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CN211528053U - Bending resistance test system for single-column leg of three-column insulator of GIL equipment - Google Patents

Bending resistance test system for single-column leg of three-column insulator of GIL equipment Download PDF

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CN211528053U
CN211528053U CN201921878381.8U CN201921878381U CN211528053U CN 211528053 U CN211528053 U CN 211528053U CN 201921878381 U CN201921878381 U CN 201921878381U CN 211528053 U CN211528053 U CN 211528053U
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leg
column
insulator
tested
pillar insulator
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陈喆歆
高超
王国利
周福升
黄若栋
杨芸
卓然
黎卫国
张长虹
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China South Power Grid International Co ltd
China Southern Power Grid Corp Ultra High Voltage Transmission Co Electric Power Research Institute
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China South Power Grid International Co ltd
Maintenance and Test Center of Extra High Voltage Power Transmission Co
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Abstract

本实用新型公开了一种GIL设备三支柱绝缘子单柱腿抗弯性能测试系统,其包括依次连接的三支柱绝缘子工装、推力测试机构、终端机构与保护电路;所述三支柱绝缘子工装用于固定被测三支柱绝缘子;所述推力测试机构包括电机、推力传感器、位移传感器与应变片;所述终端机构包括终端机与示波器;所述终端机构包括终端机与示波器。本实用新型实施例提供的GIL设备三支柱绝缘子单柱腿抗弯性能测试系统框架合理简单,清晰直观,能够准确地测定三支柱绝缘子在实际GIL应用中柱腿嵌件的抗弯性能,同时使用方便,极大的方便了技术人员对性能信息的收集与获取。

Figure 201921878381

The utility model discloses a three-pillar insulator single-leg bending performance testing system for GIL equipment, which comprises a three-pillar insulator tooling, a thrust test mechanism, a terminal mechanism and a protection circuit which are connected in sequence; the three-pillar insulator tooling is used for fixing The tested three-pillar insulator; the thrust testing mechanism includes a motor, a thrust sensor, a displacement sensor and a strain gauge; the terminal mechanism includes a terminal and an oscilloscope; the terminal mechanism includes a terminal and an oscilloscope. The framework of the GIL equipment three-pillar insulator single-leg bending performance testing system provided by the embodiment of the present utility model is reasonable, simple, clear and intuitive, and can accurately measure the bending performance of the three-pillar insulator in the actual GIL application. It is convenient and greatly facilitates the technical personnel to collect and obtain performance information.

Figure 201921878381

Description

一种GIL设备三支柱绝缘子单柱腿抗弯性能测试系统A GIL equipment three-column insulator single-column leg bending performance test system

技术领域technical field

本实用新型涉及高压电试验技术领域,尤其涉及一种GIL设备三支柱绝缘子单柱腿抗弯性能测试系统。The utility model relates to the technical field of high-voltage electrical testing, in particular to a testing system for the bending resistance of a three-pillar insulator and a single-pillar leg of a GIL equipment.

背景技术Background technique

气体绝缘金属封闭输电线路(Gas-insulated Metal-enclosed TransmissionLine,GIL)作为传输母线,是一种具有广阔发展前景的输电设备,在大型核电站和水电站中被广泛的使用。GIL的结构是一个金属管道,管道内充有一定压力的六氟化硫(SF6)气体作为绝缘介质,同时设置在中央的导体用于输送电能。在实际的应用中,三支柱绝缘子作为主要的绝缘件,用于对中央的导体起到依靠和绝缘支撑的作用。可见,三支柱绝缘子在GIL领域中起着非常重要的作用。Gas-insulated Metal-enclosed Transmission Line (GIL), as a transmission bus, is a kind of power transmission equipment with broad development prospects, and is widely used in large nuclear power plants and hydropower plants. The structure of GIL is a metal pipe, the pipe is filled with a certain pressure of sulfur hexafluoride (SF6) gas as an insulating medium, and a conductor set in the center is used to transmit electricity. In practical applications, the three-pillar insulator is used as the main insulator to support and insulate the conductor in the center. It can be seen that the three-pillar insulator plays a very important role in the field of GIL.

三支柱绝缘子在不同复杂的工况条件下,会受到导体/壳体热胀冷缩、地面沉降、装配误差等不同因素的影响,使得其结构和电气性能发生变化,以至于对输电设备造成损害。在这其中,三支柱绝缘子的柱腿易受较大的弯矩载荷,单柱腿抗弯性能不足的三支柱绝缘子会在运输、安装、运行等复杂受力条件下形成内部气隙缺陷,并随着设备长期运行发展最终引起绝缘失效及绝缘子炸裂事故,造成一定程度的人员财产损失。Under different and complex working conditions, the three-pillar insulator will be affected by different factors such as thermal expansion and contraction of the conductor/shell, ground settlement, assembly error, etc., which will change its structure and electrical performance, so as to cause damage to the transmission equipment. . Among them, the column legs of the three-column insulator are susceptible to large bending moment loads, and the three-column insulators with insufficient bending performance of the single-column leg will form internal air gap defects under complex stress conditions such as transportation, installation, and operation. With the long-term operation and development of equipment, insulation failure and insulator burst accidents will eventually occur, resulting in a certain degree of loss of personnel and property.

目前针对三支柱绝缘子的检测均只关注三支柱绝缘子整体承受导体重力,以及轴向位移导致的力学载荷性能等的机械性能,对于三支柱绝缘子在实际应用中所必需面临的柱腿抗弯性能的问题没有涉猎,且由于三支柱绝缘子在实际工况条件下的受力情况十分复杂,对其进行受力模拟的难度较高;而与实际情况相差较大的测试系统无法真实有效地反映三支柱绝缘子的受力信息与应力信息,进而导致无法得到准确的三支柱绝缘子柱腿嵌件抗弯性能的相关信息。At present, the detection of three-pillar insulators only focuses on the mechanical properties of the three-pillar insulator as a whole, such as the gravity of the conductor and the mechanical load performance caused by the axial displacement. The problem is not covered, and because the force of the three-pillar insulator under the actual working conditions is very complex, it is difficult to simulate the force of the three-pillar insulator; and the test system that is far from the actual situation cannot truly and effectively reflect the three-pillar insulator. The force information and stress information of the insulator, which leads to the inability to obtain accurate information on the bending performance of the leg inserts of the three-pillar insulator.

实用新型内容Utility model content

针对上述问题,本实用新型的目的在于提供一种能够准确反映三支柱绝缘子在实际工况下柱腿嵌件的抗弯性能信息的GIL设备三支柱绝缘子单柱腿抗弯性能测试系统。In view of the above problems, the purpose of the present invention is to provide a GIL equipment three-pillar insulator single-leg bending performance test system that can accurately reflect the bending performance information of the three-pillar insulator in the actual working condition.

为了实现上述目的,本实用新型提高了一种GIL设备三支柱绝缘子单柱腿抗弯性能测试系统,其包括依次连接的三支柱绝缘子工装、推力测试机构、终端机构与保护电路。In order to achieve the above purpose, the utility model improves a GIL equipment three-pillar insulator single-leg bending performance testing system, which includes three-pillar insulator tooling, thrust testing mechanism, terminal mechanism and protection circuit connected in sequence.

其中,所述三支柱绝缘子工装用于固定被测三支柱绝缘子。Wherein, the three-pillar insulator tooling is used to fix the measured three-pillar insulator.

所述推力测试机构包括电机、推力传感器、位移传感器与应变片;所述终端机构包括终端机与示波器。The thrust testing mechanism includes a motor, a thrust sensor, a displacement sensor and a strain gauge; the terminal mechanism includes a terminal and an oscilloscope.

所述电机用于提供推力载荷并对所述推力载荷进行保持;所述推力传感器用于检测所述推力载荷的数值,并将所述数值发送给所述终端机;所述位移传感器用于检测所述电机施力点的位移量,并将所述位移量发送给所述终端机;所述应变片,其设于所述被测三支柱绝缘子的待测试柱腿嵌件的表面,用于检测所述被测三支柱绝缘子的待测试柱腿嵌件的应变信息,并发送给所述示波器进行显示。The motor is used to provide thrust load and maintain the thrust load; the thrust sensor is used to detect the value of the thrust load and send the value to the terminal; the displacement sensor is used to detect The displacement amount of the force application point of the motor, and the displacement amount is sent to the terminal machine; the strain gauge, which is arranged on the surface of the under-tested column leg insert of the three-column insulator under test, is used to detect The strain information of the to-be-tested leg insert of the three-column insulator to be tested is sent to the oscilloscope for display.

所述终端机构用于根据接收到的所述推力测试机构检测的数据,计算出以下参数中的至少一种:所述被测三支柱绝缘子的待测试柱腿嵌件的拉伸强度、屈服强度与弯矩载荷信息。The terminal mechanism is used to calculate at least one of the following parameters according to the received data detected by the thrust testing mechanism: tensile strength and yield strength of the leg inserts to be tested of the three-pillar insulator to be tested. and moment load information.

作为上述方案的改进,所述依次连接的三支柱绝缘子工装、推力测试机构与终端机构,具体包括:As an improvement of the above solution, the three-pillar insulator tooling, thrust test mechanism and terminal mechanism connected in sequence include:

所述被测三支柱绝缘子的待测试柱腿嵌件的方向与所述电机提供的所述推力载荷的方向垂直。The direction of the leg inserts to be tested of the three-column insulator under test is perpendicular to the direction of the thrust load provided by the motor.

作为上述方案的改进,所述三支柱绝缘子工装包括柱腿固定螺栓。As an improvement of the above solution, the three-column insulator tooling includes column leg fixing bolts.

作为上述方案的改进,所述柱腿固定螺栓设于所述被测三支柱绝缘子的待测试柱腿嵌件的端部,并与所述被测三支柱绝缘子的待测试柱腿嵌件固定连接。As an improvement of the above solution, the column leg fixing bolts are arranged at the ends of the column leg inserts to be tested of the tested three-column insulators, and are fixedly connected with the to-be-tested column leg inserts of the tested three-column insulators .

作为上述方案的改进,所述应变片贴敷于所述被测三支柱绝缘子的待测试柱腿嵌件表面的高应力区域。As an improvement of the above solution, the strain gauge is applied to the high stress area on the surface of the tested column leg insert of the tested three-column insulator.

作为上述方案的改进,所述示波器与所述终端机连接,用于将所述应变信息发送至所述终端机。As an improvement of the above solution, the oscilloscope is connected to the terminal for sending the strain information to the terminal.

作为上述方案的改进,所述应变片为0.5个微应变的高精度应变片。As an improvement of the above solution, the strain gauge is a high-precision strain gauge with 0.5 micro-strain.

本实用新型提供的GIL设备三支柱绝缘子单柱腿抗弯性能测试系统,通过采用三支柱绝缘子工装进行固定,保证测试的准确性;保护电路用于保护整个测试系统;利用电机对被测三支柱绝缘子待测试柱腿施加推力载荷,通过调节推力载荷施加形式,如线性上升直至破坏、推力线性上升直至耐受值并停止或推力线性上升至耐受值保持载荷,准确的模拟了实际工况下的设备受力情况;采用多个具有特定功能的测试设备对被测三支柱绝缘子待测试柱腿嵌件进行检测,以得到包括其在不同受力情况下的推力信息、位移信息与应力信息,进而可以根据终端机的计算,得出所述被测三支柱绝缘子的待测试柱腿嵌件的拉伸强度、屈服强度与弯矩载荷等的信息,从而完成对三支柱绝缘子单柱腿抗弯性能的检测;同时采用终端机设备对多个测试设备所收集到的数据进行统计,方便技术人员对三支柱绝缘子的抗弯性能信息进行直观全面的了解。整个测试系统各部件机构有效配合,框架合理简单,清晰直观,能够准确地测定三支柱绝缘子在实际GIL应用中柱腿嵌件的抗弯性能,同时使用方便,极大的方便了技术人员对性能信息的收集与获取。The GIL equipment three-pillar insulator single-pillar leg bending performance test system provided by the utility model ensures the accuracy of the test by adopting the three-pillar insulator tooling for fixing; the protection circuit is used to protect the entire test system; The thrust load is applied to the leg of the insulator to be tested. By adjusting the thrust load application form, such as linear rise until failure, thrust linearly rises until the tolerance value and stops, or thrust linearly rises to the tolerance value to maintain the load, it accurately simulates the actual working conditions. The force condition of the equipment; use multiple test equipment with specific functions to test the leg inserts of the three-pillar insulator to be tested to obtain the thrust information, displacement information and stress information under different stress conditions. Then, according to the calculation of the terminal, the information of the tensile strength, yield strength and bending moment load of the under-tested column leg inserts of the three-column insulator to be tested can be obtained, so as to complete the bending resistance of the single-column leg of the three-column insulator. Performance detection; at the same time, the terminal equipment is used to count the data collected by multiple test equipment, which is convenient for technicians to intuitively and comprehensively understand the bending resistance information of the three-pillar insulator. All components of the whole test system are effectively coordinated, and the frame is reasonable and simple, clear and intuitive, and can accurately measure the bending resistance of the column leg inserts of the three-pillar insulator in the actual GIL application. Collection and acquisition of information.

附图说明Description of drawings

为了更清楚地说明本实用新型的技术方案,下面将对实施方式中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the technical solutions of the present invention more clearly, the following briefly introduces the accompanying drawings used in the implementation manner. Obviously, the accompanying drawings in the following description are only some implementations of the present utility model. For those of ordinary skill in the art, other drawings can also be obtained from these drawings without any creative effort.

图1是本实用新型实施例提供的一种GIL设备三支柱绝缘子单柱腿抗弯性能测试系统的结构示意图;Fig. 1 is the structural representation of a kind of GIL equipment three-column insulator single-column leg bending performance test system provided by the embodiment of the present invention;

图2是本实用新型实施例提供的一种GIL设备三支柱绝缘子的俯视结构示意图;Fig. 2 is a top-view structural schematic diagram of a three-pillar insulator for GIL equipment provided by an embodiment of the present invention;

图3是本实用新型实施例提供的一种GIL设备三支柱绝缘子的单柱腿受力结构示意图。FIG. 3 is a schematic diagram of the force-bearing structure of a single-column leg of a three-column insulator of a GIL equipment provided by an embodiment of the present invention.

具体实施方式Detailed ways

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.

在本实用新型实施例的描述中,需要说明的是,可以在分布式计算环境中进行实践,在这些分布式计算环境中,由通过通信网络而被连接的远程处理设备来执行任务。此外,本实用新型可用于包括众多通用或专用的计算装置环境或配置中。例如:个人计算机、服务器计算机、手持设备或便携式设备、平板型设备、多处理器装置、包括以上任何装置或设备的分布式计算环境等等。In the description of embodiments of the present invention, it is noted that practice may be practiced in distributed computing environments where tasks are performed by remote processing devices that are linked through a communications network. Furthermore, the present invention may be used in environments or configurations that include numerous general purpose or special purpose computing devices. For example: personal computers, server computers, handheld or portable devices, tablet-type devices, multi-processor devices, distributed computing environments including any of the above, and the like.

为了便于理解本实用新型,下面将参照相关附图对本进行更全面的描述。需要说明的是,当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件并与之结合为一体,或者可能同时存在居中元件。本文所使用的术语“设于”、“端部”以及类似的表述只是为了说明的目的。除非另有定义,本实用新型所使用的所有的技术和科学术语与属于本的技术领域的技术人员通常理解的含义相同。本实用新型中说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本实用新型。In order to facilitate the understanding of the present invention, the present invention will be described more fully below with reference to the related drawings. It should be noted that when an element is referred to as being "connected" to another element, it can be directly connected to and integrated with the other element, or intervening elements may also be present. The terms "provided at," "end," and similar expressions as used herein are for illustrative purposes only. Unless otherwise defined, all technical and scientific terms used in the present invention have the same meaning as commonly understood by those skilled in the art. The terms used in the specification of the present invention are only for the purpose of describing specific embodiments, and are not intended to limit the present invention.

本实用新型一实施例提供了一种GIL设备三支柱绝缘子单柱腿抗弯性能测试系统,其包括依次连接的三支柱绝缘子工装、推力测试机构、终端机构与保护电路。具体的,请参见图1,为本实用新型实施例提供的一种GIL设备三支柱绝缘子单柱腿抗弯性能测试系统的结构示意图,其中,所述三支柱绝缘子工装用于固定被测三支柱绝缘子。所述推力测试机构包括电机、推力传感器、位移传感器与应变片。所述终端机构包括终端机与示波器。所述保护电路(图未示)用于对整个测试系统进行电路上的保护。An embodiment of the present utility model provides a GIL equipment three-pillar insulator single-leg bending performance testing system, which includes a three-pillar insulator tooling, a thrust testing mechanism, a terminal mechanism and a protection circuit connected in sequence. Specifically, please refer to FIG. 1 , which is a schematic structural diagram of a GIL equipment three-pillar insulator single-leg bending performance test system provided by an embodiment of the present invention, wherein the three-pillar insulator tooling is used to fix the tested three-pillars insulator. The thrust testing mechanism includes a motor, a thrust sensor, a displacement sensor and a strain gauge. The terminal mechanism includes a terminal and an oscilloscope. The protection circuit (not shown) is used for circuit protection of the entire test system.

具体地,请参见图2,为本实用新型实施例提供的一种GIL设备三支柱绝缘子的俯视结构示意图,如图所示,三支柱绝缘子包括绝缘子中心嵌筒2和外部嵌件,中心嵌筒2位于三支柱绝缘子的中心,金属材质。外部嵌件包括三个柱腿1、3及6,三个柱腿在平面内各相差120°分布,并嵌入中心嵌筒2,同时为整个三支柱绝缘子提供柱腿处的优化电场。Specifically, please refer to FIG. 2 , which is a schematic top-view structural diagram of a three-pillar insulator of a GIL equipment provided by an embodiment of the present invention. As shown in the figure, the three-pillar insulator includes an insulator center insert 2 and an outer insert. The center insert 2 is located in the center of the three-pillar insulator, metal material. The outer insert includes three legs 1, 3 and 6, each of which is 120° out of phase in the plane, and is embedded in the center insert 2, while providing an optimized electric field at the legs for the entire three-column insulator.

三支柱绝缘子工装是三支柱绝缘子在出厂试验检测中使用的一种辅助工具。在本实施例中,三支柱绝缘子工装主要用于固定待测试三支柱绝缘子,从而使整个测试系统可以有效地模拟三支柱绝缘子在测试时的受力情况。The three-pillar insulator tooling is an auxiliary tool used in the factory test and inspection of the three-pillar insulator. In this embodiment, the three-column insulator tooling is mainly used to fix the three-column insulator to be tested, so that the entire testing system can effectively simulate the stress of the three-column insulator during testing.

需要说明的是,在本实施例中,所述电机用于提供推力载荷并对所述推力载荷进行保持;在实际测试中,所述被测三支柱绝缘子的待测试柱腿嵌件的柱腿方向应与所述电机施加的推力的方向保持垂直,请参见图3,为本实用新型实施例提供的一种GIL设备三支柱绝缘子的单柱腿受力结构示意图,其中,柱腿3的方向与推力F方向保持垂直。而所述被测三支柱绝缘子的另外两只柱腿1和6(图3未示)不进行固定。通过所述电机对所述被测三支柱绝缘子的待测试柱腿嵌件施加推力载荷,所述推力载荷施加形式可为推力线性上升直至破坏、推力线性上升至耐受值并停止或推力线性上升至耐受值保持载荷,亦可根据需要进行其他破坏实验或耐受试验。It should be noted that, in this embodiment, the motor is used to provide and maintain the thrust load; in the actual test, the column leg of the to-be-tested column leg insert of the three-strut insulator to be tested is The direction should be kept perpendicular to the direction of the thrust applied by the motor. Please refer to FIG. 3 , which is a schematic diagram of the force-bearing structure of a single column leg of a three-pillar insulator of a GIL equipment provided by an embodiment of the present invention, wherein the direction of the column leg 3 Keep perpendicular to the direction of thrust F. However, the other two column legs 1 and 6 (not shown in FIG. 3 ) of the tested three-column insulator are not fixed. A thrust load is applied to the under-tested leg inserts of the tested three-pillar insulator by the motor, and the thrust load can be applied in the form of a linear increase of the thrust until failure, a linear increase of the thrust to a tolerance value and a stop, or a linear increase of the thrust The load can be maintained until the tolerance value, and other damage tests or tolerance tests can also be carried out as required.

所述推力传感器用于检测所述推力载荷的数值,并将所述数值发送给所述终端机;所述位移传感器用于检测所述电机施力点的位移量,并将所述位移量发送给所述终端机;所述应变片4,如图3所示,其设于所述被测三支柱绝缘子的待测试柱腿嵌件3的表面,用于检测所述被测三支柱绝缘子的待测试柱腿嵌件的应变信息,并发送给所述示波器进行显示。The thrust sensor is used to detect the value of the thrust load and send the value to the terminal; the displacement sensor is used to detect the displacement of the point where the motor is applied, and send the displacement to the terminal. The terminal; the strain gauge 4, as shown in FIG. 3, is arranged on the surface of the under-tested column leg insert 3 of the under-tested three-column insulator, and is used to detect the under-tested three-column insulator to be tested. Strain information for leg inserts is tested and sent to the oscilloscope for display.

所述终端机构用于根据接收到的所述推力测试机构检测的数据,计算出以下参数中的至少一种:所述被测三支柱绝缘子的待测试柱腿嵌件的拉伸强度、屈服强度与弯矩载荷信息。通过接收所述推力测试机构检测的数据,计算出包括承受弯曲载荷、压缩载荷或扭转载荷等反映强度性能的参数,以得到待测试柱腿嵌件的拉伸强度、屈服强度与弯矩载荷信息,进而得出三支柱绝缘子单柱腿抗弯性能的相关信息。具体的,所述终端机可以是笔记本电脑、手机、平板电脑等现有技术中的任一终端设备,且根据需要,可以配备多台终端机,终端机上设有专业的强度信息处理软件,以得到最佳的测试效果。The terminal mechanism is used to calculate at least one of the following parameters according to the received data detected by the thrust testing mechanism: tensile strength and yield strength of the leg inserts to be tested of the three-pillar insulator to be tested. and moment load information. By receiving the data detected by the thrust testing mechanism, the parameters reflecting the strength performance including bending load, compressive load or torsional load are calculated, so as to obtain the tensile strength, yield strength and bending moment load information of the column leg insert to be tested , and then obtain the relevant information on the bending performance of the single-column leg of the three-column insulator. Specifically, the terminal can be any terminal device in the prior art, such as a notebook computer, a mobile phone, a tablet computer, etc., and according to needs, can be equipped with multiple terminals, and the terminals are provided with professional strength information processing software to Get the best test results.

本实用新型实施例提供的GIL设备三支柱绝缘子单柱腿抗弯性能测试系统,通过采用三支柱绝缘子工装进行固定,保证测试的准确性;保护电路用于保护整个测试系统;利用电机对被测三支柱绝缘子待测试柱腿施加推力载荷,通过调节推力载荷施加形式,如线性上升直至破坏、推力线性上升直至耐受值并停止或推力线性上升至耐受值保持载荷,准确的模拟了实际工况下的设备受力情况;采用多个具有特定功能的测试设备对被测三支柱绝缘子待测试柱腿嵌件进行检测,以得到包括其在不同受力情况下的推力信息、位移信息与应力信息,进而可以根据终端机的计算,得出所述被测三支柱绝缘子的待测试柱腿嵌件的拉伸强度、屈服强度与弯矩载荷等的信息,从而完成对三支柱绝缘子单柱腿抗弯性能的检测;同时采用终端机设备对多个测试设备所收集到的数据进行统计,方便技术人员对三支柱绝缘子的抗弯性能信息进行直观全面的了解。整个测试系统各部件机构有效配合,框架合理简单,清晰直观,能够准确地测定三支柱绝缘子在实际GIL应用中柱腿嵌件的抗弯性能,同时使用方便,极大的方便了技术人员对性能信息的收集与获取。The GIL equipment three-column insulator single-column leg bending performance test system provided by the embodiment of the present utility model ensures the accuracy of the test by using the three-column insulator tooling for fixing; the protection circuit is used to protect the entire test system; The three-pillar insulator to be tested is subjected to a thrust load by adjusting the thrust load application form, such as linear rise until failure, thrust linearly rises until the tolerance value and stops, or thrust linearly rises to the tolerance value to maintain the load, which accurately simulates the actual work. The stress of the equipment under different stress conditions; use multiple test equipment with specific functions to test the leg inserts of the three-pillar insulator to be tested to obtain the thrust information, displacement information and stress under different stress conditions. Then, according to the calculation of the terminal computer, the information of the tensile strength, yield strength and bending moment load of the leg inserts to be tested of the three-column insulator to be tested can be obtained, so as to complete the calculation of the single-column leg of the three-column insulator. Bending performance detection; at the same time, the terminal equipment is used to count the data collected by multiple test equipment, which is convenient for technicians to intuitively and comprehensively understand the bending performance information of three-pillar insulators. All components of the whole test system are effectively coordinated, and the frame is reasonable and simple, clear and intuitive, and can accurately measure the bending resistance of the column leg inserts of the three-pillar insulator in the actual GIL application. Collection and acquisition of information.

优选地,在上述实施例中,所述依次连接的三支柱绝缘子工装、推力测试机构与终端机构,具体包括:Preferably, in the above embodiment, the three-pillar insulator tooling, the thrust test mechanism and the terminal mechanism connected in sequence include:

所述被测三支柱绝缘子的待测试柱腿嵌件的方向与所述电机提供的所述推力载荷的方向垂直。The direction of the leg inserts to be tested of the three-column insulator under test is perpendicular to the direction of the thrust load provided by the motor.

优选地,在上述实施例中,请参见图3,所述三支柱绝缘子工装包括柱腿固定螺栓5。Preferably, in the above embodiment, referring to FIG. 3 , the three-column insulator tooling includes column leg fixing bolts 5 .

优选地,在上述实施例中,所述柱腿固定螺栓5设于所述被测三支柱绝缘子的待测试柱腿嵌件3的端部,用来保证三支柱绝缘子的位置相对固定,不会出现晃动,所述被测三支柱绝缘子的另外两只柱腿1和6(图3未示)可根据实际需求进行固定,或不进行固定,在对单柱腿的抗弯性能进行测试之后,可对后续的其他两个柱腿进行同样的抗弯性能测试。Preferably, in the above embodiment, the column leg fixing bolt 5 is provided at the end of the column leg insert 3 of the tested three-column insulator to be tested, to ensure that the position of the three-column insulator is relatively fixed and will not be If shaking occurs, the other two legs 1 and 6 (not shown in Figure 3) of the three-column insulator under test can be fixed according to actual needs, or not fixed. After testing the bending resistance of the single-column leg, The same flexural performance test can be performed on the other two subsequent legs.

优选地,在上述实施例中,所述应变片4贴敷于所述被测三支柱绝缘子的待测试柱腿嵌件3表面的高应力区域。当应变片发生形变时,通过多种传感器测量或者记录形变信号,在本实用新型实施例中采用示波器进行检测信号,以得到信号的精准波形。Preferably, in the above embodiment, the strain gauge 4 is attached to the high stress area on the surface of the leg insert 3 to be tested of the three-column insulator to be tested. When the strain gauge is deformed, a variety of sensors are used to measure or record the deformation signal. In the embodiment of the present invention, an oscilloscope is used to detect the signal, so as to obtain the precise waveform of the signal.

优选地,在上述实施例中,所述示波器与所述终端机连接,用于将所述应变信息发送至所述终端机,所述终端机可配备相应的数据库功能,对整个测试系统所检测到的数据进行分析,同时记录不同信号规格的三支柱绝缘子的数据信息以方便技术人员进行横向与纵向的比对。将示波器的波形信息也发送到终端机进行分析与存储,实现了数据的全面管理。Preferably, in the above embodiment, the oscilloscope is connected to the terminal for sending the strain information to the terminal, and the terminal can be equipped with a corresponding database function to monitor the detection of the entire test system. The obtained data is analyzed, and the data information of three-pillar insulators with different signal specifications is recorded at the same time to facilitate the horizontal and vertical comparison of technicians. The waveform information of the oscilloscope is also sent to the terminal for analysis and storage, realizing comprehensive data management.

优选地,在上述实施例中,所述应变片5的数量可根据实际的测试需求设为特定的数量,其型号规格优选为0.5个微应变的高精度应变片。应变是形变量与原来尺寸的比值;微应变也是用来表示形变的变化程度,只不过是用来描述极其微小的形变,一般来说,微应变是应变的百万分之一,而采用0.5个微应变的高精度应变片,可以更加精准地对三支柱绝缘子的柱腿嵌件应力信息进行检测,使得测量准确度大大提升。Preferably, in the above embodiment, the number of the strain gauges 5 can be set to a specific number according to actual test requirements, and the model specification is preferably 0.5 micro-strain high-precision strain gauges. Strain is the ratio of the amount of deformation to the original size; microstrain is also used to indicate the degree of change in deformation, but it is only used to describe extremely small deformations. Generally speaking, microstrain is one millionth of the strain, and 0.5 A micro-strain high-precision strain gauge can more accurately detect the stress information of the leg inserts of the three-pillar insulator, which greatly improves the measurement accuracy.

本实用新型实施例提供的GIL设备三支柱绝缘子单柱腿抗弯性能测试系统,通过采用三支柱绝缘子工装进行固定,保证测试的准确性;保护电路用于保护整个测试系统;利用电机对被测三支柱绝缘子待测试柱腿施加推力载荷,通过调节推力载荷施加形式,如线性上升直至破坏、推力线性上升直至耐受值并停止或推力线性上升至耐受值保持载荷,准确的模拟了实际工况下的设备受力情况;采用多个具有特定功能的测试设备对被测三支柱绝缘子待测试柱腿嵌件进行检测,以得到包括其在不同受力情况下的推力信息、位移信息与应力信息,进而可以根据终端机的计算,得出所述被测三支柱绝缘子的待测试柱腿嵌件的拉伸强度、屈服强度与弯矩载荷等的信息,从而完成对三支柱绝缘子单柱腿抗弯性能的检测;同时采用终端机设备对多个测试设备所收集到的数据进行统计,方便技术人员对三支柱绝缘子的抗弯性能信息进行直观全面的了解。整个测试系统各部件机构有效配合,框架合理简单,清晰直观,能够准确地测定三支柱绝缘子在实际GIL应用中柱腿嵌件的抗弯性能,同时使用方便,极大的方便了技术人员对性能信息的收集与获取。The GIL equipment three-column insulator single-column leg bending performance test system provided by the embodiment of the present utility model ensures the accuracy of the test by using the three-column insulator tooling for fixing; the protection circuit is used to protect the entire test system; The three-pillar insulator to be tested is subjected to a thrust load by adjusting the thrust load application form, such as linear rise until failure, thrust linearly rises until the tolerance value and stops, or thrust linearly rises to the tolerance value to maintain the load, which accurately simulates the actual work. The stress of the equipment under different stress conditions; use multiple test equipment with specific functions to test the leg inserts of the three-pillar insulator to be tested to obtain the thrust information, displacement information and stress under different stress conditions. Then, according to the calculation of the terminal computer, the information of the tensile strength, yield strength and bending moment load of the leg inserts to be tested of the three-column insulator to be tested can be obtained, so as to complete the calculation of the single-column leg of the three-column insulator. Bending performance detection; at the same time, the terminal equipment is used to count the data collected by multiple test equipment, which is convenient for technicians to intuitively and comprehensively understand the bending performance information of three-pillar insulators. All components of the whole test system are effectively coordinated, and the frame is reasonable and simple, clear and intuitive, and can accurately measure the bending resistance of the column leg inserts of the three-pillar insulator in the actual GIL application. Collection and acquisition of information.

以上所揭露的仅为本实用新型一些较佳实施例而已,当然不能以此来限定本实用新型之权利范围,本领域普通技术人员可以理解实现上述实施例的全部或部分流程,并依本实用新型权利要求所作的等同变化,仍属于实用新型所涵盖的范围。The above disclosures are only some preferred embodiments of the present invention, and of course, the scope of the rights of the present invention cannot be limited by this. The equivalent changes made by the new claims still fall within the scope covered by the utility model.

Claims (7)

1.一种GIL设备三支柱绝缘子单柱腿抗弯性能测试系统,其特征在于,包括依次连接的三支柱绝缘子工装、推力测试机构、终端机构与保护电路;1. a GIL equipment three-pillar insulator single-leg leg bending performance test system, is characterized in that, comprises three-pillar insulator tooling, thrust test mechanism, terminal mechanism and protection circuit connected successively; 所述三支柱绝缘子工装用于固定被测三支柱绝缘子;The three-pillar insulator tooling is used to fix the measured three-pillar insulator; 所述推力测试机构包括电机、推力传感器、位移传感器与应变片;所述终端机构包括终端机与示波器;The thrust testing mechanism includes a motor, a thrust sensor, a displacement sensor and a strain gauge; the terminal mechanism includes a terminal and an oscilloscope; 所述电机用于提供推力载荷并对所述推力载荷进行保持;所述推力传感器用于检测所述推力载荷的数值,并将所述数值发送给所述终端机;所述位移传感器用于检测所述电机施力点的位移量,并将所述位移量发送给所述终端机;所述应变片,其设于所述被测三支柱绝缘子的待测试柱腿嵌件的表面,用于检测所述被测三支柱绝缘子的待测试柱腿嵌件的应变信息,并发送给所述示波器进行显示;The motor is used to provide thrust load and maintain the thrust load; the thrust sensor is used to detect the value of the thrust load and send the value to the terminal; the displacement sensor is used to detect The displacement amount of the force application point of the motor, and the displacement amount is sent to the terminal machine; the strain gauge, which is arranged on the surface of the under-tested column leg insert of the three-column insulator under test, is used to detect The strain information of the leg insert to be tested of the tested three-column insulator is sent to the oscilloscope for display; 所述终端机构用于根据接收到的所述推力测试机构检测的数据,计算出以下参数中的至少一种:所述被测三支柱绝缘子的待测试柱腿嵌件的拉伸强度、屈服强度与弯矩载荷信息。The terminal mechanism is used to calculate at least one of the following parameters according to the received data detected by the thrust testing mechanism: tensile strength and yield strength of the leg inserts to be tested of the three-pillar insulator to be tested. and moment load information. 2.根据权利要求1所述的GIL设备三支柱绝缘子单柱腿抗弯性能测试系统,其特征在于,所述依次连接的三支柱绝缘子工装、推力测试机构与终端机构,具体包括:2. GIL equipment three-pillar insulator single-pillar leg bending performance testing system according to claim 1, is characterized in that, described successively connected three-pillar insulator tooling, thrust test mechanism and terminal mechanism, specifically comprise: 所述被测三支柱绝缘子的待测试柱腿嵌件的方向与所述电机提供的所述推力载荷的方向垂直。The direction of the leg inserts to be tested of the three-column insulator under test is perpendicular to the direction of the thrust load provided by the motor. 3.根据权利要求1所述的GIL设备三支柱绝缘子单柱腿抗弯性能测试系统,其特征在于,所述三支柱绝缘子工装包括柱腿固定螺栓。3 . The system for testing the bending performance of a three-pillar insulator and a single-leg leg of a GIL equipment according to claim 1 , wherein the three-pillar insulator tooling comprises a column-leg fixing bolt. 4 . 4.根据权利要求3所述的GIL设备三支柱绝缘子单柱腿抗弯性能测试系统,其特征在于,所述柱腿固定螺栓设于所述被测三支柱绝缘子的待测试柱腿嵌件的端部,并与所述被测三支柱绝缘子的待测试柱腿嵌件固定连接。4. The GIL equipment three-pillar insulator single-leg flexural performance testing system according to claim 3, characterized in that, the column leg fixing bolts are provided on the column leg insert to be tested of the tested three-pillar insulator. end, and is fixedly connected with the under-tested column leg insert of the three-pillar insulator under test. 5.根据权利要求1所述的GIL设备三支柱绝缘子单柱腿抗弯性能测试系统,其特征在于,所述应变片贴敷于所述被测三支柱绝缘子的待测试柱腿嵌件表面的高应力区域。5. The GIL equipment three-pillar insulator single-leg flexural performance test system according to claim 1, wherein the strain gauge is applied to the surface of the tested three-pillar insulator to be tested on the surface of the leg insert. high stress areas. 6.根据权利要求1所述的GIL设备三支柱绝缘子单柱腿抗弯性能测试系统,其特征在于,所述示波器与所述终端机连接,用于将所述应变信息发送至所述终端机。6. The GIL equipment three-column insulator single-column leg bending performance testing system according to claim 1, wherein the oscilloscope is connected to the terminal for sending the strain information to the terminal . 7.根据权利要求1所述的GIL设备三支柱绝缘子单柱腿抗弯性能测试系统,其特征在于,所述应变片为0.5个微应变的高精度应变片。7. The GIL equipment three-pillar insulator single-leg bending performance testing system according to claim 1, wherein the strain gauge is a high-precision strain gauge with 0.5 micro-strain.
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113496795A (en) * 2021-06-03 2021-10-12 南方电网科学研究院有限责任公司 GIL post insulator and interface stress detection method thereof
CN113793738A (en) * 2021-09-17 2021-12-14 中国南方电网有限责任公司超高压输电公司检修试验中心 Surface treatment method for grounding insert of three-post insulator

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113496795A (en) * 2021-06-03 2021-10-12 南方电网科学研究院有限责任公司 GIL post insulator and interface stress detection method thereof
CN113793738A (en) * 2021-09-17 2021-12-14 中国南方电网有限责任公司超高压输电公司检修试验中心 Surface treatment method for grounding insert of three-post insulator
CN113793738B (en) * 2021-09-17 2023-09-19 中国南方电网有限责任公司超高压输电公司检修试验中心 Surface treatment method for three-post insulator grounding insert

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