CN211805000U - Clamping and positioning device for rotary cutting of special-shaped pipe - Google Patents
Clamping and positioning device for rotary cutting of special-shaped pipe Download PDFInfo
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- CN211805000U CN211805000U CN201922228052.5U CN201922228052U CN211805000U CN 211805000 U CN211805000 U CN 211805000U CN 201922228052 U CN201922228052 U CN 201922228052U CN 211805000 U CN211805000 U CN 211805000U
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- 238000005520 cutting process Methods 0.000 title claims abstract description 26
- 238000003825 pressing Methods 0.000 claims abstract description 32
- 238000004519 manufacturing process Methods 0.000 abstract description 5
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- 238000005553 drilling Methods 0.000 description 5
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Abstract
Description
技术领域technical field
本实用新型涉及一种异型管旋转切割夹紧定位装置。The utility model relates to a rotary cutting, clamping and positioning device for a special-shaped pipe.
背景技术Background technique
随着国民经济发展,机械劳动代替人工劳动的现代化机械设备使用率越来越高。实际生产中由于特种管材的加工和制作需要人工手动进行划线开孔,有的对于定位要求高的孔位需要先打底孔然后上钻床进行加工,但是人工手动的划线开孔的过程中,人工划线容易发生误差和偏移,且异型管在钻床上的装夹也极为不便,在开孔时会因为钻床的靠压和钻孔时的震动发生偏移,从而造成异型管的报废,降低工作效率的同时也增加了生产成本,极为不便。With the development of the national economy, the utilization rate of modern machinery and equipment that replaces manual labor by mechanical labor is getting higher and higher. In actual production, because the processing and production of special pipes need to be manually marked and opened, some holes with high positioning requirements need to be drilled first and then processed on a drilling machine. However, in the process of manual marking and opening. , Manual scribing is prone to errors and offsets, and the clamping of the special-shaped pipe on the drilling machine is also extremely inconvenient. When opening the hole, it will be offset due to the pressure of the drilling machine and the vibration during drilling, resulting in the scrapping of the special-shaped pipe. , which reduces the work efficiency and increases the production cost, which is extremely inconvenient.
实用新型内容Utility model content
本实用新型的目的是提供一种自动化程度高,且操作便捷,实用安全的异型管旋转切割夹紧定位装置。The purpose of the utility model is to provide a rotary cutting, clamping and positioning device for special-shaped pipes with a high degree of automation, convenient operation, and practical safety.
实现本实用新型目的的技术方案是:本实用新型具有床身,所述床身设有用于切割异型管的切割头,所述切割头滑动设置在床身上;所述床身上设有用于异型管定位的定位机构,所述定位机构包括由电机驱动旋转且用于夹紧异型管的气动卡盘、用于异型管定位的调心组件以及用于异型管定位的定位板,所述气动卡盘滑动设置在床身上,所述调心组件包括滑动设置在床身上的固定安装架和用于异型管调心的上压板和下压板,上压板和下压板均升降设置在固定安装架上,所述定位板滑动设置在床身上,所述定位板上设有多个可与配设在异型管上的基板上的定位孔对应的水平定位孔,所述气动卡盘、调心组件和定位板位于床身的同一侧,且气动卡盘、调心组件和定位板依次滑动设置在床身上。The technical scheme for realizing the purpose of the present utility model is as follows: the present utility model has a bed body, and the bed body is provided with a cutting head for cutting special-shaped pipes, and the cutting head is slidably arranged on the bed body; A positioning mechanism for positioning, the positioning mechanism includes a pneumatic chuck that is rotated by a motor and used to clamp a special-shaped pipe, a self-aligning assembly for positioning the special-shaped pipe, and a positioning plate for positioning the special-shaped pipe, the pneumatic chuck is used for positioning the special-shaped pipe. It is slidably arranged on the bed, and the centering assembly includes a fixed mounting frame slidably arranged on the bed, and upper and lower pressure plates for the centering of special-shaped tubes. The positioning plate is slidably arranged on the bed, the positioning plate is provided with a plurality of horizontal positioning holes corresponding to the positioning holes on the base plate arranged on the special-shaped tube, the pneumatic chuck, the self-aligning assembly and the positioning plate It is located on the same side of the bed, and the pneumatic chuck, the self-aligning component and the positioning plate are slidably arranged on the bed in sequence.
上述固定安装架上固定设有气缸,气缸的伸缩端与上压板固定连接,所述上压板和下压板上相对设有可供异型管调整转动的滚轴,所述下压板的底部转动设有调节手柄,调节手柄上设有螺纹部,固定安装架上设有与螺纹部螺纹连接的螺孔,下压板通过调节手柄上的螺纹部与螺孔的配合升降设置在固定安装架上。A cylinder is fixed on the above-mentioned fixed mounting frame, and the telescopic end of the cylinder is fixedly connected with the upper pressure plate. The upper pressure plate and the lower pressure plate are oppositely provided with rollers that can be adjusted and rotated for the special-shaped pipe, and the bottom of the lower pressure plate is rotated with a roller. The adjusting handle is provided with a threaded portion, the fixed mounting frame is provided with a screw hole threadedly connected with the screwed portion, and the lower pressing plate is raised and lowered on the fixed mounting frame through the cooperation of the screwed portion on the adjusting handle and the screw hole.
上述固定安装架上固定设有多个导向轴,下压板上设有多个与各个导向轴对应导向孔,各个导向轴穿过对应的导向孔后与下压板滑动连接。A plurality of guide shafts are fixedly arranged on the above-mentioned fixed mounting frame, and a plurality of guide holes corresponding to the respective guide shafts are arranged on the lower pressing plate.
上述定位机构还包括旋转组件,所述旋转组件包括固定架,电机固定在固定架上,所述固定架滑动设置在床身上,所述气动卡盘设置在固定架上,且电机的输出端与气动卡盘连接。The above-mentioned positioning mechanism also includes a rotating assembly, the rotating assembly includes a fixing frame, the motor is fixed on the fixing frame, the fixing frame is slidably arranged on the bed, the pneumatic chuck is arranged on the fixing frame, and the output end of the motor is connected to the fixed frame. Pneumatic chuck connection.
上述固定安装架上设有用于固定气缸的固定支撑块,所述固定安装架上设有定位螺孔,固定支撑块上设有多个可在移动后与定位孔连通的调节孔,所述定位螺孔内配设有锁紧螺栓,所述固定支撑块上固定设有靠压板,锁紧螺栓穿过调节孔并与定位螺孔螺纹配合后将靠压板压紧在气缸上。The above-mentioned fixed installation frame is provided with a fixed support block for fixing the cylinder, the fixed installation frame is provided with positioning screw holes, and the fixed support block is provided with a plurality of adjustment holes that can be communicated with the positioning holes after movement. A locking bolt is arranged in the screw hole, a pressing plate is fixed on the fixed support block, and the locking bolt passes through the adjusting hole and is threadedly matched with the positioning screw hole to press the pressing plate on the cylinder.
上述固定安装架上设有调节槽,调节槽的延伸方向与气动卡盘的轴线方向平行,所述调节槽内滑动设有调节块,所述螺孔设置在调节块上,调节手柄上通过调节手柄上螺纹部与螺孔的螺纹配合与调节块升降连接。The above-mentioned fixed mounting frame is provided with an adjustment slot, the extension direction of the adjustment slot is parallel to the axial direction of the pneumatic chuck, an adjustment block is slid in the adjustment slot, the screw hole is arranged on the adjustment block, and the adjustment handle is adjusted by adjusting The threaded part on the handle and the threaded hole of the screw hole are connected with the adjustment block for lifting and lowering.
上述定位机构还包括定位组件,所述定位组件包括滑动设置在床身上的定位安装架,以及固定在定位安装架上且用于固定定位板的定位座,所述定位座上设有可供定位板插入的插槽,定位板插入定位座上的插槽后与定位座固定连接。The above-mentioned positioning mechanism further includes a positioning assembly, the positioning assembly includes a positioning mounting frame slidably arranged on the bed, and a positioning seat fixed on the positioning mounting frame and used for fixing the positioning plate, and a positioning seat is provided on the positioning seat for positioning. The slot into which the board is inserted, and the positioning board is inserted into the slot on the positioning seat and is fixedly connected to the positioning seat.
上述固定架上设有锁紧螺孔,锁紧螺孔内配设有第一锁紧手柄,所述第一锁紧手柄上设有螺纹部,第一锁紧手柄穿过锁紧螺孔后将固定架固定设置在床身上。The fixing frame is provided with a locking screw hole, the locking screw hole is equipped with a first locking handle, the first locking handle is provided with a threaded portion, and after the first locking handle passes through the locking screw hole Fix the holder on the bed.
上述定位安装架上设有紧定螺孔,紧定螺孔内配设有第二锁紧手柄,所述第二锁紧手柄上设有螺纹部,第二锁紧手柄穿过紧定螺孔后将定位安装架固定设置在床身上。The positioning mounting frame is provided with a tightening screw hole, the tightening screw hole is equipped with a second locking handle, the second locking handle is provided with a threaded portion, and the second locking handle passes through the tightening screw hole Then fix the positioning mounting bracket on the bed.
本实用新型具有积极的效果:(1)本实用新型通过在床身上设置定位机构,并且将定位机构设置成由电机驱动旋转的气动卡盘、调心组件以及定位板的组合,并且将调心组件设置成与床身滑动连接的固定安装架以及升降设置在固定安装架上的上压板和下压板,通过气动卡盘的转动以及上压板和下压板的调节对异型管进行调心,当异型管的基板上的定位孔与定位板上的水平定位孔对齐后,通过上压板和下压板将异型管进行夹紧和定位,有效的解决了现有技术中人工定位加工时的误差以及钻孔过程中异型管产生的偏移,且可以满足各种异型管材,避免了人工加工的安全隐患的同时降低了生产成本,大大提高了工作效率,便捷高效。The utility model has positive effects: (1) The utility model sets the positioning mechanism on the bed, and the positioning mechanism is set as a combination of a pneumatic chuck, an aligning assembly and a locating plate driven and rotated by a motor, and the aligning The components are arranged as a fixed mounting frame slidably connected to the bed and upper and lower pressing plates lifted and lowered on the fixed mounting frame. After the positioning holes on the base plate of the tube are aligned with the horizontal positioning holes on the positioning plate, the special-shaped tube is clamped and positioned by the upper and lower pressing plates, which effectively solves the errors in manual positioning and processing in the prior art and drilling holes. The deviation generated by the special-shaped pipe in the process can meet the requirements of various special-shaped pipes, avoid the hidden safety hazards of manual processing, reduce the production cost, greatly improve the work efficiency, and be convenient and efficient.
(2)本实用新型通过在固定安装架上的上压板通过气缸进行升降,下压板通过调节手柄上为螺纹部与固定安装架上的螺孔的螺纹配合将异型管夹紧,上压板和下压板上均设有滚轴,上压板和下压板将异型管压紧后,在气动卡盘的转动调节时,滚轴也可以由异型管带动进行转动,避免了异型管在转动时发生卡死的现象,且夹紧的力度可以通过气缸和调节手柄进行调节,具有较好的可控性,高效实用。(2) In the present invention, the upper pressure plate on the fixed installation frame is lifted and lowered by the cylinder, and the lower pressure plate clamps the special-shaped pipe through the threaded cooperation of the threaded part on the adjustment handle and the screw hole on the fixed installation frame, and the upper pressure plate and the lower pressure plate are There are rollers on the pressure plate. After the upper platen and the lower platen press the special-shaped tube, the roller can also be driven by the special-shaped tube to rotate during the rotation adjustment of the pneumatic chuck, so as to avoid the special-shaped tube from being stuck during rotation. phenomenon, and the clamping force can be adjusted by the cylinder and the adjustment handle, which has good controllability, high efficiency and practicality.
(3)本实用新型通过在固定安装架上设置导向轴,下压板上设置可供导向轴穿过的导向孔,一方面可以保证下压板在升降时的稳定性,另一方面也可以对下压板的升降方向进行导向,实用便捷。(3) In the present invention, the guide shaft is arranged on the fixed mounting frame, and the guide hole through which the guide shaft can pass through is arranged on the lower pressing plate. The lifting direction of the platen is guided, which is practical and convenient.
(4)本实用新型通过设置旋转组件,并且将旋转组件设置成固定架,电机设置在固定架上,固定架滑动设置在床身上,通过电机的驱动可以精准的控制异型管的转动,从而高效的进行调心,实用高效。(4) In the present invention, a rotating assembly is arranged, and the rotating assembly is arranged as a fixed frame, the motor is arranged on the fixed frame, and the fixed frame is slidably arranged on the bed. aligning, practical and efficient.
(5)本实用新型通过在固定安装架用于固定气缸的固定支撑块,固定安装架上设有定位螺孔,固定支撑块上设有调节孔,锁紧螺栓穿过调节孔后与定位螺孔螺纹连接,从而控制对气缸的固定和位置的调节,具有较好的可调节性和操控性,实用高效。(5) The utility model uses the fixed mounting frame to fix the fixed support block of the cylinder, the fixed mounting frame is provided with a positioning screw hole, the fixed support block is provided with an adjustment hole, and the locking bolt passes through the adjustment hole and is connected with the positioning screw. The holes are threaded to control the fixation and position adjustment of the cylinder, which has good adjustability and maneuverability, and is practical and efficient.
(6)本实用新型通过在固定安装架上设置调节槽,调节块滑动设置在调节槽内,通过调节块的移动、以及调节手柄上螺纹部与螺孔的配合来进行调心和夹紧,可以根据不同的异型管的形状和大小进行调节和使用,具有较好的适应性,实用高效。(6) In the present invention, an adjusting groove is arranged on the fixed mounting frame, and the adjusting block is slidably arranged in the adjusting groove, and the centering and clamping are carried out by the movement of the adjusting block and the cooperation between the threaded part on the adjusting handle and the screw hole, It can be adjusted and used according to the shape and size of different special-shaped pipes, has good adaptability, is practical and efficient.
(7)本实用新型通过设置定位组件,包括滑动设置在床身上的定位安装架和用于安装定位板的定位座,通过定位板与定位座的连接将定位板固定,提高了定位板的稳定性,从而调高了调心的稳定性和精准性,高效便捷。(7) In the present invention, a positioning assembly is provided, including a positioning mounting frame slidably arranged on the bed and a positioning seat for installing the positioning plate, and the positioning plate is fixed by the connection between the positioning plate and the positioning seat, thereby improving the stability of the positioning plate. Therefore, the stability and accuracy of the alignment are improved, which is efficient and convenient.
(8)本实用新型通过在固定架上设置锁紧螺孔,并通过第一锁紧手柄和锁紧螺孔的螺纹连接后将固定架固定在床身上,安全稳定。(8) In the present invention, locking screw holes are arranged on the fixing frame, and the fixing frame is fixed on the bed through the threaded connection of the first locking handle and the locking screw hole, which is safe and stable.
(9)本实用新型通过在定位安装架上设有紧定螺孔,通过第二锁紧手柄与紧定螺孔的螺纹配合将定位安装架固定在床身上,安全稳定且实用高效。(9) In the present invention, the positioning mounting frame is provided with a fixing screw hole, and the positioning mounting frame is fixed on the bed through the thread cooperation of the second locking handle and the fixing screw hole, which is safe, stable, practical and efficient.
附图说明Description of drawings
为了使本实用新型的内容更容易被清楚地理解,下面根据具体实施例并结合附图,对本实用新型作进一步详细的说明,其中In order to make the content of the present utility model easier to be understood clearly, the present utility model will be described in further detail below according to specific embodiments and in conjunction with the accompanying drawings, wherein
图1为本实用新型中异型管旋转切割夹紧定位装置的整体机构示意图;Fig. 1 is the overall mechanism schematic diagram of the special-shaped pipe rotary cutting, clamping and positioning device in the utility model;
图2为本实用新型中旋转组件的整体结构示意图;2 is a schematic diagram of the overall structure of the rotating assembly in the utility model;
图3为本实用新型中调心组件的整体结构示意图;3 is a schematic diagram of the overall structure of the centering assembly in the utility model;
图4为本实用新型中下压板与固定安装架的连接结构示意图;Figure 4 is a schematic diagram of the connection structure of the lower pressing plate and the fixed mounting frame in the utility model;
图5为本实用新型中定位组件的整体结构示意图;5 is a schematic diagram of the overall structure of the positioning assembly in the present invention;
图6为本实用新型中定位安装架和定位座的连接结构示意图。FIG. 6 is a schematic diagram of the connection structure of the positioning mounting frame and the positioning seat in the present invention.
具体实施方式Detailed ways
见图1至图6,本实用新型具有床身1,床身1上滑动设有横梁12,横梁12的滑动方向与床身1的延伸方向平行,所述横梁12上设有用于切割异型管的切割头11,所述切割头11滑动设置在床身1上;所述床身1上设有用于异型管定位的定位机构,所述定位机构包括由电机22驱动旋转且用于夹紧异型管的气动卡盘21、用于异型管定位的调心组件3以及用于异型管定位的定位板43,所述气动卡盘21滑动设置在床身1上,所述调心组件3包括滑动设置在床身1上的固定安装架31和用于异型管调心的上压板32和下压板33,上压板32和下压板33均升降设置在固定安装架31上,所述定位板43滑动设置在床身1上,所述定位板43上设有多个可与配设在异型管上的基板上的定位孔对应的水平定位孔431,所述气动卡盘21、调心组件3和定位板43位于床身1的同一侧,床身1上固定设有滑轨,气动卡盘21、调心组件3和定位板43均设有与滑轨滑动连接的滑块,气动卡盘21、调心组件3和定位板43通过滑块与床身1上滑轨的滑动配合依次滑动设置在床身1上;1 to FIG. 6 , the present invention has a bed 1, on which a
所述固定安装架31上固定设有气缸37,气缸37的伸缩端与上压板32固定连接,所述上压板32和下压板33上相对设有可供异型管调整转动的滚轴35,所述下压板33的底部转动设有调节手柄34,调节手柄34上设有螺纹部,固定安装架31上设有与螺纹部螺纹连接的螺孔,下压板33通过调节手柄34上的螺纹部与螺孔的配合升降设置在固定安装架31上;所述固定安装架31上固定设有多个导向轴36,下压板33上设有多个与各个导向轴36对应导向孔,各个导向轴36穿过对应的导向孔后与下压板33滑动连接;A
所述定位机构还包括旋转组件2,所述旋转组件2包括固定架24,电机22固定在固定架24上,所述固定架24滑动设置在床身1上,所述气动卡盘21设置在固定架24上,且电机22的输出端固定设有减速器,减速器的输出端与气动卡盘21固定连接;The positioning mechanism further includes a
所述固定安装架31上设有用于固定气缸37的固定支撑块38,所述固定安装架31上设有定位螺孔,固定支撑块38上设有多个可在移动后与定位孔连通的调节孔,所述定位螺孔内配设有锁紧螺栓382,所述固定支撑块38上固定设有靠压板381,锁紧螺栓382穿过调节孔并与定位螺孔螺纹配合后将靠压板381压紧在气缸37上;The
所述固定安装架31上设有调节槽331,调节槽331的延伸方向与气动卡盘21的轴线方向平行,所述调节槽331内滑动设有调节块341,所述螺孔设置在调节块341上,调节手柄34上通过调节手柄34上螺纹部与螺孔的螺纹配合与调节块341升降连接;The fixed mounting
所述定位机构还包括定位组件4,所述定位组件4包括滑动设置在床身1上的定位安装架41,以及固定在定位安装架41上且用于固定定位板43的定位座42,所述定位座42上设有可供定位板43插入的插槽421,定位板43插入定位座42上的插槽421后与定位座42固定连接;The positioning mechanism further includes a
所述固定架24上设有锁紧螺孔,锁紧螺孔内配设有第一锁紧手柄39,所述第一锁紧手柄39上设有螺纹部,第一锁紧手柄39穿过锁紧螺孔后将固定架24固定设置在床身1上;所述定位安装架41上设有紧定螺孔,紧定螺孔内配设有第二锁紧手柄44,所述第二锁紧手柄44上设有螺纹部,第二锁紧手柄44穿过紧定螺孔后将定位安装架41固定设置在床身1上。The fixing
本实用新型的工作原理:本实用新型先松开气动卡盘21上的卡爪,然后将带有基板的异型管安装在气动卡盘21上,异型管上未安装基板的一端卡入气动卡盘21后卡爪将异型管压紧,松开第一锁紧手柄39将定位安装架41滑动至异型管处不妨碍切割的位置,通过气缸37的升降和调节手柄34的调节将上压板32和下压板33靠压在异型管上进行调心,然后将通过第一锁紧手柄39将定位安装架41固定在床身1上,松开第二锁紧手柄44并进行滑动,当异型管上基板上的定位孔与定位板43上的水平定位孔431对应连接后调心结束,通过上压板32和下压板33将异型管夹紧,并且将定位板43移至初始位置,然后通过切割头11对异型管进行打孔或者切割,加工完成后上压板32和下压板33松开,气动卡盘21松开并将加工完成后的异型管取下,然后再安装下一个待加工异型管,如此循环加工完成工作。The working principle of the utility model: the utility model first loosens the jaws on the
以上所述的具体实施例,对本实用新型的目的、技术方案和有益效果进行了进一步详细说明,所应理解的是,以上所述仅为本实用新型的具体实施例而已,并不用于限制本实用新型,凡在本实用新型的精神和原则之内,所做的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The specific embodiments described above further describe the purpose, technical solutions and beneficial effects of the present invention in detail. It should be understood that the above are only specific embodiments of the present invention, and are not intended to limit the present invention. In the utility model, any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.
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CN110842619A (en) * | 2019-12-13 | 2020-02-28 | 无锡庆源激光科技有限公司 | A special-shaped pipe rotary cutting, clamping and positioning device |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN110842619A (en) * | 2019-12-13 | 2020-02-28 | 无锡庆源激光科技有限公司 | A special-shaped pipe rotary cutting, clamping and positioning device |
CN110842619B (en) * | 2019-12-13 | 2025-01-14 | 无锡庆源激光科技有限公司 | A rotary cutting, clamping and positioning device for special-shaped pipes |
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