CN211497865U - Device for preparing high-purity single crystal germanium by pulling method - Google Patents
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Abstract
本实用新型公开了一种提拉法制备单晶锗的装置,该装置包括腔内设有坩埚的锗单晶生长炉,坩埚周围设有加热装置,加热装置在单晶提拉方向的截面形状为“<>”形对称结构,将坩埚包围在中间,加热装置分为上部加热器和下部加热器,上部加热器和下部加热器的夹角为110°~160°,上部加热器和下部加热器内均设置有由上到下均布的若干个高频涡流感应线圈,以控制单晶周围温度场的轴向和径向梯度。本实用新型装置可以根据生产需要对制备单晶锗过程调控,具有极高的操作灵活性和自动化潜力。本实用新型所制备得到的晶体结晶性能良好,晶体无开裂、位错、气泡、夹杂、散射等缺陷,单晶重复率较高,达到了良好的长晶效果。
The utility model discloses a device for preparing single crystal germanium by pulling method. The device comprises a germanium single crystal growth furnace with a crucible in the cavity, a heating device is arranged around the crucible, and the cross-sectional shape of the heating device in the single crystal pulling direction It is a "<>" symmetrical structure, which surrounds the crucible in the middle. The heating device is divided into an upper heater and a lower heater. The angle between the upper heater and the lower heater is 110°~160°, and the upper heater and the lower heater are heated. Several high-frequency eddy current induction coils are arranged in the device from top to bottom to control the axial and radial gradients of the temperature field around the single crystal. The device of the utility model can regulate and control the process of preparing single crystal germanium according to production needs, and has extremely high operational flexibility and automation potential. The crystals prepared by the utility model have good crystallinity, no defects such as cracks, dislocations, bubbles, inclusions, scattering, etc., and the single crystal repetition rate is high, thereby achieving a good crystal growth effect.
Description
技术领域technical field
本实用新型涉及锗的提纯技术,尤其涉及一种提拉法制备高纯单晶锗的装置。The utility model relates to a germanium purification technology, in particular to a device for preparing high-purity single crystal germanium by a pulling method.
背景技术Background technique
锗是重要的半导体材料,锗及其化合物在电子工业、红外光学、光纤通信、化工催化剂等领域应用广泛,是现代信息产业最重要的金属之一。Germanium is an important semiconductor material, and germanium and its compounds are widely used in electronic industry, infrared optics, optical fiber communication, chemical catalyst and other fields, and are one of the most important metals in modern information industry.
目前锗单晶的生长方法主要有单晶提拉法、水平布里奇曼法和VGF法三种。水平布里奇曼法具有晶体生长速度快、成本低等优点,但由于晶体为D型,利用率低,难以生长较大尺寸的锗单晶。VGF法的晶体直径与坩埚相同,理论上可以生长较大尺寸的锗单晶。但这种方法坩埚与晶体相接处,容易寄生成核,此外,VGF法生长的晶体多为凹界面,难以保证晶体成品率。At present, there are three main growth methods of germanium single crystal: single crystal pulling method, horizontal Bridgman method and VGF method. The horizontal Bridgeman method has the advantages of fast crystal growth and low cost, but due to the D-type crystal and low utilization rate, it is difficult to grow a large-sized germanium single crystal. The crystal diameter of the VGF method is the same as that of the crucible, and a larger size germanium single crystal can theoretically be grown. However, this method is prone to parasitic nucleation at the junction of the crucible and the crystal. In addition, the crystals grown by the VGF method are mostly concave interfaces, so it is difficult to ensure the crystal yield.
单晶提拉法具有生长速度快、污染小、培育的单晶完整性好等优点。但是由于锗单晶材料热导率小,且产生位错的临界切应力比较小,在单晶生长过程中晶体内的热量难以散发,容易产生热应力,从而导致位错的产生并发生增值,而且提拉法晶体生长时,晶体要拉出加热区,降温过程中晶体容易开裂,从而影响单晶锗的性能。The single crystal pulling method has the advantages of fast growth rate, less pollution, and good integrity of the cultivated single crystal. However, due to the low thermal conductivity of germanium single crystal material and the relatively small critical shear stress for dislocation generation, the heat in the crystal is difficult to dissipate during the growth of single crystal, and thermal stress is easily generated, which leads to the generation of dislocations and increases in value. In addition, when the pulling method crystal grows, the crystal should be pulled out of the heating zone, and the crystal is easy to crack during the cooling process, thus affecting the performance of single crystal germanium.
传统的锗单晶炉主要包括加热器、保温材料、坩埚及其支撑。工作时,锗原料在坩埚中加热熔化成熔体,在合适的温度下将籽晶与熔体液面接触,然后缓慢向上提拉,通过拉速和温度控制形成锗单晶棒。由于受热场、锗单晶棒热传导系数等客观因素的限制,拉速过快会导致位错和气泡等缺陷,甚至导致拉晶失控或晶棒与液面拉脱。The traditional germanium single crystal furnace mainly includes heater, insulation material, crucible and its support. When working, the germanium raw material is heated and melted into a melt in a crucible, and the seed crystal is brought into contact with the liquid level of the melt at a suitable temperature, and then slowly pulled upward to form a germanium single crystal rod by controlling the pulling speed and temperature. Due to the limitation of objective factors such as the thermal field and the thermal conductivity of the germanium single crystal rod, excessive pulling speed will lead to defects such as dislocations and bubbles, and even lead to uncontrolled crystal pulling or pulling of the crystal rod from the liquid level.
实用新型内容Utility model content
本实用新型所要解决的技术问题是,克服以上背景技术中提到的不足和缺陷,提供一种提拉法制备高纯单晶锗的装置,得到的晶体结晶性能良好,无开裂等缺陷。The technical problem to be solved by the utility model is to overcome the deficiencies and defects mentioned in the above background technology, and provide a device for preparing high-purity single crystal germanium by pulling method, and the obtained crystal has good crystallinity and no defects such as cracking.
为解决上述技术问题,本实用新型提出的技术方案为:In order to solve the above-mentioned technical problems, the technical scheme proposed by the present utility model is:
一种提拉法制备高纯单晶锗的装置,包括腔内设有坩埚的锗单晶生长炉,所述坩埚周围设有加热装置,加热装置在单晶提拉方向的截面形状为“<>”形对称结构,将坩埚包围在中间,加热装置分为上部加热器和下部加热器,上部加热器和下部加热器的夹角为110°~160°,上部加热器和下部加热器内均设置有由上到下均布的若干个高频涡流感应线圈,以控制单晶周围温度场的轴向和径向梯度。A device for preparing high-purity single crystal germanium by pulling method, comprising a germanium single crystal growth furnace provided with a crucible in the cavity, a heating device is arranged around the crucible, and the cross-sectional shape of the heating device in the single crystal pulling direction is "< >”-shaped symmetrical structure, the crucible is surrounded in the middle, the heating device is divided into an upper heater and a lower heater, the angle between the upper heater and the lower heater is 110°~160°, and the upper heater and the lower heater are both Several high-frequency eddy current induction coils are arranged uniformly from top to bottom to control the axial and radial gradients of the temperature field around the single crystal.
进一步的,所述上部加热器和下部加热器均由至少三个高频涡流感应线圈串联组成。Further, both the upper heater and the lower heater are composed of at least three high-frequency eddy current induction coils connected in series.
进一步的,所述坩埚采用金属铱制成。Further, the crucible is made of metal iridium.
进一步的,所述锗单晶生长炉的炉壁由保温罩组成,所述加热装置设置在保温罩内,保温罩包括第一保温罩和第二保温罩,第一保温罩从侧面将加热装置包围,第二保温罩从底面和顶面将坩埚和加热装置包围,并从侧面将第一保温罩包围。Further, the furnace wall of the germanium single crystal growth furnace is composed of a heat preservation cover, and the heating device is arranged in the heat preservation cover. The heat preservation cover includes a first heat preservation cover and a second heat preservation cover. Surrounding, the second heat preservation cover surrounds the crucible and the heating device from the bottom surface and the top surface, and surrounds the first heat preservation cover from the side.
进一步的,在所述坩埚底部设置有降埚机构,降埚机构包括支撑柱以及降埚驱动装置,支撑柱上端连接在坩埚底部,下端连接于降埚驱动装置,支撑柱在降埚驱动装置驱动下能够上下升降和旋转。Further, a crucible lowering mechanism is provided at the bottom of the crucible, and the crucible lowering mechanism includes a support column and a crucible lowering driving device. The upper end of the supporting column is connected to the bottom of the crucible, and the lower end is connected to the lowering pot driving device. It can lift and rotate up and down.
进一步的,所述支撑柱包括沿轴向设置在支撑柱中心处的降温装置,降温装置上端与坩埚中心位置接触。Further, the support column includes a cooling device axially arranged at the center of the support column, and the upper end of the cooling device is in contact with the center of the crucible.
进一步的,所述支撑柱还包括设置在降温装置外围的辅助加热装置,辅助加热装置上端与坩埚底部接触,降温装置和辅助加热装置之间设置第一保温隔热层将二者隔开,辅助加热装置外围设置第二保温隔热层构成支撑柱的最外层。Further, the support column also includes an auxiliary heating device arranged on the periphery of the cooling device, the upper end of the auxiliary heating device is in contact with the bottom of the crucible, and a first thermal insulation layer is arranged between the cooling device and the auxiliary heating device to separate the two, and the auxiliary heating device A second thermal insulation layer is arranged on the periphery of the heating device to constitute the outermost layer of the support column.
热场配置是拉制低位错单晶最关键的环节。在晶体生长过程中,如果晶体中热应力超过了产生位错的临界剪切应力,晶体就会产生位错。晶体一旦产生了位错,根据位错成核理论,则位错会大量增殖,无法获得低位错单晶。晶体中热应力和热场温度梯度有直接关系,经理论推导,轴向温度梯度和径向温度梯度不引起位错的条件分别为:Thermal field configuration is the most critical link in pulling low-dislocation single crystals. During crystal growth, if the thermal stress in the crystal exceeds the critical shear stress for generating dislocations, the crystal will generate dislocations. Once dislocations are generated in the crystal, according to the dislocation nucleation theory, the dislocations will multiply in large quantities, and a low-dislocation single crystal cannot be obtained. The thermal stress in the crystal is directly related to the temperature gradient of the thermal field. After theoretical deduction, the conditions under which the axial temperature gradient and radial temperature gradient do not cause dislocations are:
式中β为热膨胀系数,b为Burgs矢量值,G为切变模量,τ为临界应力,R为单晶半径,l为单晶长度。从上式中可以看出,为使单晶不产生位错,则要求单晶内的轴向温度梯度和径向温度梯度都比较小。where β is the thermal expansion coefficient, b is the Burgs vector value, G is the shear modulus, τ is the critical stress, R is the single crystal radius, and l is the single crystal length. It can be seen from the above formula that in order to prevent dislocations in the single crystal, both the axial temperature gradient and the radial temperature gradient in the single crystal are required to be relatively small.
此外,提拉法晶体生长时,晶体要拉出加热区,温度梯度较大,降温过程中晶体容易开裂,为了减少晶体开裂,也需要调节晶体的温度梯度。In addition, when the crystal is grown by the pulling method, the crystal needs to be pulled out of the heating zone, and the temperature gradient is large, and the crystal is easy to crack during the cooling process. In order to reduce the crystal cracking, it is also necessary to adjust the temperature gradient of the crystal.
本实用新型通过装置和方法的改进,可以精确控制温度场和单晶内的温度梯度,将温度梯度设置在较小范围内,避免了开裂、位错的缺陷。Through the improvement of the device and the method, the utility model can precisely control the temperature field and the temperature gradient in the single crystal, set the temperature gradient within a small range, and avoid the defects of cracking and dislocation.
与现有技术相比,本实用新型的有益效果为:Compared with the prior art, the beneficial effects of the present utility model are:
(1)本实用新型在坩埚两侧的加热装置内安装多个感应线圈,采用特有的“<>”形加热结构,加热速率快,在融化物料阶段可迅速集中热量使物料融化,还可以通过调节线圈功率精确控制温度场,使晶体沿籽晶面定向生长,避免晶体开裂。(1) The utility model installs a plurality of induction coils in the heating device on both sides of the crucible, adopts a unique "<>"-shaped heating structure, and has a fast heating rate. In the stage of melting the material, the heat can be rapidly concentrated to melt the material, and the material can be melted by Adjust the power of the coil to precisely control the temperature field, so that the crystal grows directionally along the seed crystal plane to avoid crystal cracking.
(2)通过在支撑柱内配置辅助加热装置可以进一步加快化料速率,且使坩埚加热更均匀。(2) By arranging an auxiliary heating device in the support column, the rate of materialization can be further accelerated, and the heating of the crucible can be made more uniform.
(3)通过在坩埚底部中心处配置降温装置,可以加快结晶速度,增加晶棒拉速,提高生产效率,使拉单晶速度增快1.5~3倍,工艺时间缩短20%~40%。(3) By arranging a cooling device at the center of the bottom of the crucible, the crystallization speed can be accelerated, the ingot pulling speed can be increased, the production efficiency can be increased, the single crystal pulling speed can be increased by 1.5 to 3 times, and the process time can be shortened by 20% to 40%.
(4)本实用新型整个装置保温和隔热效果好,气密性优异,具有很好的工艺效果。(4) The whole device of the utility model has good heat preservation and heat insulation effect, excellent air tightness and good technological effect.
(5)本实用新型装置可以根据生产需要对制备单晶锗过程调控,具有极高的操作灵活性和自动化潜力。(5) The device of the present invention can regulate and control the process of preparing single crystal germanium according to production needs, and has extremely high operational flexibility and automation potential.
(6)本实用新型所制备得到的晶体结晶性能良好,晶体无开裂、位错、气泡、夹杂、散射等缺陷,单晶重复率较高,达到了良好的长晶效果。(6) The crystals prepared by the utility model have good crystalline properties, the crystals have no defects such as cracking, dislocation, bubbles, inclusions, scattering, etc., the single crystal repetition rate is high, and a good crystal growth effect is achieved.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained from these drawings without creative efforts.
图1为本实用新型实施例的提拉法制备单晶锗的装置结构示意图;1 is a schematic structural diagram of a device for preparing single crystal germanium by a pulling method according to an embodiment of the present utility model;
其中:1、锗单晶生长炉;2、底座;3、顶盖;4、支撑架;5、坩埚;6、熔体;7、籽晶;8、提拉杆;9、支撑座;10、第一保温罩;11、第二保温罩;12、提拉驱动装置;13、降埚驱动装置;14、降温装置;15、第一保温隔热层;16、辅助加热装置;17、第二保温隔热层;18、加热装置;19、上部加热器;20、下部加热器;21、进气管;22、出气管。Among them: 1. Germanium single crystal growth furnace; 2. Base; 3. Top cover; 4. Support frame; 5. Crucible; 6. Melt; 7. Seed crystal; 8. Pull rod; 9. Support seat; 10. 1st thermal insulation cover; 11, second thermal insulation cover; 12, pulling driving device; 13, lowering pot driving device; 14, cooling device; 15, first thermal insulation layer; 16, auxiliary heating device; 17, second Thermal insulation layer; 18, heating device; 19, upper heater; 20, lower heater; 21, air inlet pipe; 22, air outlet pipe.
具体实施方式Detailed ways
为了便于理解本实用新型,下文将结合说明书附图和较佳的实施例对本实用新型做更全面、细致地描述,但本实用新型的保护范围并不限于以下具体实施例。In order to facilitate the understanding of the present utility model, the present utility model will be described more comprehensively and in detail below with reference to the accompanying drawings and preferred embodiments of the specification, but the protection scope of the present utility model is not limited to the following specific embodiments.
除非另有定义,下文中所使用的所有专业术语与本领域技术人员通常理解含义相同。本文中所使用的专业术语只是为了描述具体实施例的目的,并不是旨在限制本实用新型的保护范围。Unless otherwise defined, all technical terms used hereinafter have the same meaning as commonly understood by those skilled in the art. The technical terms used herein are only for the purpose of describing specific embodiments, and are not intended to limit the protection scope of the present invention.
除非另有特别说明,本实用新型中用到的各种原材料、试剂、仪器和设备等均可通过市场购买得到或者可通过现有方法制备得到。Unless otherwise specified, various raw materials, reagents, instruments and equipment used in the present invention can be purchased from the market or can be prepared by existing methods.
如图1所示,本实用新型一个具体实施例的提拉法制备高纯单晶锗的装置,该装置包括锗单晶生长炉1、底座2、顶盖3、支撑架4、提垃机构、降埚机构、进气管21以及出气管22。As shown in FIG. 1 , a device for preparing high-purity single crystal germanium by pulling method according to a specific embodiment of the present invention includes a germanium single
底座2和顶盖3分别设置于单晶生长炉的底部和顶部,二者通过支撑架4固定。The base 2 and the
锗单晶生长炉1包括在炉体中央设置的坩埚5、设置在坩埚5周围的加热装置18、设置于加热装置18周围的保温罩。优选的,坩埚5采用金属铱制备而成,可有效吸收热辐射从而实现保温,以达到减小晶体温度梯度的目的。The germanium single
加热装置18为“<>”形对称结构,分为上部加热器19和下部加热器20,上部加热器19和下部加热器20的夹角为110°~160°。上部加热器19和下部加热器20内均装有多个高频涡流感应线圈并配有高性能温度检测仪。优选的,上部加热器19和下部加热器20均由至少三个加热线圈串联组成,使各线圈由上到下均布在加热器内,单个加热线圈的功率为10-30KW。优选的,高频涡流感应线圈为宽度1~5cm的双层线圈。加热装置18加热速率快,在融化物料阶段可迅速集中热量使物料融化,还可以通过调节线圈功率精确控制温度场,使晶体沿籽晶面定向生长,避免晶体开裂。单晶的生长基本在“<>”形结构的中心区域处,通过分别控制上部加热器19和下部加热器20线圈的功率,可以控制单晶内的轴向温度梯度和径向温度梯度。The
保温罩包括第一保温罩10和第二保温罩11。第一保温罩10从四周侧面包裹加热装置18,第二保温罩11从底面和顶面包裹坩埚5和加热装置18,并从四周侧面包裹第一保温罩10。优选的,第一保温罩10采用高纯石墨材料,第二保温罩11采用高纯石英材料,保证了内部的保温和向外部的隔热。The heat preservation cover includes a first
提垃机构包括提拉杆8和提拉驱动装置12。提拉杆8上端连接提拉驱动装置12,下端连接籽晶7。优选的,提拉杆8为石英棒。提拉驱动装置12固定设置在顶盖3上,提拉驱动装置12包括驱动电机。提拉杆8在驱动电机的驱动下旋转提拉,驱动电机的控制端电性连接有电控箱,电控箱安装于顶盖3上,电控箱上可以显示提拉速度、转动速度和提拉长度。The garbage lifting mechanism includes a pulling
降埚机构包括支撑座9、支撑柱以及降埚驱动装置13。支撑座9设置在坩埚5底部,支撑柱上端穿过支撑座9连接在坩埚5底部,下端连接于降埚驱动装置13。The pot lowering mechanism includes a
降埚驱动装置13设在底座2上。在一个具体实施例中,降埚驱动装置13包括有驱动电机,驱动电机的控制端电性连接有电控箱,电控箱安装于底座2上,电控箱上可以显示降埚速度、转动速度和下降长度。支撑柱在降埚驱动装置13驱动下可上下升降和旋转,为坩埚5提供支撑和旋转驱动。坩埚5的旋转方向与提拉杆8的旋转方向相反。The lowering
在一个具体实施例中,支撑柱为多层结构,沿径向截面的多个同心圆环分布,包括辅助加热装置16、降温装置14以及保温隔热层。In a specific embodiment, the support column is a multi-layer structure, distributed along a plurality of concentric rings of radial cross-section, and includes an
降温装置14设置在支撑柱中心处,坩埚5底部的中心位置,其上端与坩埚5底部接触,与锗熔体中心处的反向对流进行热交换,以给固液界面降温,从而加快结晶速度,增加提拉速度。优选的,降温装置14采用冷却套筒,冷却套筒内通入换热介质,换热介质为冷却水或冷气,冷却套筒可随支撑柱同步上升、下降。The
辅助加热装置16上端与坩埚5底部接触。可以进一步加快化料速率,且使坩埚加热更均匀。优选的,辅助加热装置16为电阻丝或紫铜加热管。辅助加热装置16可与支撑柱同步上升、下降。The upper end of the
保温隔热层对称分布在降温装置14的两侧,将降温装置14和辅助加热装置16隔开。保温隔热层包括第一保温隔热层15和第二保温隔热层17。第一保温隔热层15设置在降温装置14外围。辅助加热装置16设置在第一保温隔热层15外围,第二保温隔热层17设置在辅助加热装置16外围构成支撑柱最外层。优选的,第一保温隔热层15材料为石墨软毡,第二保温隔热层17材料为Al2O3陶瓷。The thermal insulation layers are symmetrically distributed on both sides of the
本发明一个具体实施方式的制备高纯单晶锗的方法,以7N的高纯锗作为籽晶,以区域熔炼得到的5N锗为原料,包括以下步骤:A method for preparing high-purity single-crystal germanium according to a specific embodiment of the present invention uses 7N high-purity germanium as a seed crystal, and uses 5N germanium obtained by regional smelting as a raw material, comprising the following steps:
S1:抽真空,首先将5N锗原料置于坩埚5内,对坩埚5抽真空1-2次,从进气管21以1~6L/min充入氮气,所通入氮气的纯度大于5N,尾气在出气管22进行收集处理;S1: vacuumize, first place the 5N germanium raw material in the
S2:化料阶段,前期逐步增大加热装置18高频涡流感应线圈的功率加热,同时开启辅助加热装置16,将原料加热到第一温度,中期保持在稳定功率,加热30~60min后,后期化料功率降低5~20%,使坩埚内原料熔化,给定固定埚转,埚转在1-4r/min之间,并保温生长2~6h;S2: In the chemical material stage, the power of the high-frequency eddy current induction coil of the
S3:长晶阶段,关闭辅助加热装置16,同时开启降温装置14,感应线圈功率相较化料阶段后期化料功率减小10%-30%,以第一速率降温至第二温度,对晶体晶转、埚转、热场温度进行调整,晶体晶转为5-15r/min,埚转为2-6r/min,晶转和埚转的转动方向相反,进行晶体的生长;S3: In the crystal growth stage, the
S4:引晶阶段,晶体生长结束后,感应线圈功率相较化料阶段后期化料功率减小30%-50%,以第二速率降温至引晶温度,达到引晶温度后再关闭降温装置14,进一步通过控制上部加热器19和下部加热器20的高频涡流感应线圈功率,调整轴向和径向温度场梯度,所述温场梯度为1~5℃/cm;将籽晶调整到与熔体6的上表面接触,调整埚转为1~5r/min、晶转5~20r/min,开始单晶提拉,控制晶体拉速在0.4~1mm/min,埚降速度0.01~0.1mm/min,晶体生长速度50-80g/h,晶体直径为20~40mm;S4: In the seeding stage, after the crystal growth is completed, the power of the induction coil is reduced by 30%-50% compared with the power of the late chemical material, and the temperature is lowered to the seeding temperature at the second rate, and the cooling device is turned off after reaching the seeding temperature. 14. Further by controlling the power of the high-frequency eddy current induction coils of the
S5:放肩,调整上部加热器19的线圈功率比下部加热器20的线圈功率高2~10%,使晶体的放肩部分获得热量补偿,保证晶体头尾温度的均匀性,防止晶体开裂;维持拉速在0.6-1.6mm/min,控制晶体生长速度由50-80g/h逐步增加到500g/h;S5: put the shoulder, adjust the coil power of the
S6:等径生长,维持拉速在0.6-1.6mm/min,控制晶体生长速度为500-2000g/h;S6: Equal diameter growth, maintain the pulling speed at 0.6-1.6mm/min, and control the crystal growth speed at 500-2000g/h;
S7:降温阶段,达到设定单晶长度后,进入降温阶段,开启降温装置14,感应线圈功率逐步降为0KW,拉速、晶转、埚转都降为0,以第三速率降温;S7: cooling stage, after reaching the set single crystal length, enter the cooling stage, turn on the
S8:收尾阶段,降至第三温度后,关闭降温装置14,然后将坩埚5移出,整体取出物料,切除头部和尾部的20~30mm,剩余物料熔化,铸锭,得到7N锗;切除的头尾料重新作为生产原料返回到区熔阶段,形成锗的闭路循环,整个提纯工艺中没有废料。S8: Finishing stage, after dropping to the third temperature, turn off the
优选的,所述第一温度为所生长晶体熔点以上60~120℃;第二温度为所生长晶体熔点以上0~50℃,第三温度为20~50℃,第一速率为1~10℃/h;第二速率为20~50℃/h,第三速率50~100℃/h。Preferably, the first temperature is 60-120°C above the melting point of the grown crystal; the second temperature is 0-50°C above the melting point of the grown crystal, the third temperature is 20-50°C, and the first rate is 1-10°C /h; the second rate is 20-50°C/h, and the third rate is 50-100°C/h.
实施例1Example 1
采用图1的装置,上部加热器19和下部加热器20的夹角为120°。上部加热器19和下部加热器20均由三个加热线圈串联组成,单个加热线圈的功率为10-30KW。With the device of FIG. 1 , the angle between the
所用原料为区域熔炼后5N锗,其产品杂质含量,ppm,如下表:The raw material used is 5N germanium after regional smelting, and its product impurity content, ppm, is as follows:
(1)将5kg 5N区熔锗原料置于坩埚5内,并置于单晶提拉炉1内;采用抽真空设备对坩埚5抽真空2次,然后以4L/min充入氮气,保持低压条件;(1) 5kg 5N zone melting germanium raw material is placed in the
(2)化料阶段:前期逐步增大高频涡流感应线圈功率加热,直至增大到最大功率30KW,同时开启辅助加热装置16,将原料加热到1030℃左右,然后保持30KW的功率不变,加热30min,再将线圈功率降低到27KW左右,使坩埚5内原料熔化,调整埚转为1.5r/min,并保温生长2h;(2) Chemical material stage: in the early stage, gradually increase the power of the high-frequency eddy current induction coil for heating until it reaches the maximum power of 30KW. At the same time, turn on the
(3)长晶阶段:关闭辅助加热装置16,同时开启降温装置14,感应线圈功率降到24KW,以8℃/h降低到980℃左右,调整晶体晶转为8r/min,埚转为2r/min,晶转和埚转的转动方向相反,进行晶体的生长;(3) Crystal growth stage: turn off the
(4)引晶阶段:晶体生长结束后,感应线圈功率降到16KW,以30℃/h降温至935℃,然后关闭降温装置14,进一步通过控制上部加热器19和下部加热器20的高频涡流感应线圈功率为15KW,调整轴向和径向温度场梯度,所述温场梯度为4℃/cm,将籽晶调整到与熔体6的上表面接触,调整埚转为2.9r/min、晶转9.4r/min,开始单晶提拉,控制晶体拉速在0.8mm/min,埚降速度0.08mm/min,晶体生长速度65g/h,晶体直径为25mm;(4) Seeding stage: After the crystal growth is completed, the power of the induction coil is reduced to 16KW, and the temperature is lowered to 935°C at 30°C/h, and then the
(5)放肩:调整上部加热器的线圈功率为16.5KW,下部加热器的线圈功率为15KW,维持拉速在1.1mm/min,控制晶体生长速度由65g/h逐步增加到500g/h;(5) Shoulder placement: adjust the coil power of the upper heater to 16.5KW and the coil power of the lower heater to 15KW, maintain the pulling speed at 1.1mm/min, and control the crystal growth rate to gradually increase from 65g/h to 500g/h;
(6)等径生长:维持拉速在1.2mm/min,控制晶体生长速度1200g/h;(6) Equal diameter growth: maintain the pulling speed at 1.2mm/min and control the crystal growth speed at 1200g/h;
(7)降温阶段:达到设定单晶长度后,进入降温阶段,开启降温装置14,感应线圈功率逐步降为0KW,拉速、晶转、埚转都降为0,以70℃/h降温;(7) Cooling stage: After reaching the set single crystal length, enter the cooling stage, turn on the
(8)收尾阶段:待温度降至50℃左右,关闭降温装置14,然后将坩埚5移出,整体取出物料,切除头部和尾部的20~30mm,剩余物料熔化,铸锭,得到7N锗;切除的头尾料重新作为生产原料返回到区熔阶段。(8) Finishing stage: when the temperature drops to about 50°C, close the
制备得到的晶体结晶性能良好,晶体无开裂、位错、气泡、夹杂、散射等缺陷。7N锗产品分析检测结果如下表。The prepared crystal has good crystallinity, and the crystal has no defects such as cracking, dislocation, bubble, inclusion and scattering. The analysis and test results of 7N germanium products are as follows.
7N锗产品分析检测结果(ppb)7N germanium product analysis and test results (ppb)
实施例2Example 2
采用图1的装置,上部加热器19和下部加热器20的夹角为120°。上部加热器19和下部加热器20均由三个加热线圈串联组成,单个加热线圈的功率为10-30KW。With the device of FIG. 1 , the angle between the
所用原料为区域熔炼后5N锗,其产品杂质含量,ppm,如下表:The raw material used is 5N germanium after regional smelting, and its product impurity content, ppm, is as follows:
(1)将5kg 5N区熔锗原料置于坩埚5内,并置于单晶提拉炉1内;采用抽真空设备对坩埚5抽真空2次,然后以5L/min充入氮气,保持低压条件;(1) 5kg 5N zone melting germanium raw material is placed in the
(2)化料阶段:前期逐步增大高频涡流感应线圈功率加热,直至增大到最大功率30KW,同时开启辅助加热装置16,将原料加热到1050℃左右,然后保持30KW的功率不变,加热30min,再将线圈功率降低到27KW左右,使坩埚5内原料熔化,调整埚转为1.8r/min,并保温生长2h;(2) Material chemical stage: in the early stage, gradually increase the power of the high-frequency eddy current induction coil for heating until the maximum power is 30KW, and at the same time turn on the
(3)长晶阶段:关闭辅助加热装置16,同时开启降温装置14,感应线圈功率降到24KW,以8℃/h降低到970℃左右,调整晶体晶转为8.5r/min,埚转为2.2r/min,晶转和埚转的转动方向相反,进行晶体的生长;(3) Crystal growth stage: turn off the
(4)引晶阶段:晶体生长结束后,感应线圈功率降到17KW,以35℃/h降温至930℃,然后关闭降温装置14,进一步通过控制上部加热器19和下部加热器20的高频涡流感应线圈功率为15KW,调整轴向和径向温度场梯度,所述温场梯度为4℃/cm,将籽晶调整到与熔体6的上表面接触,调整埚转为2.9r/min、晶转9.4r/min,开始单晶提拉,控制晶体拉速在0.85mm/min,埚降速度0.084mm/min,晶体生长速度70g/h,晶体直径为25mm;(4) Seeding stage: After the crystal growth is completed, the power of the induction coil is reduced to 17KW, and the temperature is lowered to 930°C at 35°C/h, and then the
(5)放肩:调整上部加热器的线圈功率为16.5KW,下部加热器的线圈功率为15KW,维持拉速在1.2mm/min,控制晶体生长速度由70g/h逐步增加到500g/h;(5) Shoulder release: adjust the coil power of the upper heater to 16.5KW and the coil power of the lower heater to 15KW, maintain the pulling speed at 1.2mm/min, and control the crystal growth rate to gradually increase from 70g/h to 500g/h;
(6)等径生长:维持拉速在1.25mm/min,控制晶体生长速度1200g/h;(6) Equal diameter growth: maintain the pulling speed at 1.25mm/min and control the crystal growth speed at 1200g/h;
(7)降温阶段:达到设定单晶长度后,进入降温阶段,开启降温装置14,感应线圈功率逐步降为0KW,拉速、晶转、埚转都降为0,以65℃/h降温;(7) Cooling stage: After reaching the set single crystal length, enter the cooling stage, turn on the
(8)收尾阶段:待温度降至50℃左右,关闭降温装置14,然后将坩埚5移出,整体取出物料,切除头部和尾部的20~30mm,剩余物料熔化,铸锭,得到7N锗;切除的头尾料重新作为生产原料返回到区熔阶段。(8) Finishing stage: when the temperature drops to about 50°C, close the
制备得到的晶体结晶性能良好,晶体无开裂、位错、气泡、夹杂、散射等缺陷。7N锗产品分析检测结果如下表。The prepared crystal has good crystallinity, and the crystal has no defects such as cracking, dislocation, bubble, inclusion and scattering. The analysis and test results of 7N germanium products are as follows.
7N锗产品分析检测结果(ppb)7N germanium product analysis and test results (ppb)
上述只是本发明的较佳实施例,并非对本发明作任何形式上的限制。因此,凡是未脱离本发明技术方案的内容,依据本发明技术实质对以上实施例所做的任何简单修改、等同变化及修饰,均应落在本发明技术方案保护的范围内。The above are only preferred embodiments of the present invention, and do not limit the present invention in any form. Therefore, any simple modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention without departing from the content of the technical solutions of the present invention should fall within the protection scope of the technical solutions of the present invention.
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CN111074346A (en) * | 2020-01-11 | 2020-04-28 | 中南大学 | Device and method for preparing high-purity monocrystalline germanium by pulling method |
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