CN211688071U - Vertical ceramic tile sorting machine and ceramic tile lifting device thereof - Google Patents
Vertical ceramic tile sorting machine and ceramic tile lifting device thereof Download PDFInfo
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- 239000000919 ceramic Substances 0.000 title claims abstract description 16
- 239000011449 brick Substances 0.000 claims abstract description 87
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Abstract
本实用新型公开了一种立式瓷砖分拣机及其瓷砖提升装置,其瓷砖提升装置包括安装架,在所述安装架上设有升降机构;若干托砖组件,其分别连接在所述升降机构上,且随着所述升降机构上升或下降;所述托砖组件包括可转动的托砖块;当所述托砖块由下往上通过第一区域时,所述托砖块转动至水平状态,以托住瓷砖向上提升;当所述托砖块离开所述第一区域且不托住瓷砖时,所述托砖块转动至倾斜状态。本实用新型的立式瓷砖分拣机及其瓷砖提升装置,其托砖块离开第一区域且托砖块没有托住瓷砖时,托砖块会转动至倾斜状态,因此上下转设备可以伸入瓷砖分拣机内将瓷砖依次取走,不必等到瓷砖被提升至最高处后、瓷砖的上方无障碍物后才能取走瓷砖。
The utility model discloses a vertical tile sorting machine and a tile lifting device thereof. The tile lifting device comprises a mounting frame, on which a lifting mechanism is arranged; on the mechanism, and rises or falls with the lifting mechanism; the brick support assembly includes a rotatable brick support block; when the brick support block passes through the first area from bottom to top, the support brick block rotates to In a horizontal state, the tiles are supported to be lifted upwards; when the tiles leave the first area and the tiles are not supported, the tiles are rotated to an inclined state. In the vertical tile sorting machine and its tile lifting device of the present utility model, when the supporting bricks leave the first area and the supporting bricks do not support the ceramic tiles, the supporting bricks will rotate to an inclined state, so the up-and-down turning device can extend into The tiles are taken out in sequence in the tile sorter, and it is not necessary to wait until the tiles are lifted to the highest position and there are no obstacles above the tiles before they can be taken out.
Description
技术领域technical field
本实用新型涉及瓷砖包装机械技术领域,尤其涉及一种立式瓷砖分拣机及其瓷砖提升装置。The utility model relates to the technical field of ceramic tile packaging machinery, in particular to a vertical tile sorting machine and a tile lifting device thereof.
背景技术Background technique
优等品瓷砖与普通品瓷砖销售价格不一样,在包装线前需使用瓷砖分拣设备对不同等级的瓷砖进行分拣处理,以方便分批集中打包。The sales price of high-quality tiles is different from that of ordinary tiles. Before the packaging line, tile sorting equipment needs to be used to sort tiles of different grades to facilitate centralized packaging in batches.
但是现有分拣设备占地面积大,结构复杂,制造成本高,无法匹配现有下砖机协同工作,不能满足包装线前缓存瓷砖方案需求。为此,人们实用新型了一种立式瓷砖分拣机,其将瓷砖从流水线向上提升,有效利用了垂直空间,大大减少了占地面积;但是,自动上下砖设备要从提升装置中取出瓷砖时,需要等待瓷砖被提升至最高处后、瓷砖的上方无障碍物后才能取走瓷砖,因此造成生产效率较慢。However, the existing sorting equipment covers a large area, has a complex structure, and has high manufacturing costs. To this end, people have developed a vertical tile sorting machine, which lifts tiles from the assembly line, effectively utilizes the vertical space, and greatly reduces the floor space; When the tiles are lifted to the highest position, the tiles can be taken away after there are no obstacles above the tiles, resulting in slow production efficiency.
发明内容SUMMARY OF THE INVENTION
本实用新型的目的是提供一种立式瓷砖分拣机的瓷砖提升装置,该瓷砖提升装置可以提高上下砖设备取走瓷砖的速度,从而解决现有技术存在的问题。The purpose of the present utility model is to provide a tile lifting device of a vertical tile sorting machine, which can improve the speed at which the upper and lower brick equipment takes away the tiles, thereby solving the problems existing in the prior art.
为了实现上述目的,本实用新型的技术方案是:In order to achieve the above object, the technical scheme of the present utility model is:
一种立式瓷砖分拣机的瓷砖提升装置,其包括:A tile lifting device for a vertical tile sorter, comprising:
安装架,在所述安装架上设有升降机构;an installation frame, a lifting mechanism is arranged on the installation frame;
若干托砖组件,其分别连接在所述升降机构上,且随着所述升降机构上升或下降;a plurality of supporting brick assemblies, which are respectively connected to the lifting mechanism and ascend or descend with the lifting mechanism;
所述托砖组件包括可转动的托砖块;The supporting brick assembly includes a rotatable supporting brick;
当所述托砖块由下往上通过第一区域时,所述托砖块转动至水平状态,以托住瓷砖向上提升;When the supporting bricks pass through the first area from bottom to top, the supporting bricks are rotated to a horizontal state to support the tiles to be lifted upwards;
当所述托砖块离开所述第一区域且不托住瓷砖时,所述托砖块转动至倾斜状态。When the support block leaves the first area and does not support the tile, the support block rotates to an inclined state.
本实用新型的瓷砖提升装置,其通过升降机构驱动上升或下降的托砖组件包括可转动的托砖块,且该托砖块在由下往上通过第一区域时,托砖块转动至水平状态,以托住瓷砖向上提升;而当托砖块离开第一区域且托砖块没有托住瓷砖时,托砖块会转动至倾斜状态。则当上下砖设备取走被上方的托砖块托住的瓷砖后,上方的托砖块自动转动至倾斜状态,从而当上下砖设备继续取走被下方的托砖块托住的瓷砖时,瓷砖上升的过程中不会碰到上方的托砖块;因此上下转设备可以伸入瓷砖分拣机内将瓷砖依次取走,不必等到瓷砖被提升至最高处后、瓷砖的上方无障碍物后才能取走瓷砖。In the ceramic tile lifting device of the present invention, the supporting brick assembly, which is driven to rise or fall by the lifting mechanism, includes a rotatable supporting brick, and when the supporting brick passes through the first area from bottom to top, the supporting brick rotates to a horizontal level. state, so as to support the tile and lift upward; and when the support block leaves the first area and the support block does not support the tile, the support block will rotate to a tilted state. Then when the upper and lower brick equipment takes away the tiles supported by the upper bricks, the upper bricks are automatically rotated to the inclined state, so that when the upper and lower bricks continue to take out the tiles supported by the lower bricks, The tiles will not touch the upper supporting bricks during the process of rising; therefore, the up and down rotation equipment can extend into the tile sorting machine to take the tiles in turn, without having to wait until the tiles are lifted to the highest position and there are no obstacles above the tiles to remove the tiles.
作为其中一种具体实施方式,所述托砖组件还包括与所述升降机构固接的连接座,所述连接座与所述托砖块之间连接有一转动轴。As one of the specific implementations, the brick support assembly further includes a connection seat fixedly connected to the lifting mechanism, and a rotating shaft is connected between the connection seat and the brick support block.
进一步地,所述转动轴上套设有一弹性件,所述弹性件的一端与所述转动轴固接,另一端与所述连接座固接;Further, an elastic member is sleeved on the rotating shaft, one end of the elastic member is fixedly connected with the rotating shaft, and the other end is fixedly connected with the connecting seat;
当所述托砖块转动至水平状态时,所述弹性件处于拉伸或压缩状态;When the supporting block is rotated to a horizontal state, the elastic member is in a tension or compression state;
当所述托砖块离开所述第一区域且不托住瓷砖时,所述弹性件驱动所述托砖块转动至倾斜状态。When the brick-supporting block leaves the first area and does not support the tile, the elastic member drives the brick-supporting block to rotate to an inclined state.
进一步地,所述连接座上设有定位块;Further, a positioning block is provided on the connecting seat;
当所述托砖块处于水平状态时,所述托砖块的下端面抵靠在所述定位块的上端面上。When the support block is in a horizontal state, the lower end surface of the support block abuts against the upper end surface of the positioning block.
进一步地,所述定位块的侧面上还设有一斜面;Further, a slope is also provided on the side surface of the positioning block;
当所述托砖块转动至倾斜状态时,所述托砖块的下端面抵靠在所述斜面上。When the brick supporting block is rotated to an inclined state, the lower end surface of the supporting brick block abuts on the inclined surface.
进一步地,所述转动轴固接于所述托砖块的中部,所述托砖块的一端设有导向块;Further, the rotating shaft is fixedly connected to the middle of the supporting brick, and one end of the supporting brick is provided with a guide block;
所述安装架上还固定有一导向板;A guide plate is also fixed on the mounting frame;
当所述托砖块由下往上通过所述第一区域时,所述导向块抵靠在所述导向板的侧面,且所述导向块沿着所述导向板的侧面在水平方向上远离所述托砖块的中部移动,直到所述托砖块处于水平状态。When the brick supporting block passes through the first area from bottom to top, the guide block abuts against the side surface of the guide plate, and the guide block moves away from the side surface of the guide plate in the horizontal direction The middle of the support block moves until the support block is in a horizontal state.
作为一种具体实施方式,所述导向块呈轮状设置,且所述导向块与所述托砖块转动连接。As a specific implementation manner, the guide block is arranged in a wheel shape, and the guide block is rotatably connected with the brick support block.
本实用新型还提供一种立式瓷砖分拣机,其包括如上述所述的瓷砖提升装置。The utility model also provides a vertical tile sorting machine, which includes the tile lifting device as described above.
其中,该瓷砖分拣机包括两个所述瓷砖提升装置;Wherein, the tile sorting machine includes two tile lifting devices;
该瓷砖分拣机还包括机架,所述机架上设有宽度调节机构;The tile sorting machine further includes a frame, and the frame is provided with a width adjustment mechanism;
两个所述瓷砖提升装置连接在所述宽度调节机构上,所述宽度调节机构用于调节两个所述瓷砖提升装置之间的距离。The two tile lifting devices are connected to the width adjustment mechanism, and the width adjustment mechanism is used to adjust the distance between the two tile lifting devices.
为了更好地理解和实施,下面结合附图详细说明本实用新型。For better understanding and implementation, the present utility model is described in detail below with reference to the accompanying drawings.
附图说明Description of drawings
图1是本实用新型实施例的瓷砖提升装置的结构示意图;1 is a schematic structural diagram of a tile lifting device according to an embodiment of the present invention;
图2是本实用新型实施例的瓷砖提升装置中的托砖组件的结构示意图;FIG. 2 is a schematic structural diagram of a tile support assembly in the tile lifting device according to the embodiment of the present invention;
图3是本实用新型实施例的瓷砖提升装置承托瓷砖时的状态示意图;3 is a schematic diagram of the state of the tile lifting device according to the embodiment of the present utility model when supporting tiles;
图4是本实用新型实施例的托砖组件中的导向块刚与导向板接触时的状态示意图;4 is a schematic view of the state when the guide block in the support brick assembly of the embodiment of the present invention is just in contact with the guide plate;
图5是本实用新型实施例的托砖组件中的托砖块逐渐从倾斜状态转为水平状态时的状态示意图;5 is a schematic view of the state when the supporting bricks in the supporting brick assembly according to the embodiment of the present utility model gradually change from an inclined state to a horizontal state;
图6是本实用新型实施例的托砖组件中的托砖块完全转为水平状态时的状态示意图;6 is a schematic view of the state when the supporting bricks in the supporting brick assembly according to the embodiment of the present invention are completely turned into a horizontal state;
图7是本实用新型实施例的立式瓷砖分拣机的结构示意图。7 is a schematic structural diagram of a vertical tile sorting machine according to an embodiment of the present invention.
具体实施方式Detailed ways
为了更好地阐述本实用新型,下面参照附图对本实用新型作进一步的详细描述。In order to better illustrate the present utility model, the present utility model is further described in detail below with reference to the accompanying drawings.
一种立式瓷砖分拣机的瓷砖提升装置,其包括:A tile lifting device for a vertical tile sorter, comprising:
如图1所示,安装架10,在所述安装架10上设有升降机构20;As shown in FIG. 1, the
具体地,升降机构20包括动力单元21、链条提升单元22;其中,链条提升单元22包括转动连接于安装架10上的主动轮221和从动轮222,以及绕设于主动轮221和从动轮222上的传动链条223,主动轮221连接于动力单元21的输出端,在动力单元21的驱动下转动。Specifically, the
需要说明的是,动力单元21为伺服电机,伺服电机的输出端连接有传动机构,传动机构包括一个传动轴23,该传动轴23分别与伺服电机、两个主动轮221连接。It should be noted that the
若干托砖组件30,其分别连接在所述升降机构20上,且随着所述升降机构20上升或下降;a plurality of supporting
具体地,如图2所示,所述托砖组件30包括与所述传动链条223固接的连接座31,以及可转动地连接于连接座31上的托砖块32,所述连接座31与所述托砖块32之间连接有一转动轴33;Specifically, as shown in FIG. 2 , the
如图3所示,当所述托砖块32由下往上通过第一区域时,所述托砖块32转动至水平状态,以托住瓷砖向上提升;As shown in FIG. 3 , when the supporting
当所述托砖块32离开所述第一区域且不托住瓷砖时,所述托砖块32转动至倾斜状态。When the
具体地,如图2所示,所述转动轴33固接于所述托砖块32的中部,所述托砖块32的一端设有导向块321,另一端设有用于托住瓷砖的胶块322;Specifically, as shown in FIG. 2 , the
如图3所示,所述安装架10上还固定有一导向板40;As shown in FIG. 3, a
需要说明的是,如图4所示,所述托砖块32随着链条提升单元22从最底部开始由下往上移动时,其处于倾斜状态;如图5所示,当所述导向块321抵靠在所述导向板40的侧面时,即托砖块32进入第一区域;当所述导向块321不再与导向板40接触时,即托砖块32离开第一区域。It should be noted that, as shown in FIG. 4 , when the
由于导向块321是固定在托砖块32上的,所以导向块321与托砖块32中部的直线距离是恒定的;而由于托砖块32是绕连接在其中部的转动轴33转动的,因此当托砖块32转动至倾斜状态时,导向块321与托砖块32中部的水平距离最小;如图7所示,当托砖块32转动至水平状态时,导向块321与托砖块32中部的水平距离最大。Since the
因此当托砖块32进入第一区域后继续由下至上移动时,所述导向块321会沿着所述导向板40的侧面在水平方向上远离所述托砖块32的中部移动,直到所述托砖块处于水平状态。Therefore, when the
并且,当托砖块32完成转为水平状态且将要离开第一区域时,托砖块32正好可以托住在瓷砖运输线上的瓷砖的边缘。Moreover, when the supporting
在本实施例中,导向板的下端宽度较小,与当托砖块32处于倾斜状态时导向块321与托砖块32中部的水平距离相匹配,以使导向块321能抵靠在导向板40的侧面上;进而当托砖块32逐渐由下往上提升时,导向板40由下往上的宽度也同时变大,从而使导向块321沿着导向板40的侧面滑动时,其与托砖块32中部的水平距离也逐渐变大;当导向块321与托砖块32中部的水平距离最大时,导向板321的侧面变为竖直面。In this embodiment, the width of the lower end of the guide plate is smaller, which matches the horizontal distance between the
优选地,所述转动轴33上套设有一弹性件,所述弹性件的一端与所述转动轴固接,另一端与所述连接座固接,则随着托砖块转动的转动轴在转动时会拉伸或压缩弹性件。Preferably, an elastic member is sleeved on the
当所述托砖块32转动至水平状态时,带动所述弹性件处于拉伸或压缩状态;When the
当所述托砖块32离开所述第一区域且不托住瓷砖时,所述弹性件驱动所述托砖块32转动至倾斜状态。When the
本实施例的瓷砖提升装置,其通过在连接托砖块和连接座的转动轴上设置弹性件,通过弹性件的弹力使瓷砖离开托砖块后,托砖块会自动转动至倾斜状态,提高该瓷砖提升装置的自动化。In the ceramic tile lifting device of this embodiment, an elastic member is arranged on the rotating shaft connecting the supporting brick and the connecting base, and after the ceramic tile is separated from the supporting brick by the elastic force of the elastic member, the supporting brick will automatically rotate to a tilted state, and the lifting is improved. Automation of this tile lifter.
优选地,如图2所示,所述连接座31上设有定位块311;Preferably, as shown in FIG. 2 , the connecting
当所述托砖块32处于水平状态时,所述托砖块32的下端面抵靠在所述定位块311的上端面上。When the
优选地,所述定位块311的侧面上还设有一斜面;Preferably, a side surface of the
当所述托砖块32转动至倾斜状态时,所述托砖块32的下端面抵靠在所述定位块311的斜面上。When the supporting
本实施例的瓷砖提升装置,通过在连接座上设置定位块,使托砖块处于水平状态或倾斜状态时,其下端面分别抵靠在定位块的上端面或斜面上,起到提高托砖块承托力的作用,并且起到对托砖块限位的作用。In the ceramic tile lifting device of this embodiment, by setting a positioning block on the connecting seat, when the supporting brick is in a horizontal state or an inclined state, the lower end face of the supporting brick abuts on the upper end face or inclined surface of the positioning block respectively, so as to improve the lifting of the supporting brick. The role of the block supporting force, and play a role in the limit of the supporting brick.
本实施例的瓷砖提升装置,其通过升降机构驱动上升或下降的托砖组件包括可转动的托砖块,且该托砖块在由下往上通过第一区域时,托砖块转动至水平状态,以托住瓷砖向上提升;而当托砖块离开第一区域且托砖块没有托住瓷砖时,托砖块会转动至倾斜状态。则当上下砖设备取走被上方的托砖块托住的瓷砖后,上方的托砖块自动转动至倾斜状态,从而当上下砖设备继续取走被下方的托砖块托住的瓷砖时,瓷砖上升的过程中不会碰到上方的托砖块;因此上下转设备可以伸入瓷砖分拣机内将瓷砖依次取走,不必等到瓷砖被提升至最高处后、瓷砖的上方无障碍物后才能取走瓷砖。In the tile lifting device of the present embodiment, the brick support assembly, which is driven to rise or fall by the lifting mechanism, includes a rotatable brick support block, and when the brick support block passes through the first area from bottom to top, the support brick block rotates to a horizontal level. state, so as to support the tile and lift upward; and when the support block leaves the first area and the support block does not support the tile, the support block will rotate to a tilted state. Then when the upper and lower brick equipment takes away the tiles supported by the upper bricks, the upper bricks are automatically rotated to the inclined state, so that when the upper and lower bricks continue to take out the tiles supported by the lower bricks, The tiles will not touch the upper supporting bricks during the process of rising; therefore, the up and down rotation equipment can extend into the tile sorting machine to take the tiles in turn, without having to wait until the tiles are lifted to the highest position and there are no obstacles above the tiles to remove the tiles.
如图7所示,本实施例还提供一种立式瓷砖分拣机50,其包括如上述所述的瓷砖提升装置。As shown in FIG. 7 , this embodiment further provides a vertical
其中,该瓷砖分拣机包括两个所述瓷砖提升装置;Wherein, the tile sorting machine includes two tile lifting devices;
该瓷砖分拣机还包括机架,所述机架上设有宽度调节机构;The tile sorting machine further includes a frame, and the frame is provided with a width adjustment mechanism;
两个所述瓷砖提升装置连接在所述宽度调节机构上,所述宽度调节机构用于调节两个所述瓷砖提升装置之间的距离。The two tile lifting devices are connected to the width adjustment mechanism, and the width adjustment mechanism is used to adjust the distance between the two tile lifting devices.
需要说明的是,在本实施例中,立式瓷砖分拣机可以同时有多组瓷砖提升装置。It should be noted that, in this embodiment, the vertical tile sorting machine can have multiple sets of tile lifting devices at the same time.
另外,在不相互矛盾的情况下,本领域的技术人员可以将本说明书中描述的不同实施例或示例以及不同实施例或示例的特征进行结合和组合。In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification, and the features of the different embodiments or examples, without conflicting each other.
在本实用新型的描述中,需要理解的是,术语“竖向”、“横向”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为便于描述本实用新型和简化描述,而不是指示或暗指所指的装置或元件必须具有特定的方位、为特定的方位构造和操作,因而不能理解为对本实用新型保护内容的限制。In the description of the present invention, it should be understood that the terms "vertical", "horizontal", "front", "rear", "left", "right", "vertical", "horizontal", "top" ", "bottom", "inside", "outside" and other indicated orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying The device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and thus cannot be construed as a limitation on the protection content of the present invention.
如果本文中使用了“第一”、“第二”等词语来限定零部件的话,本领域技术人员应该知晓:“第一”、“第二”的使用仅仅是为了便于描述本实用新型和简化描述,如没有另外声明,上述词语并没有特殊的含义。If words such as "first" and "second" are used herein to define components, those skilled in the art should know that the use of "first" and "second" is only for the convenience of describing the present invention and simplifying Description, unless otherwise stated, the above words have no special meaning.
本实用新型并不局限于上述实施方式,如果对本实用新型的各种改动或变形不脱离本实用新型的精神和范围,倘若这些改动和变形属于本实用新型的权利要求和等同技术范围之内,则本实用新型也意图包含这些改动和变形。The present invention is not limited to the above-mentioned embodiments, if various changes or deformations of the present invention do not depart from the spirit and scope of the present invention, if these changes and deformations belong to the claims of the present invention and the equivalent technical scope, Then the present invention also intends to include these changes and deformations.
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CN111071956B (en) * | 2020-01-02 | 2025-05-16 | 广东科达洁能股份有限公司 | A vertical tile sorting machine and a tile lifting device thereof |
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