CN211842420U - Chamfer forming cutter - Google Patents
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- CN211842420U CN211842420U CN202020297734.1U CN202020297734U CN211842420U CN 211842420 U CN211842420 U CN 211842420U CN 202020297734 U CN202020297734 U CN 202020297734U CN 211842420 U CN211842420 U CN 211842420U
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- 239000000463 material Substances 0.000 claims abstract description 9
- 238000010008 shearing Methods 0.000 claims description 6
- 229910000831 Steel Inorganic materials 0.000 claims description 4
- 239000010959 steel Substances 0.000 claims description 4
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 claims description 4
- 229910052721 tungsten Inorganic materials 0.000 claims description 4
- 239000010937 tungsten Substances 0.000 claims description 4
- 229910000997 High-speed steel Inorganic materials 0.000 claims description 3
- 239000002023 wood Substances 0.000 abstract description 7
- 238000000034 method Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000003801 milling Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 230000003044 adaptive effect Effects 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
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Abstract
本实用新型公开了一种倒角成型刀,包括刀头,所述刀头上设有切削部,所述切削部包括底刃和刃口部,所述刃口部包括切削刃和切削槽,所述切削槽是刃口部周向的螺旋槽,所述刃口部是以底刃为起点,由多段曲面依此连接组成的外径逐渐增大的椎体,所述的多段曲面包括由直线回转构成的平面和由曲线回转构成的曲面。刃口部采用多段曲面依此连接构成具有一定锥度的实体,由于刃口造型的独特设计,其能够直接成型比较复杂的曲面,大大缩短被加工材料的时间,保证被切割的木材表面光滑,无倒刺。
The utility model discloses a chamfering forming cutter, comprising a cutter head, a cutting portion is arranged on the cutter head, the cutting portion comprises a bottom edge and a cutting edge portion, and the cutting edge portion comprises a cutting edge and a cutting groove, The cutting groove is a helical groove in the circumferential direction of the cutting edge, and the cutting edge is a vertebral body with a gradually increasing outer diameter formed by connecting a plurality of curved surfaces with the bottom edge as the starting point. The plane formed by the linear revolution and the surface formed by the curved revolution. The cutting edge adopts multi-segment curved surfaces to form an entity with a certain taper. Due to the unique design of the cutting edge shape, it can directly form more complex curved surfaces, which greatly shortens the time of the material to be processed, and ensures that the surface of the cut wood is smooth and free from damage. Barb.
Description
技术领域technical field
本实用新型涉及加工刀具技术领域,更具体的说,涉及一种倒角成型刀。The utility model relates to the technical field of machining tools, in particular to a chamfering forming tool.
背景技术Background technique
木质家具上用来装饰的花纹或图案,多由直线、曲线或圆弧构成的复杂曲面形成,多数刀具没有成型作用,在机床上雕刻此类花纹或图案时,需要来回换刀,才能成型出所需的图案或花纹。如中国专利申请号为2018200580176,名称为“一种倒角刀”,公开了一种倒角刀,包括刀头,刀头包括刀头和切削部,切削部的顶端设有倒角齿,倒角齿设有倒角,倒角上设有若干用于实现倒角避空的成型后脚,切削部的端部设有若干条切削刃,切削刃的侧面设有排屑槽。该公开案能够对工件进行倒角,同时还能加工工件底面,但是由于其切削部的刃口为直刃口,只能加工平面,无法加工由平面、曲面、圆弧或直线构成的复杂曲面。The patterns or patterns used for decoration on wooden furniture are mostly formed by complex curved surfaces composed of straight lines, curves or arcs. Most tools have no forming effect. When engraving such patterns or patterns on the machine tool, it is necessary to change the tool back and forth to form the shape. desired pattern or pattern. For example, the Chinese patent application number is 2018200580176, and the name is "a kind of chamfering knife", which discloses a chamfering knife, which includes a cutter head, and the cutter head includes a cutter head and a cutting part. The top of the cutting part is provided with chamfering teeth. The corner teeth are provided with chamfers, and the chamfers are provided with a plurality of forming rear legs for realizing the chamfering and voiding. This publication can chamfer the workpiece and at the same time process the bottom surface of the workpiece, but because the cutting edge of the cutting part is a straight edge, it can only process a flat surface, and cannot process a complex curved surface composed of a flat surface, a curved surface, an arc or a straight line .
实用新型内容Utility model content
1.实用新型要解决的技术问题1. Technical problems to be solved by the utility model
本实用新型的目的在于克服现有技术中的刀具的不能直接成型复杂曲面的技术问题,提供一种倒角成型刀,其能直接成型木质家具上的花纹或图案。The purpose of the utility model is to overcome the technical problem that the knives in the prior art cannot directly form complex curved surfaces, and provide a chamfering forming knife, which can directly form patterns or patterns on wooden furniture.
2.技术方案2. Technical solutions
为达到上述目的,本实用新型提供的技术方案为:一种倒角成型刀,包括刀头,所述刀头上设有切削部,所述切削部包括底刃和刃口部,所述刃口部包括切削刃和切削槽,所述切削槽是刃口部周向的螺旋槽,所述刃口部是以底刃为起点,由多段曲面依此连接组成的外径逐渐增大的椎体,所述的多段曲面包括由直线回转构成的平面和由曲线回转构成的曲面。In order to achieve the above purpose, the technical solution provided by the present utility model is as follows: a chamfering forming knife includes a cutter head, and a cutting portion is provided on the cutter head, and the cutting portion includes a bottom edge and a cutting edge portion, and the cutting edge The mouth part includes a cutting edge and a cutting groove, the cutting groove is a helical groove in the circumferential direction of the cutting edge part, and the cutting edge part is a cone with a gradually increasing outer diameter formed by connecting a plurality of curved surfaces with the bottom edge as the starting point. The multi-segment curved surface includes a plane formed by rectilinear revolving and a curved surface formed by curvilinear revolving.
作为本实用新型更进一步的改进,所述多段曲面包括自下而上依此连接的第一曲面、第二曲面、第三曲面和第四曲面,所述第一曲面和第三曲面由直线回转构成,所述第二曲面和第四曲面由曲线回转构成;相对于刀具中心线,所述第二曲面呈内凹状,所述第四曲面呈外凸状。As a further improvement of the present invention, the multi-segment curved surface includes a first curved surface, a second curved surface, a third curved surface and a fourth curved surface connected from bottom to top, the first curved surface and the third curved surface are rotated by a straight line The second curved surface and the fourth curved surface are formed by a curve revolving; relative to the tool centerline, the second curved surface is inwardly concave, and the fourth curved surface is outwardly convex.
作为本实用新型更进一步的改进,所述第四曲面的半径为(0.1-2)mm。As a further improvement of the present invention, the radius of the fourth curved surface is (0.1-2) mm.
作为本实用新型更进一步的改进,所述刃口部的锥度为87°。As a further improvement of the present invention, the taper of the cutting edge portion is 87°.
作为本实用新型更进一步的改进,所述刃口部的剪切角为10°,中心前角为4°-6°。As a further improvement of the present invention, the shearing angle of the cutting edge portion is 10°, and the central rake angle is 4°-6°.
作为本实用新型更进一步的改进,所述刃口部的径向第一后角9°-11°,所述倒角成型刀的径向第二后角为20°-24°。As a further improvement of the present invention, the radial first relief angle of the cutting edge portion is 9°-11°, and the radial second relief angle of the chamfering forming knife is 20°-24°.
作为本实用新型更进一步的改进,所述刃口部的轴向第一后角为7°-9°,所述倒角成型刀的轴向第二后角为18°-22°。As a further improvement of the present invention, the axial first relief angle of the cutting edge portion is 7°-9°, and the axial second relief angle of the chamfering forming knife is 18°-22°.
作为本实用新型更进一步的改进,所述倒角成型刀的长度为50mm,直径为4mm。As a further improvement of the present invention, the length of the chamfering forming knife is 50mm and the diameter is 4mm.
作为本实用新型更进一步的改进,所述刀头的材料为钨钢。As a further improvement of the present invention, the material of the cutter head is tungsten steel.
作为本实用新型更进一步的改进,所述刀头的材料为高速钢。As a further improvement of the present invention, the material of the cutter head is high-speed steel.
3.有益效果3. Beneficial effects
采用本实用新型提供的技术方案,与现有技术相比,具有如下有益效果:Compared with the prior art, the technical scheme provided by the present utility model has the following beneficial effects:
本实用新型的一种倒角成型刀,刃口部采用多段曲面依此连接构成具有一定锥度的实体,由于刃口造型的独特设计,使刀具的切削部能够成型木质家具的复杂曲面,如由直线、曲线或圆弧构成的复杂曲面,方便铣削加工出木质家具的花纹和图案,不需要来回更换刀具进行加工,加工精度和加工效率都能够得到保证。A chamfering forming knife of the utility model, the cutting edge part adopts multi-segment curved surfaces to connect to form an entity with a certain taper. Due to the unique design of the cutting edge shape, the cutting part of the knife can form the complex curved surface of wooden furniture, such as by The complex curved surface composed of straight lines, curves or arcs is convenient for milling and processing the patterns and patterns of wooden furniture. It does not need to change the tool back and forth for processing, and the processing accuracy and processing efficiency can be guaranteed.
附图说明Description of drawings
图1为本实用新型提供的一种倒角成型刀的结构示意图;Fig. 1 is the structural representation of a kind of chamfering forming knife provided by the utility model;
图2为图1的K向视图;Fig. 2 is the K-direction view of Fig. 1;
图3为图2中径向后角示意图;Fig. 3 is the schematic diagram of radial relief angle in Fig. 2;
图4为图2中轴向后角示意图;Fig. 4 is the schematic diagram of axial relief angle in Fig. 2;
示意图中的标号说明:Description of the labels in the diagram:
1、刀头;2、切削部;21、底刃;22、刃口部;220、第一曲面;221、第二曲面;222、第三曲面;223、第四曲面;23、切削槽;1. Tool head; 2. Cutting part; 21. Bottom edge; 22. Cutting edge; 220, First curved surface; 221, Second curved surface; 222, Third curved surface; 223, Fourth curved surface; 23, Cutting groove;
a、径向第一后角;b、径向第二后角;c、中心前角;d、轴向第一后角;e、轴向第二后角;f、剪切角。a, radial first relief angle; b, radial second relief angle; c, central rake angle; d, axial first relief angle; e, axial second relief angle; f, shear angle.
具体实施方式Detailed ways
为进一步了解本实用新型的内容,结合附图和具体实施方式对本实用新型作详细描述。In order to further understand the content of the present utility model, the present utility model is described in detail with reference to the accompanying drawings and specific embodiments.
在本实用新型的描述中,需要理解的是,术语“中心”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In the description of the present invention, it should be understood that the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal" , "top", "bottom", "inside", "outside" and other indicated orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or It is implied that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be construed as a limitation of the present invention.
在本实用新型的描述中,若干的含义是一个或者多个,多个的含义是两个以上,大于、小于、超过等理解为不包括本数,以上、以下、以内等理解为包括本数。如果有描述到第一、第二只是用于区分技术特征为目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量或者隐含指明所指示的技术特征的先后关系。In the description of the present utility model, the meaning of several is one or more, the meaning of multiple is two or more, greater than, less than, exceeding, etc. are understood as not including this number, above, below, within, etc. are understood as including this number. If it is described that the first and the second are only for the purpose of distinguishing technical features, it cannot be understood as indicating or implying relative importance, or indicating the number of the indicated technical features or the order of the indicated technical features. relation.
本实用新型的描述中,除非另有明确的限定,设置、安装、连接等词语应做广义理解,所属技术领域技术人员可以结合技术方案的具体内容合理确定上述词语在本实用新型中的具体含义。In the description of the present invention, unless otherwise clearly defined, words such as setting, installation, connection should be understood in a broad sense, and those skilled in the art can reasonably determine the specific meanings of the above words in the present invention in combination with the specific content of the technical solution .
如图1,一种倒角成型刀,包括刀头1,刀头上设有切削部2,刀头1和切削部2一体成型,切削部2包括底刃21和刃口部22,刃口部22包括切削刃和切削槽23,切削槽23是刃口部22周向的螺旋槽,刃口部是以底刃21为起点,由多段曲面依此连接组成的外径逐渐增大的椎体,多段曲面包括由直线回转构成的平面和由曲线回转构成的曲面,使刀具的切削部能够成型木质家具的复杂曲面,如由直线、曲线或圆弧构成的复杂曲面,方便铣削加工出木质家具的花纹和图案,不需要来回更换刀具进行加工,加工精度和加工效率都能够得到保证。As shown in FIG. 1 , a chamfering forming knife includes a cutter head 1, a cutting part 2 is arranged on the cutter head, the cutter head 1 and the cutting part 2 are integrally formed, and the cutting part 2 includes a bottom edge 21 and a
作为本实用新型的优选实施例,其还可以具有以下附加技术特征。As a preferred embodiment of the present invention, it may also have the following additional technical features.
本实施例中,多段曲面包括自下而上依此连接的第一曲面220、第二曲面221、第三曲面222和第四曲面223,第一曲面220和第三曲面222由直线回转构成,第二曲面221和第四曲面223由曲线回转构成,相对于刀具中心线,第二曲面221呈内凹状,第四曲面呈外凸状。刀具通过第一曲面220和第三曲面222能够铣削出工件上的平面,通过第二曲面221和第四曲面223能够铣削出工件上相对应的外凸状和内凹状,便于成型木质家具上既有平面又有曲面的花纹或图案造型。实际应用中,相对于刀具中心线,第二曲面221也可以呈外凸状,第四曲面223也可以为内凹状,第一曲面220和第三曲面222也可以为曲面,这取决于加工件的铣削造型,并不局限于此。In this embodiment, the multi-segment curved surfaces include a first
本实施例中,第四曲面223的半径为(0.1-2)mm,由于刀具的直径为4mm,因此限定了第四曲面223的半径最大不能超过2mm,根据木质家具上花纹或图案的开槽大小,将第四曲面半径控制在(0.1-2)是合适的,由于不同产品需要铣削的加工槽不同,因此,第四曲面也可以根据实际情况另行设置,并不局限于此。In this embodiment, the radius of the fourth
本实施例中,刃口部22的锥度为87°,锥度也可以为60°、90°等。In this embodiment, the taper of the
本实施例中,刃口部22的剪切角f为10°,中心前角c为4°-6°,剪切角f和中心前角c用于调整切削刃的锐利程度,剪切角f根据实际加工产品的不同,需要做出适应性调整,加工不锈钢产品,一般可选3°-5°,加工塑料产品,一般可选10°以上。由于被加工产品为木材,性质较软,要求一般锋利即可,剪切角f为10°能够满足一般锋利的要求,如果过大刀刃容易崩裂,过小刃口会比较钝,不利于切削的进行。中心前角c主要用于调整刃口底部的锐利程度,过大也容易崩刃,过小容易增加刀具与工件的机械摩擦,导致刀具表面损伤。中心前角c为4°-6°一方面能够保证切削刃的锋利度,一方面减少了刀具与工件的机械摩擦,保证切削能力。In this embodiment, the shearing angle f of the
本实施例中,如图3、图4中刃口部22的径向第一后角a为9°-11°,径向第二后角b为20°-24°。轴向第一后角d为7°-9°,轴向第二后角e为18°-22°。刀具后角是后刀面与切削平面间的夹角,后角的设置直接影响加工表面的质量、刀具耐用度和生产率,后角的作用是减小切削过程中刀具后刀面与加工表面的摩擦,后角不能过大,也不宜过小。后角加大,能够减小摩擦,避开工件,提高加工表面质量,但是后角加大时,其刀头强度低,散热体积小,后角过小时,加工时不能及时避开工件,影响加工件表面质量,加剧刀具磨损。所以后角的选择以及数量应当根据实际情况合理设置,本实施例中径向后角和轴向后角的设置数量和角度在一定程度上兼顾了上述两个方面。将后角设置为上述范围内,是根据加工的材料特性并且通过试验得出的,加工时,其能够较好的避开加工件,提高工件表面质量,多个后角能辅助排出木屑,减小刀具磨损,保证被铣削的木材表面光滑,无倒刺。In this embodiment, as shown in FIGS. 3 and 4 , the radial first relief angle a of the
本实施例中,倒角成型刀的长度为50mm,直径为4mm,刀具的直径有相应的标准,一般根据加工件大小、深度和加工材料来确定,由于加工件为木材,直径不用过大,直径4mm左右、长度50mm为宜。In this embodiment, the length of the chamfering forming tool is 50mm and the diameter is 4mm. The diameter of the tool has a corresponding standard, which is generally determined according to the size, depth and processing material of the workpiece. Since the workpiece is wood, the diameter does not need to be too large. The diameter is about 4mm and the length is 50mm.
本实施例中,刀头1的材料为钨钢,钨钢硬度高、耐磨、强度和韧性较好,耐热、耐腐蚀性能优良,其制成的刀具具有高硬度、高强度和高耐磨性等优点。In this embodiment, the material of the cutter head 1 is tungsten steel. Tungsten steel has high hardness, good wear resistance, good strength and toughness, and excellent heat resistance and corrosion resistance. Grinding and other advantages.
本实施例中,刀头1的材料可以为高速钢,可以增加刀具的强度。In this embodiment, the material of the cutter head 1 can be high-speed steel, which can increase the strength of the cutter.
以上示意性的对本实用新型及其实施方式进行了描述,该描述没有限制性,附图中所示的也只是本实用新型的实施方式之一,实际的结构并不局限于此。所以,如果本领域的普通技术人员受其启示,在不脱离本实用新型创造宗旨的情况下,不经创造性的设计出与该技术方案相似的结构方式及实施例,均应属于本实用新型的保护范围。The present invention and its embodiments have been schematically described above, and the description is not restrictive, and what is shown in the accompanying drawings is only one of the embodiments of the present invention, and the actual structure is not limited thereto. Therefore, if those of ordinary skill in the art are inspired by it, without departing from the purpose of creation of the present invention, without creative design of the structure and embodiment similar to the technical solution, all should belong to the present invention. protected range.
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CN111570923A (en) * | 2020-05-27 | 2020-08-25 | 上海钰工机电有限公司 | Chamfering device |
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2020
- 2020-03-12 CN CN202020297734.1U patent/CN211842420U/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111570923A (en) * | 2020-05-27 | 2020-08-25 | 上海钰工机电有限公司 | Chamfering device |
CN111570923B (en) * | 2020-05-27 | 2021-05-25 | 上海钰工机电有限公司 | Chamfering device |
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CF01 | Termination of patent right due to non-payment of annual fee | ||
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Granted publication date: 20201103 |