CN211721962U - Antiviral mask with killing and inactivating functions - Google Patents
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Abstract
Description
技术领域technical field
本实用新型涉及一种医用口罩,尤其是一种具有消杀灭活功能的抗病毒口罩,属于预防医学辅助耗材技术领域。The utility model relates to a medical mask, in particular to an antiviral mask with functions of killing and inactivating, belonging to the technical field of preventive medicine auxiliary consumables.
背景技术Background technique
目前,公知的,由病毒感染引起的疾病称为病毒性疾病,例如新型冠状病毒感染的肺炎和传染性非典型肺炎,病毒性疾病作为乙类传染病,蔓延速度快,主要通过三种途径传播:一是直接传播,如患者打喷嚏、咳嗽、说话等产生飞沫传播病毒;二是接触传播,也就是飞沫沉积在物品表面,接触污染手后,再接触口腔、鼻腔、眼睛黏膜导致感染;三是气溶胶传播,即患者的飞沫混合在空气中,形成气溶胶,吸入后导致感染。鉴于这类病毒性疾病,具有高度传染性,特别是一些新型病毒,尚缺乏相关针对性研究,佩戴口罩成为阻止疫情蔓延、避免自身感染的重要举措。At present, it is well known that diseases caused by virus infection are called viral diseases, such as pneumonia caused by new coronavirus infection and infectious atypical pneumonia. Viral diseases, as Class B infectious diseases, spread rapidly and mainly spread through three ways : First, direct transmission, such as the patient's sneezing, coughing, talking, etc. produce droplets to spread the virus; second, contact transmission, that is, droplets deposited on the surface of objects, after touching contaminated hands, and then contacting the mouth, nasal cavity, and eye mucous membranes to cause infection The third is aerosol transmission, that is, the patient's droplets are mixed in the air to form aerosols, which can lead to infection after inhalation. Given that such viral diseases are highly contagious, especially some new viruses, there is still a lack of relevant targeted research. Wearing masks has become an important measure to prevent the spread of the epidemic and avoid self-infection.
然而,目前通用的口罩绝大部分只能起到隔离细微颗粒物以及抗菌抑菌的作用,无法有效消杀灭活病毒,特别是当前大量使用的一次性医用外科口罩,其总共只有三层结构,外、内层为阻水防裂保护层,中间层为过滤层(滤芯),理论上有效防护时间较短,只有2-4个小时,实际上从佩戴口罩后,其防护效果就在不断变差,在2-4小时后防护作用明显下降。另外,其它口罩如以无机纳米抗菌材料为功能组分的抗菌口罩、石墨烯抗菌透气保暖口罩、纳米银线空气过滤网抗菌口罩、有壳聚糖多功能层的防尘抑菌口罩、过滤层吸附二氧化氯和桉树提取液的抗菌口罩以及抗菌抑菌水刺无纺布口罩等等,这些口罩只能抑制抵挡细菌的侵袭,对于病毒无法消杀灭活,因此会带来潜在的初次及二次感染与传播的风险,而且部分发明采用某些化学、中药试剂作为灭菌物质,对于敏感人群可能会引起呼吸道等不适。However, most of the current general-purpose masks can only play the role of isolating fine particles and antibacterial and bacteriostasis, and cannot effectively kill and inactivate viruses, especially the currently widely used disposable medical surgical masks, which have a total of only three layers. The outer and inner layers are water-blocking and anti-cracking protective layers, and the middle layer is the filter layer (filter element). Theoretically, the effective protection time is short, only 2-4 hours. , the protective effect decreased significantly after 2-4 hours. In addition, other masks such as antibacterial masks with inorganic nano antibacterial materials as functional components, graphene antibacterial breathable warm masks, nano silver wire air filter antibacterial masks, dustproof and antibacterial masks with chitosan multifunctional layer, filter layer Antibacterial masks that absorb chlorine dioxide and eucalyptus extracts, as well as antibacterial and bacteriostatic spunlace non-woven masks, etc. These masks can only inhibit the invasion of bacteria, but cannot kill and inactivate viruses, so it will bring potential initial and The risk of secondary infection and transmission, and some inventions use certain chemical and traditional Chinese medicine reagents as sterilization substances, which may cause respiratory discomfort to sensitive people.
因此,无论是在前线日夜奋战医务人员还是千家万户的普通群众,迫切需要一款能够主动消杀灭活病毒的口罩。Therefore, whether it is medical staff fighting day and night on the front line or ordinary people in thousands of households, there is an urgent need for a mask that can actively kill and inactivate viruses.
发明内容SUMMARY OF THE INVENTION
为了克服现有技术的上述不足,本实用新型提供一种具有消杀灭活功能的抗病毒口罩,该口罩能够消杀灭活病毒和比病毒体积更大的病菌,大大提高口罩的防护性能和效果,且对人体安全无害,成本低,适合大批量生产。In order to overcome the above-mentioned deficiencies of the prior art, the present invention provides an antiviral mask with a killing and inactivating function, which can kill and inactivate viruses and germs larger than viruses, greatly improving the protective performance of the mask and the It is safe and harmless to human body, has low cost, and is suitable for mass production.
本实用新型解决其技术问题采用的技术方案是:一种具有消杀灭活功能的抗病毒口罩,包括口罩本体,所述的口罩本体至少包括一个含盐无纺布层,所述的含盐无纺布层为含有氯化钠晶体颗粒的无纺布层。The technical solution adopted by the utility model to solve the technical problem is as follows: an antiviral mask with killing and inactivation function, comprising a mask body, the mask body at least comprises a salt-containing non-woven fabric layer, and the salt-containing non-woven fabric layer is The non-woven layer is a non-woven layer containing sodium chloride crystal particles.
相比现有技术,本实用新型的一种具有消杀灭活功能的抗病毒口罩,由于具有至少一个含盐无纺布层,在遇到病毒时,含有氯化钠晶体颗粒的无纺布层中带有尖锐棱角的氯化钠晶体会刺穿病毒外膜,并使其脱水,处于高盐环境中的病毒将被消杀灭活,因此,口罩的防护性能和效果得到了显著提高。再者,由于采用的消杀灭活添加剂是食用盐的主要成分,属于物理性的消杀灭活方法,不同于现有的抗菌口罩采用杀菌剂等化学方法,对人体更安全,无异味及其他任何毒副作用。另外,本实用新型的抗病毒口罩还与现有各类型口罩生产工艺兼容,成本低,适合大批量生产,能更好地适应疫情期需要。Compared with the prior art, an antiviral mask with killing and inactivation function of the present invention has at least one salt-containing non-woven fabric layer, when encountering viruses, the non-woven fabric containing sodium chloride crystal particles The sodium chloride crystals with sharp edges and corners in the layer will pierce the outer membrane of the virus and dehydrate it, and the virus in the high-salt environment will be killed and inactivated. Therefore, the protective performance and effect of the mask have been significantly improved. Furthermore, since the sterilization and inactivation additive used is the main component of edible salt, it belongs to the physical sterilization and inactivation method, which is different from the chemical methods such as bactericides used in the existing antibacterial masks, which is safer for the human body, has no peculiar smell and any other side effects. In addition, the antiviral mask of the present invention is also compatible with the existing production processes of various types of masks, has low cost, is suitable for mass production, and can better meet the needs of the epidemic period.
附图说明Description of drawings
下面结合附图和实施例对本实用新型进一步说明。The present utility model will be further described below in conjunction with the accompanying drawings and embodiments.
图1是本实用新型一个实施例的主视图。FIG. 1 is a front view of an embodiment of the present invention.
图2是本实用新型一个实施例中口罩本体的截面图。2 is a cross-sectional view of a mask body in an embodiment of the present invention.
图中,1、耳挂线,2、口罩本体,3、鼻梁夹,4、缝边,5、无纺布层,6、含盐无纺布层,7、过滤层,8、亲肤布层。In the figure, 1. Ear hook thread, 2. Mask body, 3. Nose bridge clip, 4. Seam edge, 5. Non-woven fabric layer, 6. Salt-containing non-woven fabric layer, 7. Filter layer, 8. Skin-friendly cloth Floor.
具体实施方式Detailed ways
为使本实用新型实施例的目的、技术方案和优点更加清楚,下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本实用新型的一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型的保护范围。In order to make the purposes, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. The embodiments of the present invention are some of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
实施例1:Example 1:
在图1和2所示实施例1中,一种具有消杀灭活功能的抗病毒口罩,是通过在传统的一次性口罩的基础上,再增加一层上述含盐无纺布层6加工制作而成,含盐无纺布层6所用盐可以选择食用盐或其他呈晶体颗粒状、成分为氯化钠(NaCl)的材料。在种类上,实施例1的一次性口罩是传统的一次性医用外科口罩,但不局限于此,一次性口罩的含义可以是一次性医用防护口罩、一次性医用外科口罩或者一次性非医用的普通口罩等。在结构上来说,首先,口罩一般都由口罩本体2和耳挂线1组成,所述耳挂线1对称连接在口罩本体2两端,耳挂线1的材料需要具备很好的弹性,保证佩戴牢固不易脱落。并且所述的口罩本体2边缘设有包边,其上部对应人体鼻梁位置处设有可弯曲调节形状的鼻梁夹3,鼻梁夹3采用环保型全塑条或金属条或塑料与金属结合体,可以将其按照人体鼻梁形状进行弯曲调节,以使口罩本体2边缘紧贴面部。而一次性口罩的口罩本体2的下半部分通常向内折叠,打开折叠部分可形成与人体下巴相吻合的形状。其次,本实施例1是设有一个含盐无纺布层6,但不局限于此,还可以根据需要选择更多的层数,具体位置也不限定,优选的,按照从外向内的顺序,将含盐无纺布层6置于口罩的第二层,从而更有效地对进入的病毒进行围攻。In the
该实施例1的口罩本体2由外至内有四层,分别为无纺布层5、含盐无纺布层6、过滤层7和亲肤布层8。第一层的无纺布层5,在外侧表面依次做拒水处理和上色,分别形成抗水层和颜色层,抗水层便于隔离污染物,外表面的颜色层可选择浅蓝色、浅绿色、粉红色、浅黄色、黑色或白色,用于区分正反面或起到美观作用。第二层的含盐无纺布层6,为含有氯化钠晶体颗粒的无纺布层,用于消杀灭活病毒及体积更大的病菌。第三层的过滤层7,用来隔离细小颗粒、病菌及病毒等。第四层的亲肤布层8,该层紧贴面部,采用柔软材质的亲肤布,可提升佩戴舒适度。The
本实施例1抗病毒口罩的制备过程如下:The preparation process of the
1、无纺布层5:将涤纶和丙纶等原料通过物理方法粘合在一起,如通过气流或者机械成网,经过水刺、针刺或者热轧加固形成平面状无编织布料,在无纺布层的外侧做拒水处理并上色。1. Non-woven layer 5: The raw materials such as polyester and polypropylene are bonded together by physical methods, such as forming a net by air flow or machinery, and spunlace, acupuncture or hot-rolling reinforcement to form a flat non-woven fabric. The outer side of the cloth layer is treated with water repellent and colored.
2、含盐无纺布层6:通过在无纺布中嵌入氯化钠晶体颗粒而成,即先配制一定浓度和一定温度的氯化钠水溶液,其浓度范围是0.001%~39.8%,温度范围为-20℃~103℃,再将氯化钠水溶液喷洒到无纺布上,或是直接将无纺布浸入氯化钠水溶液中然后取出,再采用自然通风晾干或高温烘干的方法促使浸润了氯化钠溶液的无纺布中的水分快速蒸发,析出氯化钠晶体颗粒。2. Salt-containing non-woven layer 6: It is formed by embedding sodium chloride crystal particles in the non-woven fabric, that is, a sodium chloride aqueous solution with a certain concentration and a certain temperature is prepared first, and its concentration range is 0.001% to 39.8%. The range is -20℃~103℃, and then spray the sodium chloride aqueous solution on the non-woven fabric, or directly immerse the non-woven fabric in the sodium chloride aqueous solution and then take it out, and then use the method of natural ventilation or high temperature drying The water in the non-woven fabric soaked with the sodium chloride solution is quickly evaporated, and the sodium chloride crystal particles are precipitated.
3、过滤层7:采用具有优异过滤防菌功能的熔喷布制作,将聚丙烯等原料通过熔喷法形成平面状布料的聚丙烯熔喷材料层,具有一定的过滤性和屏蔽性。3. Filter layer 7: It is made of melt-blown cloth with excellent filtering and antibacterial function, and polypropylene and other raw materials are formed by melt-blowing method to form a polypropylene melt-blown material layer of flat cloth, which has certain filtering and shielding properties.
4、亲肤布层8:采用普通卫生纱布或无纺布材质,制成平面状,质地柔软,不刺激皮肤,可以长时间与面部皮肤接触。4. Skin-friendly cloth layer 8: It is made of ordinary sanitary gauze or non-woven fabric, made into a flat shape, soft in texture, does not irritate the skin, and can be in contact with the facial skin for a long time.
5、上述四层材料制作完成后,将各层按照从外到内(或从内到外)的顺序放到生产线上压合、层叠并压实,裁剪成单个口罩。5. After the above-mentioned four-layer materials are made, put each layer on the production line in the order from outside to inside (or from inside to outside) to be pressed, stacked and compacted, and cut into a single mask.
6、缝合鼻梁夹3,并做卷边缝合(即在口罩本体2的上下平行边部分别形成缝边4,鼻梁夹3则位于上部的缝边4内)。6. Sew the
7、在口罩的边缘加装挂耳绳,并压实边缘。7. Install the ear rope on the edge of the mask and compact the edge.
8、对口罩杀菌消毒、包装并检验。8. Sterilize, pack and inspect the masks.
实施例2:Example 2:
一种具有消杀灭活功能的抗病毒口罩及其制造方法,是在传统的非一次性口罩的基础上,再增加至少一层含盐无纺布层6加工制作而成。这些非一次性口罩具体包括目前市面上常见的N95口罩、KN95口罩、工业防尘口罩、无纺布口罩、棉布口罩、纱布口罩、PM2.5口罩、活性炭口罩、防油烟口罩以及竹炭口罩等等。其具体加工制造方法是:首先,根据和实施例1一样含盐无纺布层6的制作方法,制造出含盐无纺布层6;其次,按照所述的非一次性口罩的各自标准加工工艺,加工出制造这些非一次性医用外科口罩所需的各层材料;随后,按照从外向内的顺序,将含盐无纺布层6置于第二层;最后,按照所述的非一次性口罩的各自标准加工工艺,将含盐无纺布层6与其他各层材料加工制造成相应的防病毒口罩,即赋予了这些非一次性口罩消杀灭活病毒和病菌的功能。An antiviral mask with killing and inactivation function and a manufacturing method thereof are processed and manufactured by adding at least one layer of salt-containing
本实用新型防病毒口罩的细菌过滤效率≥95%;非油性颗粒的过滤率≥30%;在空气流量(30±2)L/min条件下,吸气阻力不超过49Pa,呼气阻力不超过29.4Pa;口罩两侧进行气体交换的压力差△P为49Pa/cm时,气体流速应≥264mm/s。且研究表明,口罩先浸润浓度29.03w/v%的氯化钠溶液并在37摄氏度的环境中自然干燥,H1N1病毒在此口罩上5分钟后即失去活性。而现有包括一次性医用外科口罩在内的传统一次性口罩只是对病毒进行隔离,并不能消杀灭活病毒,因此在佩戴时,如果传统一次性口罩外侧沾染了病毒,极有可能会发生手部触碰口罩外侧表面而沾染病毒的情况(如佩戴过程中需要不时调整口罩使其更好地紧贴面部),如果没有及时采取消毒措施,就会有感染的风险;另一方面,传统一次性口罩使用后丢弃时,会带来潜在的二次感染与传播的风险,其上沾染的病毒会对他人(如清洁人员)的身体健康带来威胁。特别是当爆发病毒或病菌疫情时,医院将成为高危场所,对于医务工作者及患者而言,传统的一次性口罩不能消杀病毒的缺点会被放大,这对医务人员及患者的身体健康以及抑制疫情进一步扩散尤为不利。而本实用新型不仅具有常规口罩的隔离作用,更具有能够消杀灭活病毒和病菌的功能。是在目前正被大量使用同时也是使用量最大的一次性口罩以及常见的非一次性口罩的基础上,采取添加含盐无纺布层6的方法,将含有氯化钠晶体颗粒的无纺布层添加到口罩中,从而实现消杀灭活病毒的功能。杀病毒的原料氯化钠无任何其它添加成份,对人体安全,无任何毒副作用。含盐层在接触病毒气溶胶时发生溶解,在干燥过程中再次结晶,锯齿状的尖锐棱角将刺穿病毒外膜,使病毒脱水并暴露在高盐环境中,不仅能消杀灭活目前常见的各种病毒,还可杀灭体积更大的病菌,能提高口罩佩戴者的安全防护效果,有助于控制借助空气传播的病毒的病菌导致的疫情扩散蔓延。本实用新型采用简单的加工工艺,与现有一次性口罩和非一次性口罩生产工艺兼容,在口罩生产厂家现有设备的基础上添加少量工序即可迅速量产,满足广大人民群众对自身健康防护的需求。The bacterial filtration efficiency of the anti-virus mask of the utility model is greater than or equal to 95%; the filtration rate of non-oily particles is greater than or equal to 30%; under the condition of air flow (30±2) L/min, the inhalation resistance does not exceed 49Pa, and the exhalation resistance does not exceed 29.4Pa; when the pressure difference △P for gas exchange on both sides of the mask is 49Pa/cm, the gas flow rate should be ≥264mm/s. And studies have shown that the mask is first soaked in a sodium chloride solution with a concentration of 29.03w/v% and naturally dried in an environment of 37 degrees Celsius, and the H1N1 virus loses activity after 5 minutes on the mask. The existing traditional disposable masks, including disposable medical surgical masks, only isolate the virus and cannot kill the virus. Therefore, if the outside of the traditional disposable mask is infected with the virus when wearing it, it is very likely to occur. If the hand touches the outer surface of the mask and is infected with the virus (for example, the mask needs to be adjusted from time to time during wearing to make it fit better on the face), if disinfection measures are not taken in time, there will be a risk of infection; on the other hand, traditional When disposable masks are discarded after use, it will bring potential risks of secondary infection and transmission, and the viruses contaminated on them will pose a threat to the health of others (such as cleaning staff). Especially when there is a virus or germ outbreak, the hospital will become a high-risk place. For medical workers and patients, the shortcomings that traditional disposable masks cannot disinfect viruses will be magnified, which will affect the health of medical staff and patients. It is particularly disadvantageous to contain the further spread of the epidemic. The utility model not only has the isolation function of the conventional mask, but also has the function of killing and inactivating viruses and germs. On the basis of the disposable masks and common non-disposable masks that are currently being used in large quantities and are also the most used, the method of adding salt-containing
以上所述,仅是本实用新型的较佳实施例,并非对本实用新型做任何形式上的限制,凡是依据本实用新型的技术实质,对以上实施例所做出任何简单修改和同等变化,均落入本实用新型的保护范围之内。The above are only preferred embodiments of the present invention, and are not intended to limit the present invention in any form. Any simple modifications and equivalent changes made to the above embodiments according to the technical essence of the present invention are fall within the protection scope of the present invention.
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CN112471640A (en) * | 2020-11-27 | 2021-03-12 | 安徽信息工程学院 | Health monitoring mask |
CN117859977A (en) * | 2023-02-06 | 2024-04-12 | 山西鑫医堂医学科技有限公司 | Vaccine mask |
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