first mounting frame, which is convenient and quick.
本实用新型在一较佳示例中可以进一步配置为:所述第一安装架上固定设置有第一定位柱和第二定位柱,所述第一定位柱和第二定位柱分别位于第三压紧轮的两侧,所述第一抵接组件包括第一螺纹杆、第一抵接螺母和第一抵接盘,所述第一螺纹杆穿过第一抵接盘并与第一抵接盘形成转动连接,所述第一螺纹杆穿过第一抵接盘的端部设置有环钩,所述环钩与第一定位柱形成钩连配合,所述第一螺纹杆穿设第一抵接螺母并与第一抵接螺母形成螺纹连接,且所述第一抵接螺母与第一抵接盘保持抵接,所述第一抵接盘长度方向远离第一定位柱的一侧一体成型有第一半环钩,所述第一半环钩与第二定位柱形成钩连配合,且所述第一抵接盘宽度方向两侧一体成型有第一抵接块,两所述第一抵接块分别与第三压紧轮长度方向两端的第一传动轴相抵紧。In a preferred example of the present invention, it can be further configured as follows: a first positioning column and a second positioning column are fixedly arranged on the first mounting frame, and the first positioning column and the second positioning column are respectively located at the third pressure On both sides of the tightening wheel, the first abutting assembly includes a first threaded rod, a first abutting nut and a first abutting disc, the first threaded rod passing through the first abutting disc and rotating with the first abutting disc The end of the first threaded rod passing through the first abutting disc is provided with a loop hook, the loop hook and the first positioning column form a hook connection, and the first threaded rod passes through the first abutting nut and A threaded connection is formed with the first abutting nut, and the first abutting nut is kept in contact with the first abutting disc, and a first half ring is integrally formed on the side of the first abutting disc that is away from the first positioning column in the length direction. The first half-ring hook and the second positioning column form a hook connection, and the first abutting blocks are integrally formed on both sides of the first abutting plate in the width direction, and the two first abutting blocks are respectively connected with the first abutting block. The first transmission shafts at both ends of the three pinch wheels in the longitudinal direction are pressed against each other.
通过采用上述技术方案,实际使用中,当工作人员需要拆卸第一压紧轮、第二压紧轮和第三压紧轮时,先拧松第一抵接螺母,解除第一抵接盘上的第一抵接块对第三压紧轮的第一传动轴的抵紧作用,然后将第一半环钩从第二定位柱上取下,此时,环钩保持对第一定位柱的钩连,工作人员便可将第一抵接盘连带第一螺纹杆及第一半环钩绕着第一定位柱翻转,暴露出安装架上侧的空间,之后,工作人员便直接沿着第一滑移槽依次将第三压紧轮、第二压紧轮和第一压紧轮取出;当需要固定时,工作人员先将第一半环钩与第二定位相钩连,然后竖直向下拧紧第一抵接螺母,带动第一抵接盘上的第一抵接块下压第三压紧轮的第一传动轴,以实现固定第三压紧轮的目的;整个拆卸过程方便快捷,且便于调节和安装。By adopting the above technical solution, in actual use, when the staff needs to disassemble the first pressing wheel, the second pressing wheel and the third pressing wheel, the first abutting nut is first loosened, and the The abutting action of the first abutting block on the first transmission shaft of the third pressing wheel, and then the first half-ring hook is removed from the second positioning column. At this time, the ring hook keeps the hook of the first positioning column. connected, the staff can turn the first abutting plate with the first threaded rod and the first half-ring hook around the first positioning column to expose the space on the upper side of the mounting frame. After that, the staff can directly slide along the first slide Move the groove to take out the third pressing wheel, the second pressing wheel and the first pressing wheel in turn; when it needs to be fixed, the staff first hooks the first half ring hook with the second positioning hook, and then vertically downward Tighten the first abutting nut to drive the first abutting block on the first abutting plate to press down the first transmission shaft of the third pressing wheel, so as to achieve the purpose of fixing the third pressing wheel; the whole disassembly process is convenient and quick, and Easy to adjust and install.
本实用新型在一较佳示例中可以进一步配置为:所述编织机本体沿螺旋性绳的收卷方向架设有第二安装架,所述第二安装架内转动设置有第五压紧轮和第六压紧轮,所述第五压紧轮和第六压紧轮之间形成有第四压紧间隙,所述第五压紧轮和第六压紧轮轴向的两侧固定设置有第二传动齿,且所述第五压紧轮和第六压紧轮轴向两侧的第二传动齿相啮合,所述驱动组件还包括联动轴、第一齿轮和第二齿轮,所述编织机本体上固定设置有竖直架和第三竖直杆,所述竖直架和第三竖直杆之间固定有第三横梁杆,所述第三横梁杆固定设置有传动架,所述驱动电机固定设置在竖直架上,所述联动轴长度方向的一端固定在驱动电机的输出轴上,所述联动轴长度方向的另一端转动连接在传动架上,所述第一齿轮和第二齿轮通过键同轴固定在联动轴上,所述驱动组件还包括第三齿轮、第四齿轮、第一传动链和第二传动链,所述第三齿轮和第四齿轮分别同轴固定在第一压紧轮和第五压紧轮的转轴上,所述第一传动链套设在第一齿轮和第三齿轮上并与两者相啮合,所述第二传动链套设在第二齿轮和第四齿轮并与两者相啮合。In a preferred example of the present invention, it can be further configured that: the braiding machine body is provided with a second mounting frame along the winding direction of the helical rope, and the second mounting frame is rotatably provided with a fifth pressing wheel and The sixth pressing wheel, a fourth pressing gap is formed between the fifth pressing wheel and the sixth pressing wheel, and the axial two sides of the fifth pressing wheel and the sixth pressing wheel are fixedly provided with a fourth pressing gap. Two transmission teeth, and the fifth pinch wheel meshes with the second transmission teeth on both axial sides of the sixth pinch wheel, the drive assembly further includes a linkage shaft, a first gear and a second gear, the knitting machine A vertical frame and a third vertical rod are fixedly arranged on the body, a third beam rod is fixed between the vertical frame and the third vertical rod, and a transmission frame is fixedly arranged on the third beam rod, and the drive The motor is fixed on the vertical frame, one end of the linkage shaft in the length direction is fixed on the output shaft of the drive motor, and the other end in the length direction of the linkage shaft is rotatably connected to the transmission frame, the first gear and the second The gear is coaxially fixed on the linkage shaft through a key, and the drive assembly further includes a third gear, a fourth gear, a first transmission chain and a second transmission chain, and the third and fourth gears are respectively coaxially fixed on the first gear. On the rotating shafts of a pinch wheel and a fifth pinch wheel, the first transmission chain is sleeved on and meshed with the first gear and the third gear, and the second transmission chain is sleeved on the second gear and the fourth gear and mesh with both.
通过采用上述技术方案,实际使用中,螺旋形绳分别经过第一压紧间隙和第二压紧间隙后,沿着收卷方向进入第四压紧间隙中,进行第三次压制作业,其中,驱动电机带动联动轴转动,进而带动第一齿轮和第二齿轮同步进行转动,通过第一传动链和第二传动链的传动作用,带动第四传动轮和第五传动轮转动,进而实现同步带动第一压紧轮和第五压紧轮进行转动,并利用第一压紧轮、第二压紧轮和第三压紧轮彼此之间相啮合,带动第二压紧轮和第三压紧轮同步转动,同样地,利用第五压紧轮和第六压紧轮之间相啮合,带动第六压紧轮同步转动,进而保证螺旋形绳在分别经过第一压紧间隙、第二压紧间隙和第四压紧间隙时的速率一致,避免螺旋形绳受到拉扯而受到损坏;另外,提高对螺旋形绳的牵引作用。By adopting the above technical solution, in actual use, the helical rope passes through the first pressing gap and the second pressing gap, respectively, and then enters the fourth pressing gap along the winding direction, and performs the third pressing operation, wherein, The drive motor drives the linkage shaft to rotate, and then drives the first gear and the second gear to rotate synchronously. Through the transmission action of the first transmission chain and the second transmission chain, the fourth transmission wheel and the fifth transmission wheel are driven to rotate, thereby realizing synchronous driving. The first pressing wheel and the fifth pressing wheel rotate, and the first pressing wheel, the second pressing wheel and the third pressing wheel are engaged with each other to drive the second pressing wheel and the third pressing wheel The wheel rotates synchronously. Similarly, the fifth pinch wheel and the sixth pinch wheel are engaged to drive the sixth pinch wheel to rotate synchronously, thereby ensuring that the helical rope passes through the first pressing gap and the second pressing wheel respectively. The speed of the tightening gap and the fourth tightening gap is the same, so as to prevent the helical rope from being pulled and damaged; in addition, the traction effect on the helical rope is improved.
本实用新型在一较佳示例中可以进一步配置为:所述第二安装架相对的两侧壁上开设均有第二滑移槽,所述第五压紧轮通过轴承同轴转动连接有第二传动轴,所述第五压紧轮的第二传动轴轴向的两端分别嵌入两个第二滑移槽中并与其形成滑移配合,两所述第二滑移槽长度方向远离第五压紧轮的一端可拆卸固定有用于抵接第六压紧轮的第二传动轴的第二抵接组件。In a preferred example of the present invention, it can be further configured as follows: the opposite two side walls of the second mounting frame are provided with second sliding grooves, and the fifth pressing wheel is coaxially rotatably connected with a first sliding groove through a bearing. Two transmission shafts, the two axial ends of the second transmission shaft of the fifth pressing wheel are respectively embedded in the two second sliding grooves and form a sliding fit with them, and the length directions of the two second sliding grooves are away from the first One end of the fifth pressing wheel is detachably fixed with a second abutting component for abutting against the second transmission shaft of the sixth pressing wheel.
通过采用上述技术方案,工作人员可将第二抵接组件从第二安装架上拆卸下来后,便可依次将第六压紧轮和第五压紧轮从第二滑移槽中取出,即无需对第二安装架进行拆卸,便可实现对第五压紧轮和第六压紧轮拆卸作业,方便快捷。By adopting the above technical solution, the staff can remove the second abutting assembly from the second mounting frame, and then take out the sixth pressing wheel and the fifth pressing wheel from the second sliding groove in sequence, that is, The fifth pressing wheel and the sixth pressing wheel can be disassembled without disassembling the second mounting frame, which is convenient and quick.
本实用新型在一较佳示例中可以进一步配置为:所述第一安装架位于第一压紧轮和交汇点之间设置有导向杆,所述导向杆上形成有V型槽,所述导向杆靠近V型槽的上侧固定设置有压线杆。In a preferred example of the present invention, it can be further configured as follows: the first mounting frame is provided with a guide rod between the first pressing wheel and the intersection point, the guide rod is formed with a V-shaped groove, and the guide rod is formed with a V-shaped groove. A wire crimping rod is fixedly arranged on the upper side of the rod close to the V-shaped groove.
通过采用上述技术方案,实际使用中,使螺旋形绳嵌入导向杆上的V型槽中,该导向杆对螺旋形绳具有张紧的作用,使得螺旋形绳在进入第一压紧间隙之前处于绷紧的状态,有助于提高对螺旋形绳的压制效率。By adopting the above technical solution, in actual use, the helical rope is embedded in the V-shaped groove on the guide rod, and the guide rod has a tensioning effect on the helical rope, so that the helical rope is in a position before entering the first pressing gap. The taut state helps to improve the compression efficiency of the helical rope.
本实用新型在一较佳示例中可以进一步配置为:所述第二安装架上设置有梳线架,所述梳线架包括转动杆和梳线杆,所述转动杆长度方向的一端转动设置在第二安装架上,所述第二安装架上固定设置有用于限位转动杆的格挡块,所述梳线杆沿转动杆的长度方向间隔设置有多个,且任一所述梳线杆长度方向的一端均固定设置在转动杆上。In a preferred example of the present invention, it can be further configured as follows: a wire combing frame is arranged on the second mounting frame, and the wire combing frame includes a rotating rod and a wire combing rod, and one end of the rotating rod in the length direction is rotatably arranged On the second installation frame, the second installation frame is fixedly provided with a check block for limiting the rotation rod, and the comb wire rods are arranged at intervals along the length direction of the rotation rod, and any of the combs One end of the wire rod in the length direction is fixedly arranged on the rotating rod.
通过采用上述技术方案,实际使用中,当螺旋形绳分别经过第一压紧间隙、第二压紧间隙和第四压紧间隙后,再依次绕过转动杆上的多个梳线杆,对压制后的螺旋形绳起到梳线的作用。By adopting the above technical solution, in actual use, when the helical rope passes through the first pressing gap, the second pressing gap and the fourth pressing gap respectively, it then goes around the multiple combing rods on the rotating rod in turn. The compressed helical rope acts as a comb.
与现有技术相比,本实用新型的有益效果如下:Compared with the prior art, the beneficial effects of the present utility model are as follows:
使得从交汇点缠绕成型的螺旋形绳进入第一压紧间隙中,并在驱动组件驱动的作用下,使得第一压紧轮和第二压紧轮转动,进而对螺旋形绳进行边牵引变压制的操作,减少了人工利用率,省时省力,进而提高对螺旋形绳的压制效率;The helical rope wound from the intersection point enters the first pressing gap, and under the action of the driving component, the first pressing wheel and the second pressing wheel rotate, and then the helical rope is pulled and changed. The pressing operation reduces labor utilization, saves time and effort, and improves the pressing efficiency of the spiral rope;
通过设置第一压紧间隙、第二压紧间隙和第四压紧间隙,大大提高对螺旋形绳的压制效率;By setting the first pressing gap, the second pressing gap and the fourth pressing gap, the pressing efficiency of the helical rope is greatly improved;
利用导向杆和梳线架,有助于保证螺旋形绳在进入第一压紧间隙前和退出第四压紧间隙后均处于绷紧状态,以防止螺旋形绳发生恢复性形变。The use of the guide rod and the combing frame helps to ensure that the helical rope is in a tight state before entering the first pressing gap and after exiting the fourth pressing gap, so as to prevent the helical rope from recovering from deformation.
附图说明Description of drawings
图1为本实施例主要体现编织机用压线装置整体结构的轴测示意图;Fig. 1 is the axonometric schematic diagram mainly embodying the overall structure of the wire crimping device for braiding machine in this embodiment;
图2为本实施例主要体现编织机用压线装置结构的后侧示意图;FIG. 2 is a schematic view of the rear side mainly embodying the structure of the wire crimping device for a braiding machine in this embodiment;
图3为本实施例主要体现导向杆结构的示意图;FIG. 3 is a schematic diagram mainly embodying the structure of the guide rod in this embodiment;
图4为本实施例主要体现第一安装架及第一压紧轮组结构的爆炸示意图一;FIG. 4 is an exploded schematic diagram 1 mainly embodying the structure of the first mounting frame and the first pressing wheel set according to the present embodiment;
图5为本实施例主要体现第一安装架及第一压紧轮组结构的爆炸示意图二;FIG. 5 is an exploded schematic diagram 2 mainly embodying the structure of the first mounting frame and the first pressing wheel set according to the present embodiment;
图6为本实施例主要体现第二安装架及第二压紧轮组结构的爆炸示意图一;FIG. 6 is an exploded schematic diagram 1 mainly embodying the structure of the second mounting frame and the second pressing wheel set according to the present embodiment;
图7为本实施例主要体现第二安装架及第二压紧轮组结构的爆炸示意图二;FIG. 7 is an exploded schematic diagram 2 mainly embodying the structure of the second mounting frame and the second pressing wheel set according to the present embodiment;
图8为本实施例主要体现驱动组件机构的示意图;FIG. 8 is a schematic diagram mainly embodying the drive assembly mechanism in this embodiment;
图9为本实施例主要体现梳线架结构的示意图。FIG. 9 is a schematic diagram mainly embodying the structure of the comb frame in this embodiment.
附图标记:1、编织机本体;11、第一竖直杆;12、第二竖直杆;13、第一横梁杆;14、第三竖直杆;15、竖直架;16、第二横梁杆;17、传动架;18、第三横梁杆;19、连接杆;2、交汇点;3、第一安装架;31、第一壳体;32、第二壳体;311、第一滑移槽;312、第一转动槽;33、第一定位柱;34、第二定位柱;4、第一压紧轮组;41、第一压紧轮;411、第一压紧间隙;42、第二压紧轮;421、第二压紧间隙;43、第三压紧轮;431、第三压紧间隙;44、第四压紧轮;45、第一传动齿;46、第一传动轴;5、第二安装架;51、第三壳体;511、第二滑移槽;512、第二转动槽;52、第四壳体;53、第三定位柱;54、第四定位柱;55、格挡块;6、第二压紧轮组;61、第五压紧轮;611、第四压紧间隙;62、第六压紧轮;63、第二传动齿;64、第二传动轴;7、驱动组件;71、驱动电机;72、联动轴;73、第一齿轮;74、第二齿轮;75、第三齿轮;76、第四齿轮;77、第一传动链;78、第二传动链;8、导向杆;81、支撑杆;82、水平杆;821、V型槽;822、压线杆;9、第一抵接组件;91、第一螺纹杆;911、全环钩;912、第一旋转块;913、第一压缩弹簧;92、第一抵接螺母;93、第一抵接盘;931、第一半环钩;932、第一抵接块;10、第二抵接组件;101、第二螺纹杆;1011、挂钩;1012、第二旋转块;1013、第二压缩弹簧;102、第二抵接螺母;103、第二抵接盘;1031、第二半环钩;1032、第二抵接块;20、梳线架;201、转动杆;202、梳线杆。Reference numerals: 1. Braiding machine body; 11. First vertical rod; 12. Second vertical rod; 13. First beam rod; 14. Third vertical rod; 15. Vertical frame; 16. No. Two beam rods; 17, transmission frame; 18, third beam rod; 19, connecting rod; 2, intersection point; 3, first mounting frame; 31, first shell; 32, second shell; 311, first a sliding groove; 312, the first rotation groove; 33, the first positioning column; 34, the second positioning column; 4, the first pressing wheel group; 41, the first pressing wheel; 411, the first pressing gap ; 42, the second pressing wheel; 421, the second pressing gap; 43, the third pressing wheel; 431, the third pressing gap; 44, the fourth pressing wheel; 45, the first transmission tooth; 46, 5. Second mounting frame; 51. Third housing; 511. Second sliding slot; 512. Second rotating slot; 52. Fourth housing; 53. Third positioning column; 54. The fourth positioning column; 55, the grid block; 6, the second pressing wheel group; 61, the fifth pressing wheel; 611, the fourth pressing gap; 62, the sixth pressing wheel; 63, the second transmission tooth ; 64, the second transmission shaft; 7, the drive assembly; 71, the drive motor; 72, the linkage shaft; 73, the first gear; 74, the second gear; 75, the third gear; 76, the fourth gear; 77, the first gear A transmission chain; 78, the second transmission chain; 8, the guide rod; 81, the support rod; 82, the horizontal rod; 821, the V-shaped groove; Threaded rod; 911, full ring hook; 912, first rotating block; 913, first compression spring; 92, first abutting nut; 93, first abutting disc; 931, first half-ring hook; 932, first abutting block; 10, second abutting assembly; 101, second threaded rod; 1011, hook; 1012, second rotating block; 1013, second compression spring; 102, second abutting nut; 103, second abutting 1031, the second half ring hook; 1032, the second abutting block; 20, the wire combing frame; 201, the rotating rod; 202, the wire combing rod.
具体实施方式Detailed ways
以下结合附图对本实用新型作进一步详细说明。The present utility model will be described in further detail below in conjunction with the accompanying drawings.
如图1和图2所示,一种编织机用压线装置,包括编织机本体1,编织机本体1的上方形成有用于多股线丝同步缠绕成型的交汇点2,编织机本体1位于交汇点2的上方架设有第一安装架3;第一安装架3内设置有第一压紧轮组4(参见图3),第一压紧轮组4包括第一压紧轮41、第二压紧轮42和第三压紧轮43,第一压紧轮41、第二压紧轮42和第三压紧轮43沿竖直方向由下至上转动设置在第一安装架3内、第二压紧轮42和第三压紧轮43以及第四压紧轮44,第一压紧轮41、第二压紧轮42和第三压紧轮43以及第四压紧轮44轴线均平行,且第一压紧轮41与第二压紧轮42之间形成有第一压紧间隙411,第二压紧轮42和第三压紧轮43之间形成有第二压紧间隙421,第三压紧轮43的第四压紧轮44之间形成有第三压紧间隙431;且编织机本体1沿螺旋形绳收卷方向架设有第二安装架5,第二安装架5内设置有第二压紧轮组6(参见图5),第二压紧轮组6包括第五压紧轮61和第六压紧轮62,第五压紧轮61和第六压紧轮62沿竖直方向由下至上转动设置在第二安装架5内,第五压紧轮61和第六压紧轮62的轴线平行,且第五压紧轮61和第六压紧轮62之间形成有第四压紧间隙611;编织机本体1位于第一安装架3和第二安装架5之间设置有用于同步驱动第一压紧轮41、第二压紧轮42、第三压紧轮43、第四压紧轮44、第五压紧轮61和第六压紧轮62同步转动的驱动组件7。As shown in FIG. 1 and FIG. 2 , a wire crimping device for a braiding machine includes a
实际使用中,多股线丝经过编织机本体1的作用,使得多股线丝在交汇点2处同时进行缠绕形成螺旋形绳,该螺旋形绳的一端依次进入第一压紧间隙411中,并使螺旋形绳分别绕过第二压紧轮42和第三压紧轮43再依次进入第二压紧间隙421和第三压紧间隙431中,进而实现对螺旋形绳的三次压制,同时,驱动组件7的作用下第一压紧轮41、第二压紧轮42、第三压紧轮43、第四压紧轮44、第五压紧轮61和第六压紧轮62同步进行转动,对螺旋形绳进行边牵引变压制,直至螺旋形绳机内第四压紧间隙611中,再次对螺旋形绳进行第四次压制和牵引,即减少人工利用率,省时省力,大大提高了螺旋形绳的压制效率。In actual use, the multi-strand wires pass the action of the
第一安装架3和第二安装架5在编织机本体1上的具体连接关系如下。The specific connection relationship between the
如图1和图2所示,编织机本体1位于交汇点2宽度方向的两侧分别竖直固定有第一竖直杆11和第二竖直杆12,第一竖直杆11和第二竖直杆12之间通过螺栓固定有第一横梁杆13;编织机本体1位于第一安装架3和第二安装架5之间竖直固定有第三竖直杆14和竖直架15,且第三竖直架15和竖直架15分别位于编织机本体1宽度方向的两侧,第三竖直杆14与竖直架15之间通过螺栓固定有第二横梁杆16,第二横梁杆16上安装有传动架17,传动架17和第一横梁之间通过螺栓固定有第三横梁杆18,第一安装架3通过螺栓固定在第三横梁杆18上;且传动架17位于第二横梁杆16和第三横梁杆18之间通过螺栓固定有连接杆19,第一安装架3固定在连接杆19长度方向的一端,第二安装架5固定在连接杆19长度方向的另一端。As shown in Fig. 1 and Fig. 2 , two sides of the
如图1和图3所示,其中,第一安装架3位于第一压紧轮41和交汇点2之间设置有导向杆8,该导向杆8包括支撑杆81和水平杆82,支撑杆81通过长度方向的一端通过螺栓固定在第三横梁杆18上,水平杆82长度方向的一端通过螺栓固定在支撑杆81上长度方向的另一端,且水平杆82长度方向的另一端形成有用于抵紧螺旋形绳的V型槽821,且水平杆82靠近V型槽821的一侧通过螺栓固定有压线杆822。实际使用中,使螺旋形绳嵌入并抵紧在导向杆8上的V型槽821中,由于该V型槽821位于第一压紧轮41前侧,即导向杆8对螺旋形绳具有张紧的作用,同时利用压线杆822向下压制螺旋形绳,进一步提高对螺旋形绳的张紧作用,使其在进入第一压紧间隙411之前处于绷紧的状态。As shown in FIG. 1 and FIG. 3 , the
如图4和图5所示,第一压紧轮41、第二压紧轮42和第三压紧轮43以及第四压紧轮44轴向的两侧均一体成型有第一传动齿45,第一压紧轮41、第二压紧轮42和第三压紧轮43以及第四压紧轮44轴向两端的第一传动齿45依次相啮合;其中第一压紧轮41与驱动电机71形成传动连接。实际驱动时,驱动电机71只需通过传动连接驱动第一压紧轮41,便可驱动第一压紧轮41、第二压紧轮42和第三压紧轮43以及第四压紧轮44同步转动,进而保证对处在第一压紧间隙411、第二压紧间隙421和第三压紧间隙431中的螺旋形绳牵引速度的一致。As shown in FIG. 4 and FIG. 5 ,
第一安装架3包括第一壳体31和第二壳体32,第一壳体31和第二壳体32的四个夹角处通过螺栓固定;第一壳体31和第二壳体32相对的一侧均竖直开设有第一滑移槽311;第二压紧轮42、第三压紧轮43和第四压紧轮44均通过轴承同轴转动连接有第一传动轴46,第二压紧轮42、第三压紧轮43和第四压紧轮44的第一传动轴46轴向的两端分别嵌入两个第一滑移槽311并与第一滑移槽311形成滑移配合,两个第一滑移槽311长度方向的底壁抵接第一压紧轮41的转动轴上;两个第一滑移槽311长度方向的另一侧可拆卸固定有用于抵接第四压紧轮44的第一传动轴46的第一抵接组件9。The
实际使用中,工作人员将第一抵接组件9从第一安装架3上拆卸下来后,可依次将第四压紧轮44、第三压紧轮43和第二压紧轮42从第一滑移槽311中取出,装拆方便快捷。In actual use, after the worker removes the
第一抵接组件9包括第一螺纹杆91、第一抵接螺母92和第一抵接盘93,第一安装架3上通过螺栓固定有第一定位柱33和第二定位柱34,第一定位柱33和第二定位柱34分别位于第四压紧轮44上方的两侧,第一螺纹杆91穿过第一抵接盘93并与第一抵接盘93形成转动连接,第一螺纹杆91穿过第一抵接盘93的端部一体形成有全环钩911,全环钩911与第一定位柱33形成钩连配合;第一螺纹杆91穿设第一抵接螺母92并与第一抵接螺母92形成螺纹连接,且第一螺纹杆91长度方向远离第一抵接盘93的一端固定有第一旋转块912,第一螺纹杆91位于第一旋转块912和第一抵接螺母92之间套设第一压缩弹簧913;第一抵接螺母92与第一抵接盘93背离第三压紧轮43的一侧保持抵接,第一抵接盘93长度方向远离第一定位柱33的一侧一体成型有第一半环钩931,第一半环钩931与第二定位柱34形成钩连配合,第一抵接盘93宽度方向的两侧均一体成型有第一抵接块932,两个第一抵接块932分别嵌入两个第一滑移槽311中并与第四压紧轮44的第一传动轴46相抵接。The first
实际使用中,当工作人员需要拆卸第一压紧轮41、第二压紧轮42和第三压紧轮43以及第四压紧轮44时,先拧松第一抵接螺母92,解除第一抵接盘93上的第一抵接块932对第四压紧轮44的第一传动轴46的抵紧作用,然后将第一半环钩931从第二定位柱34上取下,此时,全环钩911保持对第一定位柱33的钩连,工作人员便可将第一抵接盘93连带第一螺纹杆91及第一半环钩931绕着第一定位柱33翻转,暴露出第一安装架3上侧的空间,之后,工作人员便直接沿着第一滑移槽311依次将第四压紧轮44、第三压紧轮43、第二压紧轮42和第一压紧轮41取出;In actual use, when the staff needs to disassemble the first
当需要固定时,工作人员先将第一半环钩931与第二定位相钩连,然后竖直向下拧紧第一抵接螺母92,同时在第一压缩弹簧913弹力的辅助作用下,带动第一抵接盘93上的第一抵接块932下压第四压紧轮44的第一传动轴46,以实现固定第四压紧轮44的目的,此时第一压紧轮41、第二压紧轮42和第三压紧轮43以及第四压紧轮44轴向两侧的第一传动齿45依次保持啮合。When it needs to be fixed, the staff first hooks the first half-
如图6和图7所示,第五压紧轮61和第六压紧轮62轴向的两侧均一体成型有第二传动齿63,第五压紧轮61和第六压紧轮62轴向两端的第二传动齿63相啮合;第二安装架5包括第三壳体51和第四壳体52,第三壳体51和第四壳体52的四个夹角处通过螺栓固定;第三壳体51和第四壳体52相对的一侧均竖直开设有第二滑移槽511;第六压紧轮62通过轴承同轴转动连接有第二传动轴64,第六压紧轮62的第二传动轴64轴向的两端分别嵌入两个第二滑移槽511并与第二滑移槽511形成滑移配合,两个第二滑移槽511长度方向的底壁抵接第五压紧轮61的第二转动轴上,两个第二滑移槽511长度方向的另一侧可拆卸固定有用于抵接第六压紧轮62的第二传动轴64的第二抵接组件10。实际使用中,工作人员将第二抵接组件10从第二安装架5上拆卸下来后,可依次将第六压紧轮62和第五压紧轮61从第而滑移槽中取出。As shown in FIG. 6 and FIG. 7 ,
第二抵接组件10包括第二螺纹杆101、第二抵接螺母102和第二抵接盘103,第二安装架5上通过螺栓固定有第三定位柱53和第四定位柱54,第二定位柱34和第二定位柱34分别位于第六压紧轮62上方的两侧,第二螺纹杆101穿过第二抵接盘103并与第二抵接盘103形成转动连接,第二螺纹杆101穿过第二抵接盘103的端部一体形成有挂钩1011,挂钩1011与第三定位柱53形成钩连配合;第二螺纹杆101穿设第二抵接螺母102并与第二抵接螺母102形成螺纹连接,且第二螺纹杆101长度方向远离第二抵接盘103的一端固定有第二旋转块1012,第二螺纹杆101位于第二旋转块1012和第二抵接螺母102之间套设第二压缩弹簧1013;第二抵接螺母102与第二抵接盘103背离第五压紧轮61的一侧保持抵接,第二抵接盘103长度方向远离第一定位柱33的一侧一体成型有第二半环钩1031,第二半环钩1031由下至上与第二定位柱34形成钩连配合,第二抵接盘103宽度方向的两侧均一体成型有第二抵接块1032,两个第二抵接块1032分别嵌入两个第二滑移槽511中并与第六压紧轮62的第二传动轴64相抵接。The
实际使用中,当工作人员需要拆卸第五压紧轮61和第六压紧轮62时,先拧松第二抵接螺母102,解除第二抵接盘103上的第二抵接块1032对第六压紧轮62的第二传动轴64的抵紧作用,然后将挂钩1011从第一定位柱33上取下,此时,第二半环钩1031保持对第二定位柱34的钩连,工作人员便可将第二抵接盘103连带第二螺纹杆101及挂钩1011绕着第二定位柱34翻转,暴露出第二安装架5上侧的空间,之后,工作人员便直接沿着第二滑移槽511依次将第六压紧轮62和第五压紧轮61取出;In actual use, when the staff needs to disassemble the
当需要固定时,工作人员先将挂钩1011与第一定位相钩连,然后竖直向下拧紧第二抵接螺母102,同时在第二压缩弹簧1013弹力的辅助作用下,带动第二抵接盘103上的第二抵接块1032下压第六压紧轮62的第二传动轴64,以实现固定第六压紧轮62的目的,此时第五压紧轮61和第六压紧轮62轴向两侧的第二传动齿63保持啮合。When it needs to be fixed, the staff first hooks the
如图1和图8所示,第一壳体31上开设有第一转动槽312,第一压紧轮41转轴的一端的通过轴承转动连接在第二壳体32上,第一压紧轮41转轴的另一端穿过第一转动槽312并通过轴承与第一转动槽312转动连接;同理第三壳体51上开设有第二转动槽512,第五压紧轮61转轴的一端的通过轴承转动连接在第四壳体52上,第五压紧轮61转轴的另一端穿过第二转动槽512并通过轴承与第二转动槽512转动连接;驱动组件7包括驱动电机71、联动轴72、第一齿轮73和第二齿轮74,驱动电机71固定安装在竖直架15上,且联动轴72长度方向的一端固定在驱动电机71的输出轴上,联动轴72长度方向的另一端转动连接在传动架17体上,第一齿轮73轮和第二齿轮74轮通过键同轴固定在联动轴72上;驱动组件7还包括第三齿轮75、第四齿轮76、第一传动链77和第二传动链78,第三齿轮75同轴固定在第一压紧轮41穿过第一壳体31的转轴上,第四齿轮76同轴固定在第五压紧轮61穿过第三壳体51的转轴上,第一传动链77套设在第一齿轮73轮和第三齿轮75上并与两者相啮合,第二传动链78套设在第二齿轮74轮和第四齿轮76并与两者相啮合。As shown in FIG. 1 and FIG. 8 , the
实际使用中,驱动电机71带动联动轴72转动,进而带动第一齿轮73轮和第二齿轮74轮同步进行转动,通过第一传动链77和第二传动链78的传动作用,带动第三齿轮75和第四齿轮76转动,进而实现带动第一压紧轮41和第五压紧轮61同步进行转动,并利用第一压紧轮41、第二压紧轮42和第三压紧轮43彼此之间相啮合,带动第二压紧轮42和第三压紧轮43同步转动,同样地,利用第五压紧轮61和第六压紧轮62之间相啮合,带动第六压紧轮62同步转动,进而保证螺旋形绳在分别经过第一压紧间隙411、第二压紧间隙421和第四压紧间隙611时的速率一致。In actual use, the
如图1和图9所示,第二安装架5的外壁上设置有梳线架20,梳线架20包括转动杆201和梳线杆202,转动杆201长度方向的一端转动连接在第二安装架5上,第二安装架5上固定有用于限位转动杆201的格挡块55,梳线杆202沿转动杆201的长度方向间隔设置有多个,且任一梳线杆202长度方向的一端均固定设置在转动杆201上。实际使用中,将转动杆201抵接在格挡块55上,使得螺旋形绳分别经过第一压紧间隙411、第二压紧间隙421和第四压紧间隙611后,依次绕过转动杆201上的多个梳线杆202,对压制后的螺旋形绳起到梳线的作用;无需梳线时,工作人员可翻转转动杆201,对梳线架20进行收纳。As shown in FIG. 1 and FIG. 9 , a
本实施例的实施原理为:The implementation principle of this embodiment is:
实际使用中,多股线丝经过编织机本体1的作用,使得多股线丝在交汇点2处同时进行缠绕形成螺旋形绳,之后螺旋形绳先经过导向杆8和压线杆822的张紧作用,使螺旋形绳依次进入第一压紧间隙411、第二压紧间隙421、第三压紧间隙431和第四压紧间隙611中,并在梳线架20的梳线作用下,可由收卷轮对其进行收卷作业,进而实现对螺旋形绳的四次压制,同时,驱动电机71利用第一传动链77和第二传动链78,同步驱动第一压紧轮41、第二压紧轮42、第三压紧轮43、第五压紧轮61和第六压紧轮62同步进行转动,对螺旋形绳进行边牵引变压制,减少人工利用率,省时省力,大大提高了螺旋形绳的压制效率。In actual use, the multi-strand wires pass the action of the
本具体实施方式的实施例均为本实用新型的较佳实施例,并非依此限制本实用新型的保护范围,故:凡依本实用新型的结构、形状、原理所做的等效变化,均应涵盖于本实用新型的保护范围之内。The examples of this specific embodiment are all preferred embodiments of the present invention, and are not intended to limit the protection scope of the present invention. Therefore: all equivalent changes made according to the structure, shape and principle of the present invention are not It should be covered within the protection scope of the present invention.
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