CN211650924U - Automatic device for controlling output of cooling system - Google Patents
Automatic device for controlling output of cooling system Download PDFInfo
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- CN211650924U CN211650924U CN202020128486.8U CN202020128486U CN211650924U CN 211650924 U CN211650924 U CN 211650924U CN 202020128486 U CN202020128486 U CN 202020128486U CN 211650924 U CN211650924 U CN 211650924U
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- 238000001816 cooling Methods 0.000 title claims abstract description 28
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 118
- 239000000498 cooling water Substances 0.000 abstract description 12
- 238000012360 testing method Methods 0.000 abstract description 10
- BGPVFRJUHWVFKM-UHFFFAOYSA-N N1=C2C=CC=CC2=[N+]([O-])C1(CC1)CCC21N=C1C=CC=CC1=[N+]2[O-] Chemical compound N1=C2C=CC=CC2=[N+]([O-])C1(CC1)CCC21N=C1C=CC=CC1=[N+]2[O-] BGPVFRJUHWVFKM-UHFFFAOYSA-N 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 230000000903 blocking effect Effects 0.000 description 2
- 239000002826 coolant Substances 0.000 description 2
- 239000000110 cooling liquid Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
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Abstract
本实用新型公开了一种控制冷却系统输出的自动装置,其特征在于,包括低温水箱和高温水箱,低温水箱的进水端连接第二电磁阀,低温水箱的出水端连接第一电磁阀,高温水箱的进水端连接第三电磁阀,高温水箱的出水端连接第四电磁阀;第一电磁阀的两端分别连接1号出水口、3号出水口;第二电磁阀的两端分别连接1号回水口、3号回水口;第三电磁阀的两端分别连接3号回水口、2号回水口;第四电磁阀的两端分别连接3号出水口、2号出水口。与现有的普通阀门控制系统相比,本实用新型具有以下特点:1)能够更快的切换不同温度的冷却水;2)能够根据现场试验的要求智能化得控制阀门的切换,更加便捷。
The utility model discloses an automatic device for controlling the output of a cooling system, which is characterized in that it comprises a low temperature water tank and a high temperature water tank, the water inlet end of the low temperature water tank is connected to a second electromagnetic valve, the water outlet end of the low temperature water tank is connected to a first electromagnetic valve, and the high temperature water tank is connected to a second electromagnetic valve. The water inlet end of the water tank is connected to the third solenoid valve, and the water outlet end of the high temperature water tank is connected to the fourth solenoid valve; the two ends of the first solenoid valve are respectively connected to the No. 1 water outlet and the No. 3 water outlet; The No. 1 water return port and the No. 3 water return port; the two ends of the third solenoid valve are respectively connected to the No. 3 water return port and the No. 2 water return port; the two ends of the fourth solenoid valve are respectively connected to the No. 3 water outlet and the No. 2 water outlet. Compared with the existing common valve control system, the utility model has the following characteristics: 1) it can switch cooling water of different temperatures faster; 2) it can intelligently control the switching of the valve according to the requirements of the field test, which is more convenient.
Description
技术领域technical field
本实用新型涉及一种控制冷却系统输出的自动装置,主要用于电池包的测试,属于自动化技术领域和新能源电池包测试。The utility model relates to an automatic device for controlling the output of a cooling system, which is mainly used for the testing of battery packs and belongs to the technical field of automation and the testing of new energy battery packs.
背景技术Background technique
控制冷却系统输出的装置是以电磁阀和智能控制模块为核心的装置,根据特殊的一些测试要求,完成对电磁阀的智能操作,实现电磁阀智能化。它不断从通讯系统采集某些特定信息,并以此来控制冷却液的输出。The device that controls the output of the cooling system is a device with a solenoid valve and an intelligent control module as the core. According to some special test requirements, the intelligent operation of the solenoid valve is completed and the solenoid valve is intelligent. It continuously collects certain information from the communication system and uses it to control the output of the coolant.
控制冷却系统输出的装置主要用于电池包测试,一般的水冷系统给其他的装置控温时水温都是渐变的,而有些电池包测试会需要瞬间将冷却水的温度切换到另外一个温度。通常情况下,冷却系统拥有两个控制不同水温的水箱时就会有两个不同温度的出水口,所以接入使用冷水系统的电池包或其他设备后不能瞬间切换不同温度的冷却水。目前控制冷却系统的输出的装置都是以阀门控制冷却水的通断,这种冷却系统的冷却液出入口并没有配置用于切换的阀门,需要水冷系统自身对水箱进行控温或者在出水口修正出水温度。这种方式的温度切换时间较长,不能够满足现在的部分测试要求。另外,控制冷却系统输出的装置一般为手动控制的阀门在电池包测试过程中人为去控制阀门不太方便。The device that controls the output of the cooling system is mainly used for battery pack testing. Generally, when the water cooling system controls the temperature of other devices, the water temperature is gradually changing, and some battery pack tests will require instantaneous switching of the cooling water temperature to another temperature. Under normal circumstances, when the cooling system has two water tanks that control different water temperatures, there will be two water outlets with different temperatures, so after connecting to the battery pack or other equipment using the cold water system, the cooling water of different temperatures cannot be switched instantly. At present, the devices that control the output of the cooling system all use valves to control the on-off of the cooling water. The cooling liquid inlet and outlet of this cooling system is not equipped with a valve for switching, and the water cooling system itself needs to control the temperature of the water tank or correct it at the water outlet. Outlet water temperature. The temperature switching time of this method is long, which cannot meet some of the current test requirements. In addition, the device for controlling the output of the cooling system is generally a manually controlled valve, and it is inconvenient to manually control the valve during the battery pack test.
发明内容SUMMARY OF THE INVENTION
本实用新型要解决的技术问题是:如何使得控制冷却系统输出的装置能够迅速切换冷却液的温度以及实现自动化,减少人工操作。The technical problem to be solved by the utility model is: how to make the device controlling the output of the cooling system able to quickly switch the temperature of the cooling liquid and realize automation, thereby reducing manual operations.
为了解决上述技术问题,本实用新型的技术方案是提供了一种控制冷却系统输出的自动装置,其特征在于,包括低温水箱和高温水箱,低温水箱的进水端连接第二电磁阀,低温水箱的出水端连接第一电磁阀,高温水箱的进水端连接第三电磁阀,高温水箱的出水端连接第四电磁阀;第一电磁阀的两端分别连接1号出水口、3号出水口;第二电磁阀的两端分别连接1号回水口、3号回水口;第三电磁阀的两端分别连接3号回水口、2号回水口;第四电磁阀的两端分别连接3号出水口、2号出水口。In order to solve the above technical problems, the technical solution of the present invention is to provide an automatic device for controlling the output of a cooling system, which is characterized in that it includes a low temperature water tank and a high temperature water tank, the water inlet end of the low temperature water tank is connected to a second solenoid valve, and the low temperature water tank is connected to a second solenoid valve. The water outlet end of the high temperature water tank is connected to the first solenoid valve, the water inlet end of the high temperature water tank is connected to the third electromagnetic valve, the water outlet end of the high temperature water tank is connected to the fourth electromagnetic valve; the two ends of the first electromagnetic valve are respectively connected to the No. 1 water outlet and the No. 3 water outlet ; The two ends of the second solenoid valve are respectively connected to the No. 1 water return port and the No. 3 water return port; the two ends of the third solenoid valve are respectively connected to the No. 3 water return port and the No. 2 water return port; The two ends of the fourth solenoid valve are respectively connected to the No. 3 water return port Water outlet, No. 2 water outlet.
优选地,所述的第一电磁阀、第二电磁阀、第三电磁阀、第四电磁阀各自的两个阀门均与直流电源和控制电路连接,直流电源与控制电路连接,控制电路分别与上位机和遥控器连接。Preferably, the respective two valves of the first solenoid valve, the second solenoid valve, the third solenoid valve and the fourth solenoid valve are connected to the DC power supply and the control circuit, the DC power supply is connected to the control circuit, and the control circuit is respectively connected to the DC power supply and the control circuit. Connect the host computer and the remote control.
优选地,所述的第一电磁阀、第二电磁阀、第三电磁阀、第四电磁阀均包括三通结构,三通结构的中间端口内的左右两侧分别设有开关三通结构的左右端口通路的阀门,三通结构中间端口内的中间位置设有一个管状结构,管状结构底部的外侧设有一圈凸起,三通结构的中间端口内壁与管状结构之间形成腔体,两个阀门的上端均设于腔体内,两个阀门的下端分别设于三通结构的左右端口处,两个阀门上端的正上方设有磁铁,磁铁设于腔体内的顶部,两个阀门的外侧均套有电磁铁,电磁铁设于腔体内,两个电磁阀的下端均设有阻隔板。Preferably, the first solenoid valve, the second solenoid valve, the third solenoid valve, and the fourth solenoid valve all include a three-way structure, and the left and right sides of the middle port of the three-way structure are respectively provided with a switch three-way structure. For the valve of the left and right port passages, a tubular structure is arranged in the middle of the middle port of the tee structure, and a circle of protrusions is arranged on the outer side of the bottom of the tubular structure. A cavity is formed between the inner wall of the middle port of the tee structure and the tubular structure. The upper ends of the valves are set in the cavity, the lower ends of the two valves are respectively set at the left and right ports of the three-way structure, the upper ends of the two valves are provided with magnets, and the magnets are set on the top of the cavity, and the outer sides of the two valves are The electromagnet is sleeved, the electromagnet is arranged in the cavity, and the lower ends of the two solenoid valves are provided with a blocking plate.
优选地,所述的三通结构中间端口的底部设有槽体;三通结构中间端口依次通过管状结构、槽体与三通结构的左右端口连通。Preferably, the bottom of the middle port of the three-way structure is provided with a groove body; the middle port of the three-way structure is communicated with the left and right ports of the three-way structure through the tubular structure and the groove body in turn.
本实用新型的一种控制冷却系统输出的自动装置,用于带有两个水箱的电池包冷却系统;在普通的冷却系统输出端安装了多个电磁阀;安装在了三通管道,可以控制其中两路的冷却水走向;电磁阀能够通过外部控制电路用直流电源提供电流来控制电磁阀开关;控制电路能够用上位机或遥控发送的无线电信号控制直流电源;可以通过不同位置电磁阀的开关可以实现在出水口能够在瞬间把低温和高温水箱的水进行切换,不用等冷却系统改变水箱温度。The utility model is an automatic device for controlling the output of a cooling system, which is used for a battery pack cooling system with two water tanks; a plurality of solenoid valves are installed at the output end of the common cooling system; Two of the cooling water directions; the solenoid valve can control the switch of the solenoid valve by supplying current through the external control circuit with the DC power supply; the control circuit can control the DC power supply with the radio signal sent by the host computer or remote control; the switch of the solenoid valve at different positions can be used It can be realized that the water in the low temperature and high temperature water tanks can be switched instantly at the water outlet, without waiting for the cooling system to change the temperature of the water tank.
与现有的普通阀门控制系统相比,本实用新型弥补了现有控制冷却系统输出的装置功能不完善、操作不方便的缺陷,具有以下特点:Compared with the existing common valve control system, the utility model makes up for the defects of imperfect function and inconvenient operation of the existing device for controlling the output of the cooling system, and has the following characteristics:
1)能够更快的切换不同温度的冷却水;1) Can switch cooling water of different temperatures faster;
2)能够根据现场试验的要求智能化得控制阀门的切换,更加便捷。2) It can intelligently control the switching of the valve according to the requirements of the field test, which is more convenient.
附图说明Description of drawings
图1为一种控制冷却系统输出的自动装置的水路控制结构示意图;1 is a schematic diagram of a water circuit control structure of an automatic device for controlling the output of a cooling system;
图2为一种控制冷却系统输出的自动装置中A位置的电磁阀结构简图;Figure 2 is a schematic diagram of the structure of the solenoid valve at position A in an automatic device for controlling the output of the cooling system;
图3为一种控制冷却系统输出的自动装置的自动控制结构示意图。FIG. 3 is a schematic diagram of an automatic control structure of an automatic device for controlling the output of a cooling system.
具体实施方式Detailed ways
为使本实用新型更明显易懂,兹以优选实施例,并配合附图作详细说明如下。In order to make the present utility model more obvious and easy to understand, preferred embodiments are described below in detail with the accompanying drawings.
本实用新型为一种控制冷却系统输出的自动装置,如图1所示,其包括低温水箱8和高温水箱9,低温水箱8的进水端连接第二电磁阀B,低温水箱8的出水端连接第一电磁阀A,高温水箱9的进水端连接第三电磁阀C,高温水箱9的出水端连接第四电磁阀D;第一电磁阀A的两端分别连接1号出水口10、3号出水口14;第二电磁阀B的两端分别连接1号回水口11、3号回水口15;第三电磁阀C的两端分别连接3号回水口15、2号回水口12;第四电磁阀D的两端分别连接3号出水口14、2号出水口13。The utility model is an automatic device for controlling the output of a cooling system. As shown in FIG. 1 , it includes a low
如图2所示,以第一电磁阀为例,本实用新型的电磁阀结构包括三通结构,三通结构的中间端口内的左右两侧分别设有开关三通结构的左右端口通路的阀门7(即第一阀门A1、第二阀门A2),三通结构中间端口内的中间位置设有一个管状结构,管状结构底部的外侧设有一圈凸起,三通结构中间端口的底部设有槽体;三通结构中间端口依次通过管状结构、槽体与三通结构的左右端口连通。三通结构的中间端口内壁与管状结构之间形成腔体,两个阀门7的上端均设于腔体内,两个阀门7的下端分别设于三通结构的左右端口处,两个阀门7上端的正上方设有磁铁5,磁铁5设于腔体内的顶部,两个阀门7的外侧均套有电磁铁6,电磁铁6设于腔体内,两个电磁阀的下端均设有阻隔板,通过控制两个阀门7的上下升降,从而控制阀门7堵住其所在的端口。阀门7通过堵住端口与管状结构底部凸起之间间隙,从而达到关闭该电磁阀所在端口的作用。图2所示,左侧G位置处第一阀门A1显示的状态为通电状态,右侧的L位置处第二阀门A2显示的状态为断电状态。As shown in FIG. 2, taking the first solenoid valve as an example, the solenoid valve structure of the present invention includes a three-way structure, and the left and right sides of the middle port of the three-way structure are respectively provided with valves for switching the left and right port passages of the three-way structure. 7 (namely the first valve A1, the second valve A2), a tubular structure is arranged in the middle of the middle port of the tee structure, a circle of protrusions is arranged on the outer side of the bottom of the tubular structure, and a groove is arranged at the bottom of the middle port of the tee structure The middle port of the three-way structure is communicated with the left and right ports of the three-way structure through the tubular structure and the groove body in turn. A cavity is formed between the inner wall of the middle port of the three-way structure and the tubular structure, the upper ends of the two
如图2所示,以第一电磁阀A的阀门来看,当控制电路1接受到信号后控制直流电源2向第一阀门A1的电磁铁6供电,然后通过电磁铁6产生的磁场与上端的磁铁5产生的磁场相斥的原理,将该处的阀门推到下方的通道口将该通道的水路堵住。As shown in FIG. 2, from the perspective of the valve of the first solenoid valve A, when the control circuit 1 receives the signal, it controls the
直流电源2可以给电磁阀(即第一阀门A1、第二阀门A2)提供通讯的电源和电磁阀的阀门动作所需的能量来源。本实用新型提供多个电磁阀,能够接受通讯信号并且根据信号开合阀门。The
本实用新型的通讯系统结构包括直流电源2和控制电路1,直流电源2与控制电路1连接,第一电磁阀A、第二电磁阀B、第三电磁阀C、第四电磁阀D各自的两个阀门均与直流电源2和控制电路1连接。如图3所示,本实施例以第一电磁阀A为例,直流电源2和控制电路1均与第一阀门A1、第二阀门A2连接,控制电路1分别与上位机3和遥控器4连接。通过上位机3和遥控器4可以发出控制信号,控制信号发送后通过控制电路1传至各个电磁阀,从而控制第一阀门A1和第二阀门A2开合阀门,此时冷却液能够迅速改变原有的流动路径。The communication system structure of the present invention includes a
本实用新型的装置通过上位机3,将控制信号发送至控制电路1,然后控制电路1控制直流电源2输出电流到电磁阀来控制阀门开合。The device of the present invention sends the control signal to the control circuit 1 through the
如图1所示,各电磁阀接受信号后开合阀门如图1所示,3号口的输出控制方案:As shown in Figure 1, each solenoid valve opens and closes the valve after receiving the signal. As shown in Figure 1, the output control scheme of port 3:
(1)3号口输出低温水:开低温水箱8,通过给控制电路1发送信号控制直流电源2给第一阀门A1、第三阀门B1、第五电磁阀C1、第七电磁阀D1供电,将这四个阀门关闭,低温水箱8的水流过第一电磁阀A、第二电磁阀B流至3号口出水口14,向外输出低温冷却水。(1) Low-temperature water output from port 3: open the low-
(2)3号口输出高温水:开高温水箱9,通过给控制电路1发送信号控制直流电源2给第二阀门A2、第四阀门B2、第六电磁阀C2、第八电磁阀D2供电,将这四个阀门关闭,高温水箱9的水流过第三电磁阀C、第四电磁阀D流至3号口出水口14,向外输出高温冷却水。(2) High-temperature water output from port 3: open the high-
(3)3号口高低温冷却水自由切换:低温水箱8和高温水箱9都开启,通过给控制电路1发送信号,控制直流电源2给第一阀门A1、第三阀门B1、第二阀门A2、第四阀门B2、第六电磁阀C2、第八电磁阀D2供电,将这六个阀门关闭,高温水箱9的水流过第三电磁阀C、第四电磁阀D流至3号口出水口14,向外输出高温冷却水。当需要切换时,发送命令至控制电路1,控制直流电源2给第六电磁阀C2、第八电磁阀D2、第一阀门A1、第三阀门B1、第五电磁阀C1、第七电磁阀D1供电将这六个阀门关闭,低温水箱8的水流过第一电磁阀A、第二电磁阀B流至3号口出水口14,向外输出低温冷却水。(3) Free switching of high and low temperature cooling water at port 3: both the low
本实用新型采用can通讯,可以通过上位机集成后配合电池包的充放电,热管理等相关测试。The utility model adopts can communication, and can cooperate with relevant tests such as charging and discharging, thermal management and the like of the battery pack after the integration of the host computer.
原有的水冷系统只能输出一路冷水和一路热水,当接入使用冷水系统的电池包或其他设备后不能瞬间切换不同温度的冷却水。将本实用新型的装置接入冷却系统后,热水和冷水两路可以通过遥控或上位机去随时切换,且不用花人力去换水管。The original water cooling system can only output one channel of cold water and one channel of hot water. When the battery pack or other equipment using the cold water system is connected, the cooling water of different temperatures cannot be switched instantly. After the device of the utility model is connected to the cooling system, the hot water and the cold water can be switched at any time by remote control or the upper computer, and it is not necessary to spend manpower to change the water pipes.
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CN114812092A (en) * | 2022-04-24 | 2022-07-29 | 华域汽车电动系统有限公司 | Automatic cooling water path switching device for motor test |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN114812092A (en) * | 2022-04-24 | 2022-07-29 | 华域汽车电动系统有限公司 | Automatic cooling water path switching device for motor test |
CN114812092B (en) * | 2022-04-24 | 2023-11-21 | 华域汽车电动系统有限公司 | A automatic switching device in cooling water route for motor test |
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