CN211706338U - Organic waste gas purification treatment system - Google Patents
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- 239000007789 gas Substances 0.000 title claims abstract description 49
- 239000010815 organic waste Substances 0.000 title claims abstract description 30
- 238000000746 purification Methods 0.000 title claims abstract description 30
- 238000003795 desorption Methods 0.000 claims abstract description 34
- 238000007084 catalytic combustion reaction Methods 0.000 claims abstract description 26
- 239000002912 waste gas Substances 0.000 claims abstract description 11
- 238000009825 accumulation Methods 0.000 claims abstract 5
- 239000003054 catalyst Substances 0.000 claims description 27
- 238000001179 sorption measurement Methods 0.000 claims description 24
- 238000005338 heat storage Methods 0.000 claims description 20
- 238000002485 combustion reaction Methods 0.000 claims description 18
- 239000003595 mist Substances 0.000 claims description 10
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 8
- 238000011084 recovery Methods 0.000 claims description 8
- 239000003973 paint Substances 0.000 claims description 7
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- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 claims description 5
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- 229910002092 carbon dioxide Inorganic materials 0.000 description 3
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A50/00—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
- Y02A50/20—Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters
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Abstract
Description
技术领域technical field
本实用新型属于废气处理技术领域,具体涉及一种有机废气净化处理系统。The utility model belongs to the technical field of waste gas treatment, in particular to an organic waste gas purification and treatment system.
背景技术Background technique
有机废气处理是指对工业生产过程中产生的有机废气进行吸附、过滤、净化的处理工作。有机废气一般包含碳烃化合物、苯及苯系物、醇类、酮类、酚类、醛类、酯类、胺类、腈、氰等。有机废气一般都存在易燃易爆、有毒有害、不溶于水、溶于有机溶剂、处理难度大的特点。Organic waste gas treatment refers to the treatment of adsorption, filtration and purification of organic waste gas generated in the industrial production process. Organic waste gas generally contains hydrocarbon compounds, benzene and benzene series, alcohols, ketones, phenols, aldehydes, esters, amines, nitriles, cyanogens, and the like. Organic waste gas is generally flammable, explosive, toxic and harmful, insoluble in water, soluble in organic solvents, and difficult to handle.
目前,处理有机废气处理主要有活性炭吸附处理法、催化燃烧法、催化氧化法、酸碱中和法、等离子法。其中,催化燃烧法也称为无火焰燃烧,其实质是一个催化氧化反应,通过采用相应的催化剂,将有机组分在燃点以下的温度与氧气进行化合反应,生成无毒的二氧化碳和水,从而达到净化的目的。然而该法的废气在处理后直接被排放到大气中,有机废气燃烧产生的热量未得到有效利用,浪费了大量的资源,另外,往大气中排出大量带有反应热的气体同样会对环境造成影响,没有达到较好的治理效果。At present, the treatment of organic waste gas mainly includes activated carbon adsorption treatment method, catalytic combustion method, catalytic oxidation method, acid-base neutralization method, and plasma method. Among them, the catalytic combustion method is also called flameless combustion, which is essentially a catalytic oxidation reaction. By using the corresponding catalyst, the organic components are combined with oxygen at a temperature below the ignition point to generate non-toxic carbon dioxide and water, thereby achieve the purpose of purification. However, the waste gas of this method is directly discharged into the atmosphere after treatment, the heat generated by the combustion of organic waste gas is not effectively utilized, and a lot of resources are wasted. In addition, the discharge of a large amount of gas with reaction heat into the atmosphere will also cause environmental damage. impact, and did not achieve a better governance effect.
因此,有必要对上述现有技术做合理性的改进,以满足实际的需求。Therefore, it is necessary to make reasonable improvements to the above-mentioned prior art to meet the actual needs.
实用新型内容Utility model content
本实用新型的目的在于:针对现有技术的不足,而提供的一种有机废气净化处理系统,通过该系统能有效地对有机废气进行净化,同时,还能将催化燃烧炉内的热量进行有效利用,提高了能源的利用率。The purpose of this utility model is: aiming at the deficiencies of the prior art, a kind of organic waste gas purification and treatment system is provided, which can effectively purify the organic waste gas through the system, and at the same time, can effectively carry out the heat in the catalytic combustion furnace. Use, improve the utilization rate of energy.
为实现上述目的,本实用新型采用如下技术方案:To achieve the above object, the utility model adopts the following technical solutions:
一种有机废气净化处理系统,包括依次通过管道连接的废气收集室、过滤室、吸附脱附塔、催化燃烧炉和第一风机,所述催化燃烧炉内设置有蓄热部,所述蓄热部与所述吸附脱附塔通过管道连接,所述蓄热部与所述吸附脱附塔之间设置有第二风机。An organic waste gas purification and treatment system, comprising a waste gas collection chamber, a filter chamber, an adsorption and desorption tower, a catalytic combustion furnace and a first fan connected in sequence through pipelines, wherein a heat storage part is arranged in the catalytic combustion furnace, and the heat storage The heat storage part and the adsorption and desorption tower are connected by pipelines, and a second fan is arranged between the heat storage part and the adsorption and desorption tower.
其中,废气收集室主要用于收集工厂所产生的有机废气,通过收集废气,达到高效的处理目的,节省了治理的成本;过滤室主要对废气进行预处理,对废气中的雾状颗粒或粉尘颗粒等进行初步的过滤;吸附脱附塔用于吸附废气中的部分有机可溶性的气体;催化燃烧炉用于对难溶的物质进行催化分解,在燃烧器的作用下转化为二氧化碳和水,达到净化的效果;而通过设置蓄热部,将燃烧时的部分热量进行储存,再供给吸附脱附塔的脱附工序中,实现了热量的有效利用。Among them, the waste gas collection chamber is mainly used to collect the organic waste gas generated by the factory. By collecting the waste gas, the purpose of efficient treatment is achieved and the cost of treatment is saved; Preliminary filtration of particles, etc.; adsorption and desorption towers are used to adsorb some organic soluble gases in the exhaust gas; catalytic combustion furnaces are used to catalyze the decomposition of insoluble substances, which are converted into carbon dioxide and water under the action of the burner. The effect of purification; and by setting a heat storage part, part of the heat during combustion is stored, and then supplied to the desorption process of the adsorption and desorption tower, which realizes the effective use of heat.
作为对本实用新型中所述的有机废气净化处理系统的改进,所述过滤室内层依次设置有漆雾处理器和过滤器。漆雾处理器用于清除废气中的漆雾、水雾、油雾等雾状物,而过滤器用于清除废气中的粉尘颗粒物。As an improvement to the organic waste gas purification and treatment system described in the present utility model, a paint mist processor and a filter are sequentially arranged in the inner layer of the filter chamber. The paint mist processor is used to remove paint mist, water mist, oil mist and other mists in the exhaust gas, and the filter is used to remove the dust particles in the exhaust gas.
作为对本实用新型中所述的有机废气净化处理系统的改进,所述过滤器包括至少一层过滤棉、过滤布或不锈钢材质网。As an improvement to the organic waste gas purification and treatment system described in the present invention, the filter includes at least one layer of filter cotton, filter cloth or stainless steel mesh.
作为对本实用新型中所述的有机废气净化处理系统的改进,所述吸附脱附塔内设置有活性炭纤维。As an improvement to the organic waste gas purification and treatment system described in the present utility model, activated carbon fibers are arranged in the adsorption and desorption tower.
作为对本实用新型中所述的有机废气净化处理系统的改进,所述催化燃烧炉包括催化剂放置室和燃烧室,所述催化剂放置室与所述燃烧室相连通,燃烧室设置有燃烧器,所述蓄热部设置在所述燃烧室内。蓄热部可以将气体在燃烧过程中所产生的热量以及燃烧器加热时的热量进行储存,当吸附脱附塔进行脱附时,可以通过第二风机将该部分热量输送到吸附脱附塔内,为脱附工序供给能量,实现能量的有效利用。As an improvement to the organic waste gas purification and treatment system described in the present utility model, the catalytic combustion furnace includes a catalyst placement chamber and a combustion chamber, the catalyst placement chamber is communicated with the combustion chamber, and the combustion chamber is provided with a burner, so The heat storage unit is provided in the combustion chamber. The heat storage part can store the heat generated by the gas in the combustion process and the heat when the burner is heated. When the adsorption and desorption tower is desorbed, this part of the heat can be transported to the adsorption and desorption tower through the second fan , to supply energy for the desorption process and realize the effective use of energy.
作为对本实用新型中所述的有机废气净化处理系统的改进,所述催化剂放置室的顶部设置有投料口,所述投料口用于更换催化剂。As an improvement to the organic waste gas purification and treatment system described in the present utility model, a feeding port is provided on the top of the catalyst placement chamber, and the feeding port is used to replace the catalyst.
作为对本实用新型中所述的有机废气净化处理系统的改进,所述投料口为倒锥形结构。将投料口设置成倒锥形结构,可以方便进行投料,降低投料的难度。As an improvement to the organic waste gas purification and treatment system described in the present utility model, the feeding port is an inverted conical structure. Setting the feeding port into an inverted conical structure can facilitate feeding and reduce the difficulty of feeding.
作为对本实用新型中所述的有机废气净化处理系统的改进,所述催化剂放置室的底部设置催化剂回收口。设置催化剂回收口,可以方便从催化燃烧炉中对催化剂进行回收,提高催化剂的利用率。As an improvement to the organic waste gas purification and treatment system described in the present utility model, a catalyst recovery port is provided at the bottom of the catalyst placement chamber. The catalyst recovery port is provided, which can facilitate the recovery of the catalyst from the catalytic combustion furnace and improve the utilization rate of the catalyst.
作为对本实用新型中所述的有机废气净化处理系统的改进,所述蓄热部与所述第二风机之间还设置有阻燃器。设置阻燃器,可以防止蓄热部温度过高而造成的安全隐患,提高生产过程的安全性。As an improvement to the organic waste gas purification and treatment system described in the present invention, a flame retardant is also provided between the heat storage part and the second fan. Setting the flame retardant can prevent the hidden danger caused by the overheating of the heat storage part and improve the safety of the production process.
作为对本实用新型中所述的有机废气净化处理系统的改进,所述催化燃烧炉的出口端与所述第一风机之间还设置有冷凝器。增设冷凝器,可以降低排出气体的温度,减少对环境的影响。As an improvement to the organic waste gas purification and treatment system described in the present utility model, a condenser is further provided between the outlet end of the catalytic combustion furnace and the first fan. Adding a condenser can reduce the temperature of the exhaust gas and reduce the impact on the environment.
本实用新型的有益效果在于:与现有技术相比,本实用新型通过设置过滤室、吸附脱附塔和催化燃烧炉,有效地对有机废气进行净化处理,另外,通过在催化燃烧室内设置蓄热部,将催化燃烧室加热以及燃烧气体所产生的热量进行储存,然后再供吸附脱附塔进行升温脱附,大大地提高了能量的利用率,减少对环境的污染。The beneficial effect of the utility model is: compared with the prior art, the utility model can effectively purify the organic waste gas by arranging a filter chamber, an adsorption and desorption tower and a catalytic combustion furnace. The hot part stores the heat generated by the heating of the catalytic combustion chamber and the combustion gas, and then supplies it to the adsorption and desorption tower for heating and desorption, which greatly improves the utilization rate of energy and reduces the pollution to the environment.
附图说明Description of drawings
此处所说明的附图用来提供对本实用新型的进一步理解,构成本实用新型的一部分,本实用新型的示意性实施方式及其说明用于解释本实用新型,并不构成对本实用新型的不当限定。在附图中:The accompanying drawings described here are used to provide a further understanding of the present utility model and constitute a part of the present utility model. The schematic embodiments of the present utility model and their descriptions are used to explain the present utility model and do not constitute an improper limitation to the present utility model. . In the attached image:
图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
其中,1-废气收集室;2-过滤室;3-吸附脱附塔;4-催化燃烧炉;5-第一风机;6-第二风机;7-阻燃器;8-冷凝器;21-漆雾处理器;22-过滤器;41-蓄热部;42-催化剂放置室;43-燃烧室;421-投料口;422-催化剂回收口;431-燃烧器。Among them, 1-exhaust gas collection chamber; 2-filter chamber; 3-adsorption and desorption tower; 4-catalytic combustion furnace; 5-first fan; 6-second fan; 7-fire retardant; 8-condenser; 21 -paint mist processor; 22-filter; 41-regenerator; 42-catalyst placement chamber; 43-combustion chamber; 421-feeding port; 422-catalyst recovery port; 431-burner.
具体实施方式Detailed ways
如在说明书及权利要求当中使用了某些词汇来指称特定组件。本领域技术人员应可理解,硬件制造商可能会用不同名词来称呼同一个组件。本说明书及权利要求并不以名称的差异来作为区分组件的方式,而是以组件在功能上的差异来作为区分的准则。如在通篇说明书及权利要求当中所提及的“包含”为一开放式用语,故应解释成“包含但不限定于”。“大致”是指在可接受的误差范围内,本领域技术人员能够在一定误差范围内解决所述技术问题,基本达到所述技术效果。As used in the specification and claims, certain terms are used to refer to particular components. It should be understood by those skilled in the art that hardware manufacturers may refer to the same component by different nouns. The description and claims do not use the difference in name as a way to distinguish components, but use the difference in function of the components as a criterion for distinguishing. As mentioned in the entire specification and claims, "comprising" is an open-ended term, so it should be interpreted as "including but not limited to". "Approximately" means that within an acceptable error range, those skilled in the art can solve the technical problem within a certain error range, and basically achieve the technical effect.
在本实用新型的描述中,需要理解的是,术语“上”、“下”、“前”、“后”、“左”、“右”、水平”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "front", "rear", "left", "right", horizontal" etc. The orientation or positional relationship shown in the figures is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as Limitations of the present invention.
在本实用新型中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本实用新型中的具体含义。In the present utility model, unless otherwise expressly specified and limited, the terms "installation", "connection", "connection", "fixed" and other terms should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection Connection, or integral connection; can be mechanical connection, can also be electrical connection; can be directly connected, can also be indirectly connected through an intermediate medium, can be internal communication between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
以下结合附图对本实用新型作进一步详细说明,但不作为对本实用新型的限定。The present utility model will be further described in detail below in conjunction with the accompanying drawings, but it is not intended to limit the present utility model.
如图1所示,一种有机废气净化处理系统,包括依次通过管道连接的废气收集室1、过滤室2、吸附脱附塔3、催化燃烧炉4和第一风机5,催化燃烧炉4内设置有蓄热部41,蓄热部41与吸附脱附塔3通过管道连接,蓄热部41与吸附脱附塔3之间设置有第二风机6。As shown in FIG. 1, an organic waste gas purification and treatment system includes a waste gas collection chamber 1, a
其中,废气收集室1主要用于收集工厂所产生的有机废气,通过收集废气,达到集中、高效处理的目的,节省了治理的成本;过滤室2包括漆雾处理器21和过滤器22组成,通过漆雾处理器21对废气中的雾状颗粒以及通过过滤器22对粉尘颗粒等进行处理,达到预处理的效果;吸附脱附塔3内设置有活性炭纤维,用于吸附废气中的部分有机可溶性的气体;催化燃烧炉4用于对难溶的物质进行催化分解,在燃烧器431的作用下转化为二氧化碳和水,达到净化的效果;而通过设置蓄热部41,将燃烧时的部分热量进行储存,再供给吸附脱附塔3的脱附工序中,实现了热量的有效利用。Among them, the waste gas collection chamber 1 is mainly used to collect the organic waste gas produced by the factory. By collecting the waste gas, the purpose of centralized and efficient treatment is achieved, and the cost of treatment is saved; the
优选的,过滤器22包括至少一层过滤棉、过滤布或不锈钢材质网。过滤器22主要起过滤的作用,因此,可以根据实际的过滤需求,选择不同的过滤层,如过滤棉和过滤布的混合层、过滤棉和不锈钢网混合层等。Preferably, the
优选的,催化燃烧炉4包括催化剂放置室42和燃烧室43,催化剂放置室42与燃烧室43相连通,燃烧室43设置有燃烧器431,蓄热部41设置在燃烧室43内。蓄热部41可以将气体在燃烧过程中所产生的热量以及燃烧器431加热时的热量进行储存,当吸附脱附塔3进行脱附时,可以通过第二风机6将该部分热量输送到吸附脱附塔3内,为脱附工序供给能量,实现能量的有效利用。Preferably, the catalytic combustion furnace 4 includes a
优选的,催化剂放置室42的顶部设置有投料口421,投料口421用于更换催化剂,而为了方便投料,将投料口421设置为倒锥形结构。Preferably, the top of the
优选的,催化剂放置室42的底部设置催化剂回收口422。设置催化剂回收口422,可以方便从催化燃烧炉4中对催化剂进行回收,因而提高了催化剂的利用率。Preferably, a catalyst recovery port 422 is provided at the bottom of the
优选的,蓄热部41与第二风机6之间还设置有阻燃器7。设置阻燃器7,可以防止蓄热部41温度过高而造成的安全隐患,提高生产过程的安全性。Preferably, a
优选的,催化燃烧炉4的出口端与第一风机5之间还设置有冷凝器8。增设冷凝器8,可以降低排出气体的温度,减少对环境的影响。Preferably, a condenser 8 is further provided between the outlet end of the catalytic combustion furnace 4 and the
上述说明示出并描述了本实用新型的若干优选实施方式,但如前所述,应当理解本实用新型并非局限于本文所披露的形式,不应看作是对其他实施方式的排除,而可用于各种其他组合、修改和环境,并能够在本文所述实用新型构想范围内,通过上述教导或相关领域的技术或知识进行改动。而本领域人员所进行的改动和变化不脱离本实用新型的精神和范围,则都应在本实用新型所附权利要求的保护范围内。The above description shows and describes several preferred embodiments of the present invention, but as mentioned above, it should be understood that the present invention is not limited to the form disclosed herein, and should not be regarded as the exclusion of other embodiments, but the available Various other combinations, modifications and environments, and can be modified from the above teachings or skill or knowledge in the relevant field, within the scope of the inventive concept described herein. However, modifications and changes made by those skilled in the art do not depart from the spirit and scope of the present invention, and should all fall within the protection scope of the appended claims of the present invention.
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