CN211565063U - Tooling platform for assembling upper shaft assembly of flotation machine - Google Patents
Tooling platform for assembling upper shaft assembly of flotation machine Download PDFInfo
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- CN211565063U CN211565063U CN201921756423.0U CN201921756423U CN211565063U CN 211565063 U CN211565063 U CN 211565063U CN 201921756423 U CN201921756423 U CN 201921756423U CN 211565063 U CN211565063 U CN 211565063U
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- bearing box
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- support frame
- bearing
- upper shaft
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- 238000005188 flotation Methods 0.000 title claims abstract description 15
- 238000012423 maintenance Methods 0.000 abstract description 11
- 238000000034 method Methods 0.000 abstract description 10
- 238000010586 diagram Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 210000004907 gland Anatomy 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及浮选机检修设备技术领域,特别涉及一种浮选机上部轴总成装配用工装平台。The utility model relates to the technical field of flotation machine maintenance equipment, in particular to a tooling platform for assembling an upper shaft assembly of a flotation machine.
背景技术Background technique
KYF/XCF型浮选机是选矿反浮选工艺最重要的设备。装机量大,检修频次高。其上部轴总成件由浮选机轴承箱和上部轴两部分组成。首先装配上部轴轴承及密封件,装配完成后,平稳立置地面。起吊轴承箱箱体与上部轴装配,装配至箱体轴承孔处,因轴承孔与轴承外圈为过度配合,上部轴、轴承外圈以及轴承箱必须保持水平。三者有一个水平度达不到要求就无法完成装配。因轴承箱箱体较大,并处于悬空起吊状态,装配过程中,检修人员无法直接调整上部轴、轴承外圈水平,只能将轴承箱吊运至地面,调整完毕后,再次进行试装。该装配作业,需反复多次调整、吊装,才能完成装配,耗时耗力。另外装配过程中,检修人员需要观察装配情况,靠近起吊的轴承箱,存在安全风险。KYF/XCF flotation machine is the most important equipment for beneficiation reverse flotation process. The installed capacity is large and the maintenance frequency is high. The upper shaft assembly is composed of two parts, the bearing box of the flotation machine and the upper shaft. First assemble the upper shaft bearing and seal, and after the assembly is completed, stand upright on the ground. Lift the bearing box and assemble the upper shaft and assemble it to the bearing hole of the box. Because the bearing hole and the bearing outer ring are excessively matched, the upper shaft, the bearing outer ring and the bearing box must be kept horizontal. If one of the three levels fails to meet the requirements, the assembly cannot be completed. Because the bearing box is large and is in a suspended state, during the assembly process, the maintenance personnel cannot directly adjust the level of the upper shaft and the outer ring of the bearing, but can only lift the bearing box to the ground. After the adjustment, try again. This assembly operation requires repeated adjustment and hoisting to complete the assembly, which is time-consuming and labor-intensive. In addition, during the assembly process, maintenance personnel need to observe the assembly situation, and there is a safety risk when it is close to the lifting bearing box.
实用新型内容Utility model content
针对上述技术问题,本实用新型提供了一种浮选机上部轴总成装配用工装平台,能够避免目前的浮选机上部轴总成装配,往往是通过起吊设备不断地吊装,最终完成装配,工作时间长,劳动强度高,另外装配过程中,检修人员需要观察装配情况,靠近起吊的轴承箱,存在安全风险的问题。In view of the above technical problems, the utility model provides a tooling platform for assembling the upper shaft assembly of the flotation machine, which can avoid the current assembly of the upper shaft assembly of the flotation machine, which is often continuously hoisted by hoisting equipment, and finally completes the assembly. The working time is long and the labor intensity is high. In addition, during the assembly process, the maintenance personnel need to observe the assembly situation, and there is a safety risk when it is close to the lifting bearing box.
为了实现上述目的,本实用新型的技术方案具体如下:In order to achieve the above object, the technical scheme of the present utility model is as follows:
一种浮选机上部轴总成装配用工装平台,包括支撑架,所述支撑架一侧设置有楼梯,所述支撑架上部设置有能够将轴承箱竖直固定的支撑板,所述能够将轴承箱竖直固定的支撑板上竖直放置轴承箱,所述轴承箱上吊装上部轴承。A tooling platform for assembling an upper shaft assembly of a flotation machine includes a support frame, a staircase is arranged on one side of the support frame, and a support plate capable of vertically fixing a bearing box is arranged on the upper part of the support frame. The bearing box is placed vertically on the support plate on which the bearing box is vertically fixed, and the upper bearing is hoisted on the bearing box.
所述能够将轴承箱竖直固定的支撑板四周设置有护栏。A guardrail is arranged around the support plate capable of vertically fixing the bearing box.
所述能够将轴承箱竖直固定的支撑板为中心设置有能够竖直放入轴承箱的方孔的平板结构,所述方孔下侧通过若干个斜拉筋与所述支撑架内侧固定。The support plate capable of vertically fixing the bearing box is provided with a flat plate structure with a square hole that can be vertically inserted into the bearing box as the center, and the lower side of the square hole is fixed to the inner side of the support frame through a number of diagonal ties.
本实用新型的有益效果是:本实用新型通过起吊设备将轴承箱倒置后竖直放置在能够将轴承箱竖直固定的支撑板上,再通过起吊设备将上部轴承吊装进轴承箱,期间,工人通过楼梯站在能够将轴承箱竖直固定的支撑板上,对吊装过程进行微调,最终完成装配,其中,为了人员安全,能够将轴承箱竖直固定的支撑板四周设置有护栏,能够将轴承箱竖直固定的支撑板为中心设置有能够竖直放入轴承箱的方孔的平板结构,轴承箱可以通过方孔竖直放入,而方孔四周可以对轴承箱外侧的支撑板起到支撑作用,为了提高支撑强度,方孔下侧通过若干个斜拉筋与支撑架内侧固定。The beneficial effects of the present utility model are as follows: the utility model inverts the bearing box through the lifting device and then vertically places the bearing box on the support plate that can fix the bearing box vertically, and then lifts the upper bearing into the bearing box through the lifting device. By standing on the support plate that can fix the bearing box vertically, the hoisting process is fine-tuned, and the assembly is finally completed. The support plate that is fixed vertically is a flat plate structure with a square hole that can be vertically put into the bearing box as the center. For the support function, in order to improve the support strength, the lower side of the square hole is fixed to the inner side of the support frame through a number of diagonal ties.
附图说明Description of drawings
图1是本实用新型的结构示意图。Figure 1 is a schematic structural diagram of the present invention.
图2是支撑架的俯视图。FIG. 2 is a top view of the support frame.
图3是本实用新型的使用状态图。Figure 3 is a state diagram of the utility model in use.
其中,1-支撑架,2-护栏,3-楼梯。Among them, 1-support frame, 2-guardrail, 3-stair.
具体实施方式Detailed ways
如图1-图3所示,一种浮选机上部轴总成装配用工装平台,包括支撑架1,支撑架1一侧设置有楼梯3,支撑架1上部设置有能够将轴承箱竖直固定的支撑板,能够将轴承箱竖直固定的支撑板上竖直放置轴承箱,轴承箱上吊装上部轴承,能够将轴承箱竖直固定的支撑板四周设置有护栏2,能够将轴承箱竖直固定的支撑板为中心设置有能够竖直放入轴承箱的方孔的平板结构,方孔下侧通过若干个斜拉筋与支撑架1内侧固定。As shown in Figures 1 to 3, a tooling platform for assembling the upper shaft assembly of the flotation machine includes a support frame 1, a
本实用新型在使用时,操作人员通过起吊设备使轴承箱倒立,吊运至方孔内,调整位置安放平稳后,用螺栓将轴承箱外侧的支撑板与方孔相互固定,上部轴安装活动密封压盖、轴承B,倒立吊装与轴承箱装配,过程中,检修人员站立在本平台的通道上,对轴承B、上部轴位置随时调整,一次吊装就可将轴承B装入轴承箱镗孔,完成后将总成件吊放至地面,再安装轴承A,装配过程省时省力,上部轴与轴承箱装配时,吊起的上部轴已插入轴承箱体,即便发生钢丝绳断裂等意外情况,也可以保证检修人员的安全,本实用新型整体占用空间小;总成件组装时间由原来的8小时,减少至目前的2小时,检修效率大幅度提高,改善检修作业条件,从本质上保障检修人员总成件组装过程的安全。When the utility model is in use, the operator makes the bearing box upside down through the hoisting equipment, and lifts it into the square hole. After the adjustment position is placed stably, the support plate on the outside of the bearing box and the square hole are fixed to each other with bolts, and the upper shaft is installed with a movable seal The gland and bearing B are assembled upside down and the bearing box are assembled. During the process, the maintenance personnel stand on the channel of the platform and adjust the position of the bearing B and the upper shaft at any time. The bearing B can be loaded into the bearing box boring hole in one lifting. After completion, hoist the assembly to the ground, and then install the bearing A. The assembly process saves time and effort. When the upper shaft is assembled with the bearing box, the lifted upper shaft has been inserted into the bearing box. The safety of the maintenance personnel can be ensured, and the overall occupied space of the utility model is small; the assembly time of the assembly is reduced from the original 8 hours to the current 2 hours, the maintenance efficiency is greatly improved, the maintenance operation conditions are improved, and the maintenance personnel are essentially guaranteed. The safety of the assembly process of the assembly.
Claims (3)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201921756423.0U CN211565063U (en) | 2019-10-18 | 2019-10-18 | Tooling platform for assembling upper shaft assembly of flotation machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201921756423.0U CN211565063U (en) | 2019-10-18 | 2019-10-18 | Tooling platform for assembling upper shaft assembly of flotation machine |
Publications (1)
Publication Number | Publication Date |
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CN211565063U true CN211565063U (en) | 2020-09-25 |
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Application Number | Title | Priority Date | Filing Date |
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CN201921756423.0U Expired - Fee Related CN211565063U (en) | 2019-10-18 | 2019-10-18 | Tooling platform for assembling upper shaft assembly of flotation machine |
Country Status (1)
Country | Link |
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CN (1) | CN211565063U (en) |
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2019
- 2019-10-18 CN CN201921756423.0U patent/CN211565063U/en not_active Expired - Fee Related
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200925 Termination date: 20211018 |
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CF01 | Termination of patent right due to non-payment of annual fee |