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CN211649019U - Wind power generation gear box convenient for oil change - Google Patents

Wind power generation gear box convenient for oil change Download PDF

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Publication number
CN211649019U
CN211649019U CN202020150417.7U CN202020150417U CN211649019U CN 211649019 U CN211649019 U CN 211649019U CN 202020150417 U CN202020150417 U CN 202020150417U CN 211649019 U CN211649019 U CN 211649019U
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oil
fixedly connected
flange
gearbox
inlet pipe
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Chinese (zh)
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王洪
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Changzhou Xinlian Foundry Industry Co ltd
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Changzhou Xinlian Foundry Industry Co ltd
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Abstract

本实用新型公开了一种方便换油的风力发电齿轮箱,包括齿轮箱箱体,所述齿轮箱箱体一侧固定连接有连接管,所述连接管一侧末端固定连接有第一法兰盘,所述齿轮箱箱体一侧外壁且位于连接管底部固定连接有支座,所述支座顶部外表面固定安装有电动机,所述电动机的输出轴一侧末端固定连接有绞盘,所述绞盘前侧顶部连接有出油管,所述出油管一侧末端固定连接有第二法兰盘,本实用新型中,通过设置电动机、绞盘、进油管及出油管等装置,通过电动机带动绞盘进行转动,其中进油管及出油管为同一组管道,进油管可以通过绞盘的转动升降,与下方输油车上的输油管道相连连接,进行换油,该装置结构简单,方便实用。

Figure 202020150417

The utility model discloses a wind power generation gear box which is convenient for oil change, comprising a gear box body, one side of the gear box box is fixedly connected with a connecting pipe, and one end of one side of the connecting pipe is fixedly connected with a first flange The outer wall of one side of the gear box body is fixedly connected with a support at the bottom of the connecting pipe, the outer surface of the top of the support is fixedly installed with a motor, and the end of one side of the output shaft of the motor is fixedly connected with a winch. The top of the front side of the winch is connected with an oil outlet pipe, and the end of one side of the oil outlet pipe is fixedly connected with a second flange. In the utility model, the motor, the winch, the oil inlet pipe and the oil outlet pipe are arranged to drive the winch to rotate. , wherein the oil inlet pipe and the oil outlet pipe are the same group of pipes, the oil inlet pipe can be lifted and lowered by the rotation of the winch, and connected with the oil delivery pipeline on the lower oil delivery truck for oil change. The device has a simple structure, is convenient and practical.

Figure 202020150417

Description

一种方便换油的风力发电齿轮箱A wind turbine gearbox for easy oil change

技术领域technical field

本实用新型涉及风力发电齿轮箱技术领域,尤其涉及一种方便换油的风力发电齿轮箱。The utility model relates to the technical field of wind power generation gear boxes, in particular to a wind power generation gear box which is convenient for oil change.

背景技术Background technique

风力发电机组中的齿轮箱是一个重要的机械部件,其主要功用是将风轮在风力作用下所产生的动力传递给发电机并使其得到相应的转速,通常风轮的转速很低,远达不到发电机发电所要求的转速,必须通过齿轮箱齿轮副的增速作用来实现,故也将齿轮箱称之为增速箱,根据机组的总体布置要求,有时将与风轮轮毂直接相连的传动轴(俗称大轴)与齿轮箱合为一体,也有将大轴与齿轮箱分别布置,其间利用胀紧套装置或联轴节连接的结构,为了增加机组的制动能力,常常在齿轮箱的输入端或输出端设置刹车装置,配合叶尖制动(定浆距风轮)或变浆距制动装置共同对机组传动系统进行联合制动。The gearbox in the wind turbine is an important mechanical component, its main function is to transmit the power generated by the wind rotor under the action of the wind to the generator and make it obtain the corresponding speed. If the rotational speed required by the generator cannot be reached, it must be realized by the speed-increasing effect of the gear pair of the gearbox, so the gearbox is also called the speed-increasing box. The connected transmission shaft (commonly known as the large shaft) is integrated with the gearbox, and there are also structures in which the large shaft and the gearbox are arranged separately, and the expansion sleeve device or coupling is used between them. In order to increase the braking capacity of the unit, it is often The input end or output end of the gearbox is provided with a braking device, which cooperates with the blade tip braking (fixed pitch wind wheel) or the variable pitch braking device to jointly brake the transmission system of the unit.

由于风力发电齿轮箱一般被放在很高的风力发电塔上,当齿轮箱中的油使用一段时间后,需要对箱中的油进行更换,但由于位置原因,更换齿轮箱内部的机油非常的麻烦,故而需要一种装置解决上述问题。Since the wind turbine gearbox is generally placed on a very high wind turbine tower, when the oil in the gearbox has been used for a period of time, the oil in the box needs to be replaced, but due to the location, it is very difficult to replace the oil inside the gearbox. It is troublesome, so there is a need for a device to solve the above problems.

实用新型内容Utility model content

本实用新型的目的是为了解决现有技术中存在的缺点,而提出的一种方便换油的风力发电齿轮箱。The purpose of the utility model is to solve the shortcomings existing in the prior art, and propose a wind power generation gear box which is convenient for oil change.

为了实现上述目的,本实用新型采用了如下技术方案:一种方便换油的风力发电齿轮箱,包括齿轮箱箱体,所述齿轮箱箱体一侧固定连接有连接管,所述连接管一侧末端固定连接有第一法兰盘,所述齿轮箱箱体一侧外壁且位于连接管底部固定连接有支座,所述支座顶部外表面固定安装有电动机,所述电动机的输出轴一侧末端固定连接有绞盘,所述绞盘前侧顶部连接有出油管,所述出油管一侧末端固定连接有第二法兰盘,所述第二法兰盘与第一法兰盘之间设置有固定组件,所述绞盘后侧底部设置有进油管,所述进油管底部末端固定连接有接头,所述进油管外侧且位于接头顶部固定套接有重物块,所述齿轮箱箱体一侧外壁且位于支座底部固定连接有竖杆,所述竖杆一侧末端固定连接有限位装置。In order to achieve the above purpose, the utility model adopts the following technical solutions: a wind power generation gearbox for easy oil change, including a gearbox case, a connecting pipe is fixedly connected to one side of the gearbox case, and one side of the connecting pipe is The side end is fixedly connected with a first flange, the outer wall of one side of the gear box body is fixedly connected with a support at the bottom of the connecting pipe, the outer surface of the top of the support is fixedly installed with a motor, and the output shaft of the motor is an output shaft. A winch is fixedly connected to the side end, an oil outlet pipe is connected to the top of the front side of the winch, a second flange is fixedly connected to one end of the oil outlet pipe, and a second flange is arranged between the second flange and the first flange. There is a fixed assembly, an oil inlet pipe is arranged at the bottom of the rear side of the winch, a joint is fixedly connected to the bottom end of the oil inlet pipe, a heavy block is fixedly sleeved on the outside of the oil inlet pipe and located at the top of the joint, and the gearbox case is one. A vertical rod is fixedly connected to the side outer wall and is located at the bottom of the support, and one end of one side of the vertical rod is fixedly connected to a limiting device.

作为上述技术方案的进一步描述:As a further description of the above technical solutions:

所述齿轮箱箱体一侧内部与连接管相对应位置开设有固定连接孔。A fixed connection hole is provided in the inside of one side of the gear box body at a position corresponding to the connection pipe.

作为上述技术方案的进一步描述:As a further description of the above technical solutions:

所述支座通过焊接与齿轮箱箱体相互固定连接。The support is fixedly connected to the gearbox casing by welding.

作为上述技术方案的进一步描述:As a further description of the above technical solutions:

所述第一法兰盘的尺寸大小与第二法兰盘的尺寸大小相等,且第一法兰盘及第二法兰盘内部与固定组件相对应位置开设有螺纹连接孔。The size of the first flange is equal to the size of the second flange, and the first flange and the second flange are provided with threaded connection holes at positions corresponding to the fixing components.

作为上述技术方案的进一步描述:As a further description of the above technical solutions:

所述限位装置内部与进油管相对应位置开设有贯穿通孔,所述重物块的宽度大于限位装置内部的贯穿通孔孔径。A through hole is formed inside the limiting device at a position corresponding to the oil inlet pipe, and the width of the weight block is larger than the diameter of the through hole inside the limiting device.

作为上述技术方案的进一步描述:As a further description of the above technical solutions:

所述出油管、进油管均为橡胶管管材裁剪成形,且出油管与进油管为同一组管道。The oil outlet pipe and the oil inlet pipe are all rubber pipes cut and formed, and the oil outlet pipe and the oil inlet pipe are the same group of pipes.

本实用新型具有如下有益效果:The utility model has the following beneficial effects:

1、本实用新型提出的一种方便换油的风力发电齿轮箱与传统装置相比,通过设置电动机、绞盘、进油管及出油管等装置,通过电动机带动绞盘进行转动,其中进油管及出油管为同一组管道,进油管可以通过绞盘的转动升降,与下方输油车上的输油管道相连连接,进行换油,该装置结构简单,方便实用。1. Compared with the traditional device, a wind power gearbox for easy oil change proposed by the utility model, by setting devices such as a motor, a winch, an oil inlet pipe and an oil outlet pipe, the winch is driven by the motor to rotate, wherein the oil inlet pipe and the oil outlet pipe are rotated. For the same group of pipelines, the oil inlet pipe can be lifted and lowered by the rotation of the winch, and is connected with the oil pipeline on the lower oil truck for oil change. The device has a simple structure, is convenient and practical.

2、该装置与传统装置相比,其结构和设计均有较大创新和改进,通过设置限位组件及重物块等装置,在不使用时通过限位装置将进油管进行限位,防止其发生摆动,重物块可以保证在使用时,进油管可以近似垂直升降,值得大力推广。2. Compared with the traditional device, this device has great innovation and improvement in its structure and design. By setting limit components and heavy blocks and other devices, when not in use, the oil inlet pipe is limited by the limit device to prevent It swings, and the heavy block can ensure that the oil inlet pipe can be lifted and lowered approximately vertically when in use, which is worth vigorously promoting.

附图说明Description of drawings

图1为本实用新型提出的一种方便换油的风力发电齿轮箱的主视结构图;Fig. 1 is the front view structure diagram of a kind of wind power gearbox for easy oil change proposed by the utility model;

图2为图1中A处的局部放大图;Fig. 2 is the partial enlarged view of A place in Fig. 1;

图3为图1中B处的局部放大图;Fig. 3 is a partial enlarged view at B in Fig. 1;

图4为本实用新型提出的一种方便换油的风力发电齿轮箱的侧视结构图;Fig. 4 is a side view structure diagram of a wind turbine gearbox for easy oil change proposed by the utility model;

图5为图4中C处的局部放大图。FIG. 5 is a partial enlarged view of C in FIG. 4 .

图例说明:illustration:

1、齿轮箱箱体;2、出油管;3、绞盘;4、竖杆;5、支座;6、电动机;7、第一法兰盘;8、进油管;9、接头;10、重物块;11、限位装置;12、固定组件;13、第二法兰盘;14、连接管。1. Gear box body; 2. Oil outlet pipe; 3. Winch; 4. Vertical rod; 5. Support; 6. Electric motor; 7. First flange; 8. Oil inlet pipe; 9. Joint; 10. Heavy Block; 11. Limiting device; 12. Fixing component; 13. Second flange; 14. Connecting pipe.

具体实施方式Detailed ways

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.

在本实用新型的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制;术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性,此外,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型中的具体含义。In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner" and "outer" The orientation or positional relationship indicated by etc. is based on the orientation or positional relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, with a specific orientation. Therefore, it should not be construed as a limitation to the present invention; the terms "first", "second" and "third" are only used for descriptive purposes, and should not be construed as indicating or implying relative importance. In addition, Unless otherwise expressly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it may be a fixed connection, a detachable connection, or an integral connection; it may be a mechanical connection, It can also be an electrical connection; it can be a direct connection, an indirect connection through an intermediate medium, or an internal connection between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.

参照图1-5,本实用新型提供的一种实施例:一种方便换油的风力发电齿轮箱,包括齿轮箱箱体1,齿轮箱箱体1一侧固定连接有连接管14,连接管14一侧末端固定连接有第一法兰盘7,齿轮箱箱体1一侧外壁且位于连接管14底部固定连接有支座5,支座5顶部外表面固定安装有电动机6,电动机6的输出轴一侧末端固定连接有绞盘3,绞盘3前侧顶部连接有出油管2,出油管2一侧末端固定连接有第二法兰盘13,第二法兰盘13与第一法兰盘7之间设置有固定组件12,绞盘3后侧底部设置有进油管8,进油管8底部末端固定连接有接头9,进油管8外侧且位于接头9顶部固定套接有重物块10,齿轮箱箱体1一侧外壁且位于支座5底部固定连接有竖杆4,竖杆4一侧末端固定连接有限位装置11。Referring to Figures 1-5, an embodiment provided by the present utility model: a wind power generation gearbox for easy oil change, comprising a gearbox casing 1, a connecting pipe 14 is fixedly connected to one side of the gearbox casing 1, and the connecting pipe The end of one side of 14 is fixedly connected with the first flange 7, the outer wall of one side of the gear box 1 is fixedly connected with the support 5 at the bottom of the connecting pipe 14, the outer surface of the top of the support 5 is fixedly installed with the motor 6, and the motor 6 is fixed on the outer surface. A winch 3 is fixedly connected to one end of the output shaft, an oil outlet pipe 2 is connected to the top of the front side of the winch 3, and a second flange 13 is fixedly connected to one end of the oil outlet pipe 2. The second flange 13 is connected to the first flange. A fixed assembly 12 is arranged between 7, an oil inlet pipe 8 is arranged at the bottom of the rear side of the winch 3, a joint 9 is fixedly connected to the bottom end of the oil inlet pipe 8, and a heavy block 10 is fixedly sleeved on the outside of the oil inlet pipe 8 and at the top of the joint 9, and the gear A vertical rod 4 is fixedly connected to the outer wall of one side of the box body 1 and is located at the bottom of the support 5 , and one end of the vertical rod 4 is fixedly connected to a limiting device 11 .

齿轮箱箱体1一侧内部与连接管14相对应位置开设有固定连接孔,便于连接管14在齿轮箱箱体1上的固定安装吗,支座5通过焊接与齿轮箱箱体1相互固定连接,防止支座5发生松脱,第一法兰盘7的尺寸大小与第二法兰盘13的尺寸大小相等,且第一法兰盘7及第二法兰盘13内部与固定组件12相对应位置开设有螺纹连接孔,便于连接管14与出油管2之间相互固定连接,限位装置11内部与进油管8相对应位置开设有贯穿通孔,重物块10的宽度大于限位装置11内部的贯穿通孔孔径,便于进油管8穿过限位装置11,重物块10便于进油管8在升降时可以处于一个近似垂直角度升降,便于工作人员的使用,出油管2、进油管8均为橡胶管管材裁剪成形,且出油管2与进油管8为同一组管道,橡胶材质具有优良的弹性,不会因为油压轻易发生涨破等现象。There is a fixed connection hole in one side of the gearbox casing 1 corresponding to the connecting pipe 14 to facilitate the fixed installation of the connecting pipe 14 on the gear casing casing 1, and the support 5 is fixed to the gear casing casing 1 by welding. connection, to prevent the support 5 from loosening, the size of the first flange 7 is equal to the size of the second flange 13, and the interior of the first flange 7 and the second flange 13 are connected to the fixing assembly 12. Corresponding positions are provided with threaded connection holes, which are convenient for the connection between the connecting pipe 14 and the oil outlet pipe 2 to be fixedly connected to each other. The interior of the limiting device 11 is provided with a through hole corresponding to the oil inlet pipe 8, and the width of the weight block 10 is larger than the limit The diameter of the through hole inside the device 11 is convenient for the oil inlet pipe 8 to pass through the limiting device 11. The weight block 10 facilitates that the oil inlet pipe 8 can be lifted and lowered at an approximately vertical angle when lifting and lowering, which is convenient for the use of the staff. The oil pipe 8 is made of rubber pipe material, and the oil outlet pipe 2 and the oil inlet pipe 8 are the same group of pipes. The rubber material has excellent elasticity and will not easily burst due to oil pressure.

工作原理:本实用新型提出的一种方便换油的风力发电齿轮箱与传统装置有较大改进创新,在使用该一种方便换油的风力发电齿轮箱时,启动电动机6,电动机6输出轴转动带动绞盘3转动,使得进油管8下降,由于重物块10的存在,故而进油管8应近似垂直下降,人工将进油管8底部的接头9与输油管道(图中未画出)相连接,通过油泵(图中未画出)将齿轮箱箱体1内部的油抽出干净,而后通过输油管道与油箱(图中未画出)连接,将油输入进油管8内部,再由出油管2输入至齿轮箱箱体1内部,实现换油过程,较之传统换油更为方便快捷。Working principle: The wind power generation gearbox that is convenient for oil change proposed by the utility model has great improvement and innovation compared with the traditional device. The rotation drives the winch 3 to rotate, so that the oil inlet pipe 8 descends. Due to the existence of the heavy block 10, the oil inlet pipe 8 should descend approximately vertically, and the joint 9 at the bottom of the oil inlet pipe 8 is manually connected with the oil pipeline (not shown in the figure) , through the oil pump (not shown in the figure) to pump out the oil inside the gearbox casing 1, and then connect it with the oil tank (not shown in the figure) through the oil pipeline, input the oil into the oil pipe 8, and then from the oil outlet pipe 2 Input into the gear box body 1 to realize the oil change process, which is more convenient and quicker than the traditional oil change.

最后应说明的是:以上所述仅为本实用新型的优选实施例而已,并不用于限制本实用新型,尽管参照前述实施例对本实用新型进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。Finally, it should be noted that the above are only the preferred embodiments of the present invention, and are not intended to limit the present invention. , it can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements to some of the technical features. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model, All should be included within the protection scope of the present invention.

Claims (6)

1.一种方便换油的风力发电齿轮箱,包括齿轮箱箱体(1),其特征在于:所述齿轮箱箱体(1)一侧固定连接有连接管(14),所述连接管(14)一侧末端固定连接有第一法兰盘(7),所述齿轮箱箱体(1)一侧外壁且位于连接管(14)底部固定连接有支座(5),所述支座(5)顶部外表面固定安装有电动机(6),所述电动机(6)的输出轴一侧末端固定连接有绞盘(3),所述绞盘(3)前侧顶部连接有出油管(2),所述出油管(2)一侧末端固定连接有第二法兰盘(13),所述第二法兰盘(13)与第一法兰盘(7)之间设置有固定组件(12),所述绞盘(3)后侧底部设置有进油管(8),所述进油管(8)底部末端固定连接有接头(9),所述进油管(8)外侧且位于接头(9)顶部固定套接有重物块(10),所述齿轮箱箱体(1)一侧外壁且位于支座(5)底部固定连接有竖杆(4),所述竖杆(4)一侧末端固定连接有限位装置(11)。1. A wind turbine gearbox for easy oil change, comprising a gearbox casing (1), characterized in that a connecting pipe (14) is fixedly connected to one side of the gearbox casing (1), and the connecting pipe (14) A first flange (7) is fixedly connected to the end of one side, and a support (5) is fixedly connected to the outer wall of one side of the gear box case (1) and is located at the bottom of the connecting pipe (14). A motor (6) is fixedly installed on the outer surface of the top of the seat (5), a winch (3) is fixedly connected to one end of the output shaft of the motor (6), and an oil outlet pipe (2) is connected to the top of the front side of the winch (3). ), a second flange (13) is fixedly connected to one end of the oil outlet pipe (2), and a fixing assembly ( 12), an oil inlet pipe (8) is provided at the bottom of the rear side of the winch (3), the bottom end of the oil inlet pipe (8) is fixedly connected with a joint (9), and the oil inlet pipe (8) is outside and located at the joint (9). ) a heavy block (10) is fixedly sleeved on the top, and a vertical rod (4) is fixedly connected to the outer wall of one side of the gear box body (1) and is located at the bottom of the support (5), and the vertical rod (4) is a The side end is fixedly connected with the limiting device (11). 2.根据权利要求1所述的一种方便换油的风力发电齿轮箱,其特征在于:所述齿轮箱箱体(1)一侧内部与连接管(14)相对应位置开设有固定连接孔。2. A wind power gearbox for easy oil change according to claim 1, characterized in that: a fixed connection hole is opened in one side of the gearbox casing (1) corresponding to the connecting pipe (14). . 3.根据权利要求1所述的一种方便换油的风力发电齿轮箱,其特征在于:所述支座(5)通过焊接与齿轮箱箱体(1)相互固定连接。3 . The wind turbine gearbox for easy oil change according to claim 1 , wherein the support ( 5 ) is fixedly connected to the gearbox casing ( 1 ) by welding. 4 . 4.根据权利要求1所述的一种方便换油的风力发电齿轮箱,其特征在于:所述第一法兰盘(7)的尺寸大小与第二法兰盘(13)的尺寸大小相等,且第一法兰盘(7)及第二法兰盘(13)内部与固定组件(12)相对应位置开设有螺纹连接孔。4. A wind turbine gearbox for easy oil change according to claim 1, characterized in that: the size of the first flange (7) is equal to the size of the second flange (13) , and the first flange (7) and the second flange (13) are provided with threaded connection holes at the corresponding positions of the fixing assembly (12). 5.根据权利要求1所述的一种方便换油的风力发电齿轮箱,其特征在于:所述限位装置(11)内部与进油管(8)相对应位置开设有贯穿通孔,所述重物块(10)的宽度大于限位装置(11)内部的贯穿通孔孔径。5 . The wind turbine gearbox for easy oil change according to claim 1 , wherein a through hole is formed inside the limiting device ( 11 ) at a position corresponding to the oil inlet pipe ( 8 ). 6 . The width of the weight block (10) is larger than the diameter of the through hole inside the limiting device (11). 6.根据权利要求1所述的一种方便换油的风力发电齿轮箱,其特征在于:所述出油管(2)、进油管(8)均为橡胶管管材裁剪成形,且出油管(2)与进油管(8)为同一组管道。6. A wind power gearbox for easy oil change according to claim 1, characterized in that: the oil outlet pipe (2) and the oil inlet pipe (8) are all rubber pipes cut and formed, and the oil outlet pipe (2) ) and the oil inlet pipe (8) are the same group of pipes.
CN202020150417.7U 2020-02-03 2020-02-03 Wind power generation gear box convenient for oil change Expired - Fee Related CN211649019U (en)

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