CN211743144U - Semiconductor device with TSV structure - Google Patents
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- CN211743144U CN211743144U CN202020559871.8U CN202020559871U CN211743144U CN 211743144 U CN211743144 U CN 211743144U CN 202020559871 U CN202020559871 U CN 202020559871U CN 211743144 U CN211743144 U CN 211743144U
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Abstract
Description
技术领域technical field
本实用新型涉及一种半导体封装技术,尤其涉及一种具有硅穿孔结构的半导体元件。The utility model relates to a semiconductor packaging technology, in particular to a semiconductor element with a silicon through hole structure.
背景技术Background technique
随着目前晶圆市场需求的急速多样化发展,积体电路(Integrated Circuit,IC)尺寸的微缩技术演进已迈入数十奈米之极小尺度。因此晶圆模块必须具备有轻薄短小、低成本、低耗电量、高传输效率、高度多功能异质整合(Hetero-integration)、以及实时上市的需求。则不仅在晶圆层级的制造技术必须加速提升,且在晶圆模块封装层级的封装技术(Package technology)上更是将面临到严峻的挑战。由于晶圆的整合变得相当复杂,封装技术也因此随着产品需求而有所改变。目前高阶产品常见的覆晶接合封装 (Flip chip)虽然可以解决短连线的晶圆封装问题,却只能进行单层的晶圆封装,且随着晶体管数目与信号接脚数量(I/O)遽增,覆晶接合封装亦逐渐无法应付凸块间隙小于150μm的封装需求。With the rapid and diversified development of the current wafer market demand, the evolution of the integrated circuit (IC) size scaling technology has entered an extremely small scale of tens of nanometers. Therefore, the wafer module must have the requirements of light, thin and short, low cost, low power consumption, high transmission efficiency, high multi-functional hetero-integration (Hetero-integration), and real-time market. Not only the manufacturing technology at the wafer level must be accelerated, but also the packaging technology at the wafer module packaging level will face severe challenges. Since the integration of wafers has become quite complex, packaging technology has also changed with product requirements. Flip chip, which is currently common in high-end products, can solve the problem of wafer packaging with short connections, but it can only perform single-layer wafer packaging, and with the number of transistors and the number of signal pins (I/ O) has increased rapidly, and flip chip bonding packages have gradually been unable to cope with the packaging requirements of bump gaps smaller than 150μm.
又如所谓的多晶圆封装(Multi-chip package,MCP)、POP(Package on package)、PIP(Package in package)等类型的系统级封装技术(System in package,SIP)为例,封装布局必须由二维延伸至三维,大幅增加封装技术的难度。因此,所谓的三维积体电路硅穿孔(3D Integrated Circuits Through Silicon Via,3D IC TSV)技术正是可以解决上述问题的关键性技术,其可使晶圆由二维平面布局演进至三维垂直堆叠布局。其是利用三维硅穿孔的立体互连技术具有更短的导线互连路径、更低的电阻与电感、更有效率地传递讯号、电力及热能等优势。Another example is the so-called Multi-chip package (MCP), POP (Package on package), PIP (Package in package) and other types of system-in-package technology (System in package, SIP) for example, the package layout must be Extending from two-dimensional to three-dimensional, greatly increases the difficulty of packaging technology. Therefore, the so-called 3D Integrated Circuits Through Silicon Via (3D IC TSV) technology is the key technology to solve the above problems, which can make the wafer evolve from a two-dimensional planar layout to a three-dimensional vertical stack layout. . It is a three-dimensional interconnection technology using three-dimensional through-silicon vias, which has the advantages of shorter wire interconnection paths, lower resistance and inductance, and more efficient transmission of signals, power and heat.
三维硅穿孔的制程步骤主要依序为:(1)硅穿孔蚀刻、(2)硅穿孔填充、 (3)载板接合、(4)晶圆薄化、及(5)载板脱离等等。仰赖的技术涵盖包括:硅穿孔成形技术、晶圆操纵技术、晶圆薄化技术、接合组装技术、及晶圆测试技术。此些技术涉及的制程工序繁琐,例如需要蚀刻掩膜的干蚀刻(dry etching)、及需要昂贵原料或设备的化学气相沉积(ChemicalVapor Deposition,CVD)、化学机械平坦化(Chemical-Mechanical Planarization, CMP),导致制造成本难以下修。而于硅穿孔蚀刻、载板接合、晶圆薄化等之步骤,常会面临加工的风险,晶圆的支撑强度若是不够,则难以防止晶圆的破裂损伤,而使良率不佳,且所付出的原料成本会居高不下。The main steps of the 3D TSV process are: (1) TSV etching, (2) TSV filling, (3) carrier bonding, (4) wafer thinning, and (5) carrier detachment. Relying on technologies include: TSV forming technology, wafer handling technology, wafer thinning technology, bonding assembly technology, and wafer testing technology. These techniques involve complicated process steps, such as dry etching (dry etching) requiring an etching mask, chemical vapor deposition (CVD) and chemical-mechanical planarization (CMP) requiring expensive raw materials or equipment. ), making it difficult to reduce manufacturing costs. In the steps of TSV etching, carrier bonding, wafer thinning, etc., there is often a risk of processing. If the supporting strength of the wafer is not enough, it is difficult to prevent the cracking of the wafer, resulting in poor yield, and all the The cost of raw materials will remain high.
实用新型内容Utility model content
解决上述的问题,本实用新型之主要目的在提供一种具有硅穿孔结构的半导体组件,利用三维硅穿孔的立体互连技术具有更短的导线互连路径、更低的电阻与电感、更有效率地传递讯号、电力及热能等优势。To solve the above-mentioned problems, the main purpose of the present invention is to provide a semiconductor device with a TSV structure, using the three-dimensional TSV three-dimensional interconnection technology to have shorter wire interconnection paths, lower resistance and inductance, and better performance. Efficiently transmits signals, electricity and heat.
根据本实用新型的实施方式,具有硅穿孔结构的半导体组件包括:衬底,具有第一表面、及与第一表面相对的第二表面,并设置有多个孔洞贯穿过衬底的第一表面及第二表面;穿通电极,设置于衬底的每一个孔洞内,穿通电极具有第一端面及与第一端面相对的第二端面,第一端面位于衬底的第一表面的一侧,第二端面位于衬底的第二表面的一侧;衬层,设置于每一个孔洞的内壁,从衬底的第一表面的一侧延伸至第二表面的一侧;多个焊垫,每一个焊垫对应并覆盖穿通电极的第一端面、及位于衬底的第一表面的一侧的衬层;第一绝缘层,设置于衬底的第一表面上,并使得每个焊垫的部分表面暴露出来;多个第一导电组件,覆盖所暴露的每个焊垫及部分的第一绝缘层;第二绝缘层,覆盖衬底的第二表面、及位于衬底的第二表面的一侧的衬层;以及多个第二导电组件,覆盖每个穿通电极的第二端面,并延伸到部分的第二绝缘层上。According to an embodiment of the present invention, a semiconductor device having a TSV structure includes: a substrate having a first surface and a second surface opposite to the first surface, and a plurality of holes are disposed through the first surface of the substrate and the second surface; the through electrode is arranged in each hole of the substrate, the through electrode has a first end face and a second end face opposite to the first end face, the first end face is located on one side of the first surface of the substrate, and the first end face is located on one side of the first surface of the substrate. The two end faces are located on one side of the second surface of the substrate; the lining layer is arranged on the inner wall of each hole and extends from one side of the first surface of the substrate to one side of the second surface; a plurality of bonding pads, each The pad corresponds to and covers the first end face of the through electrode and the lining layer located on one side of the first surface of the substrate; the first insulating layer is arranged on the first surface of the substrate, and makes part of each pad The surface is exposed; a plurality of first conductive components cover each exposed pad and part of the first insulating layer; the second insulating layer covers the second surface of the substrate, and a part located on the second surface of the substrate; a side liner; and a plurality of second conductive components covering the second end face of each through electrode and extending over a portion of the second insulating layer.
本实用新型之另一目的在提供一种具有硅穿孔结构的半导体组件的制作方法,将导电组件与穿通电极电性接触的面积建构得大,电连接性得以增强。Another object of the present invention is to provide a method for fabricating a semiconductor device with a TSV structure, so that the area of electrical contact between the conductive device and the through electrode is constructed to be large, and the electrical connection is enhanced.
根据本实用新型的实施方式,具有硅穿孔结构的半导体组件的制作方法包括:提供衬底,衬底具有第一表面、及与第一表面相对的第二表面;在衬底内形成多个贯穿衬底的第一表面及第二表面的孔洞;形成衬层在衬底内的每一个孔洞的内壁上;在每一个孔洞内形成金属以形成穿通电极,其中穿通电极具有第一端面及与第一端面相对的第二端面,第一端面位于衬底的第一表面的一侧,第二端面位于衬底的第二表面的一侧;形成多个焊垫以覆盖穿通电极的第一端面;形成第一绝缘层在衬底的第一表面并暴露每一个焊垫的部分表面;形成第一导电组件在每一个焊垫上,且每一个焊垫与第一导电组件电性连接;对衬底相对于第一表面的一侧执行薄形化制程,使衬层暴露出衬底的第二表面;形成第二绝缘层在衬底的第二表面上;移除部分的第二绝缘层及衬层,以暴露穿通电极的第二端面;以及形成多个第二导电组件,且每一个第二导电组件覆盖穿通电极的第二端面,并延伸到部分的第二绝缘层上。According to an embodiment of the present invention, a method for fabricating a semiconductor component with a TSV structure includes: providing a substrate, the substrate having a first surface and a second surface opposite to the first surface; forming a plurality of through-holes in the substrate Holes on the first surface and the second surface of the substrate; a lining layer is formed on the inner wall of each hole in the substrate; metal is formed in each hole to form a through electrode, wherein the through electrode has a first end surface and is connected with the first end surface. a second end face opposite to one end face, the first end face is located on one side of the first surface of the substrate, and the second end face is located on one side of the second surface of the substrate; a plurality of bonding pads are formed to cover the first end face of the through electrode; forming a first insulating layer on the first surface of the substrate and exposing part of the surface of each pad; forming a first conductive component on each pad, and each pad is electrically connected to the first conductive component; to the substrate Perform a thinning process relative to one side of the first surface to expose the liner to the second surface of the substrate; form a second insulating layer on the second surface of the substrate; remove part of the second insulating layer and the liner layer to expose the second end surface of the through electrode; and forming a plurality of second conductive components, and each second conductive component covers the second end surface of the through electrode and extends to part of the second insulating layer.
本实用新型之又一目的在提供一种具有硅穿孔结构的半导体组件的制作方法,将导电组件与硅穿孔结构的接触面积设计增大,使接合度增强,提升产品可靠度。Another object of the present invention is to provide a method for fabricating a semiconductor component with a TSV structure, which is designed to increase the contact area between the conductive component and the TSV structure, so as to enhance the bonding degree and improve product reliability.
根据本实用新型的实施方式,具有硅穿孔结构的半导体组件的制作方法包括:提供衬底,衬底具有第一表面、及与第一表面相对的第二表面;在衬底内形成多个贯穿衬底的第一表面及第二表面的孔洞;形成衬层在衬底内的每一个孔洞的内壁上;在每个孔洞内形成金属以形成穿通电极,其中穿通电极具有第一端面及与第一端面相对的第二端面,第一端面位于衬底的第一表面的一侧,第二端面位于衬底的第二表面的一侧;形成多个焊垫以覆盖穿通电极的第一端面;形成第一绝缘层在衬底的第一表面并暴露每一个焊垫的部分表面;形成第一导电组件在每一个焊垫上,且每一个焊垫与第一导电组件电性连接;对衬底相对于第一表面的一侧执行薄形化制程,使穿通电极突出于衬底的第二表面;形成第二绝缘层以覆盖衬底的第二表面及突出的穿通电极;移除部分的第二绝缘层及衬层,以暴露穿通电极的部分的第二端面;以及形成多个第二导电组件,且每一个第二导电组件覆盖穿通电极的部分的第二端面,并延伸到部分的第二绝缘层上。According to an embodiment of the present invention, a method for fabricating a semiconductor component with a TSV structure includes: providing a substrate, the substrate having a first surface and a second surface opposite to the first surface; forming a plurality of through-holes in the substrate Holes on the first surface and the second surface of the substrate; a lining layer is formed on the inner wall of each hole in the substrate; metal is formed in each hole to form a through electrode, wherein the through electrode has a first end surface and is connected with the first end surface. a second end face opposite to one end face, the first end face is located on one side of the first surface of the substrate, and the second end face is located on one side of the second surface of the substrate; a plurality of bonding pads are formed to cover the first end face of the through electrode; forming a first insulating layer on the first surface of the substrate and exposing part of the surface of each pad; forming a first conductive component on each pad, and each pad is electrically connected to the first conductive component; to the substrate A thinning process is performed relative to one side of the first surface to make the through electrodes protrude from the second surface of the substrate; a second insulating layer is formed to cover the second surface of the substrate and the protruding through electrodes; two insulating layers and a lining layer to expose the second end surface of the part of the through electrode; and forming a plurality of second conductive elements, and each second conductive element covers the second end surface of the part of the through electrode and extends to the first end surface of the part of the through electrode on the second insulating layer.
本实用新型所披露的具有硅穿孔结构的半导体组件具有良好的电连接性及电绝缘性;于另一实施例中,由于第二导电组件与硅穿孔结构的接触面积增大,使接合度增强并牢固半导体组件的支撑强度,以提升产品可靠度,使原料成本免于耗费高涨。于制作方法中,衬层与第二绝缘层的部分移除可于同一个蚀刻步骤完成,可节省制作流程的耗时与工耗。The semiconductor device with the TSV structure disclosed in the present invention has good electrical connectivity and electrical insulation; in another embodiment, since the contact area between the second conductive element and the TSV structure is increased, the bonding degree is enhanced And strengthen the support strength of semiconductor components to improve product reliability and avoid high cost of raw materials. In the manufacturing method, the partial removal of the lining layer and the second insulating layer can be completed in the same etching step, which can save time and labor in the manufacturing process.
附图说明Description of drawings
图1为根据本实用新型的第一实施态样,表示具有硅穿孔结构的半导体组件的侧视图。FIG. 1 is a side view of a semiconductor device having a TSV structure according to a first embodiment of the present invention.
图2A至图2H为根据本实用新型的第一实施态样,表示具有硅穿孔结构的半导体组件的制作方法的侧视图。2A to 2H are side views illustrating a method for fabricating a semiconductor device with a TSV structure according to a first embodiment of the present invention.
图3为根据本实用新型的第二实施态样,表示具有硅穿孔结构的半导体组件的侧视图。3 is a side view of a semiconductor device having a TSV structure according to a second embodiment of the present invention.
图4A至图4H为根据本实用新型的第二实施态样,表示具有硅穿孔结构的半导体组件的制作方法的侧视图。4A to 4H are side views illustrating a method for fabricating a semiconductor device with a TSV structure according to a second embodiment of the present invention.
具体实施方式Detailed ways
以下详细讨论本实用新型的第一实施态样及第二实施态样的半导体组件结构及制作方法。应当理解的是无论如何,示出的实施态样提供了在广泛多种场景中实施的适用的实用新型构思。所讨论的特定的实施态样仅是制造和使用本实用新型的特定方式,并不是对本实用新型的范围的限制。The structure and fabrication method of the semiconductor device according to the first embodiment and the second embodiment of the present invention are discussed in detail below. It should be appreciated, however, that the illustrated aspects of implementation provide applicable inventive concepts that can be implemented in a wide variety of scenarios. The specific embodiments discussed are merely specific ways to make and use the invention, and do not limit the scope of the invention.
本实用新型在特定的环境中将参考示出的实施态样进行描述,也就是使用硅穿孔技术将一个半导体组件接合到另一个半导体组件上,或是将一个半导体组件接合到玻璃上。然而,本实用新型也可以应用到其他接合封装制程。The invention will be described with reference to the illustrated embodiments in a specific context, namely the use of TSV technology to bond one semiconductor element to another semiconductor element, or to bond a semiconductor element to glass. However, the present invention can also be applied to other bonding packaging processes.
首先,参考图1说明本实用新型第一实施态样的具有硅穿孔结构的半导体组件,如图1所示,具有硅穿孔结构的半导体组件包括衬底10、垂直地贯穿于衬底10的穿通电极101、与穿通电极101电性连接的正面凸块320及背面凸块420。衬底10的第一表面11是位于正面侧,而衬底10的第二表面12 是位于与正面侧对应的背面侧。衬底10可包括硅晶圆并且具有彼此相反的正面侧和背面侧。衬底10可以是在制造半导体内存组件、半导体逻辑组件、光电组件、显示单元等的过程中使用的衬底。正面侧可对应于与其中形成例如场效应晶体管、仿真积体电路等有源组件或电阻器、电容器、连接器等无源组件的有源区相邻的一侧,背面侧可对应于与正面侧相反的另一侧。正面凸块320设置在衬底10的第一表面11上,背面凸块420设置在衬底10的第二表面12上并与正面凸块320相对。First, a semiconductor device with a TSV structure according to a first embodiment of the present invention will be described with reference to FIG. 1 . As shown in FIG. The
孔洞100从第一表面11贯穿衬底10直至第二表面12,利用金属填充孔洞100以形成穿通电极101,穿通电极101的金属可包括铜、银或锡。硅穿孔结构(图未示)包括穿通电极101及包围穿通电极101的内壁的衬层110。因此,衬层110设置在穿通电极101和衬底10之间,衬层110的材料为氧化物,优选为二氧化硅,衬层110从衬底10的正面侧延伸至背面侧,基本上可以防止穿通电极101中的金属原子或金属离子扩散到衬底10中。The
穿通电极101具有第一端面1011及与第一端面1011相对的第二端面 1012,穿通电极101的第一端面1011位于衬底10的正面侧,穿通电极101 的第二端面1012位于衬底10的背面侧。穿通电极101的第一端面1011可与电路图案接触,使得穿通电极101电性连接到电路图案。此外,穿通电极101 的第一端面1011上设置焊垫200,多个焊垫200还覆盖位于衬底10的正面侧的衬层110,由于覆盖电路图案的第一绝缘层210是位于衬底10的第一表面11,而同样位于衬底10的第一表面11的焊垫200则需要被暴露得以电性连接到电路图案,以电性连接到衬底的外部电路(图未示)。The through-
用以覆盖电路图案的第一绝缘层210是形成于衬底10的第一表面11上,第一绝缘层210经图案化以使每一个焊垫200的部分表面暴露出来。第一绝缘层210的材料优选为可被图案化的聚合物或光硬化树脂,其中以聚酰亚胺的耐热性最为优异。A first
为了与穿通电极101电性连接,正面凸块320附接到焊垫200被暴露的部分表面。正面凸块320包括设置于焊垫200上的金属层300(Under Bump Metallurgy,UBM)、及设置在金属层300的与焊垫200相反的表面上的焊球 310。金属层300优选的形状为圆柱形状,金属层300可以由至少三层导电材料形成,例如:一层镍、一层锡银合金、及一层铜,可选择在铜层的上方具有合金层而顶层为镍;焊球310可以由至少两层导电材料形成,例如一层锡银合金、及一层铜,可选择在铜层的顶层的上方具有合金层。在一实施例中,一旦在金属层300上已经形成锡层,优选为进行回流以使锡层形成期望的球点形状。另外还有其他本领域熟知的导电材料,例如钛/钛钨/铜的排列、铜/ 镍/金的排列或是铜/铬铜的排列,因此不限于此。For electrical connection with the
再者,于衬底10的背面侧,第二绝缘层220设置于衬底10的第二表面 12,第二绝缘层220的材料优选为绝缘性、耐溶剂性、及耐热性良好的聚酰亚胺,第二绝缘层220可以经图案化后仅覆盖位于衬底10的背面侧且位于内壁上的衬层110,而使穿通电极101的第二端面1012暴露出来。且背面凸块 420覆盖穿通电极101暴露出的完整第二端面1012,并横向延伸到部分的第二绝缘层220上。背面凸块420可以由至少三层导电材料形成,例如一层金、一层镍、及一层铜,可选择在铜层的上方具有镍层而顶层为金;也可以是由一层或两层导电材料所形成,优选的导电材料为铜、镍、锡、银、金或彼等的合金。背面凸块420与穿通电极101电性接触的面积较大,电连接性较强。此外,背面凸块420与衬底10的第二表面12之间隔着第二绝缘层220,背面凸块420与硅穿孔结构的内壁隔着衬层110,可发挥电绝缘性的效果。Furthermore, on the back side of the
接着,参考图2A至图2H说明本实用新型第一实施态样的制作方法流程。首先,如图2A所示,提供衬底10,对衬底10执行沟槽化,优选为采用蚀刻或雷射钻孔方式在衬底10内形成多个贯穿衬底10的孔洞100,孔洞100具有从正面侧朝向背面侧延伸预定的深度。然后采用例如物理气相沉积方式 (PVD)在衬底10内的每一个孔洞100的内壁上形成衬层110;且对每一个孔洞100内填充金属以形成彼此分隔开预定距离的穿通电极101,则穿通电极 101具有位于衬底10的正面侧的第一端面1011、及位于衬底10的背面侧的第二端面1012。然后采用溅镀或电镀的方式对每一个穿通电极101形成多个焊垫200以覆盖穿通电极101的第一端面1011,焊垫200并未覆盖衬底10 的整个第一表面11。焊垫200的材料优选为铝。Next, the flow of the manufacturing method of the first embodiment of the present invention will be described with reference to FIGS. 2A to 2H . First, as shown in FIG. 2A, a
接着,如图2B所示,在衬底10的第一表面11涂布聚酰亚胺,聚酰亚胺经过照光或加热而硬化而形成第一绝缘层210在衬底10的第一表面11。接着对第一绝缘层210执行蚀刻,以形成图案化的第一绝缘层210,以暴露出每一个焊垫200的部分表面。Next, as shown in FIG. 2B , polyimide is coated on the
接着,如图2C所示,在每一个焊垫200上形成正面凸块320,包含先采用例如等离子体增强化学气相沉积(PECVD)方式在每一个焊垫200上形成金属层300,再采用溅镀、电镀、印刷、焊料迁移、或植球等方式于圆柱形状的金属层300上形成焊球310,并采用回流方式以使焊球310形成期望的球点形状。金属层300堆栈在每一个焊垫200上并覆盖部分的第一绝缘层210,以使正面凸块320通过焊垫200与穿通电极101电性连接。Next, as shown in FIG. 2C , forming
接着,如图2D所示,翻转衬底10将背面侧朝上,以便对衬底10的背面侧执行薄形化,优选为采用研磨滚轮400研磨衬底10的背面侧,直至衬层 110从衬底10的第二表面12暴露出来则停止研磨。Next, as shown in FIG. 2D , the
接着,如图2E所示,在衬底10的第二表面12涂布聚酰亚胺,聚酰亚胺经过照光或加热而硬化,以在衬底10的第二表面12上形成第二绝缘层 220。Next, as shown in FIG. 2E , polyimide is coated on the
接着,如图2F及图2G所示,采用等离子体轰击等干蚀刻方式及蚀刻掩膜500对第二绝缘层220执行蚀刻,对应于穿通电极101的第二端面1012 上方的第二绝缘层220及衬层110由于没有蚀刻掩膜500遮住而被去除,以形成图案化的第二绝缘层220,使穿通电极101的第二端面1012暴露出来。Next, as shown in FIGS. 2F and 2G , the second insulating
接着,如图2H所示,采用溅镀、电镀、印刷、焊料迁移、或植球等方式于衬底10的背面侧对应穿通电极101的第二端面1012的位置形成背面凸块420。背面凸块420堆栈在每个穿通电极101的第二端面1012上并延伸覆盖到部分的第二绝缘层220上,使得背面凸块420与穿通电极101电性连接。Next, as shown in FIG. 2H , backside bumps 420 are formed on the backside of the
接着,参考图3说明本实用新型第二实施态样的具有硅穿孔结构的半导体组件,如图3所示并配合图1,于第二实施态样,衬底10的正面侧的结构配置与第一实施态样相同,于此不再赘述。不同的是衬底10的背面侧,穿通电极101的第二端面1012、及包围穿通电极101的第二端面1012的部分衬层110从衬底10的第二表面12突出。也就是说,穿通电极101的第二端面 1012高于衬底10的第二表面12,则硅穿孔结构突出到衬底10的第二表面 12上方。Next, a semiconductor device with a TSV structure according to a second embodiment of the present invention will be described with reference to FIG. 3. As shown in FIG. 3 and in conjunction with FIG. The first embodiment is the same and will not be repeated here. The difference is that on the backside of the
第二绝缘层220设置于衬底10的第二表面12,并覆盖突出的硅穿孔结构的一端。第二绝缘层220可以经图案化后覆盖位于内壁上的衬层110、及位于穿通电极101的第二端面1012上的部分衬层110,而使穿通电极101的部分第二端面1012暴露出来。详细来说,第二绝缘层220覆盖突出的硅穿孔结构的一端,包括覆盖突出于衬底10的第二表面12的衬层110、及设置于穿通电极101部分的第二端面1012上的衬层110,但没有超过衬层110延伸覆盖到穿通电极101的整个第二端面1012。The second
背面凸块420覆盖穿通电极101暴露出的部分第二端面1012,与位于穿通电极101的第二端面1012上的部分衬层110接触,并横向延伸到部分的第二绝缘层220上。详细来说,背面凸块420包括依序堆栈在穿通电极101的部分第二端面1012上、及包围衬层110的部分第二绝缘层220上,而与位于穿通电极101的第二端面1012上的部分衬层110、及第二绝缘层220的侧壁接触。在第二实施态样中,背面凸块420覆盖突出的硅穿孔结构的一端,且背面凸块420从突出的硅穿孔结构的内壁横向延伸并覆盖于部分第二绝缘层 220上。相比于只接触穿通电极101的第二端面1012(即第一实施态样)的背面凸块420,第二实施态样具有良好的电连接性及电绝缘性,此外由于背面凸块420与硅穿孔结构的接触面积增大,使接合度增强,提升产品可靠度。The backside bumps 420 cover the exposed part of the
接着,参考图4A至图4H说明本实用新型第二实施态样的制作方法流程。首先,如图4A所示,提供衬底10,对衬底10执行沟槽化,优选为采用蚀刻或雷射钻孔方式在衬底10内形成多个贯穿衬底10的孔洞100,孔洞100具有从正面侧朝向背面侧延伸预定的深度。然后采用例如物理气相沉积方式在衬底10内的每一个孔洞100的内壁上形成衬层110;且对每一个孔洞100内填充金属以形成彼此分隔开预定距离的穿通电极101,则穿通电极101具有位于衬底10的正面侧的第一端面1011、及位于衬底10的背面侧的第二端面 1012。然后采用溅镀或电镀的方式对每一个穿通电极101形成多个焊垫200 以覆盖穿通电极101的第一端面1011,焊垫200并未覆盖衬底10的整个第一表面11。焊垫200的材料优选为铝。Next, the flow of the manufacturing method of the second embodiment of the present invention will be described with reference to FIGS. 4A to 4H . First, as shown in FIG. 4A, a
接着,如图4B所示,在衬底10的第一表面11涂布聚酰亚胺,聚酰亚胺经过照光或加热而硬化而形成第一绝缘层210在衬底10的第一表面11。接着对第一绝缘层210执行蚀刻,以形成图案化的第一绝缘层210,使每个焊垫200的部分表面暴露出来。Next, as shown in FIG. 4B , polyimide is coated on the
接着,如图4C所示,在每一个焊垫200上形成正面凸块320,包含先采用例如等离子体增强化学气相沉积方式在每一个焊垫200上形成金属层300,再采用溅镀、电镀、印刷、焊料迁移、或植球等方式于圆柱形状的金属层300 上形成焊球310,并采用回流方式以使焊球310形成期望的球点形状。金属层300堆栈在每一个焊垫200上并覆盖部分的第一绝缘层210,以使正面凸块320通过焊垫200与穿通电极101电性连接。Next, as shown in FIG. 4C , forming
接着,如图4D所示,翻转衬底10将背面侧朝上,以便对衬底10的背面侧执行薄形化,优选为采用研磨滚轮400研磨衬底10的背面侧,使衬底 10的第二表面12向内凹进,直至硅穿孔结构(包含衬层110及穿通电极101) 从衬底10的第二表面12突出预定的高度则停止研磨。Next, as shown in FIG. 4D , the
接着,如图4E所示,在衬底10的背面侧涂布聚酰亚胺,聚酰亚胺经过照光或加热而硬化,以在衬底10的第二表面12上形成第二绝缘层220。第二绝缘层220覆盖于突出的硅穿孔结构的一端、及衬底10凹进的第二表面 12。Next, as shown in FIG. 4E , polyimide is coated on the back side of the
接着,如图4F及图4G所示,使用等离子体轰击等干蚀刻方式及蚀刻掩膜500对第二绝缘层220执行蚀刻,对应于穿通电极101的第二端面1012 上方的第二绝缘层220及衬层110由于没有蚀刻掩膜500遮住而被去除,以形成图案化的第二绝缘层220,使穿通电极101的部分第二端面1012暴露出来,而通电极101的第二端面1012的另一部分的上方仍覆设有第二绝缘层 220及衬层110。详细来说,图案化的第二绝缘层220覆盖突出的硅穿孔结构的一端,包括覆盖突出于衬底10的第二表面12的衬层110、及设置于穿通电极101部分的第二端面1012上的衬层110,但没有超过衬层110延伸覆盖到穿通电极101的整个第二端面1012。Next, as shown in FIGS. 4F and 4G , the second insulating
接着,如图4G所示,采用溅镀、电镀、印刷、焊料迁移、或植球等方式于衬底10的背面侧对应穿通电极101的第二端面1012的位置形成背面凸块420。背面凸块420堆栈在每个穿通电极101的第二端面1012上并延伸覆盖到部分的第二绝缘层220上,使得背面凸块420与穿通电极101电性连接。Next, as shown in FIG. 4G , backside bumps 420 are formed on the backside of the
以上所述仅为本实用新型优选的实施方式,并非用以限定本实用新型权利的范围;同时以上的描述,对于相关技术领域中具有通常知识者应可明了并据以实施,因此其他未脱离本实用新型所披露概念下所完成之等效改变或修饰,应均包含于申请专利范围中。The above descriptions are only the preferred embodiments of the present invention, and are not intended to limit the scope of the rights of the present invention; meanwhile, the above descriptions should be understood by those with ordinary knowledge in the relevant technical field and implemented accordingly, so others do not depart from Equivalent changes or modifications accomplished under the concepts disclosed in the present invention should all be included in the scope of the patent application.
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