CN211814860U - Knitting device for high-speed knitting machine - Google Patents
Knitting device for high-speed knitting machine Download PDFInfo
- Publication number
- CN211814860U CN211814860U CN202020157875.3U CN202020157875U CN211814860U CN 211814860 U CN211814860 U CN 211814860U CN 202020157875 U CN202020157875 U CN 202020157875U CN 211814860 U CN211814860 U CN 211814860U
- Authority
- CN
- China
- Prior art keywords
- base
- driven gear
- seat
- bobbin
- knitting
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Images
Landscapes
- Braiding, Manufacturing Of Bobbin-Net Or Lace, And Manufacturing Of Nets By Knotting (AREA)
Abstract
Description
技术领域technical field
本实用新型属于编织设备技术领域,尤其涉及一种用于高速编织机的编织装置。The utility model belongs to the technical field of knitting equipment, in particular to a knitting device for a high-speed knitting machine.
背景技术Background technique
编织带是指以各种纱线为原料制成的狭幅状织物或管状织物,品种繁多,广泛用于服饰、鞋材、箱包、工业、农业、军需、交通运输等各产业部门。编织带采用自动织带机加工生产,现有技术中已经有多种型号的自动织带机可供选择,能够对生产多种规格的织带产品。上述设备已经实现了连续式、自动化的生产过程,除了初始的上线操作需要人工辅助以外,织带机可以不间断地连续生产织带产品。Woven belts refer to narrow fabrics or tubular fabrics made of various yarns as raw materials. The braided belt is processed and produced by an automatic belt weaving machine. There are various types of automatic belt weaving machines for selection in the prior art, which can produce various specifications of the weaving belt products. The above equipment has realized a continuous and automated production process, except that the initial on-line operation requires manual assistance, the ribbon loom can continuously produce ribbon products without interruption.
编织带一般包括各种鞋带、松紧带、装饰带、高拉力带、运动带、窗帘带、渔网线、拖车绳、船用绳等,上述各类型的编织带一般采用多股纱线经编织机连续编织而成。由于上述类型的编织带结构相对简单,因此与复杂结构的编织带相比其编织速度可以适当放快以提升生产效率。现有的编织机设备生产效率低,难以满足高速、大规模生产的需求。Braided belts generally include various shoelaces, elastic belts, decorative belts, high tension belts, sports belts, curtain belts, fishing net lines, trailer ropes, marine ropes, etc. The above types of braided belts generally use multi-strand yarns. woven. Since the structure of the braided belt of the above type is relatively simple, the braiding speed of the braided belt with a complex structure can be appropriately accelerated to improve the production efficiency. The production efficiency of the existing braiding machine equipment is low, and it is difficult to meet the needs of high-speed and large-scale production.
因此,需要对编织机设备的结构进行优化设计,其中编织装置作为编织机的重要装置之一,对编织机的高速运行以及稳定运行起到十分关键的作用。Therefore, it is necessary to optimize the structure of the braiding machine equipment. The braiding device, as one of the important devices of the braiding machine, plays a very critical role in the high-speed operation and stable operation of the braiding machine.
实用新型内容Utility model content
本实用新型为解决公知技术中存在的技术问题而提供一种结构简单、自行运转、编织效率高的用于高速编织机的编织装置。The utility model provides a knitting device for a high-speed knitting machine with simple structure, self-running and high knitting efficiency in order to solve the technical problems existing in the known technology.
本实用新型为解决公知技术中存在的技术问题所采取的技术方案是:一种用于高速编织机的编织装置包括基板,在基板上通过轴座安装有外缘带有三个第一槽口的第一转盘和外缘带有三个第二槽口的第二转盘,在基板上还安装有驱动电机,在基板的下方安装有与第一转盘同轴的第一从动齿轮和与第二转盘同轴的第二从动齿轮,两者啮合传动,安装在驱动电机的电机轴上的主动齿轮驱动其中一个从动齿轮转动;在两个转盘的对应槽口之间安装有三个绕线组件;绕线组件包括底部带有滑块的“工”字形锭座,在锭座的中部安装有让块,让块落入相应的槽口内;在锭座上安装有底座,在底座上安装有带有纱管中心轴的纱管座;在底座上还安装有固定支架,还包括顶部带有压盖的升降支架,在升降支架的底部与固定支架的顶部之间设有伸缩机构,在升降支架的中部设有多个穿线孔,在各穿线孔内设有护线套。The technical scheme adopted by the present invention to solve the technical problems existing in the known technology is as follows: a knitting device for a high-speed knitting machine comprises a base plate, on which a shaft seat with three first notches on the outer edge is mounted on the base plate. The first turntable and the second turntable with three second notches on the outer edge are also provided with a drive motor on the base plate, and a first driven gear coaxial with the first turntable and a second turntable are installed below the base plate The coaxial second driven gear, the two are meshed for transmission, and the driving gear installed on the motor shaft of the driving motor drives one of the driven gears to rotate; three winding assemblies are installed between the corresponding slots of the two turntables; The winding assembly includes an "I"-shaped ingot seat with a slider at the bottom, and a let block is installed in the middle of the ingot seat to let the block fall into the corresponding slot; a base is installed on the ingot seat, and a belt is installed on the base. A bobbin seat with a central axis of the bobbin; a fixed bracket is also installed on the base, and a lifting bracket with a gland on the top is also included. A plurality of threading holes are arranged in the middle of the cable, and a wire protection sleeve is arranged in each threading hole.
本实用新型的优点和积极效果是:本实用新型提供了一种结构设计简单合理的用于高速编织机的编织装置,与现有的编织装置相比,本实用新型中通过设置由驱动电机、从动齿轮、带有槽口的转盘以及三个绕线组件构成的编织组件,实现了三股编织线的高速编织动作,类似“麻花辫”的编织方式提升了编织带的生产效率,同一驱动电机联锁式驱动三个绕线组件同步作“8”字形走位,实现了简洁、高效的编织操作。整个编织装置在驱动电机的驱动下自行运转,无需人工参与即可高速、稳定地完成编织带产品的编织生产,编织效率高。The advantages and positive effects of the utility model are as follows: the utility model provides a knitting device for a high-speed knitting machine with a simple and reasonable structure design. The braided assembly composed of the driven gear, the turntable with the notch and the three winding components realizes the high-speed braiding action of the three-strand braided wire. The braiding method similar to "twist braid" improves the production efficiency of the braided belt. The interlocking type drives the three winding components to move in a "8" shape synchronously, realizing a simple and efficient weaving operation. The whole weaving device runs on its own under the drive of the drive motor, and can complete the weaving production of the braided tape products at high speed and stability without manual participation, and the weaving efficiency is high.
优选地:压盖与升降支架的顶部铰接连接,在压盖的中部设有锁孔,在纱管中心轴的上端设有锁舌,锁舌插装在锁孔内并采用锁止件锁定。Preferably, the gland is hingedly connected to the top of the lifting bracket, a locking hole is arranged in the middle of the gland, and a locking tongue is arranged on the upper end of the central axis of the yarn bobbin.
优选地:锁止件为安装在压盖上的卡簧,锁舌插入锁孔内时所述卡簧将锁舌与压盖锁定。Preferably, the locking member is a circlip installed on the pressure cover, and the circlip locks the lock tongue and the pressure cover when the lock tongue is inserted into the lock hole.
优选地:伸缩机构包括伸缩杆和套设在伸缩杆外部的弹簧,伸缩杆的上端与升降支架的下端固定连接,在固定支架的顶部设有导孔,伸缩杆的下端位于导孔内。Preferably, the telescopic mechanism includes a telescopic rod and a spring sleeved outside the telescopic rod, the upper end of the telescopic rod is fixedly connected to the lower end of the lifting bracket, a guide hole is provided on the top of the fixed bracket, and the lower end of the telescopic rod is located in the guide hole.
优选地:在底座上设有转轴,在转轴与纱管座之间安装有轴承,纱管中心轴与纱管座构成的组合体能够在底座上自由灵活转动。Preferably, a rotating shaft is arranged on the base, a bearing is installed between the rotating shaft and the bobbin holder, and the combination formed by the bobbin central axis and the bobbin holder can rotate freely and flexibly on the base.
优选地:在底座的外侧设有安装槽,固定支架的下端位于该安装槽内并采用螺栓进行固定。Preferably, an installation groove is provided on the outer side of the base, and the lower end of the fixing bracket is located in the installation groove and is fixed with bolts.
优选地:在基板的下方还安装有与第一从动齿轮或第二从动齿轮啮合传动的传动齿轮,主动齿轮与该传动齿轮啮合传动。Preferably: a transmission gear that meshes with the first driven gear or the second driven gear is also installed below the base plate, and the driving gear meshes with the transmission gear for transmission.
附图说明Description of drawings
图1是本实用新型的主视结构示意图;Fig. 1 is the front view structure schematic diagram of the present utility model;
图2是本实用新型的结构示意图,去掉基板及驱动电机;Fig. 2 is the structural representation of the present utility model, and the base plate and the drive motor are removed;
图3是图1中绕线组件的结构示意图。FIG. 3 is a schematic structural diagram of the winding assembly in FIG. 1 .
图中:1、基板;2、驱动电机;3、绕线组件;3-1、让块;3-2、滑块;3-3、锭座;3-4、底座;3-5、纱管座;3-6、固定支架;3-7、伸缩杆;3-8、弹簧;3-9、护线套;3-10、穿线孔;3-11、升降支架;3-12、纱管中心轴;3-13、压盖;4、第一转盘;4-1、第一槽口;5、第二转盘;5-1、第二槽口;6、第二从动齿轮;7、第一从动齿轮;8、传动齿轮;9、主动齿轮;10、纱线管。In the figure: 1. Base plate; 2. Drive motor; 3. Winding assembly; 3-1, Let block; 3-2, Slider; 3-3, Spindle; 3-4, Base; 3-5, Yarn Tube base; 3-6, fixed bracket; 3-7, telescopic rod; 3-8, spring; 3-9, grommet; 3-10, threading hole; 3-11, lifting bracket; 3-12, yarn Tube central axis; 3-13, gland; 4, first turntable; 4-1, first slot; 5, second turntable; 5-1, second slot; 6, second driven gear; 7 , the first driven gear; 8, the transmission gear; 9, the driving gear; 10, the yarn tube.
具体实施方式Detailed ways
为能进一步了解本实用新型的发明内容、特点及功效,兹举以下实施例详细说明。In order to further understand the inventive content, features and effects of the present invention, the following examples are hereby described in detail.
请参见图1和图2,本实用新型的用于高速编织机的编织装置包括基板1,在基板1上通过轴座安装有外缘带有三个第一槽口4-1的第一转盘4和外缘带有三个第二槽口5-1的第二转盘5,在基板1上还安装有驱动电机2,在基板1的下方安装有与第一转盘4同轴的第一从动齿轮7和与第二转盘5同轴的第二从动齿轮6,两者啮合传动,安装在驱动电机2的电机轴上的主动齿轮9驱动其中一个从动齿轮转动。在驱动电机2的驱动作用下,第一转盘4和第二转盘5两者作同步、高速、反向转动。1 and 2, the braiding device for a high-speed braiding machine of the present invention includes a base plate 1, on which is mounted a
本实施例中,在基板1的下方还安装有与第一从动齿轮7或第二从动齿轮6啮合传动的传动齿轮8,主动齿轮9与该传动齿轮8啮合传动。In this embodiment, a transmission gear 8 that meshes with the first driven
在两个转盘的对应槽口之间安装有三个绕线组件3,在第一转盘4和第二转盘5两者的共同作用下,三个绕线组件3各自沿着“8”字形的路径移动,产生类似于“麻花辫”的编织动作和编织效果。Three winding assemblies 3 are installed between the corresponding notches of the two turntables. Under the combined action of the
请参见图3,可以看出:绕线组件3包括底部带有滑块3-2的“工”字形锭座3-3,在锭座3-3的中部安装有让块3-1,让块3-1落入相应的槽口内(让块3-1夹持在一组对应的第一槽口4-1与第二槽口5-1之间),相应地,在基板1的表面、第一转盘4和第二转盘5的下方分别设有圆形的第一滑道和第二滑道,第一滑道与第二滑道两者在中部相贯通构成“8”字形的完整滑道,各滑块3-2位于上述滑道内。Referring to Figure 3, it can be seen that the winding assembly 3 includes an "I"-shaped ingot seat 3-3 with a slider 3-2 at the bottom, and a let block 3-1 is installed in the middle of the ingot seat 3-3, allowing The block 3-1 falls into the corresponding slot (let the block 3-1 be clamped between a set of corresponding first slots 4-1 and the second slot 5-1), correspondingly, on the surface of the substrate 1 , The bottom of the
因此,在第一转盘4和第二转盘5两者的驱动作用下,三个绕线组件3沿着上述贯通的“8”字形滑道移动时,滑块3-2在第一滑道与第二滑道之间贯通的位置移动时,能够从其中一个滑道进入另外一个滑道(相应地,各绕线组件3的让块3-1从前一个转盘的槽口转移到后一个转盘的槽口),因此各绕线组件3也是在“8”字形的路径上移动的,三个绕线组件3共同形成了“麻花辫”的编织动作。Therefore, under the driving action of both the
在锭座3-3上安装有底座3-4(采用固定螺钉进行安装固定),在底座3-4上安装有带有纱管中心轴3-12的纱管座3-5,纱线管10装载在纱管中心轴3-12上。具体地,在底座3-4上设有转轴,在转轴与纱管座3-5之间安装有轴承,因此纱管中心轴3-12(及纱线管10)与纱管座3-5构成的组合体能够在底座3-4上自由灵活转动。A base 3-4 is installed on the spindle base 3-3 (fixed by fixing screws); 10 is loaded on the bobbin central axis 3-12. Specifically, the base 3-4 is provided with a rotating shaft, and a bearing is installed between the rotating shaft and the bobbin seat 3-5, so the bobbin central axis 3-12 (and the yarn bobbin 10) is connected to the bobbin seat 3-5. The assembled body can be freely and flexibly rotated on the base 3-4.
在底座3-4上还安装有固定支架3-6,还包括顶部带有压盖3-13的升降支架3-11,在升降支架3-11的底部与固定支架3-6的顶部之间设有伸缩机构,在升降支架3-11的中部设有多个穿线孔3-10,在各穿线孔3-10内设有护线套3-9,从纱线管10放卷的编织线从各护线套3-9穿过,护线套3-9令编织线通行更加通畅。A fixing bracket 3-6 is also installed on the base 3-4, and also includes a lifting bracket 3-11 with a press cover 3-13 on the top, between the bottom of the lifting bracket 3-11 and the top of the fixing bracket 3-6 A telescopic mechanism is provided, a plurality of threading holes 3-10 are arranged in the middle of the lifting bracket 3-11, and a thread protector 3-9 is arranged in each threading hole 3-10, and the braided thread unwound from the
本实施例中,在底座3-4的外侧设有安装槽,固定支架3-6的下端位于该安装槽内并采用螺栓进行固定。In this embodiment, an installation groove is provided on the outer side of the base 3-4, and the lower end of the fixing bracket 3-6 is located in the installation groove and is fixed by bolts.
由固定支架3-6与升降支架3-11构成的支架组件用于将纱线管10固定到纱管中心轴3-12上,同时提供足够的侧向防护功能。具体地,当纱线管10上的纱线用完需要更换时,将升降支架3-11提升起来一定高度,则纱管中心轴3-12的上端被释放,则纱线管10可以向上提起来并拆卸掉,再更换其它满线的纱线管10即可。The bracket assembly composed of the fixing bracket 3-6 and the lifting bracket 3-11 is used to fix the
本实施例中,压盖3-13与升降支架3-11的顶部铰接连接,在压盖3-13的中部设有锁孔,纱管中心轴3-12的上端设有锁舌,锁舌插装在锁孔内并采用锁止件锁定。本实施例中,锁止件可以是卡簧,当压盖3-13向下扣合到纱管中心轴3-12上端的锁舌上时,卡簧将压盖3-13与纱管中心轴3-12的上端固定,当需要解除固定以拆装纱线管10时,按压卡簧使之变形以解除上述固定。In this embodiment, the press cover 3-13 is hingedly connected to the top of the lifting bracket 3-11, a lock hole is provided in the middle of the press cover 3-13, and the upper end of the bobbin central axis 3-12 is provided with a lock tongue. It is inserted into the lock hole and locked with a locking piece. In this embodiment, the locking member may be a circlip. When the cover 3-13 is buckled down on the lock tongue on the upper end of the central shaft 3-12 of the bobbin, the circlip will lock the cover 3-13 with the center of the bobbin. The upper ends of the shafts 3-12 are fixed. When it is necessary to release the fixing to disassemble and assemble the
本实施例中,伸缩机构包括伸缩杆3-7和套设在伸缩杆3-7外部的弹簧3-8,伸缩杆3-7的上端与升降支架3-11的下端固定连接,在固定支架3-6的顶部设有导孔,伸缩杆3-7的下端位于导孔内,在升降支架3-6作升降移动时,伸缩杆3-7与导孔配合实现稳定导向的功能,弹簧3-8提供一定的弹力,令固定支架3-6与升降支架3-11之间保持张紧。In this embodiment, the telescopic mechanism includes a telescopic rod 3-7 and a spring 3-8 sleeved on the outside of the telescopic rod 3-7. The upper end of the telescopic rod 3-7 is fixedly connected with the lower end of the lifting bracket 3-11. The top of 3-6 is provided with a guide hole, and the lower end of the telescopic rod 3-7 is located in the guide hole. When the lifting bracket 3-6 moves up and down, the telescopic rod 3-7 cooperates with the guide hole to realize the function of stable guidance, and the spring 3 -8 provides a certain elastic force to keep the tension between the fixed bracket 3-6 and the lifting bracket 3-11.
工作过程:work process:
在三个绕线组件3上各自安装一个满线的纱线管10,将纱线管10放卷的编织线从各自的护线套3-9穿过,之后将三股编织线向上牵引,同时经过编织机的收带夹板的过带孔,合为一股后从编织机的收带组件的相邻两个夹辊之间通过,之后将合股后的编织带绕设在收卷设施的卷轴上;Install a
通过控制箱启动驱动电机2和收带电机,两者以设定的转速进行转动,则本编织装置以“麻花辫”的方式编织得到编织带产品,编织带产品被收带组件牵引,之后收卷在收卷设施的卷轴上,持续进行上述编织、收带和收卷过程。Start the drive motor 2 and the take-up motor through the control box, and both rotate at the set rotational speed, then the braided product is obtained by weaving the braided product in the way of "twist braid". The reels are wound on the reels of the rewinding facility, and the above-mentioned weaving, tape-up and rewinding process continues.
Claims (7)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020157875.3U CN211814860U (en) | 2020-02-10 | 2020-02-10 | Knitting device for high-speed knitting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020157875.3U CN211814860U (en) | 2020-02-10 | 2020-02-10 | Knitting device for high-speed knitting machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211814860U true CN211814860U (en) | 2020-10-30 |
Family
ID=72992685
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020157875.3U Expired - Fee Related CN211814860U (en) | 2020-02-10 | 2020-02-10 | Knitting device for high-speed knitting machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN211814860U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113712323A (en) * | 2021-07-09 | 2021-11-30 | 许昌鸿洋生化实业发展有限公司 | Three-strand braid multi-group automatic production device |
-
2020
- 2020-02-10 CN CN202020157875.3U patent/CN211814860U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113712323A (en) * | 2021-07-09 | 2021-11-30 | 许昌鸿洋生化实业发展有限公司 | Three-strand braid multi-group automatic production device |
| CN113712323B (en) * | 2021-07-09 | 2023-09-12 | 许昌鸿洋生化实业发展有限公司 | Automatic production device for three strands of braids in multiple groups |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| US5099744A (en) | Braiding machine | |
| CN211814862U (en) | A high-speed knitting machine equipment | |
| CN211814860U (en) | Knitting device for high-speed knitting machine | |
| CN111908254A (en) | Winding device for yarns of textile machine | |
| CN112193932B (en) | Silk thread winding method | |
| CN216473779U (en) | Knitting variable-pattern circular flat crochet machine | |
| CN211812686U (en) | Pay-off device for high-speed braiding machine | |
| KR101356991B1 (en) | Apparatus for unwinding wire | |
| CN221421355U (en) | Multi-strand winding braiding machine | |
| CN2061179U (en) | Encircled core ribbon braider | |
| US3362283A (en) | Braiding machine | |
| CN210026305U (en) | Winding machine for continuous glass fiber composite reinforced pipe | |
| CN213570985U (en) | Yarn carrying spindle for controlling yarn releasing tension of yarn bobbin by magnetic damping for braiding machine | |
| CN220155274U (en) | High-speed braiding machine for cables | |
| DE2115313A1 (en) | ||
| CN212670124U (en) | Multi-strand one-step forming weaving mechanism | |
| SU1358789A3 (en) | Machine-for defibring knitted fabric | |
| CN213708678U (en) | High-performance horizontal yarn carrying spindle for weaving fibers by braiding machine | |
| CN214243275U (en) | Yarn feeding tension adjusting mechanism of reeling machine | |
| CN209815371U (en) | Winding machine | |
| CN220685416U (en) | Continuous winding mechanism and ribbon loom for nylon zipper | |
| CN220597787U (en) | Tension-adjustable feeding mechanism of ribbon braiding machine | |
| CN111501196A (en) | Plastic rope weaving device | |
| CN112160069A (en) | A yarn-carrying spindle for braiding machine using magnetic damping to control yarn bobbin pay-off tension | |
| CN206783911U (en) | A kind of multiply high pulling torque rope knitting machine |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20201030 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |