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CN211670030U - Anti-interference self-supporting medium-voltage non-armored single-core cable - Google Patents

Anti-interference self-supporting medium-voltage non-armored single-core cable Download PDF

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CN211670030U
CN211670030U CN202020451117.2U CN202020451117U CN211670030U CN 211670030 U CN211670030 U CN 211670030U CN 202020451117 U CN202020451117 U CN 202020451117U CN 211670030 U CN211670030 U CN 211670030U
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conductor
cable
core cable
interference
supporting medium
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张勇豪
岳亚博
梁增显
孟益标
耿宏凯
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Zhejiang Wanma Co Ltd
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Zhejiang Wanma Co Ltd
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Abstract

The utility model relates to a cable, to the problem that easy damage, during operation easily received the interference when the non-armor single core cable of middling pressure lays, provide an anti-interference self-supporting formula middling pressure non-armor single core cable, including the conductor, be equipped with steel strand wires in the middle of the conductor, the conductor outside by interior cladding in proper order outside to have conductor shielding layer, insulating layer, shielding structure and oversheath, shielding structure accompanies the multilayer metal integrated configuration of tinned copper wire woven mesh in the middle of the compound area of two-layer plastic-aluminum. The bearing structure steel stranded wires are arranged in the conductors, so that the damage of the cable caused by uneven stress in the process of lifting and drawing the cable is eliminated; the shielding structure is formed by combining a plurality of layers of metal structures, can resist electromagnetic interference, can also shield poor grounding and other power line conducted interference, reduces inductance, and can also be used as a grounding channel of short-circuit current.

Description

一种抗干扰自承式中压非铠装单芯电缆An anti-interference self-supporting medium voltage unarmored single-core cable

技术领域technical field

本实用新型涉及一种电缆,尤其是涉及一种抗干扰自承式中压非铠装单芯电缆。The utility model relates to a cable, in particular to an anti-interference self-supporting medium-voltage non-armoured single-core cable.

背景技术Background technique

在电力工程应用中,电缆通常采用直埋、电缆沟、隧道及电缆井等敷设方式。在敷设的过程中敷设方式较为特殊的是高层竖井的电缆的敷设安装,在高层竖井的敷设环境中敷设电缆主要通过牵引力由下而上将电缆向上牵引升高,电缆上升过程中受力不均匀,在受力点及以上部位受力较大,会造成电缆的损伤及外护套及外观的形变。同时在竖井中并不可能只有一根电缆,在一个相对封闭的环境中,电缆自身易受外部电磁干扰。常规的在绝缘屏蔽层绕包金属带屏蔽也很难保证电缆自身不受外部电磁的干扰。In power engineering applications, cables are usually laid in direct burial, cable trenches, tunnels and cable wells. In the laying process, the special laying method is the laying and installation of cables in high-rise shafts. When laying cables in the laying environment of high-rise shafts, the cables are mainly pulled up and raised by traction force from bottom to top, and the force is uneven during the lifting process of cables. , The force is large at the force point and above, which will cause damage to the cable and deformation of the outer sheath and appearance. At the same time, it is not possible to have only one cable in the shaft. In a relatively closed environment, the cable itself is susceptible to external electromagnetic interference. It is also difficult to ensure that the cable itself is not disturbed by external electromagnetic interference by wrapping the metal tape around the insulating shielding layer.

为了提高单芯电缆的抗机械受力损伤能力,一般会给电缆增加铠装层。按照国标GB/T12706的要求,铠装为间隙绕包的金属带,比如镀锌钢带、不锈钢带、铝带等一些金属带材。标准YB/T024铠装电缆用钢带标准要求,钢带强度不小于295Mpa。但是金属带铠装的结构在交流电力传输过程中会产生感应电压和涡流损耗,在金属带铠装的感应电压作用下造成电缆护层多点击穿的事故,增加了电缆的电气危险性和影响了电缆的载流能力。另外在电缆拖拉敷设安装施工中,如果环境条件恶劣的话比较容易造成电缆外护套的机械损伤。为此,有人发明了非金属铠装电缆,例如,一种在中国专利ZL200920044080.5公开的《非金属铠装单芯电力电缆》,该电缆的最外层为护套、护套内设有非金属铠装层、非金属铠装层内设有绕包层、绕包层内设有绝缘层、绝缘层内设有导体。非金属铠装层为发泡聚乙烯缓冲层和聚偏氟乙烯(PVDF)层组合而成的复合铠装层。从铠装结构看来,抵抗机械外力损伤的物质主要靠聚偏氟乙烯(PVDF)层,但聚偏氟乙烯(PVDF)层的强度仅在40Mpa左右,与标准要求的强度不小于295Mpa差距甚远。所以从铠装的抵抗机械外力损伤本身意义上说,该电缆结构还不具备铠装的基本要求。据此需要一种理想的技术结构解决以上问题。In order to improve the resistance to mechanical damage of the single-core cable, an armoring layer is generally added to the cable. According to the requirements of the national standard GB/T12706, the armor is a metal strip wrapped with a gap, such as some metal strips such as galvanized steel strips, stainless steel strips, and aluminum strips. The standard YB/T024 steel tape for armored cables requires that the strength of the steel tape is not less than 295Mpa. However, the structure of the metal tape armor will generate induced voltage and eddy current loss during the AC power transmission process. Under the action of the induced voltage of the metal tape armor, it will cause the accident of multi-point penetration of the cable sheath, which increases the electrical danger and influence of the cable. the current carrying capacity of the cable. In addition, in the construction of cable dragging and laying, if the environmental conditions are harsh, it is easy to cause mechanical damage to the outer sheath of the cable. To this end, someone invented a non-metal armored cable, for example, a "non-metal armored single-core power cable" disclosed in Chinese patent ZL200920044080.5, the outermost layer of the cable is a sheath, and the sheath is provided with The non-metallic armoring layer, the non-metallic armoring layer is provided with a wrapping layer, the wrapping layer is provided with an insulating layer, and the insulating layer is provided with a conductor. The non-metal armor layer is a composite armor layer composed of a foamed polyethylene buffer layer and a polyvinylidene fluoride (PVDF) layer. From the perspective of the armored structure, the material that resists mechanical external force damage mainly depends on the polyvinylidene fluoride (PVDF) layer, but the strength of the polyvinylidene fluoride (PVDF) layer is only about 40Mpa, which is far from the standard required strength of not less than 295Mpa. Far. Therefore, in the sense of the armor's resistance to mechanical external force damage itself, the cable structure does not yet have the basic requirements for armor. Accordingly, an ideal technical structure is required to solve the above problems.

发明内容SUMMARY OF THE INVENTION

本实用新型为了克服中压非铠装单芯电缆敷设时易损伤、工作时易受干扰的问题,提供一种抗干扰自承式中压非铠装单芯电缆,在导体中设有承载结构钢绞线,消除电缆在上升牵引的过程中受力不均匀造成的电缆损坏;屏蔽结构由多层金属结构组合而成,可以抗电磁干扰,也可以屏蔽接地不良和其他电源线传导干扰,减小电感,还可以作为短路电流的接地通道。The utility model provides an anti-interference self-supporting medium-voltage non-armoured single-core cable in order to overcome the problems that the medium-voltage non-armoured single-core cable is easy to be damaged during laying and easily interfered during operation. Steel stranded wire can eliminate the cable damage caused by uneven force in the process of lifting and pulling the cable; the shielding structure is composed of multi-layer metal structures, which can resist electromagnetic interference, and can also shield poor grounding and other power line conduction interference, reduce Small inductance can also be used as a ground path for short-circuit currents.

为了实现上述目的,本实用新型采用以下技术方案:一种抗干扰自承式中压非铠装单芯电缆,包括导体,导体中间设有钢绞线,导体外侧由内到外依次包覆有导体屏蔽层、绝缘层、屏蔽结构和外护套,所述屏蔽结构为两层铝塑复合带中间夹有镀锡铜丝编织网的多层金属组合结构。In order to achieve the above purpose, the present utility model adopts the following technical solutions: an anti-interference self-supporting medium-voltage non-armoured single-core cable, comprising a conductor, a steel strand is arranged in the middle of the conductor, and the outer side of the conductor is sequentially covered with A conductor shielding layer, an insulating layer, a shielding structure and an outer sheath, the shielding structure is a multi-layer metal composite structure in which two layers of aluminum-plastic composite tapes are sandwiched with a tinned copper wire braided net.

本实用新型为非铠装单芯电缆,在交变电流传输过程中没有感应电压、没有涡流损耗、不影响电缆载流能力,大大提高了铠装电缆的电力传输能力;同时即使电缆外护层受到部分机械外力损伤,由于非金属铠装带不产生感应电压,所以也不会因护层收部分机械损伤造成的绝缘电阻下降而造成铠装对地多点击穿的危险。在导体中设置钢绞线作为承载结构,可以消除电缆在上升牵引的过程中受力不均匀造成的电缆损坏,弥补了非铠装电缆易受损害的缺点。屏蔽结构由多层金属结构组合而成,可以抗电磁干扰,也可以屏蔽接地不良和其他电源线传导干扰,减小电感,还可以作为短路电流的接地通道。The utility model is a non-armoured single-core cable, which has no induced voltage, no eddy current loss and no influence on the current carrying capacity of the cable during the alternating current transmission process, thereby greatly improving the power transmission capacity of the armoured cable; If damaged by some mechanical external force, since the non-metal armored tape does not generate induced voltage, it will not cause the danger of armoring to the ground more breakdown due to the decrease of the insulation resistance caused by the mechanical damage of the sheath. Setting the steel strand in the conductor as the load-bearing structure can eliminate the cable damage caused by the uneven force of the cable in the process of ascending and pulling, and make up for the disadvantage of the unarmored cable being easily damaged. The shielding structure is composed of multi-layer metal structures, which can resist electromagnetic interference, shield poor grounding and other power line conduction interference, reduce inductance, and can also be used as a grounding channel for short-circuit current.

作为优选,绝缘层和屏蔽结构之间设有内护套,内护套的材料为无卤低烟阻燃聚烯烃。无卤低烟阻燃聚烯烃护套起到阻燃,且在燃烧的过程中不产生卤素,起到环保的作用。Preferably, an inner sheath is arranged between the insulating layer and the shielding structure, and the material of the inner sheath is halogen-free low-smoke flame retardant polyolefin. The halogen-free low-smoke flame-retardant polyolefin sheath is flame-retardant, and no halogen is produced during the combustion process, which plays a role in environmental protection.

作为优选,内护套和绝缘层之间设有铜带。铜带屏蔽做接地及导通短路电流的作用。Preferably, a copper tape is provided between the inner sheath and the insulating layer. The copper tape shield is used for grounding and conducting short-circuit current.

作为优选,内护套和铜带之间设有无卤低烟高阻燃带。无卤低烟高阻燃带起到环保无卤素阻燃的作用。Preferably, a halogen-free, low-smoke, and high flame-retardant tape is arranged between the inner sheath and the copper tape. Halogen-free, low-smoke, and high-flame retardant tapes play an environmentally friendly halogen-free flame retardant role.

作为优选,绝缘层外侧包覆有绝缘屏蔽层。Preferably, the outer side of the insulating layer is covered with an insulating shielding layer.

作为优选,导体的材料为铝合金。Preferably, the material of the conductor is aluminum alloy.

作为优选,外护套的材料为无卤低烟阻燃聚烯烃。聚烯烃材料密度小,通常在0.83~0.96 g/cm3之间,可以降低电缆重量,从而减少电缆的运输、敷设成本。聚烯烃耐化学腐蚀性好,对酸、碱、盐等化学物质的腐蚀均有抵抗能力,所以可以在化工企业、污水处理企业以及海边等具有腐蚀源的场合使用,使用场合更加广泛。聚烯烃耐磨,可以很好地保护电缆。聚烯烃对电、热、声都有良好的绝缘性能。但是聚烯烃易燃,燃烧时产生大量黑烟和有毒气体,所以选用无卤低烟阻燃聚烯烃作为外护套的材料。Preferably, the material of the outer sheath is halogen-free low-smoke flame-retardant polyolefin. The density of polyolefin material is small, usually between 0.83 and 0.96 g/cm 3 , which can reduce the weight of the cable, thereby reducing the transportation and laying costs of the cable. Polyolefin has good chemical corrosion resistance and is resistant to acid, alkali, salt and other chemical substances, so it can be used in chemical enterprises, sewage treatment enterprises, seaside and other occasions with corrosion sources, and the application occasions are more extensive. Polyolefin is abrasion resistant and protects cables well. Polyolefin has good insulating properties for electricity, heat and sound. However, polyolefin is flammable and produces a lot of black smoke and toxic gas when burning, so halogen-free low-smoke flame-retardant polyolefin is selected as the material of the outer sheath.

因此,本实用新型具有如下有益效果:(1)本电缆在导体中设有承载结构钢绞线,消除电缆在上升牵引的过程中受力不均匀造成的电缆损坏;(2)屏蔽结构由多层金属结构组合而成,可以抗电磁干扰,也可以屏蔽接地不良和其他电源线传导干扰,减小电感,还可以作为短路电流的接地通道;(3)内外护套采用无卤低烟阻燃聚烯烃,耐磨质轻、阻燃环保。Therefore, the utility model has the following beneficial effects: (1) the cable is provided with a load-bearing structure steel strand in the conductor to eliminate the cable damage caused by uneven force in the process of lifting and pulling the cable; (2) the shielding structure is composed of multiple It is composed of layers of metal structure, which can resist electromagnetic interference, can also shield poor grounding and other power line conduction interference, reduce inductance, and can also be used as a grounding channel for short-circuit current; (3) The inner and outer sheaths are halogen-free and low-smoke flame retardant. Polyolefin, wear-resistant, lightweight, flame-retardant and environmentally friendly.

附图说明Description of drawings

图1是本实用新型的结构示意图。Figure 1 is a schematic structural diagram of the present invention.

图中:1、钢绞线,2、导体,3、导体屏蔽层,4、绝缘层,5、绝缘屏蔽层,6、铜带,7、无卤低烟高阻燃带,8、内护套,9、屏蔽结构,91、铝塑复合带,92、镀锡铜丝编织网,10、外护套。In the picture: 1. Steel strand, 2. Conductor, 3. Conductor shielding layer, 4. Insulating layer, 5. Insulating shielding layer, 6. Copper tape, 7. Halogen-free low-smoke high flame-retardant tape, 8. Inner protection Cover, 9, shielding structure, 91, aluminum-plastic composite tape, 92, tinned copper wire braided mesh, 10, outer sheath.

具体实施方式Detailed ways

下面结合附图与具体实施方式对本实用新型做进一步的描述。The present utility model will be further described below with reference to the accompanying drawings and specific embodiments.

如图1所示,一种抗干扰自承式中压非铠装单芯电缆,包括由内到外依次包覆设置的导体2、导体屏蔽层3、绝缘层4、绝缘屏蔽层5、铜带6、无卤低烟高阻燃带7、内护套8、屏蔽结构9和外护套10。As shown in Figure 1, an anti-interference self-supporting medium-voltage non-armoured single-core cable includes a conductor 2, a conductor shielding layer 3, an insulating layer 4, an insulating shielding layer 5, a copper Belt 6, halogen-free low-smoke high flame-retardant belt 7, inner sheath 8, shielding structure 9 and outer sheath 10.

加工过程为:导体2采用铝合金导体,铝合金导体中心有钢绞线1,钢绞线1作为承载结构可以消除电缆在上升牵引的过程中受力不均匀造成的损坏。导体2外挤包导体屏蔽层3、绝缘层4和绝缘屏蔽层5。绝缘屏蔽层5外重叠绕包一层铜带6和一层无卤低烟高阻燃带7,铜带6具体为紫铜带。无卤低烟高阻燃带7后挤包一层无卤低烟阻燃聚烯烃的内护套8。内护套8外侧设有屏蔽结构9,屏蔽结构9为两层铝塑复合带91中间夹有镀锡铜丝编织网92的多层金属组合结构,可以抗电磁干扰,也可以屏蔽接地不良和其他电源线传导干扰,减小电感,还可以作为短路电流的接地通道。内护套8和屏蔽结构9的具体连接为:内护套8后重叠绕包一层铝塑复合带91,铝塑复合带91后采用镀锡铜丝编织网92,镀锡铜丝编织网92后重叠绕包一层铝塑复合带91。最后在铝塑复合带91后挤包无卤低烟阻燃聚烯烃的外护套10。The processing process is as follows: the conductor 2 adopts an aluminum alloy conductor, and the aluminum alloy conductor has a steel strand 1 in the center. The steel strand 1 serves as a load-bearing structure to eliminate the damage caused by the uneven force of the cable in the process of ascending and pulling. The conductor 2 is extruded with the conductor shielding layer 3 , the insulating layer 4 and the insulating shielding layer 5 . The insulating shielding layer 5 is overlapped and wrapped with a layer of copper tape 6 and a layer of halogen-free, low-smoke, high flame-retardant tape 7, and the copper tape 6 is specifically a red copper tape. The halogen-free, low-smoke, high-flame-retardant tape 7 is extruded and wrapped with an inner sheath 8 of halogen-free, low-smoke, and flame-retardant polyolefin. The outer side of the inner sheath 8 is provided with a shielding structure 9. The shielding structure 9 is a multi-layer metal composite structure in which two layers of aluminum-plastic composite tapes 91 are sandwiched with a tinned copper wire braided mesh 92, which can resist electromagnetic interference, and can also shield poor grounding and Other power lines conduct interference, reduce inductance, and also serve as a ground path for short-circuit currents. The specific connection between the inner sheath 8 and the shielding structure 9 is as follows: the inner sheath 8 is overlapped and wrapped with a layer of aluminum-plastic composite tape 91 . After 92, a layer of aluminum-plastic composite tape 91 is overlapped and wrapped. Finally, the outer sheath 10 of halogen-free low-smoke flame retardant polyolefin is extruded after the aluminum-plastic composite tape 91 .

本实用新型的部件、材料,未具体说明的均为常规可市购的部件、材料。铝合金导体2中心有承载结构钢绞线,应保证铝合金导体的电阻满足国标或优于国标;同时内护套8后的金属结构采用的组合金属屏蔽结构9,由电压等级高,绝缘厚度厚造成编织前外径较大编织机的选型问题较难,应根据电缆外径合理的选用编织机及编织股数,并且应保证镀锡铜丝的编织密度达到相应的国家标准要求。The components and materials of the present invention are conventional commercially available components and materials that are not specifically described. There is a load-bearing structural steel strand in the center of the aluminum alloy conductor 2, and the resistance of the aluminum alloy conductor should meet the national standard or better than the national standard; at the same time, the metal structure behind the inner sheath 8 adopts the combined metal shielding structure 9, which is composed of high voltage level and insulation thickness. Thickness makes it difficult to select a braiding machine with a larger outer diameter before braiding. The braiding machine and the number of braiding strands should be reasonably selected according to the outer diameter of the cable, and the braiding density of the tinned copper wire should meet the corresponding national standard requirements.

本实用新型的电缆在高层竖井的敷设过程中不会因牵引力作用使电缆上的受力不均匀造成损伤及形变;同时在竖井中能够正常运行,不受其他电磁干扰。The cable of the utility model will not be damaged and deformed due to the uneven force on the cable due to the traction force during the laying process of the high-rise shaft; meanwhile, the cable can run normally in the shaft without other electromagnetic interference.

Claims (7)

1.一种抗干扰自承式中压非铠装单芯电缆,包括导体(2),其特征在于,导体(2)中间设有钢绞线(1),导体(2)外侧由内到外依次包覆有导体屏蔽层(3)、绝缘层(4)、屏蔽结构(9)和外护套(10),所述屏蔽结构(9)为两层铝塑复合带(91)中间夹有镀锡铜丝编织网(92)的多层金属组合结构。1. An anti-interference self-supporting medium-voltage non-armoured single-core cable, comprising a conductor (2), characterized in that a steel strand (1) is arranged in the middle of the conductor (2), and the outer side of the conductor (2) is from inside to The outside is covered with a conductor shielding layer (3), an insulating layer (4), a shielding structure (9) and an outer sheath (10) in sequence, and the shielding structure (9) is sandwiched between two layers of aluminum-plastic composite tapes (91). Multilayer metal composite structure with tinned copper wire braid (92). 2.根据权利要求1所述的一种抗干扰自承式中压非铠装单芯电缆,其特征在于,绝缘层(4)和屏蔽结构(9)之间设有内护套(8),内护套(8)的材料为无卤低烟阻燃聚烯烃。2. An anti-interference self-supporting medium-voltage non-armoured single-core cable according to claim 1, characterized in that an inner sheath (8) is provided between the insulating layer (4) and the shielding structure (9). , the material of the inner sheath (8) is halogen-free low-smoke flame retardant polyolefin. 3.根据权利要求2所述的一种抗干扰自承式中压非铠装单芯电缆,其特征在于,内护套(8)和绝缘层(4)之间设有铜带(6)。3. An anti-interference self-supporting medium-voltage non-armoured single-core cable according to claim 2, characterized in that a copper tape (6) is provided between the inner sheath (8) and the insulating layer (4). . 4.根据权利要求3所述的一种抗干扰自承式中压非铠装单芯电缆,其特征在于,内护套(8)和铜带(6)之间设有无卤低烟高阻燃带(7)。4. An anti-jamming self-supporting medium-voltage unarmored single-core cable according to claim 3, characterized in that a halogen-free low-smoke high Flame Retardant Tape (7). 5.根据权利要求1所述的一种抗干扰自承式中压非铠装单芯电缆,其特征在于,绝缘层(4)外侧包覆有绝缘屏蔽层(5)。5 . The anti-interference self-supporting medium voltage non-armoured single-core cable according to claim 1 , wherein the outer side of the insulating layer ( 4 ) is covered with an insulating shielding layer ( 5 ). 6 . 6.根据权利要求1所述的一种抗干扰自承式中压非铠装单芯电缆,其特征在于,导体(2)的材料为铝合金。6 . The anti-interference self-supporting medium-voltage non-armoured single-core cable according to claim 1 , wherein the conductor ( 2 ) is made of aluminum alloy. 7 . 7.根据权利要求1-6任一项所述的一种抗干扰自承式中压非铠装单芯电缆,其特征在于,外护套(10)的材料为无卤低烟阻燃聚烯烃。7. An anti-interference self-supporting medium voltage non-armoured single-core cable according to any one of claims 1-6, characterized in that the material of the outer sheath (10) is halogen-free, low-smoke, flame-retardant polymer. Olefins.
CN202020451117.2U 2020-03-31 2020-03-31 Anti-interference self-supporting medium-voltage non-armored single-core cable Expired - Fee Related CN211670030U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113066611A (en) * 2021-03-24 2021-07-02 浙江万马股份有限公司 Anti-theft medium-voltage single-core unarmored cable

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113066611A (en) * 2021-03-24 2021-07-02 浙江万马股份有限公司 Anti-theft medium-voltage single-core unarmored cable

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