CN211757922U - Punch press is used in automobile punching part processing - Google Patents
Punch press is used in automobile punching part processing Download PDFInfo
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- 238000004080 punching Methods 0.000 title claims abstract description 128
- 239000000463 material Substances 0.000 claims abstract description 7
- 238000009434 installation Methods 0.000 claims abstract description 5
- 229910000831 Steel Inorganic materials 0.000 description 49
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Abstract
本实用新型涉及冲压机械的技术领域,特别是涉及一种汽车冲压件加工用冲床;用机械代替人工进行上下料作业,更为省时省力,效率更高,更为安全可靠;包括冲压平台、床身支撑、顶板、冲压液压缸和冲压板,冲压板的底端固定设置有四组冲压柱,冲压平台上设置有冲压槽,冲压槽内设置有与四组冲压柱相契合的四组通孔;还包括上料平台、两组限位档条、两组液压杆、推板、顶料液压缸和顶料板,两组限位挡条位于冲压槽的前侧和后侧,两组液压杆均固定设置于上料平台的顶端右部,两组液压杆的输出端均与推板的右端固定连接,冲压槽底部设置有安装槽,顶料液压缸固定设置于安装槽内,顶料液压缸的输出端与顶料板的底端固定连接。
The utility model relates to the technical field of stamping machinery, in particular to a punch for processing automobile stamping parts; the use of machinery to replace manual loading and unloading operations saves time and effort, has higher efficiency, and is safer and more reliable; the utility model comprises a stamping platform, Bed support, top plate, punching hydraulic cylinder and punching plate, the bottom end of the punching plate is fixedly provided with four groups of punching columns, the punching platform is provided with punching grooves, and the punching grooves are provided with four groups of punching columns matching the four groups of punching columns. It also includes a feeding platform, two sets of limit bars, two sets of hydraulic rods, push plates, ejector hydraulic cylinders and ejector plates. The hydraulic rods are all fixed on the top right of the feeding platform, the output ends of the two sets of hydraulic rods are fixedly connected to the right end of the push plate, the bottom of the punching groove is provided with an installation groove, and the jacking hydraulic cylinder is fixed in the installation groove. The output end of the material hydraulic cylinder is fixedly connected with the bottom end of the ejector plate.
Description
技术领域technical field
本实用新型涉及冲压机械的技术领域,特别是涉及一种汽车冲压件加工用冲床。The utility model relates to the technical field of stamping machines, in particular to a punching machine for processing automobile stamping parts.
背景技术Background technique
众所周知,汽车冲压件加工用冲床是一种用于将钢板材冲孔成型的装置,其在冲压机械的领域中得到了广泛的使用;现有的汽车冲压件加工用冲床包括冲压平台、床身支撑、顶板、冲压液压缸和冲压板,床身支撑的底端与冲压平台的顶端后部固定连接,床身支撑的顶端与顶板的底端后部固定连接,冲压液压缸的顶端与顶板的底端固定连接,冲压液压缸的输出端与冲压板的顶端固定连接,冲压板的底端固定设置有四组冲压柱,冲压平台上设置有冲压槽,冲压槽内设置有与四组冲压柱相契合的四组通孔;现有的汽车冲压件加工用冲床使用时人工将缸板材放置于冲压槽内,启动液压缸,使液压缸的输出端带动冲压板向下移动,四组冲压柱穿透钢板材插入至四组冲压口内,完成冲孔成型后,将冲压成品取出即可;现有的汽车冲压件加工用冲床使用中发现,人工进行放料和取料过程劳动量大,效率低,且在冲压板下进行作业时,在误操作情况下会将操作者手部砸伤,存在较大的安全隐患。As we all know, a punch for automobile stamping parts processing is a device for punching and forming steel sheets, which has been widely used in the field of stamping machinery; the existing punching machine for automobile stamping parts processing includes stamping platform, bed Support, top plate, punching hydraulic cylinder and punching plate, the bottom end of the bed support is fixedly connected to the top rear of the punching platform, the top end of the bed support is fixedly connected to the bottom rear of the top plate, and the top of the punching hydraulic cylinder is connected to the top of the top plate. The bottom end is fixedly connected, the output end of the punching hydraulic cylinder is fixedly connected with the top end of the punching plate, the bottom end of the punching plate is fixedly provided with four groups of punching columns, the punching platform is provided with punching grooves, and the punching grooves are provided with four groups of punching columns. Four sets of through holes that match; when the existing punching machine for automobile stamping parts is used, the cylinder plate is manually placed in the punching groove, and the hydraulic cylinder is activated, so that the output end of the hydraulic cylinder drives the punching plate to move down, and the four sets of punching columns The penetrating steel plate is inserted into the four sets of punching openings, and after the punching is completed, the punched product can be taken out; in the use of the existing punching machine for the processing of automobile stamping parts, it is found that the manual discharging and reclaiming process is labor-intensive and efficient. In addition, when working under the stamping plate, the operator's hand will be injured in the case of misoperation, and there is a greater safety hazard.
实用新型内容Utility model content
(一)解决的技术问题(1) Technical problems solved
针对现有技术的不足,本实用新型提供一种用机械代替人工进行上下料作业,更为省时省力,效率更高,更为安全可靠的汽车冲压件加工用冲床。Aiming at the deficiencies of the prior art, the utility model provides a punching machine for the processing of automobile stamping parts, which is more time-saving, labor-saving, more efficient, and safer and more reliable by replacing manual loading and unloading operations with machinery.
(二)技术方案(2) Technical solutions
为实现上述目的,本实用新型提供如下技术方案:包括冲压平台、床身支撑、顶板、冲压液压缸和冲压板,床身支撑的底端与冲压平台的顶端后部固定连接,床身支撑的顶端与顶板的底端后部固定连接,冲压液压缸的顶端与顶板的底端固定连接,冲压液压缸的输出端与冲压板的顶端固定连接,冲压板的底端固定设置有四组冲压柱,冲压平台上设置有冲压槽,冲压槽内设置有与四组冲压柱相契合的四组通孔;还包括上料平台、两组限位档条、两组液压杆、推板、顶料液压缸和顶料板,所述上料平台的左端与冲压平台的右端固定连接,所述两组限位档条的底端左部分别与冲压平台的顶端前部和后部固定连接,所述两组限位档条的底端右部分别与上料平台的顶端前部和后部固定连接,所述两组限位档条位于所述冲压槽的前侧和后侧,所述两组液压杆均固定设置于上料平台的顶端右部,所述两组液压杆的输出端均与推板的右端固定连接,所述冲压槽底部设置有安装槽,所述顶料液压缸固定设置于安装槽内,所述顶料液压缸的输出端与顶料板的底端固定连接。In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: including a punching platform, a bed support, a top plate, a punching hydraulic cylinder and a punching plate, the bottom end of the bed support is fixedly connected with the top rear of the punching platform, and the bed supported The top end is fixedly connected to the rear of the bottom end of the top plate, the top end of the punching hydraulic cylinder is fixedly connected to the bottom end of the top plate, the output end of the punching hydraulic cylinder is fixedly connected to the top end of the punching plate, and the bottom end of the punching plate is fixedly provided with four groups of punching columns , The punching platform is provided with a punching groove, and the punching groove is provided with four groups of through holes that fit with the four groups of punching columns; it also includes a feeding platform, two sets of limit bars, two sets of hydraulic rods, push plates, and top materials. Hydraulic cylinder and top plate, the left end of the feeding platform is fixedly connected with the right end of the punching platform, the bottom left parts of the two sets of limit bars are respectively fixedly connected with the top front and rear of the punching platform, so The bottom right parts of the two sets of limit bars are respectively fixedly connected to the top front and rear of the feeding platform, the two sets of limit bars are located on the front and rear sides of the punching groove, and the two The hydraulic rods of the two groups are fixedly arranged on the top right part of the feeding platform, the output ends of the hydraulic rods of the two groups are fixedly connected to the right end of the push plate, the bottom of the punching groove is provided with a mounting groove, and the hydraulic cylinder of the top material is fixed It is arranged in the installation groove, and the output end of the ejecting hydraulic cylinder is fixedly connected with the bottom end of the ejecting plate.
优选的,还包括限位挡板和两组升降液压缸,所述冲压平台上设置有条形槽,所述两组升降液压缸均固定设置于条形槽内,所述两组升降液压缸的输出端与限位挡板的底端固定连接,所述限位挡板的右端与冲压槽的左端壁平齐。Preferably, it also includes a limit baffle plate and two sets of lifting hydraulic cylinders, the stamping platform is provided with a strip-shaped groove, the two sets of lifting hydraulic cylinders are fixedly arranged in the strip-shaped groove, and the two sets of lifting hydraulic cylinders are arranged in the strip-shaped groove. The output end is fixedly connected with the bottom end of the limit baffle, and the right end of the limit baffle is flush with the left end wall of the punching groove.
优选的,所述冲压平台和上料平台上均设置有多组均匀分布的第一凹槽,所述第一凹槽内可转动设置有第一转辊。Preferably, a plurality of groups of uniformly distributed first grooves are provided on both the punching platform and the feeding platform, and a first rotating roller is rotatably arranged in the first grooves.
优选的,还包括下料平台,所述下料平台的右端与冲压平台的左端固定连接,所述下料平台的顶端面为左底右高倾斜面,所述下料平台的顶端前部和后部均设置有立板。Preferably, it also includes a blanking platform, the right end of the blanking platform is fixedly connected with the left end of the punching platform, the top surface of the blanking platform is a left-bottom right-height inclined surface, and the top front part of the blanking platform and There are vertical plates at the rear.
优选的,所述下料平台的顶端设置有多组均匀分布的第二凹槽,所述第二凹槽内可转动设置有第二转辊。Preferably, the top of the unloading platform is provided with a plurality of groups of evenly distributed second grooves, and a second rotating roller is rotatably disposed in the second grooves.
优选的,所述两组限位档条上均可转动设置有多组均布的限位转辊,所述多组限位转辊分别位于多组第一转辊的正上方。Preferably, the two sets of limit bars can be rotatably provided with multiple sets of evenly distributed limit rollers, and the multiple sets of limit rollers are respectively located directly above the multiple groups of first rollers.
优选的,所述顶料板上设置有橡胶层,所述多组第一转辊、多组第二转辊和限位转辊均为橡胶材质。Preferably, a rubber layer is provided on the top plate, and the multiple groups of first rotating rollers, the multiple groups of second rotating rollers and the limit rotating rollers are all made of rubber.
(三)有益效果(3) Beneficial effects
与现有技术相比,本实用新型提供了一种汽车冲压件加工用冲床,具备以下有益效果:该汽车冲压件加工用冲床,通过将钢板材放置于上料平台上,使钢板材的前端和后端左部位于两组限位档条之间,钢板材的右端与推板的左端紧密接触,启动液压杆,使液压缸的输出端伸长,从而使推板推动钢板材沿两组限位档条向左移动,当钢板材到达冲压槽处,钢板材自动落至冲压槽内,此时启动冲压液压缸,使冲压液压缸带动冲压板向下移动,对钢板材进行冲孔成型即可,待冲孔完毕后,使冲压液压缸复位,启动顶料液压缸,将冲孔后的钢板材顶出冲压槽,将下一组待加工钢板材重复上述步骤再次通过推板向左推动,使下一组待加工钢板材将冲孔成型后的钢板材顶出,下一组待加工钢板材落入至冲压槽内,重复上述工序进行流水作业,用机械代替人工进行上下料作业,更为省时省力,效率更高,更为安全可靠。Compared with the prior art, the utility model provides a punch for the processing of automobile stamping parts, which has the following beneficial effects: the punch for the processing of automobile stamping parts, by placing the steel plate on the feeding platform, makes the front end of the steel plate. And the left part of the rear end is located between the two sets of limit bars, the right end of the steel plate is in close contact with the left end of the push plate, and the hydraulic rod is activated to extend the output end of the hydraulic cylinder, so that the push plate pushes the steel plate along the two groups The limit bar moves to the left. When the steel sheet reaches the punching groove, the steel sheet automatically falls into the punching groove. At this time, the punching hydraulic cylinder is activated, so that the punching hydraulic cylinder drives the punching plate to move down, and the steel sheet is punched and formed. That is, after the punching is completed, reset the punching hydraulic cylinder, start the ejecting hydraulic cylinder, push the punched steel sheet out of the punching slot, and repeat the above steps for the next group of steel sheets to be processed through the push plate to the left again. Push, so that the next group of steel plates to be processed push out the punched steel plates, and the next group of steel plates to be processed fall into the punching groove, repeat the above process to carry out flow operation, and replace manual loading and unloading operations with machinery , more time-saving and labor-saving, more efficient, safer and more reliable.
附图说明Description of drawings
图1是本实用新型的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of the present utility model;
图2是本实用新型的前视内部剖面结构示意图;Fig. 2 is the front view internal sectional structure schematic diagram of the present utility model;
图3是本实用新型的冲压平台处俯视结构示意图;Fig. 3 is the top view structure schematic diagram of the stamping platform of the present invention;
附图中标记:1、冲压平台;2、床身支撑;3、顶板;4、冲压液压缸;5、冲压板;6、冲压柱;7、冲压槽;8、上料平台;9、限位档条;10、液压杆;11、推板;12、顶料液压缸;13、顶料板;14、限位挡板;15、升降液压缸;16、第一凹槽;17、第一转辊;18、下料平台;19、立板;20、第二凹槽;21、第二转辊;22、限位转辊; 23、橡胶层。Symbols in the drawings: 1. Stamping platform; 2. Bed support; 3. Top plate; 4. Stamping hydraulic cylinder; 5. Stamping plate; 6. Stamping column; 7. Stamping groove; 8. Feeding platform; 9. Limit Position bar; 10. Hydraulic rod; 11. Push plate; 12. Jacking hydraulic cylinder; 13. Jacking plate; 14. Limit baffle; 15. Lifting hydraulic cylinder; 16. The first groove; 17. The first 1. A rotating roller; 18. A blanking platform; 19. A vertical plate; 20. A second groove; 21. A second rotating roller;
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
请参阅图1-3,本实用新型的一种汽车冲压件加工用冲床,包括冲压平台1、床身支撑2、顶板3、冲压液压缸4和冲压板5,床身支撑2的底端与冲压平台1的顶端后部固定连接,床身支撑2的顶端与顶板3的底端后部固定连接,冲压液压缸4的顶端与顶板3的底端固定连接,冲压液压缸4的输出端与冲压板5的顶端固定连接,冲压板 5的底端固定设置有四组冲压柱6,冲压平台1上设置有冲压槽7,冲压槽7内设置有与四组冲压柱6相契合的四组通孔;还包括上料平台8、两组限位档条9、两组液压杆10、推板11、顶料液压缸12和顶料板13,上料平台8的左端与冲压平台1的右端固定连接,两组限位档条9的底端左部分别与冲压平台1的顶端前部和后部固定连接,两组限位档条9的底端右部分别与上料平台8的顶端前部和后部固定连接,两组限位档条9位于冲压槽7的前侧和后侧,两组液压杆 10均固定设置于上料平台8的顶端右部,两组液压杆10的输出端均与推板11的右端固定连接,冲压槽7底部设置有安装槽,顶料液压缸12固定设置于安装槽内,顶料液压缸12的输出端与顶料板13的底端固定连接,优选的,推板11为7字形;通过将钢板材放置于上料平台8上,使钢板材的前端和后端左部位于两组限位档条9之间,钢板材的右端与推板11的左端紧密接触,启动液压杆10,使液压缸的输出端伸长,从而使推板11推动钢板材沿两组限位档条9向左移动,当钢板材到达冲压槽7处,钢板材自动落至冲压槽7内,此时启动冲压液压缸4,使冲压液压缸4带动冲压板5向下移动,对钢板材进行冲孔成型即可,待冲孔完毕后,使冲压液压缸4复位,启动顶料液压缸12,将冲孔后的钢板材顶出冲压槽7,将下一组待加工钢板材重复上述步骤再次通过推板11向左推动,使下一组待加工钢板材将冲孔成型后的钢板材顶出,下一组待加工钢板材落入至冲压槽7内,重复上述工序进行流水作业,用机械代替人工进行上下料作业,更为省时省力,效率更高,更为安全可靠。Please refer to FIGS. 1-3 , a punching machine for automobile stamping parts processing of the present invention includes a
本实用新型的一种汽车冲压件加工用冲床,还包括限位挡板14 和两组升降液压缸15,冲压平台1上设置有条形槽,两组升降液压缸15均固定设置于条形槽内,两组升降液压缸15的输出端与限位挡板14的底端固定连接,限位挡板14的右端与冲压槽7的左端壁平齐;通过限位挡板14的设置可对钢板材进行有效限位,使其恰好落至冲压槽7内,当进行下料时,启动升降液压缸15,使升降液压缸15的输出端缩短,使限位挡板14的顶端与冲压平台1的顶端平齐,从而便于冲床成型件被推出。The punching machine for automobile stamping parts processing of the present invention further comprises a
本实用新型的一种汽车冲压件加工用冲床,冲压平台1和上料平台8上均设置有多组均匀分布的第一凹槽16,第一凹槽16内可转动设置有第一转辊17;通过多组第一转辊17的设置可减小钢板材在移动过程中的阻力,使钢板材在推动过程中更为顺畅。In the punching machine of the present utility model for processing stamping parts of automobiles, the
本实用新型的一种汽车冲压件加工用冲床,还包括下料平台18,下料平台18的右端与冲压平台1的左端固定连接,下料平台18的顶端面为左底右高倾斜面,下料平台18的顶端前部和后部均设置有立板19;通过下料平台18的倾斜面设置,可使冲压成型后的冲压件自行在下料平台18上滑下。The punching machine for automobile stamping parts processing of the utility model further comprises a
本实用新型的一种汽车冲压件加工用冲床,下料平台18的顶端设置有多组均匀分布的第二凹槽20,第二凹槽20内可转动设置有第二转辊21;通过多组第二转辊21的设置可使冲压成型后的冲压件在自行滑落过程中的阻力减少,使其更为顺畅的在下料平台18上滑下。In the punching machine for automobile stamping parts processing of the present invention, the top of the blanking
本实用新型的一种汽车冲压件加工用冲床,两组限位档条9上均可转动设置有多组均布的限位转辊22,多组限位转辊22分别位于多组第一转辊17的正上方;通过限位转辊22的设置,可使钢板材被固定于限位转辊22和第一转辊17之间,使其沿水平方向移动时更为稳定。In the present invention, a punch for the processing of stamping parts for automobiles is provided. The two sets of
本实用新型的一种汽车冲压件加工用冲床,顶料板13上设置有橡胶层23,多组第一转辊17、多组第二转辊21和限位转辊22均为橡胶材质;通过橡胶层23及多组第一转辊17、多组第二转辊21和限位转辊22均为橡胶材质的设置,可避将钢板材划伤,对钢板材起到一定的保护作用。In the punching machine for automobile stamping parts processing of the present invention, a
在使用时,通过将钢板材放置于上料平台8上,使钢板材的前端和后端左部位于两组限位档条9之间,钢板材的右端与推板11的左端紧密接触,启动液压杆10,使液压缸的输出端伸长,从而使推板 11推动钢板材沿两组限位档条9向左移动,当钢板材到达冲压槽7处,钢板材自动落至冲压槽7内,此时启动冲压液压缸4,使冲压液压缸4带动冲压板5向下移动,对钢板材进行冲孔成型即可,待冲孔完毕后,使冲压液压缸4复位,启动顶料液压缸12,将冲孔后的钢板材顶出冲压槽7,将下一组待加工钢板材重复上述步骤再次通过推板11向左推动,使下一组待加工钢板材将冲孔成型后的钢板材顶出,下一组待加工钢板材落入至冲压槽7内,重复上述工序进行流水作业,用机械代替人工进行上下料作业,更为省时省力,效率更高,更为安全可靠;通过限位挡板14的设置可对钢板材进行有效限位,使其恰好落至冲压槽7内,当进行下料时,启动升降液压缸15,使升降液压缸15的输出端缩短,使限位挡板14的顶端与冲压平台1的顶端平齐,从而便于冲床成型件被推出;通过多组第一转辊17的设置可减小钢板材在移动过程中的阻力,使钢板材在推动过程中更为顺畅;通过下料平台18的倾斜面设置,可使冲压成型后的冲压件自行在下料平台18上滑下;通过多组第二转辊21的设置可使冲压成型后的冲压件在自行滑落过程中的阻力减少,使其更为顺畅的在下料平台 18上滑下;通过限位转辊22的设置,可使钢板材被固定于限位转辊 22和第一转辊17之间,使其沿水平方向移动时更为稳定;通过橡胶层23及多组第一转辊17、多组第二转辊21和限位转辊22均为橡胶材质的设置,可避将钢板材划伤,对钢板材起到一定的保护作用。In use, by placing the steel plate on the
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that, in this document, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any relationship between these entities or operations. any such actual relationship or sequence exists. Moreover, the terms "comprising", "comprising" or any other variation thereof are intended to encompass a non-exclusive inclusion such that a process, method, article or device that includes a list of elements includes not only those elements, but also includes not explicitly listed or other elements inherent to such a process, method, article or apparatus.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes and modifications can be made to these embodiments without departing from the principles and spirit of the present invention , alternatives and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN112605205A (en) * | 2020-12-02 | 2021-04-06 | 唐凯 | Punching press unloader is used in production of machinery basic part |
CN112893576A (en) * | 2021-01-17 | 2021-06-04 | 郑骏杰 | Part punching press is with hydraulic equipment who has supplementary clean function |
CN118768479A (en) * | 2024-09-09 | 2024-10-15 | 潍坊盛世汽车系统有限公司 | A sheet metal stamping die for new energy vehicles |
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2019
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112605205A (en) * | 2020-12-02 | 2021-04-06 | 唐凯 | Punching press unloader is used in production of machinery basic part |
CN112893576A (en) * | 2021-01-17 | 2021-06-04 | 郑骏杰 | Part punching press is with hydraulic equipment who has supplementary clean function |
CN118768479A (en) * | 2024-09-09 | 2024-10-15 | 潍坊盛世汽车系统有限公司 | A sheet metal stamping die for new energy vehicles |
CN118768479B (en) * | 2024-09-09 | 2024-12-10 | 潍坊盛世汽车系统有限公司 | New energy automobile panel beating stamping die |
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