CN211727997U - A sensor-made wire automatic welding device - Google Patents
A sensor-made wire automatic welding device Download PDFInfo
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Abstract
本实用新型公开了一种传感器制作导线自动焊接装置,包括焊接装置和三轴滑台装置,三轴滑台装置设置在机架上,机架上在焊接装置下方还设置有传感器载具;焊接装置包括进料开关装置、储料盒和加热保温腔,储料盒底部设置有落料口,储料盒正下方在加热保温腔内设置有落料管;落料管出料端处设置有电磁流量控制阀;焊接装置下方设有导线输送夹紧装置,其包括导线输送装置和导线定位夹紧装置;本发明的系统结构紧凑、操作使用方便,能够将实验测试所需的传感器快速高质准确完成导线的焊接,且焊接过程可控。实现自动化作业,旨在实现对传感器引脚和传感器导线快速连接。改善焊接质量和贴附质量,提高作业效率,为数据采集消除噪声干扰。
The utility model discloses an automatic welding device for making wires of sensors, which comprises a welding device and a three-axis sliding table device. The three-axis sliding table device is arranged on a frame, and a sensor carrier is further arranged on the frame below the welding device; The device includes a feeding switch device, a material storage box and a heating and heat preservation cavity. The bottom of the material storage box is provided with a blanking port, and a blanking pipe is arranged in the heating and heat preservation cavity just below the material storage box; Electromagnetic flow control valve; a wire conveying and clamping device is arranged below the welding device, which includes a wire conveying device and a wire positioning and clamping device; the system of the invention is compact in structure, easy to operate and use, and can quickly and high-quality sensors required for experimental testing. The welding of the wire is accurately completed, and the welding process is controllable. Enables automated operations designed to quickly connect sensor pins and sensor wires. Improve welding quality and attachment quality, improve work efficiency, and eliminate noise interference for data collection.
Description
技术领域technical field
本实用新型属于传感器测试应用领域,具体为一种传感器制作导线自动焊接装置。The utility model belongs to the field of sensor testing and application, in particular to an automatic welding device for making wires of a sensor.
背景技术Background technique
传感器是一种类似于感官的检测装置,感知被测物体的物理量,并将其转换为电流、电压或者其他形式的信息输出供测试人员处理、存储、分析。有些精密的传感器出厂是会配备专用的传感器导线和连接方式,而大部分通用的传感器出厂时会自带导线引脚而未配备传感器专用导线,这就需要数据采集测试前对传感引脚焊接传感器导线。传感器广泛应用于工程力学、电声学、声波检测、生物医学等方面的信号检测。传感器的结构材质有多种,分为柔性薄膜状、片状、块状,根据不同的应用背景和功能需求选择不同形式的传感器。目前实验室用于科学研究的传感器焊接工艺多采用手动对导线和引脚进行焊接,焊接粗糙,气味大对操作人员身体影响较大,耗时长,焊接不准确、焊接质量不高。为了保证采集的精度和灵敏度,传感器引脚和导线的焊接对于传感器后期的正常使用尤为重要。引脚与导线焊接连接质量不佳会造成较大的噪声干扰,焊接质量较差还会使得传感器导线脱落失效等。A sensor is a detection device similar to the senses, which senses the physical quantity of the measured object and converts it into current, voltage or other forms of information output for the tester to process, store and analyze. Some precision sensors will be equipped with special sensor wires and connection methods when they leave the factory, while most general-purpose sensors will have their own wire pins instead of sensor-specific wires when they leave the factory, which requires welding the sensor pins before data acquisition and testing. sensor wire. Sensors are widely used in signal detection in engineering mechanics, electroacoustics, sound wave detection, biomedicine, etc. There are many kinds of structural materials of the sensor, which are divided into flexible film, sheet, and block. Different forms of sensors are selected according to different application backgrounds and functional requirements. At present, most of the sensor welding processes used in the laboratory for scientific research use manual welding of wires and pins. The welding is rough, the smell is strong, and the operator's body is greatly affected. It takes a long time, and the welding is inaccurate and the welding quality is not high. In order to ensure the accuracy and sensitivity of the acquisition, the welding of the sensor pins and wires is particularly important for the normal use of the sensor in the later stage. Poor welding connection quality between pins and wires will cause greater noise interference, and poor welding quality will also cause sensor wires to fall off and fail.
为了保障测试过程中传感器的灵敏度和信号的低噪声,传感器导线和引脚的焊接是一道尤为重要的工序,而影响焊接质量主要因素有焊接粘接剂的固化质量和引脚与导线的定位关系。科学研究和工程应用中的传感器需求不断提高,测试环境的多样性也对传感器导线的焊接提出了越来越高的要求,如何保证高效准确焊接质量成为了一项值得研究的技术。In order to ensure the sensitivity of the sensor and the low noise of the signal during the test process, the welding of the sensor wire and the lead is a particularly important process, and the main factors affecting the welding quality are the curing quality of the welding adhesive and the positioning relationship between the lead and the lead. . The demand for sensors in scientific research and engineering applications continues to increase, and the diversity of test environments also puts forward higher and higher requirements for the welding of sensor wires. How to ensure efficient and accurate welding quality has become a technology worthy of study.
公开号为CN201820470430的发明专利公布了一种手动锡焊装置,包括导丝轮,压紧轮,储丝部,送丝组件等张紧机构,该锡焊装置不适用于引脚和导线的准确焊接,缺少定位工装无法保证焊接质量。The invention patent publication number CN201820470430 discloses a manual soldering device, including a godet wheel, a pressing wheel, a wire storage part, a wire feeding assembly and other tensioning mechanisms. The soldering device is not suitable for accurate pins and wires. Welding, the lack of positioning tooling cannot guarantee the welding quality.
实用新型内容Utility model content
本实用新型的目的是针对以上问题,旨在提供一种传感器制作导线自动焊接装置。本实用新型系统结构紧凑、原理简单,操作使用方便,能够将实验测试所需的传感器快速高质准确完成导线的焊接,且焊接过程可控。实现自动化作业,旨在实现对传感器引脚和传感器导线快速连接。改善焊接质量和贴附质量,提高作业效率,为数据采集消除噪声干扰。The purpose of the utility model is to solve the above problems, and aims to provide an automatic welding device for making wires of sensors. The system of the utility model has the advantages of compact structure, simple principle, convenient operation and use, and can quickly and accurately complete the welding of the wire with the sensor required for the experimental test, and the welding process is controllable. Enables automated operations designed to quickly connect sensor pins and sensor wires. Improve welding quality and attachment quality, improve work efficiency, and eliminate noise interference for data collection.
为实现上述目的,本实用新型采用的技术方案为:一种传感器制作导线自动焊接装置,包括焊接装置和使焊接装置在空间坐标系x、y、z向移动的三轴滑台装置,所述三轴滑台装置设置在机架上,所述机架上在焊接装置下方还设置有传感器载具;所述焊接装置包括进料开关装置、储料盒和加热保温腔,所述储料盒底部设置有落料口,所述储料盒正下方在加热保温腔内设置有落料管,所述进料开关装置上设置有控制落料口与落料管导通和关闭的顶珠;所述落料管出料端处设置有电磁流量控制阀,所述电磁流量控制阀出口处还套设有环形光源定位装置;所述焊接装置下方设置有随焊接装置同步移动的导线输送夹紧装置,所述导线输送夹紧装置包括导线输送装置和导线定位夹紧装置;所述导线输送夹紧装置使导线与传感器载具上设置的待焊接传感器的待焊引脚相接触。In order to achieve the above purpose, the technical solution adopted by the present invention is: an automatic welding device for making wires by sensors, comprising a welding device and a three-axis sliding table device for moving the welding device in the x, y, and z directions of the space coordinate system, the The three-axis sliding table device is arranged on the frame, and the frame is also provided with a sensor carrier below the welding device; the welding device includes a feed switch device, a material storage box and a heating and heat preservation cavity, and the material storage box A blanking port is arranged at the bottom, a blanking pipe is arranged in the heating and heat preservation cavity just below the storage box, and a top bead that controls the conduction and closing of the blanking port and the blanking pipe is arranged on the feed switch device; An electromagnetic flow control valve is arranged at the discharge end of the blanking tube, and a ring light source positioning device is also sleeved at the outlet of the electromagnetic flow control valve; a wire conveying and clamping device that moves synchronously with the welding device is arranged below the welding device The wire conveying and clamping device includes a wire conveying device and a wire positioning and clamping device; the wire conveying and clamping device makes the wire contact the to-be-welded pins of the to-be-welded sensor set on the sensor carrier.
进一步的,所述进料开关装置包括伺服电机、套筒、螺杆、第一活塞、第一弹簧、气动双向阀、第二活塞和顶珠;所述伺服电机通过联轴器与套筒相连,所述套筒内设置有与螺杆配合的内螺纹套,所述螺杆一端自由设置在螺纹套内,另一端与第一活塞一端面接触;所述第一活塞设置在活塞套内,所述活塞套一端设置在套筒内,所述活塞套内设置有第一活塞室、阀室以及第二活塞室,所述第一活塞室与阀室导通,所述阀室通过气动双向阀导通;所述第一活塞另一端面连接第一弹簧一端,所述第一弹簧另一端设置在第一活塞室与阀室之间设置的台阶上;所述气动双向阀在第二活塞室内与第二活塞一端接触,所述第二活塞另一端连接顶珠,所述顶珠顶部与第二弹簧相连,所述第二弹簧端部固定在第二活塞室底部;所述第二活塞室上部设置有落料口,该落料口正下部设置有出料口,所述出料口下部连接落料管,所述顶珠在移动过程中可遮挡住落料口。Further, the feed switch device includes a servo motor, a sleeve, a screw, a first piston, a first spring, a pneumatic two-way valve, a second piston and a top ball; the servo motor is connected to the sleeve through a coupling, so The sleeve is provided with an internal threaded sleeve that cooperates with the screw, one end of the screw is freely arranged in the threaded sleeve, and the other end is in contact with one end face of the first piston; the first piston is arranged in the piston sleeve, and the piston sleeve One end is set in the sleeve, the piston sleeve is provided with a first piston chamber, a valve chamber and a second piston chamber, the first piston chamber is connected with the valve chamber, and the valve chamber is connected through a pneumatic two-way valve; The other end of the first piston is connected to one end of the first spring, and the other end of the first spring is arranged on the step between the first piston chamber and the valve chamber; the pneumatic two-way valve is connected to the second piston chamber in the second piston chamber. One end of the piston is in contact, the other end of the second piston is connected to the top ball, the top of the top ball is connected to the second spring, and the end of the second spring is fixed at the bottom of the second piston chamber; the upper part of the second piston chamber is provided with a blanking material The lower part of the blanking port is provided with a discharge port, the lower part of the discharge port is connected with a blanking pipe, and the top ball can block the blanking port during the moving process.
进一步的,所述加热保温腔包括围绕落料管的上部加热腔和下部保温腔,所述上部加热腔内设置有加热装置,所述下部保温腔内设置有保温装置; 所述落料管内在上部加热腔与下部保温腔之间设置有温控开关;所述保温腔内还设置有温度传感器。Further, the heating and heat preservation chamber includes an upper heating chamber and a lower heat preservation chamber surrounding the blanking pipe, a heating device is arranged in the upper heating chamber, and a heat preservation device is arranged in the lower heat preservation chamber; A temperature control switch is arranged between the upper heating cavity and the lower heat preservation cavity; and a temperature sensor is also arranged in the heat preservation cavity.
进一步的,所述导线输送夹紧装置包括环形定位块,该所述环形定位块外圆面上贯穿设置有朝环形定位块中轴线下部斜置的线槽,该斜槽内嵌入有安装座;所述安装座上中间贯穿设置有线槽,沿所述线槽方向的上下侧均布有多组轮对,所述轮对包括设置线槽一侧的主动轮和与之成对设置在线槽另一侧的从动轮,所述导线穿过线槽设置在主动轮和从动轮之间且与轮对接触构成导线输送装置;所述导线定位夹紧装置包括对称设置在线槽出线口处两侧的一对光敏控制模块和一对导线定位夹紧装置,所述光敏控制模块与触发夹紧装置电连。Further, the wire conveying and clamping device includes an annular positioning block, and a wire groove inclined toward the lower part of the central axis of the annular positioning block is provided through the outer circumferential surface of the annular positioning block, and a mounting seat is embedded in the inclined groove; A wire groove is arranged in the middle of the mounting seat, and a plurality of sets of wheel pairs are evenly distributed on the upper and lower sides along the direction of the wire groove. The driven wheel on one side, the wire is arranged between the driving wheel and the driven wheel through the wire groove and contacts with the wheel pair to form a wire conveying device; the wire positioning and clamping device includes symmetrically arranged on both sides of the wire outlet of the wire groove. A pair of photosensitive control modules and a pair of wire positioning and clamping devices are provided, the photosensitive control modules are electrically connected with the trigger clamping device.
进一步的,所述伺服电机、加热装置和保温装置、温度传感器、温控开关、环形光源定位装置、电磁流量控制阀、多组轮对和光敏控制定位模块和触发夹紧装置以及三轴滑台装置均与控制台电连。Further, the servo motor, heating device and heat preservation device, temperature sensor, temperature control switch, ring light source positioning device, electromagnetic flow control valve, multiple sets of wheel sets and photosensitive control positioning modules and trigger clamping devices and three-axis sliding table The devices are all electrically connected to the console.
一种传感器制作导线自动焊接装置的焊接工艺,包括以下步骤:A welding process for making a wire automatic welding device for a sensor comprises the following steps:
S1:将所要焊接传感器导线的传感器放置传感器载具中;S1: Place the sensor of the sensor wire to be welded into the sensor carrier;
S2:开启控制台,使进料开关装置的伺服电机开始正转,带动螺杆推动第一活塞运动,第一活塞压缩空气控制气体双向阀推动第二活塞运动,第二活塞推动顶珠移动,当顶珠离开落料口时,焊接物料开始输送进入落料管内,输送到一定量后,伺服电机开始反转,螺杆回程,从而使顶珠堵住落料口,停止物料输送;S2: Turn on the console, make the servo motor of the feed switch device start to rotate forward, drive the screw to push the first piston, the compressed air of the first piston controls the gas two-way valve to push the second piston, and the second piston pushes the top bead to move, when the top bead moves When leaving the blanking port, the welding material starts to be transported into the blanking tube. After a certain amount is conveyed, the servo motor starts to reverse and the screw returns, so that the top ball blocks the blanking port and stops the material conveying;
S3:启动加热装置和保温装置,加热装置对落料管内的物料进行加热,温度达到设定值时,温控开关自动开启,物料进入下部保温腔进行保温;S3: Start the heating device and the heat preservation device, the heating device heats the material in the blanking pipe, when the temperature reaches the set value, the temperature control switch is automatically turned on, and the material enters the lower heat preservation cavity for heat preservation;
S4:启动三轴滑台装置,使得焊接装置底部出料端穿过环形定位块;S4: Start the three-axis slide device so that the discharge end at the bottom of the welding device passes through the annular positioning block;
S5:开启光源定位装置开关开启,通过光源定位,使焊接装置的出料端设置在传感器引脚的正上方;S5: Turn on the switch of the light source positioning device, and through the light source positioning, the discharge end of the welding device is set directly above the sensor pins;
S6:开启导线输送装置,轮对使导线穿过线槽并输送到焊接装置的出料端的正下方,通过光敏控制模块延时启动触发夹紧装置对导线的进行夹紧,使导线与待焊接传感器的引脚处接触;S6: Turn on the wire conveying device, the wheel sets make the wire pass through the wire slot and transport it to the right under the discharge end of the welding device, and the photosensitive control module delays start to trigger the clamping device to clamp the wire, so that the wire and the to-be-welded wire are clamped. Contact at the pin of the sensor;
S7:电磁流量控制阀的开关开启,焊接物料熔液从出料端流出,滴在导线末端与传感器引脚连接处;S7: The switch of the electromagnetic flow control valve is turned on, and the welding material melt flows out from the discharge end and drips on the connection between the end of the wire and the sensor pin;
S8:关闭控制台,停止整个装置的运行,将焊接完成的传感器从传感器载具中取出,完成整个焊接过程。S8: Turn off the console, stop the operation of the entire device, take out the welded sensor from the sensor carrier, and complete the entire welding process.
进一步的,所述步骤S3中加热装置加热温度为400℃-600℃,加热时间为0-5min。Further, in the step S3, the heating temperature of the heating device is 400°C-600°C, and the heating time is 0-5 min.
进一步的,所述步骤S2中伺服电机的转速为600r/min,延迟时间为0.5s。Further, in the step S2, the rotation speed of the servo motor is 600r/min, and the delay time is 0.5s.
进一步的,所述步骤S7中电磁流量控制阀的流量控制速度为1ml/s。Further, the flow control speed of the electromagnetic flow control valve in the step S7 is 1 ml/s.
本实用新型的有益效果:The beneficial effects of the present utility model:
1、本实用新型采用自动焊接装置对传感器引脚进行焊接,焊接效果好,效率高。1. The utility model adopts an automatic welding device to weld the sensor pins, and the welding effect is good and the efficiency is high.
2、本实用新型采用自动化焊接的方式,提高了焊接的精度,减少了人为的影响,改善焊接质量,使得传感器在待焊接传感器上的贴附效果更好。2. The utility model adopts the automatic welding method, which improves the welding precision, reduces the human influence, improves the welding quality, and makes the attachment effect of the sensor on the sensor to be welded better.
3、本实用新型采用自动焊接装置焊接,该焊接装置可自动实现落料且可通过三轴滑台装置精准定位到待焊接位置。3. The utility model adopts an automatic welding device for welding, and the welding device can automatically realize the blanking and can be precisely positioned to the position to be welded by the three-axis sliding table device.
4、本实用新型通过自动加热和自动保温装置对焊接料进行升温控制,根据不同的焊接料采用不同的加热温度。4. The utility model controls the temperature of the soldering material through automatic heating and automatic heat preservation device, and adopts different heating temperatures according to different soldering materials.
5、本实用新型对传感器导线进行定位装夹,传感器导线可自动输送,当与待焊接引脚接触时可自动夹紧定位。5. The utility model positions and clamps the sensor wire, the sensor wire can be automatically transported, and can be automatically clamped and positioned when it is in contact with the pin to be welded.
6、本实用新型对焊接物料的出料进行控制,保证焊接物料的出料量和焊接质量,同时避免焊接物料的浪费。6. The utility model controls the discharge of the welding material, ensures the discharge quantity and welding quality of the welding material, and avoids the waste of the welding material at the same time.
7、本实用新型的装置便捷易拆装,便于清洗和日常的保养维护。7. The device of the utility model is convenient and easy to disassemble and assemble, which is convenient for cleaning and daily maintenance.
8、本实用新型能实现对焊接物料加热后进行保温处理,避免反复加热造成焊接物料的性能改变和能源消耗。8. The utility model can realize heat preservation treatment after heating the welding material, and avoid the performance change and energy consumption of the welding material caused by repeated heating.
附图说明Description of drawings
图1为本实用新型的传感器导线焊接装置示意图1 is a schematic diagram of a sensor wire welding device of the present invention
图2为本实用新型的焊接装置模块结构示意图FIG. 2 is a schematic structural diagram of a welding device module of the present invention.
图3为本实用新型的进料开关装置结构示意图Fig. 3 is the structural schematic diagram of the feed switch device of the present invention
图4为本实用新型的导线装夹装置的结构示意图4 is a schematic structural diagram of the wire clamping device of the present invention
图5为本实用新型的数字仪表控制台结构示意图Figure 5 is a schematic structural diagram of the digital instrument console of the present invention
图中:1、焊接装置;2、导线输送夹紧装置;3、三轴滑台装置;4、机架;10、进料开关装置;11、加热保温腔;12、储料盒;13、落料管;14、壳体;101、伺服电机;102、联轴器;103、套筒;104、内螺纹套;105、螺杆;106、第一活塞;107、第一弹簧;108、气动双向阀;109、第二活塞;110、加热装置;111、温控开关;112、保温装置;113、温度传感器;114、电磁流量控制阀;115、环形光源定位装置;116、顶珠;117、第二弹簧;118、阀室;119、第一活塞室;120、活塞套;121、落料口;122、第二活塞室;123、出料口;124、上部加热腔;125、下部保温腔;201、线槽;202、轮对;203、光敏控制模块;204、触发夹紧装置;205、导线;206、安装座;207、导线定位夹紧装置;208、环形定位块;41、传感器载具;42、夹具台底座;43、控制台;431、显示屏;432、控制面板;433、急停按钮。In the figure: 1. Welding device; 2. Wire conveying and clamping device; 3. Three-axis sliding table device; 4. Frame; 10. Feed switch device; 11. Heating and heat preservation chamber; Blanking tube; 14, shell; 101, servo motor; 102, coupling; 103, sleeve; 104, internal thread sleeve; 105, screw; 106, first piston; 107, first spring; 108, pneumatic Two-way valve; 109, second piston; 110, heating device; 111, temperature control switch; 112, heat preservation device; 113, temperature sensor; 114, electromagnetic flow control valve; 115, ring light source positioning device; 116, top bead; 117, Second spring; 118, valve chamber; 119, first piston chamber; 120, piston sleeve; 121, blanking port; 122, second piston chamber; 123, discharge port; 124, upper heating chamber; 125, lower heat preservation Cavity; 201, wire groove; 202, wheel set; 203, photosensitive control module; 204, trigger clamping device; 205, wire; 206, mounting seat; 207, wire positioning and clamping device; 208, annular positioning block; 41, Sensor carrier; 42, fixture table base; 43, console; 431, display screen; 432, control panel; 433, emergency stop button.
具体实施方式Detailed ways
为了使本领域技术人员更好地理解本发明的技术方案,下面结合附图对本发明进行详细描述,本部分的描述仅是示范性和解释性,不应对本发明的保护范围有任何的限制作用。In order to make those skilled in the art better understand the technical solutions of the present invention, the present invention will be described in detail below with reference to the accompanying drawings. The description in this part is only exemplary and explanatory, and should not have any limiting effect on the protection scope of the present invention. .
如图1-5所示,本实施例的具体结构为一种传感器制作导线自动焊接装置,包括焊接装置1和使焊接装置1在空间坐标系x、y、z向移动的三轴滑台装置3,焊接装置1设置在其中的X方向的滑轨上,可在空间内实现精确定位,便于更准确将焊接物料的定位到焊接点;三轴滑台装置3设置在机架4上,所述机架4上在焊接装置1下方还设置有传感器载具41,该传感器载具41设置在夹具台底座42上;所述焊接装置1包括进料开关装置10、储料盒12和加热保温腔11,其中储料盒12底部设置有落料口121,在储料盒12正下方的加热保温腔11内设置有落料管13,在进料开关装置10上设置有控制落料口121与落料管13导通和关闭的顶珠116;落料管13出料端处设置有电磁流量控制阀114,通过电磁流量控制阀114控制物料流量;电磁流量控制阀114出口处还套设有环形光源定位装置115,该环形光源定位装置115可发射环形光源到待焊接处,可通过环形光源快速定位到焊接点,避免焊接装置1的焊接偏差;所述焊接装置1下方设置有随焊接装置1同步移动的导线输送夹紧装置2,导线205通过导线输送夹紧装置2定位的导线205末端设置在焊接装置1底部出料端的正下方,所述导线输送夹紧装置2包括导线输送装置和导线定位夹紧装置207;所述导线输送夹紧装置2使导线205与传感器载具41上设置的待焊接传感器的待焊引脚相接触,此时焊接装置1也设置在接触处的正上方,滴落焊接料实现焊接。As shown in Figures 1-5, the specific structure of this embodiment is an automatic welding device for making wires by sensors, including a
优选的,如图3所示,进料开关装置10设置在壳体14内,进料开关装置10包括伺服电机101、套筒103、螺杆105、第一活塞106、第一弹簧107、气动双向阀108、第二活塞109和顶珠116;其中伺服电机101通过联轴器102与套筒103相连,所述套筒103内设置有与螺杆105配合的内螺纹套104,所述螺杆105一端自由设置在内螺纹套104内,另一端与第一活塞106一端面接触,推动第一活塞106移动;所述第一活塞106设置在活塞套120内,所述活塞套120一端设置在套筒103内,所述活塞套120内设置有第一活塞室119、阀室118以及第二活塞室122,所述第一活塞室119与阀室118导通,所述阀室118通过气动双向阀108导通;所述第一活塞106另一端面连接第一弹簧107一端,所述第一弹簧107另一端设置在第一活塞室119与阀室118之间设置的台阶上,第一弹簧107为复位弹簧,起到动作完成后的复位作用;所述气动双向阀108在第二活塞室122内与第二活塞109一端接触,所述第二活塞109另一端连接顶珠116;所述顶珠116顶部与第二弹簧117相连,所述第二弹簧117端部固定在第二活塞室122底部,其中第二弹簧117为复位弹簧,起到动作完成后的复位作用;所述第二活塞室122上部设置有落料口121,该落料口121正下部设置有出料口123,所述出料口123下部连接落料管13,所述顶珠116在移动过程中可遮挡住落料口121;当伺服电机101启动时,其带动套筒103转动,套筒103的转动使螺杆105从内螺纹套104内伸出或缩回,螺杆105的移动从而带动第一活塞106的往复运动,第一活塞室119内气压的变化使得气动双向阀108开启或关闭,该气动双向阀108带动第二活塞109往复运动。Preferably, as shown in FIG. 3 , the feed switch device 10 is arranged in the housing 14 , and the feed switch device 10 includes a servo motor 101 , a sleeve 103 , a screw 105 , a first piston 106 , a first spring 107 , a pneumatic bidirectional The valve 108, the second piston 109 and the top ball 116; the servo motor 101 is connected with the sleeve 103 through the coupling 102, and the sleeve 103 is provided with an internal thread sleeve 104 matched with the screw 105, and one end of the screw 105 is free It is arranged in the inner threaded sleeve 104, and the other end is in contact with one end surface of the first piston 106 to push the first piston 106 to move; the first piston 106 is arranged in the piston sleeve 120, and one end of the piston sleeve 120 is arranged in the sleeve 103 Inside, the piston sleeve 120 is provided with a first piston chamber 119 , a valve chamber 118 and a second piston chamber 122 , the first piston chamber 119 communicates with the valve chamber 118 , and the valve chamber 118 passes through the pneumatic two-way valve 108 Conduction; the other end of the first piston 106 is connected to one end of the first spring 107, the other end of the first spring 107 is arranged on the step between the first piston chamber 119 and the valve chamber 118, and the first spring 107 is The return spring plays the role of reset after the action is completed; the pneumatic two-way valve 108 is in contact with one end of the second piston 109 in the second piston chamber 122, and the other end of the second piston 109 is connected to the top ball 116; the top of the top ball 116 Connected with the second spring 117, the end of the second spring 117 is fixed at the bottom of the second piston chamber 122, wherein the second spring 117 is a reset spring, which plays a reset role after the action is completed; the upper part of the second piston chamber 122 A blanking port 121 is provided, and a discharging port 123 is arranged at the lower part of the discharging port 121, and the lower part of the discharging port 123 is connected with the blanking pipe 13, and the top ball 116 can block the blanking port 121 during the moving process; When the servo motor 101 starts, it drives the sleeve 103 to rotate, the rotation of the sleeve 103 causes the screw 105 to extend or retract from the inner threaded sleeve 104, and the movement of the screw 105 drives the reciprocating motion of the first piston 106, the first The change of the air pressure in the piston chamber 119 makes the pneumatic two-way valve 108 open or close, and the pneumatic two-way valve 108 drives the second piston 109 to reciprocate.
优选的,如图4所示,导线输送夹紧装置2包括环形定位块208,该所述环形定位块208外圆面上贯穿设置有朝环形定位块208中轴线下部斜置的线槽201,该斜槽内嵌入有安装座206;所述安装座206上中间贯穿设置有线槽201,沿所述线槽201方向的上下侧均布有多组轮对202,所述轮对202包括设置线槽201一侧的主动轮和与之成对设置在线槽201另一侧的从动轮,所述导线205穿过线槽201设置在主动轮和从动轮之间且与轮对202接触构成导线输送装置;所述导线定位夹紧装置207包括对称设置在线槽201出线口处两侧的一对光敏控制模块203和一对触发夹紧装置204,所述光敏控制模块203与触发夹紧装置204电连。通过控制台43设置好主动轮的速度,从而控制导线205的输送速度;通过触发夹紧装置204实现导线205的夹紧,所述触发夹紧装置204设置在靠导线205末端处,其通过光敏控制模块203触发启动。触发启动的具体原理为在导线205通过光敏控制模块203时阻断了光源,通过控制台43设置好主动轮的速度,同时考虑传感器末端的位置(设置在焊接装置1正下方便于焊接的位置),计算末端到达指定位置距离,结合主动轮的速度,光敏控制模块203延时启动触发夹紧装置204,使得触发夹紧装置204夹紧导线205。Preferably, as shown in FIG. 4 , the wire conveying and clamping
优选的,如图4所示,所述触发夹紧装置204是一种弹簧加紧装置,由弹簧和加紧板组成,当导线205通过光敏控制模块203时阻断了光源,光敏控制模块203延时启动触发夹紧装置204,加紧装置伸出弹簧推动夹紧板夹紧导线205;由光敏控制模块203控制触发开关可以选用电磁铁控制,即在弹簧中心底端设置电磁铁,而加紧板设置为金属材料,光敏控制模块203触发电磁铁失电,弹簧自动推动加紧板压紧导线205。Preferably, as shown in FIG. 4 , the
如图1、5所示,伺服电机101、加热装置110和保温装置112、温度传感器113、温控开关111、环形光源定位装置115、电磁流量控制阀114、多组轮对202和光敏控制模块203和触发夹紧装置204以及三轴滑台装置3均与控制台43电连。通过控制台43控制伺服电机101的正反转和延时启动,控制加热装置110和保温装置112的启动,控制温控开关111的自动开启和关闭,控制环形光源定位装置115的开启,控制多组轮对202的同步转动,控制光敏控制模块203的启动以及启动触发夹紧装置204的夹紧,控制三轴滑台装置3的移动;在控制台43上还设置有显示屏431、控制面板432和急停按钮433。As shown in Figures 1 and 5, the
优选的,所述保温装置112为温控电热丝和离心玻璃棉组成,在落料管13环形四周布置温控电热丝,外圈再布置离心玻璃棉用于保温和阻燃,保温装置112使得焊接材料保持设定温度。Preferably, the
优选的,所述加热装置110为温控电热丝,当设置好加热温度时,温控电热丝开始加热,当温度达到需加热温度时停止加热,并开启温控开关111进入保温装置112内。Preferably, the
优选的,环形光源定位装置115为环形灯管,在其点亮的时候可定位到焊接引脚,实现焊接引脚处与导线205的定位功能,该环形光源定位装置115发射环形光源到待焊接处,可通过环形光源快速定位到焊接点,调整导线205位置使得焊接引脚处和导线205准确定位并接触,避免焊接装置1的焊接偏差。Preferably, the ring light
一种传感器制作导线自动焊接装置的焊接工艺,包括如下步骤:A welding process for making a wire automatic welding device for a sensor comprises the following steps:
S1:将所待焊接传感器导线的传感器放置传感器载具41中;S1: Place the sensor of the sensor wire to be welded into the
S2:开启控制台43,使进料开关装置10的伺服电机101开始正转,带动螺杆105推动第一活塞106运动,第一活塞106压缩空气控制气动双向阀108推动第二活塞109运动,第二活塞109推动顶珠116移动,当顶珠116离开落料口121时,焊接物料开始输送进入落料管13内,输送到一定量后,伺服电机101开始反转,螺杆105回程,从而使顶珠116堵住落料口121,停止物料输送;伺服电机101的转速为600r/min,延迟时间为0.5s。S2: Turn on the
S3:启动加热装置110和保温装置112,加热装置110对落料管13内的物料进行加热,温度达到设定值时,温控开关111自动开启,物料进入下部保温腔125进行保温;加热装置110的加热温度为400℃-600℃,加热时间为0-5min;S3: Start the
S4:启动三轴滑台装置3,使得焊接装置1底部出料端穿过环形定位块208;S4: Start the three-
S5:开启环形光源定位装置115开关开启,通过光源定位,使焊接装置1的出料端设置在传感器引脚的正上方;S5: The ring light
S6:开启导线输送装置,轮对202使导线205穿过线槽201并输送到焊接装置1的出料端的正下方,通过光敏控制模块203延时启动触发夹紧装置204对导线205的进行夹紧,使导线205与待焊接传感器的引脚处接触。S6: Turn on the wire conveying device, the
S7:电磁流量控制阀114的开关开启,焊接物料熔液从出料端流出,滴在导线205末端与传感器引脚连接处;电磁流量控制阀114的流量控制速度为1ml/s。S7: The switch of the electromagnetic
S8:关闭控制台43,停止整个装置的运行,将焊接完成的传感器从传感器载具41中取出,完成整个焊接过程。S8: Turn off the
需要说明的是,在本文中,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that, herein, the terms "comprising", "comprising" or any other variation thereof are intended to encompass non-exclusive inclusion, such that a process, method, article or device comprising a series of elements includes not only those elements, It also includes other elements not expressly listed or inherent to such a process, method, article or apparatus.
本文中应用了具体个例对本实用新型的原理及实施方式进行了阐述,以上实例的说明只是用于帮助理解本发明的方法及其核心思想。以上所述仅是本发明的优选实施方式,应当指出,由于文字表达的有限性,而客观上存在无限的具体结构,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进、润饰或变化,也可以将上述技术特征以适当的方式进行组合;这些改进润饰、变化或组合,或未经改进将发明的构思和技术方案直接应用于其它场合的,均应视为本实用新型的保护范围。The principles and implementations of the present invention are described herein by using specific examples, and the descriptions of the above examples are only used to help understand the method and the core idea of the present invention. The above are only the preferred embodiments of the present invention. It should be pointed out that due to the limited expression of words, there are objectively unlimited specific structures. For those of ordinary skill in the art, without departing from the principles of the present invention However, some improvements, modifications or changes can also be made, and the above-mentioned technical features can also be combined in an appropriate manner; these improvements, modifications, or combinations, or the concept and technical solutions of the invention are directly applied to other occasions without improvement. should be regarded as the protection scope of the present invention.
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