CN211528079U - Spiral pipe hydrostatic testing machine - Google Patents
Spiral pipe hydrostatic testing machine Download PDFInfo
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- CN211528079U CN211528079U CN201922369243.3U CN201922369243U CN211528079U CN 211528079 U CN211528079 U CN 211528079U CN 201922369243 U CN201922369243 U CN 201922369243U CN 211528079 U CN211528079 U CN 211528079U
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- 238000012360 testing method Methods 0.000 title claims abstract description 100
- 230000002706 hydrostatic effect Effects 0.000 title abstract 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 80
- 238000012546 transfer Methods 0.000 claims abstract description 40
- 238000002347 injection Methods 0.000 claims abstract description 32
- 239000007924 injection Substances 0.000 claims abstract description 32
- 238000001035 drying Methods 0.000 claims abstract description 31
- 238000010438 heat treatment Methods 0.000 claims abstract description 21
- 238000003825 pressing Methods 0.000 claims abstract description 6
- 238000005096 rolling process Methods 0.000 claims description 3
- 229910000831 Steel Inorganic materials 0.000 abstract description 7
- 239000010959 steel Substances 0.000 abstract description 7
- 239000000243 solution Substances 0.000 description 9
- 230000000717 retained effect Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及钢管水压试验设备技术领域,尤其涉及螺旋管水压试验机。The utility model relates to the technical field of hydraulic testing equipment for steel pipes, in particular to a hydraulic testing machine for spiral pipes.
背景技术Background technique
螺旋管加工完成后需要对螺旋管进行水压测试,水压测试主要是用来测试螺旋管的承压能力以及是否漏水的。水压试验机主要用于对螺旋管进行水压试验,水压试验的工艺流程为上管-接管-充水-打压-保压-卸压-排水-出管,保压前的螺旋管称为待试管,保压后的螺旋管称为试后管,螺旋管进行压力试验前需要在钢管端部套设聚氨酯密封圈。After the spiral tube is processed, it is necessary to perform a hydraulic test on the spiral tube. The hydraulic test is mainly used to test the pressure bearing capacity of the spiral tube and whether there is water leakage. The hydraulic testing machine is mainly used for the hydraulic test of the spiral pipe. The process flow of the hydraulic test is upper pipe-connection-water filling-pressure-maintaining pressure-relieving pressure-draining-outlet pipe. The spiral pipe before pressure maintenance is called For the test tube, the pressure-maintained spiral tube is called the post-test tube. Before the pressure test of the spiral tube, a polyurethane sealing ring needs to be set at the end of the steel pipe.
专利公告号为CN104502200B的中国专利提出了一种全自动管材水压试验机,包括水压测试机、托辊、导轨、同步翻转机构。水压测试机底座设有空腔,空腔内平行设有用于升降钢管的托辊,所述两导轨平行设置在底座的钢管输入端处,同步翻转机构平行设置在两平行导轨内侧。The Chinese patent with the patent publication number CN104502200B proposes a fully automatic pipe hydraulic testing machine, including a hydraulic testing machine, idlers, guide rails, and a synchronous turning mechanism. The base of the hydraulic testing machine is provided with a cavity, and the cavity is provided with rollers for lifting and lowering the steel pipe in parallel.
上述技术方案中通过水压测试机的设置对螺旋管进行水压试验,试后管中的水排入空腔中,但是由于水的表面张力作用,试后管内壁依然留存有水,需要后续对试后管进行烘干处理。In the above technical solution, a hydraulic test is performed on the spiral tube by setting a hydraulic tester, and the water in the tube is discharged into the cavity after the test. However, due to the surface tension of the water, there is still water on the inner wall of the tube after the test. The post-test tubes are dried.
实用新型内容Utility model content
本实用新型的目的是提供螺旋管水压试验机,可对螺旋管进行水压试验,并对试后管进行快速烘干处理,具有烘干效率高、实用性强的特点。The purpose of the utility model is to provide a helical pipe hydraulic testing machine, which can perform a hydraulic test on the helical pipe and quickly dry the pipe after the test, and has the characteristics of high drying efficiency and strong practicability.
本实用新型是通过以下技术方案得以实现的:The utility model is achieved through the following technical solutions:
螺旋管水压试验机,包括底座,所述底座上设置有压水装置和速干装置;所述压水装置包括两个平行设置的滑移导轨和滑移设置于所述滑移导轨上的注水箱和排气板,所述注水箱上固定有注水管,所述排气板上固定有排气管,所述排气管远离所述注水箱的一端固定有锁紧阀,所述底座上转动设置有两个承接辊,所述承接辊位于两个所述滑移导轨之间;所述速干装置包括两个相对设置的固定板,所述固定板升降设置于所述底座上,所述固定板上转动设置有主动辊和从动辊,所述底座上沿两个所述固定板的连线方向升降设置有抬升座和滑移设置有弧形加热管,所述底座上摆动设置有两个转移杆和固定设置有两个相对设置的下料杆,所述固定板位于所述转移杆与所述下料杆之间,所述固定板上固设有驱动所述主动辊转动的转动电机。The helical tube hydraulic testing machine includes a base on which a water press device and a quick-drying device are arranged; the water press device includes two parallel sliding guide rails and a sliding guide rail arranged on the sliding guide rail. A water injection tank and an exhaust plate, a water injection pipe is fixed on the water injection tank, an exhaust pipe is fixed on the exhaust plate, a locking valve is fixed at one end of the exhaust pipe away from the water injection tank, and the base Two bearing rollers are arranged in the upper rotation, and the bearing rollers are located between the two sliding guide rails; the quick-drying device includes two fixed plates arranged opposite to each other, and the fixed plates are raised and lowered on the base, A driving roller and a driven roller are rotatably arranged on the fixing plate, a lifting seat and an arc-shaped heating tube are arranged to move up and down along the connecting line of the two fixing plates on the base, and the base swings There are two transfer rods and two oppositely arranged blanking rods, the fixed plate is located between the transfer rod and the blanking rod, and the driving roller is fixed on the fixed plate Rotating rotary motor.
通过采用上述技术方案,将待试管置于两个承接辊上,注水箱与排气板相向移动分别与待试管两端抵触,注水管先向待试管中注入低压水通过排气管排气,关闭锁紧阀,再注入高压水进行保压,随后注水箱和排气板背向移动排出试后管中的水,固定板向上移动,转移杆摆动将试后管转移至主动辊与从动辊之间,抬升座上移将试后管一端抬升排出试后管留存中的水后抬升座下移,主动辊在转动电机作用下转动使钢管自转,弧形加热管沿钢管长度方向滑移对试后管进行烘干,烘干处理后,固定板下移将试后管转移至下料杆上。本实用新型通过注水箱与排气板配合对螺旋管进行水压试验,弧形加热管、主动辊和从动辊配合对试后管进行快速烘干,抬升座的设置可排出试后管中留存的水。本实用新型可对螺旋管进行水压试验,并对试后管进行快速烘干处理,具有烘干效率高、实用性强的特点。By adopting the above technical scheme, the test tube is placed on the two receiving rollers, the water injection box and the exhaust plate move toward each other and respectively collide with both ends of the test tube, and the water injection pipe first injects low-pressure water into the test tube to exhaust through the exhaust pipe. Close the locking valve, and then inject high-pressure water to maintain the pressure. Then the water injection tank and the exhaust plate move back to discharge the water in the test tube, the fixed plate moves upward, and the transfer rod swings to transfer the post-test tube to the driving roller and the driven roller. Between the rollers, the lifting seat moves up to lift one end of the tube after the test to discharge the water retained in the tube after the test, and then the lifting seat moves down. The driving roller rotates under the action of the rotating motor to make the steel tube rotate, and the arc heating tube slides along the length of the steel tube. The post-test tube is dried, and after the drying treatment, the fixed plate is moved down to transfer the post-test tube to the unloading rod. In the utility model, the hydraulic test is carried out on the spiral pipe through the cooperation of the water injection box and the exhaust plate, the arc-shaped heating pipe, the driving roller and the driven roller cooperate to quickly dry the pipe after the test, and the lifting seat is arranged to discharge the pipe after the test. retained water. The utility model can carry out the water pressure test on the spiral pipe, and can quickly dry the pipe after the test, and has the characteristics of high drying efficiency and strong practicability.
进一步设置为:所述底座上固定有两个相对设置的端板,两个所述端板之间转动设置有丝杠和固定设置有导向轨,所述丝杠和所述导向轨均沿两个所述固定板的连接线方向设置,所述丝杠上螺纹套设有滑座,所述滑座与所述导向轨滑移配合,所述滑座下端面升降设置有所述弧形加热管,任一所述端板上固设有驱动所述丝杠转动的烘干电机。It is further arranged as follows: two oppositely arranged end plates are fixed on the base, a lead screw is rotatably arranged between the two end plates and a guide rail is fixedly arranged, and the lead screw and the guide rail are both arranged along the two ends. The direction of the connection lines of each of the fixing plates is set, the screw is sleeved with a sliding seat, the sliding seat is slidingly matched with the guide rail, and the lower end surface of the sliding seat is raised and lowered to provide the arc heating A drying motor for driving the lead screw to rotate is fixed on any of the end plates.
通过采用上述技术方案,在烘干电机作用下,丝杠的转动带动滑座沿丝杠滑移,使弧形加热管沿丝杠长度方向滑移,从而对试后管进行烘干。By adopting the above technical solution, under the action of the drying motor, the rotation of the lead screw drives the sliding seat to slide along the lead screw, so that the arc heating tube slides along the length of the lead screw, thereby drying the tube after the test.
进一步设置为:所述滑座下端面固定有剪式升降机,所述剪式升降机的下端固定有所述弧形加热管。It is further arranged that a scissor lift is fixed on the lower end surface of the sliding seat, and the arc heating pipe is fixed at the lower end of the scissor lift.
通过采用上述技术方案,调节剪式升降机的高度可改变弧形加热管与试后管之间的距离,从而调节对试后管的烘干温度并使弧形加热管适用于不同管径的试后管的烘干处理。By adopting the above technical scheme, adjusting the height of the scissor lift can change the distance between the arc-shaped heating tube and the post-test tube, thereby adjusting the drying temperature of the post-test tube and making the arc-shaped heating tube suitable for different tube diameters. The drying process of the rear tube.
进一步设置为:所述底座上固定有抬升气缸,所述抬升气缸的活塞杆上固定有所述抬升座。It is further arranged that a lift cylinder is fixed on the base, and the lift seat is fixed on a piston rod of the lift cylinder.
通过采用上述技术方案,在抬升气缸作用下,抬升座向上移动时可将试后管一端抬起便于排出试后管中留存的水,抬升座向下移动可方便后续对试后管的烘干处理。By adopting the above technical solution, under the action of the lifting cylinder, when the lifting seat moves upward, one end of the post-test tube can be lifted to facilitate the discharge of water retained in the post-test tube, and the downward movement of the lifting seat can facilitate subsequent drying of the post-test tube deal with.
进一步设置为:所述底座上固定有两个转动气缸,两个所述转动气缸分别与两个所述固定板对应,所述转动气缸的活塞杆上固定有所述固定板。It is further arranged that: two rotating cylinders are fixed on the base, the two rotating cylinders are respectively corresponding to the two fixing plates, and the fixing plates are fixed on the piston rod of the rotating cylinder.
通过采用上述技术方案,转动气缸的活塞杆推动固定板向上移动时,主动辊与从动辊达到的最大高度低于转移杆的高度,便于主动辊与从动辊承接试后管;转动气缸的活塞杆推动固定板向下移动时,主动辊与从动辊达到的最低高度低于下料杆的高度,便于将试后管转移至下料杆上。By adopting the above technical solution, when the piston rod of the rotating cylinder pushes the fixed plate to move upward, the maximum height reached by the driving roller and the driven roller is lower than the height of the transfer rod, which is convenient for the driving roller and the driven roller to accept the post-test tube; When the piston rod pushes the fixed plate to move down, the minimum height reached by the driving roller and the driven roller is lower than the height of the blanking rod, which is convenient for transferring the test tube to the blanking rod.
进一步设置为:所述底座上固定有两个竖杆,两个所述竖杆远离所述底座的一端分别与两个所述转移杆靠近所述固定板的一端铰接,所述竖杆上铰接有转移气缸,所述转移气缸的活塞杆与所述转移杆远离所述固定板的一端铰接。It is further arranged as follows: two vertical rods are fixed on the base, the ends of the two vertical rods away from the base are respectively hinged with the ends of the two transfer rods close to the fixing plate, and the vertical rods are hinged on the base. There is a transfer cylinder, and the piston rod of the transfer cylinder is hinged with one end of the transfer rod away from the fixed plate.
通过采用上述技术方案,转移气缸的活塞杆伸出时,转移杆向靠近固定板一侧摆动,便于将试后管转移至主动辊与从动辊上;转移气缸的活塞杆回缩时,转移杆向远离固定板一侧摆动,便于转移下一根试后管。By adopting the above technical solution, when the piston rod of the transfer cylinder extends, the transfer rod swings to the side close to the fixed plate, which facilitates the transfer of the post-test tube to the driving roller and the driven roller; when the piston rod of the transfer cylinder retracts, the transfer rod The rod swings to the side away from the fixed plate to facilitate the transfer of the next post-test tube.
进一步设置为:所述注水箱和所述排气板的下端面均转动设置有主动轮和从动轮,所述主动轮和所述从动轮均与所述滑移导轨滚动配合,所述注水箱和所述排气板上均固定有驱动所述主动轮转动的滑移电机。It is further set as follows: both the lower end surfaces of the water injection box and the exhaust plate are rotatably provided with a driving wheel and a driven wheel, and both the driving wheel and the driven wheel are in rolling fit with the sliding guide rail, and the water injection box is provided with a driving wheel and a driven wheel. A sliding motor that drives the driving wheel to rotate is fixed on both the exhaust plate and the exhaust plate.
通过采用上述技术方案,在滑移电机作用下,主动轮的转动带动从动轮的转动,从而使注水箱和排气板沿滑移导轨滑动。By adopting the above technical solution, under the action of the sliding motor, the rotation of the driving wheel drives the rotation of the driven wheel, so that the water filling tank and the exhaust plate slide along the sliding guide rail.
进一步设置为:所述底座上开设有储水槽,所述储水槽位于两个所述滑移导轨之间。It is further arranged that a water storage tank is opened on the base, and the water storage tank is located between the two sliding guide rails.
通过采用上述技术方案,注水箱和排气板背向移动时,储水槽可承接试后管中的水。By adopting the above technical solution, when the water injection tank and the exhaust plate move back, the water storage tank can receive the water in the pipe after the test.
综上所述,本实用新型的有益技术效果为:To sum up, the beneficial technical effects of the present utility model are:
(1)通过注水箱和排气板的配合,可对螺旋管进行水压试验;(1) Through the cooperation of the water injection tank and the exhaust plate, the hydraulic test can be carried out on the spiral pipe;
(2)通过弧形加热管、主动辊和从动辊的配合,可对试后管进行快速烘干;(2) Through the cooperation of the arc heating tube, the driving roller and the driven roller, the tube can be quickly dried after the test;
(3)通过抬升座的设置,可排出试后管中留存的水,便于后续对试后管的烘干处理。(3) Through the setting of the lifting seat, the water remaining in the tube after the test can be discharged, which is convenient for the subsequent drying treatment of the tube after the test.
附图说明Description of drawings
图1是本实用新型的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the present utility model;
图2是本实用新型中注水箱和排气板的位置关系示意图;Figure 2 is a schematic diagram of the positional relationship between the water injection tank and the exhaust plate in the present invention;
图3是本实用新型中速干装置的结构示意图。FIG. 3 is a schematic structural diagram of the medium-speed drying device of the present invention.
附图标记:1、底座;2、滑移导轨;3、注水箱;4、排气板;5、注水管;6、排气管;7、锁紧阀;8、承接辊;9、固定板;10、主动辊;11、从动辊;12、抬升座;13、弧形加热管;14、转移杆;15、下料杆;16、转动电机;17、端板;18、丝杠;19、导向轨;20、滑座;21、烘干电机;22、剪式升降机;23、抬升气缸;24、转动气缸;25、竖杆;26、转移气缸;27、主动轮;28、从动轮;29、滑移电机;30、储水槽。Reference numerals: 1. Base; 2. Sliding guide rail; 3. Water injection tank; 4. Exhaust plate; 5. Water injection pipe; 6. Exhaust pipe; 7. Locking valve; 8. Receiving roller; 9. Fixing plate; 10, driving roller; 11, driven roller; 12, lifting seat; 13, arc heating pipe; 14, transfer rod; 15, blanking rod; 16, rotating motor; 17, end plate; 18, lead screw ;19, guide rail; 20, sliding seat; 21, drying motor; 22, scissor lift; 23, lifting cylinder; 24, rotating cylinder; 25, vertical rod; 26, transfer cylinder; 27, driving wheel; 28, Driven wheel; 29. Sliding motor; 30. Water storage tank.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.
参照图1,为本实用新型公开的螺旋管水压试验机,包括底座1,底座1上设置有压水装置和位于压水装置一侧的速干装置。Referring to FIG. 1 , the utility model discloses a helical tube hydraulic testing machine, including a base 1 , and a water-pressing device and a quick-drying device located on one side of the water-pressing device are arranged on the base 1 .
参照图1和图2,压水装置包括固定于底座1上的两个平行设置的滑移导轨2,底座1上开设有呈长方体型的储水槽30,储水槽30位于两个滑移导轨2之间且与滑移导轨2等长,滑移导轨2上滑移设置有注水箱3和排气板4,注水箱3靠近排气板4的一侧固定有注水管5,排气板4上固定有穿设排气板4的排气管6,排气管6远离注水箱3的一端固定有锁紧阀7,储水槽30的槽底转动设置有两个相对设置的承接辊8。将待试管置于两个承接辊8上,注水箱3与排气板4相向移动至分别与待试管的两端抵触,注水管5向待试管中注入低压水并通过排气管6排气,排气完成后,将锁紧阀7关闭,注水管5向待试管中注入高压水并进行保压,保压测试后,注水箱3与排气板4背向移动,试后管中的水排入储水槽30中。1 and 2 , the water press device includes two parallel sliding
注水箱3与排气板4的滑移是通过以下设置实现的:注水箱3的下端面转动设置有主动轮27和从动轮28,排气板4的下端面转动设置有主动轮27和从动轮28,主动轮27和从动轮28均与滑移导轨2滚动配合,注水箱3和排气板4上均固定有滑移电机29,两个滑移电机29分别与两个主动轮27传动连接。在滑移电机29的作用下,主动轮27的转动带动从动轮28的转动,从而使注水箱3和排气板4可沿滑移导轨2滑移。The slippage between the
参照图1和图3,速干装置包括两个相对设置的固定板9,固定板9升降设置于底座1上,固定板9上转动设置有主动辊10与从动辊11,主动辊10与从动辊11的转动轴平行设置,固定板9上固定有转动电机16,转动电机16与主动辊10传动连接。底座1上固定有两个转动气缸24,两个转动气缸24分别与两个固定板9对应,转动气缸24的活塞杆远离转动气缸24的一端固定有固定板9。底座1上摆动设置有两个相对设置的转移杆14,转移杆14位于承接辊8与固定板9之间;底座1上固定有两个相对设置的下料杆15,固定板9位于下料杆15与转移杆14之间。1 and 3, the quick-drying device includes two fixed
转移杆14的摆动是通过以下设置实现的:底座1上固定有两个竖杆25,两个竖杆25分别与两个转移杆14对应,竖杆25远离底座1的一端与转移杆14靠近固定板9的一端铰接,竖杆25上铰接有转移气缸26,转移气缸26的活塞杆与转移杆14远离固定板9的一端铰接。底座1上沿两个固定板9的连线方向固定有抬升气缸23,抬升气缸23的活塞杆远离抬升气缸23的一端固定有抬升座12。固定板9在转动气缸24作用下向上移动,主动辊10和从动辊11达到的最大高度低于竖杆25的高度,转移气缸26的活塞杆伸出,转移杆14向靠近固定板9一侧摆动,将试后管由承接辊8转移至主动辊10与从动辊11之间,随后转移气缸26的活塞杆回缩,转移杆14向远离固定板9一侧摆动,便于转移下一根钢管,然后抬升座12在抬升气缸23作用下向上移动,将试后管的一端抬起,使试后管与底座1之间形成小于10度的夹角,便于试后管中留存的水排出,试后管中的水排出后,抬升座12在抬升气缸23作用下下移,便于对试后管的后续处理。The swing of the
底座1上固定有两个相对设置的端板17,两个端板17沿两个固定板9的连线方向设置且两个固定板9位于两个端板17之间。两个端板17之间转动设置有丝杠18和固定设置有导向轨19,丝杠18与导向轨19平行设置且丝杠18与导向轨19均位于端板17的上部。丝杠18上螺纹套设有滑座20,滑座20与导向轨19滑移配合,滑座20下端面固定有剪式升降机22,剪式升降机22的下端固定有弧形加热管13,任一端板17上固定有烘干电机21,烘干电机21与丝杠18传动连接。在转动电机16作用下,主动辊10的转动带动从动辊11的转动,从而使试后管绕自身中心轴线转动。丝杠18在烘干电机21作用下转动,带动滑座20沿丝杠18移动,从而使弧形加热管13沿钢管长度方向移动,对试后管进行烘干。主动辊10和从动辊11的设置使试后管进行自转,试后管的自转可以使试后管受热更加均匀,有利于快速烘干。剪式升降机22的设置可以方便的调整弧形加热管13与试后管外壁之间的距离,便于调节对试后管的烘干温度并使弧形加热管13适用于不同管径的试后管的烘干处理。Two oppositely arranged
试后管烘干处理后,转动电机16停止运转,转动气缸24带动固定板9向靠近底座1一侧移动,主动辊10与从动辊11所达到的最低高度低于下料杆15靠近固定板9一端的高度,从而将试后管转移至两个下料杆15上,便于对试后管的收集。After the test tube is dried, the
本实用新型的工作原理及有益效果为:The working principle and beneficial effects of the present utility model are as follows:
将待试管置于两个承接辊8上,注水管5向待试管中注入低压水并通过排气管6排气,排气完成后,锁紧阀7关闭,注水管5向待试管注入高压水并进行保压,水压测试后,试后管中的水排入储水槽30中,固定板9向上移动,转移杆14将试后管转移至主动辊10和从动辊11之间,抬升座12将试后管抬升排空试后管中的水,抬升座12下移后,主动辊10带动试后管自转,调整弧形加热管13的高度,弧形加热管13沿试后管长度方向移动对试后管进行烘干,烘干后,固定板9向下移动,将试后管转移至下料杆15上。本实用新型通过注水箱3和排气板4的配合,对螺旋管进行水压试验;弧形加热管13可对试后管进行烘干,同时主动辊10和从动辊11的设置使试后管自转可加快对试后管的烘干速度,抬升座12的设置可排出试后管中留存的水。本实用新型可对螺旋管进行水压试验,并对试后管进行快速烘干处理,具有烘干效率高、实用性强的特点。Place the tube to be tested on the two receiving
以上所述,仅为本实用新型较佳的具体实施方式,并非依此限制本实用新型的保护范围,故:凡依本实用新型的结构、形状、原理所做的等效变化,均应涵盖于本实用新型的保护范围之内。The above are only the preferred specific embodiments of the present invention, and do not limit the protection scope of the present invention accordingly. Therefore: all equivalent changes made according to the structure, shape and principle of the present invention should be covered. within the protection scope of the present invention.
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