CN211471619U - Open cylinder and workpiece processing device - Google Patents
Open cylinder and workpiece processing device Download PDFInfo
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- CN211471619U CN211471619U CN201922450936.5U CN201922450936U CN211471619U CN 211471619 U CN211471619 U CN 211471619U CN 201922450936 U CN201922450936 U CN 201922450936U CN 211471619 U CN211471619 U CN 211471619U
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Abstract
本实用新型提供一种开放式滚筒及工件处理装置,开放式滚筒包括开放筒体和导电组件;工件处理装置包括开放式滚筒。导电组件与电源导通,且导电组件的一端可旋转地连接在转动组件上,另一端可延伸入开放筒体的内部或置于开放筒体外部。此结构的开放式滚筒电镀时,滚筒内的工件较少、分布零散时,即使滚筒中间部分的工件翻滚时无法接触到两侧的阴极导电轴导电,由于导电组件的另一端伸入容纳内腔中,增大了中间部分的工件与阴极的接触面积与接触几率,提高工件较少时的电镀品质;同时也不会导致电镀液中阳离子大量损耗,节约成本;导电组件随滚筒转动时不随滚筒同步沿周向转动,导电组件不易与工件缠绕在一起,避免损坏导电组件或工件。
The utility model provides an open-type drum and a workpiece processing device. The open-type drum includes an open cylinder body and a conductive component; the workpiece treatment device includes an open-type drum. The conductive component is connected to the power supply, and one end of the conductive component is rotatably connected to the rotating component, and the other end can extend into the open cylinder or be placed outside the open cylinder. When the open drum of this structure is electroplated, when there are few workpieces in the drum and the distribution is scattered, even if the workpieces in the middle part of the drum cannot contact the cathode conductive shafts on both sides to conduct electricity, because the other end of the conductive component extends into the accommodating cavity It increases the contact area and contact probability between the workpiece and the cathode in the middle part, and improves the electroplating quality when there are fewer workpieces; at the same time, it will not cause a lot of loss of cations in the electroplating solution, saving costs; the conductive component does not follow the drum when it rotates. Simultaneously rotates in the circumferential direction, and the conductive components are not easily entangled with the workpiece, so as to avoid damage to the conductive components or the workpiece.
Description
技术领域technical field
本实用新型涉及电镀设备技术领域,具体涉及一种开放式滚筒及工件处理装置。The utility model relates to the technical field of electroplating equipment, in particular to an open roller and a workpiece processing device.
背景技术Background technique
滚镀即滚筒电镀,是将一定数量的工件放置在滚镀桶内的内腔中,在滚筒转动下,使得工件不断地对槽体内的电镀液接触,在工件表面上沉积所需厚度的金属层或合金镀层,以达到对工件表面的防护和其他功能的目的。Barrel plating is drum electroplating, which is to place a certain number of workpieces in the inner cavity of the barrel plating barrel. Under the rotation of the drum, the workpieces are continuously contacted with the plating solution in the tank, and the required thickness of metal is deposited on the surface of the workpiece. layer or alloy coating to achieve the purpose of protection and other functions on the surface of the workpiece.
现有技术中的开放式滚筒包括设置在滚筒两侧的导电轴、主动轴、被动轴和传动带,其中,传动带绕设在主动轴和被动轴上并呈闭合环,传动带两侧的前侧外周面绕设在导电盘的外周上,传动带的前侧外周面与两个导电盘之间围成具有开口并向内凹陷的容纳内腔。外界驱动力驱动主动轴转动,主动轴转动带动传动带转动以使容纳内腔内的工件不断地翻滚,使工件与槽体内的电镀液和滚筒两侧的导电轴接触,工件接触导电轴导电后吸附金属离子完成电镀。The open drum in the prior art includes a conductive shaft, a driving shaft, a passive shaft and a transmission belt arranged on both sides of the drum, wherein the transmission belt is wound around the driving shaft and the passive shaft and forms a closed loop, and the outer periphery of the front side on both sides of the transmission belt The surface is wound around the outer circumference of the conductive disc, and an accommodating cavity with an opening and inwardly recessed is enclosed between the front outer peripheral surface of the transmission belt and the two conductive discs. The external driving force drives the driving shaft to rotate, and the rotation of the driving shaft drives the rotation of the transmission belt to make the workpiece in the accommodating cavity roll continuously, so that the workpiece contacts the electroplating liquid in the tank and the conductive shafts on both sides of the drum, and the workpiece contacts the conductive shaft after conduction and adsorption Metal ions complete the electroplating.
但是,此结构的开放式滚筒,当滚筒内装有少量工件时,工件在滚筒内分布较零散,工件在转动翻滚过程中部分分布在滚筒中间的工件无法接触到两侧的导电轴而无法导电吸附金属离子,影响电镀效果;少量工件需多次翻滚才能充分地与两侧的导电轴接触,从而导致电镀效率低下。However, with the open drum of this structure, when a small number of workpieces are installed in the drum, the distribution of the workpieces in the drum is relatively scattered, and the workpieces partially distributed in the middle of the drum during the rotation and tumbling process cannot contact the conductive shafts on both sides and cannot be conductively adsorbed Metal ions affect the electroplating effect; a small number of workpieces need to be rolled many times to fully contact the conductive shafts on both sides, resulting in low electroplating efficiency.
传动带材质为塑料等非导电材质,电镀液中含有阳离子,待镀工件作为阴极,带有电镀液的工件在翻滚过程中与两侧的阴极导电轴接触导电,导电后工件上电镀液中的阳离子通过电解作用沉积在工件表面形成镀层。滚筒内工件较少时,需要适当增加阴极导电面积,不能够直接将传动带做成导电材质,如果这样,传动带作为阴极,其面积将比产品面积大得多,绝大部分阳离子将沉积到传动带表面上形成镀层,无法实现工件的有效均匀电镀;同时也将导致阳离子消耗大,电镀成本将大大增加。The transmission belt is made of non-conductive materials such as plastic. The electroplating solution contains cations. The workpiece to be plated is used as the cathode. The workpiece with the electroplating solution is in contact with the cathode conductive shafts on both sides during the tumbling process. After conduction, the cations in the electroplating solution on the workpiece A coating is formed on the surface of the workpiece by electrolytic deposition. When there are few workpieces in the drum, the conductive area of the cathode needs to be appropriately increased, and the transmission belt cannot be made of conductive material directly. If so, the area of the transmission belt as the cathode will be much larger than that of the product, and most of the cations will be deposited on the surface of the transmission belt. If a coating layer is formed on the workpiece, the effective and uniform electroplating of the workpiece cannot be achieved; at the same time, the consumption of cations will be large, and the cost of electroplating will be greatly increased.
现有技术中还存在一种滚筒结构,电缆线从滚筒的两侧端面穿入滚筒中作为电镀过程中的导电极,外界力驱动滚筒旋转,工件在滚筒内不断翻转与电缆线接触完成电镀。此种滚筒结构,电缆线随滚筒转动时容易与工件缠绕在一起损坏电缆线或工件。There is also a drum structure in the prior art. The cables are inserted into the drum from the two end faces of the drum as the conductive electrodes in the electroplating process. With this kind of drum structure, when the cable is rotated with the drum, it is easy to be entangled with the workpiece and damage the cable or the workpiece.
实用新型内容Utility model content
因此,本实用新型要解决的技术问题在于克服现有技术中的开放式滚筒的装有少量待电镀工件电镀效果不佳、电镀效率低的缺陷。Therefore, the technical problem to be solved by the present invention is to overcome the defects of poor electroplating effect and low electroplating efficiency of the open drum with a small number of workpieces to be electroplated in the prior art.
为此,本实用新型提供一种开放式滚筒,包括To this end, the present utility model provides an open drum, comprising:
开放筒体,所述开放筒体包括传动带以及驱动所述传动带转动的转动组件,所述传动带绕设于所述转动组件外侧并形成具有敞开口并凹陷的容纳内腔;以及an open cylinder, the open cylinder includes a transmission belt and a rotating assembly that drives the transmission belt to rotate, the transmission belt is wound around the outside of the rotating assembly and forms an accommodating inner cavity with an open opening and a recess; and
导电组件,其与电源导通,且所述导电组件的一端可旋转地连接在所述转动组件上,另一端可延伸入所述开放筒体的内部或置于所述开放筒体外部。The conductive component is connected to the power supply, and one end of the conductive component is rotatably connected to the rotating component, and the other end can extend into the open cylinder or be placed outside the open cylinder.
可选地,上述的开放式滚筒,所述转动组件包括主动轴和被动轴,所述传动带呈闭合环且绕设于所述主动轴和所述被动轴上,所述导电组件的一端与所述主动轴转动连接。Optionally, in the above-mentioned open drum, the rotating assembly includes a driving shaft and a passive shaft, the transmission belt is a closed loop and is wound around the driving shaft and the passive shaft, and one end of the conductive assembly is connected to the The drive shaft is connected in rotation.
可选地,上述的开放式滚筒,所述开放筒体还包括导电盘,所述导电盘设于所述主动轴和所述被动轴之间,且所述传动带的端部侧面绕设在所述导电盘上。Optionally, in the above-mentioned open drum, the open cylinder further includes a conductive disk, the conductive disk is arranged between the driving shaft and the driven shaft, and the end side of the transmission belt is wound around the on the conductive plate.
可选地,上述的开放式滚筒,所述导电组件包括导电部件和带动所述导电部件转动的旋转支架,所述旋转支架包括两个侧臂和与所述导电部件固定连接的横臂;两个所述侧臂可转动地设置在所述主动轴上,所述横臂架设在两个所述侧臂之间,且所述横臂与所述侧臂固定连接。Optionally, in the above-mentioned open drum, the conductive assembly includes a conductive component and a rotating support that drives the conductive component to rotate, and the rotating support includes two side arms and a transverse arm that is fixedly connected to the conductive component; two Each of the side arms is rotatably arranged on the driving shaft, the transverse arm is spanned between the two side arms, and the transverse arm is fixedly connected with the side arms.
可选地,上述的开放式滚筒,所述导电部件可延伸至所述传动带的前侧外表面上。Optionally, in the above-mentioned open drum, the conductive member may extend to the outer surface of the front side of the transmission belt.
可选地,上述的开放式滚筒,所述导电部件具有多个,多个所述导电部件等间距分布在所述横臂上。Optionally, in the above-mentioned open roller, there are a plurality of the conductive parts, and the plurality of the conductive parts are distributed on the transverse arm at equal intervals.
可选地,上述的开放式滚筒,两个所述侧臂垂直于所述主动轴的轴线设置;所述横臂平行于所述主动轴的轴线。Optionally, in the above-mentioned open drum, the two side arms are arranged perpendicular to the axis of the driving shaft; the transverse arm is parallel to the axis of the driving shaft.
可选地,上述的开放式滚筒,任一所述侧臂靠近所述主动轴的一段的纵截面的形状为圆弧形,任一所述侧臂远离所述主动轴的一段为直臂。Optionally, in the above-mentioned open drum, the longitudinal section of a section of any of the side arms close to the driving shaft is arc-shaped, and a section of any of the side arms away from the driving shaft is a straight arm.
可选地,上述的开放式滚筒,所述传动带为链板或皮带。Optionally, in the above-mentioned open drum, the transmission belt is a chain plate or a belt.
本实用新型提供一种工件处理装置,包括上述中任一项所述的开放式滚筒。The utility model provides a workpiece processing device, which comprises the open drum described in any one of the above.
本实用新型技术方案,具有如下优点:The technical scheme of the utility model has the following advantages:
1.本实用新型提供的开放式滚筒,包括开放筒体和导电组件,其中,开放筒体包括传动带以及驱动所述传动带转动的转动组件,传动带绕设于转动组件外侧并形成具有敞开口并凹陷的容纳内腔;导电组件与电源导通,且导电组件的一端可旋转地连接在转动组件上,另一端可延伸入开放筒体的内部或置于开放筒体外部。1. The open drum provided by the utility model includes an open cylinder and a conductive assembly, wherein the open cylinder includes a transmission belt and a rotating assembly that drives the transmission belt to rotate, and the transmission belt is wound around the outside of the rotating assembly and has an open mouth and a depression. The conductive component is connected to the power supply, and one end of the conductive component is rotatably connected to the rotating component, and the other end can extend into the interior of the open cylinder or be placed outside the open cylinder.
此结构的开放式滚筒电镀时,工件容置在传动带的容纳内腔中,导电组件作为阴极,导电组件的另一端伸入容纳内腔中,滚筒转动带动工件向上运动后工件翻滚落下至容纳内腔中,翻滚落下的工件与导电组件接触导电,使工件上的阳离子电解沉积在工件表面形成镀层;滚筒内的工件较少、分布零散时,即使滚筒中间部分的工件翻滚时无法接触到两侧的阴极导电轴导电,由于导电组件的另一端伸入容纳内腔中,增大了中间部分的工件与阴极的接触面积与接触几率,提高工件较少时的电镀品质;同时也不会导致电镀液中阳离子大量损耗,节约成本;由于导电组件的一端连接在转动组件上,另一端伸入滚筒内部,导电组件并非沿滚筒长度方向贯穿设置,导电组件随滚筒转动时不随滚筒沿周向同步转动,导电组件不易与工件缠绕在一起,避免损坏导电组件或工件。When the open drum of this structure is electroplating, the workpiece is accommodated in the accommodating cavity of the transmission belt, the conductive component acts as a cathode, and the other end of the conductive component extends into the accommodating cavity. In the cavity, the tumbling workpiece contacts the conductive components and conducts electricity, so that the cations on the workpiece are electrolytically deposited on the surface of the workpiece to form a coating; when there are few workpieces in the drum and the distribution is scattered, even the workpiece in the middle part of the drum cannot touch both sides when tumbling. Since the other end of the conductive component extends into the accommodating cavity, the contact area and contact probability between the workpiece and the cathode in the middle part are increased, and the electroplating quality is improved when there are few workpieces; at the same time, it will not lead to electroplating. A large amount of cations in the liquid is lost, which saves costs; because one end of the conductive component is connected to the rotating component and the other end extends into the drum, the conductive component is not arranged along the length of the drum, and the conductive component does not rotate synchronously with the drum in the circumferential direction when it rotates with the drum. , The conductive components are not easy to be entangled with the workpiece, so as to avoid damage to the conductive components or the workpiece.
2.本实用新型提供的开放式滚筒,任一侧臂靠近主动轴的一段的纵截面形状为圆弧形,任一侧臂远离主动轴的一段为直臂。在工作状态,旋转旋转支架使导电部件伸入滚筒的容纳内腔中,侧臂圆弧段的设置使侧臂从滚筒开口中部伸入容纳内腔,导电部件延伸至传动带前侧外表面的中部,增大工件翻滚过程中与导电部件的接触几率;同时侧臂圆弧段的设置增加了旋转支架的强度,防止旋转支架在反复旋转过程中断裂,重新更换旋转支架和导电部件将增加成本。2. In the open drum provided by the utility model, the longitudinal section of the section of either arm close to the driving shaft is arc-shaped, and the section of either arm away from the driving shaft is a straight arm. In the working state, rotating the rotating bracket makes the conductive parts extend into the receiving cavity of the drum, the setting of the arc segment of the side arm allows the side arm to extend into the receiving cavity from the middle of the opening of the drum, and the conductive parts extend to the middle of the outer surface of the front side of the drive belt , increase the contact probability of the workpiece with the conductive parts during the rolling process; at the same time, the setting of the arc segment of the side arm increases the strength of the rotating bracket, preventing the rotating bracket from breaking during repeated rotation, and replacing the rotating bracket and conductive parts will increase the cost.
3.本实用新型提供的开放式滚筒,工件电镀完成后进行下料,下料状态,滚筒逆时针旋转,工件随传动带运动至滚筒开口处,滚筒继续逆时针旋转将工件带出滚筒外完成下料。逆时针旋转导电组件使其置于开放式筒体外部,在支撑架上设置可折叠的挡板,在下料状态,旋转支架旋转至滚筒上方后,展开挡板使其阻挡住旋转支架的侧壁以固定旋转支架,或者可以在开放式滚筒上方设置挂钩,下料状态,用挂钩勾住旋转支架以将其固定。导电组件的设置既适当增加了工件的导电面积,工件较少、分布较零散时也能够实现均匀电镀,同时在下料状态能够旋转导电组件将其固定在开放式筒体外部,避免导线组件阻挡工件,保证正常下料。3. In the open drum provided by the utility model, after the workpiece is electroplated, the workpiece is unloaded. In the unloading state, the drum rotates counterclockwise, the workpiece moves to the opening of the drum with the transmission belt, and the drum continues to rotate counterclockwise to take the workpiece out of the drum to complete the lowering. material. Rotate the conductive component counterclockwise so that it is placed outside the open cylinder, and set a foldable baffle on the support frame. In the unloading state, after the rotating support rotates to the top of the drum, unfold the baffle to block the side wall of the rotating support To fix the swivel bracket, or you can set a hook above the open drum, in the state of unloading, hook the swivel bracket with the hook to fix it. The installation of the conductive components not only appropriately increases the conductive area of the workpiece, but also achieves uniform electroplating when the workpieces are few and scattered. At the same time, the conductive components can be rotated to fix them outside the open cylinder in the blanking state to prevent the wire components from blocking the workpiece. , to ensure normal feeding.
4.本实用新型提供的工件处理装置,其包括开放式滚筒、底座、第一固定座、第二固定座和密封板。第一固定座和第二固定座分别设置在底座两侧,密封板跨设在第一固定座和第二固定座之间,底座、第一固定座、第二固定座及密封板之间围成牢固的安装框架,其内形成安装腔以容纳开放式滚筒。4. The workpiece processing device provided by the present invention comprises an open drum, a base, a first fixing seat, a second fixing seat and a sealing plate. The first fixing seat and the second fixing seat are respectively arranged on both sides of the base, the sealing plate is arranged across the first fixing seat and the second fixing seat, and the space between the base, the first fixing seat, the second fixing seat and the sealing plate is enclosed. into a solid mounting frame, which forms a mounting cavity to accommodate the open roller.
此结构的工件处理装置,其内导电组件是设置增大了中间部分的工件与阴极的接触面积与接触几率,提高工件较少时的电镀品质;同时也不会导致电镀液中阳离子大量损耗,节约成本;同时也能保证开放式滚筒正常下料。In the workpiece processing device of this structure, the inner conductive component is arranged to increase the contact area and contact probability between the workpiece and the cathode in the middle part, and improve the electroplating quality when there are few workpieces; Save costs; at the same time, it can also ensure the normal unloading of the open drum.
附图说明Description of drawings
为了更清楚地说明本实用新型具体实施方式或现有技术中的技术方案,下面将对具体实施方式或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本实用新型的一些实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the following will briefly introduce the accompanying drawings that need to be used in the description of the specific embodiments or the prior art. Obviously, the following descriptions The accompanying drawings are some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained based on these drawings without creative efforts.
图1为本实用新型实施例2中所提供的工件处理装置工作状态左视图;Fig. 1 is the left side view of the workpiece processing device provided in the second embodiment of the utility model in the working state;
图2为本实用新型实施例2中所提供的工件处理装置下料状态左视图;Fig. 2 is the left side view of the workpiece processing device provided in Embodiment 2 of the utility model in the blanking state;
图3为工件处理装置拆除部分链板后的立体结构示意图;Fig. 3 is a three-dimensional schematic diagram of the workpiece processing device after removing part of the chain plate;
图4为工件处理装置的立体结构示意图;Fig. 4 is the three-dimensional structure schematic diagram of the workpiece processing device;
附图标记说明:Description of reference numbers:
11-传动带;121-主动轴;122-被动轴;13-弧形支架;14-导电轴;15-张紧架;21-导电部件;22-旋转支架;221-侧臂;222-横臂;3-导电盘;4-底座;5-第一固定座;6-第二固定座;7-密封板。11-drive belt; 121-drive shaft; 122-passive shaft; 13-arc bracket; 14-conductive shaft; 15-tension frame; 21-conductive part; 22-rotating bracket; 221-side arm; 222-cross arm ; 3- conductive plate; 4- base; 5- the first fixing seat; 6- the second fixing seat; 7- sealing plate.
具体实施方式Detailed ways
下面将结合附图对本实用新型的技术方案进行清楚、完整地描述,显然,所描述的实施例是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are a part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
在本实用新型的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner" and "outer" The orientation or positional relationship indicated by etc. is based on the orientation or positional relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, with a specific orientation. Therefore, it should not be construed as a limitation on the present invention. Furthermore, the terms "first", "second", and "third" are used for descriptive purposes only and should not be construed to indicate or imply relative importance.
在本实用新型的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型中的具体含义。In the description of the present invention, it should be noted that, unless otherwise expressly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it may be a fixed connection or a connectable connection. Detachable connection, or integral connection; may be mechanical connection or electrical connection; may be direct connection, or indirect connection through an intermediate medium, or internal communication between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.
此外,下面所描述的本实用新型不同实施方式中所涉及的技术特征只要彼此之间未构成冲突就可以相互结合。In addition, the technical features involved in the different embodiments of the present invention described below can be combined with each other as long as there is no conflict with each other.
实施例1Example 1
本实施例提供一种开放式滚筒,如图1至图3所示,其包括开放筒体和导电组件。This embodiment provides an open drum, as shown in FIG. 1 to FIG. 3 , which includes an open cylinder and a conductive component.
其中,开放筒体包括传动带11以及驱动所述传动带11转动的转动组件,传动带11绕设于转动组件外侧并形成具有敞开口并凹陷的容纳内腔;导电组件与电源导通,且导电组件的一端可旋转地连接在转动组件上,另一端可延伸入开放筒体的内部或置于开放筒体外部。The open cylinder includes a
此结构的开放式滚筒电镀时,工件容置在传动带11的容纳内腔中,导电组件作为阴极,顺时针旋转导电组件的使其另一端伸入容纳内腔中,滚筒顺时针转动带动工件向上运动后工件翻滚落下至容纳内腔中,翻滚落下的工件与导电组件接触导电,使工件上的阳离子电解沉积在工件表面形成镀层;滚筒内的工件较少、分布零散时,即使滚筒中间部分的工件翻滚时无法接触到两侧的阴极导电轴14导电,由于导电组件的另一端伸入容纳内腔中,增大了中间部分的工件与阴极的接触面积与接触几率,提高工件较少时的电镀品质;同时也不会导致电镀液中阳离子大量损耗,节约成本;由于导电组件的一端连接在转动组件上,另一端伸入滚筒内部,导电组件并非沿滚筒长度方向贯穿设置,导电组件随滚筒转动时不随滚筒沿周向同步转动,导电组件不易与工件缠绕在一起,避免损坏导电组件或工件。When the open drum of this structure is electroplated, the workpiece is accommodated in the accommodating cavity of the
具体地,开放式滚筒还包括两个支撑架(图中未示出)、两个导电盘3、两个导电轴14、多个弧形支架13和两个张紧架15;转动组件包括主动轴121和被动轴122;传动带11呈闭合环且绕设与主动轴121和被动轴122上。其中,两个支撑架相对设置,主动轴121的两端可转动地设置在支撑架上,两个导电轴14分别穿设在两侧的支撑架上,导电盘3套设在导电轴14上,导电轴14从电源引电,导电盘3与导电轴14接触导电,适当增大了滚筒两侧的导电面积,使电镀均匀。导电盘3设于主动轴121和被动轴122之间,且传动带11的端部侧面绕设在导电盘3上。Specifically, the open drum also includes two supporting frames (not shown in the figure), two
弧形支架13设置在主动轴121和被动轴122之间,弧形支架13的两端固定在支撑架上。传动带11为链板或皮带。The arc-shaped
参见图4,两个张紧架15分别可转动地套设在两个导电轴14上,张紧架15位于支撑架和导电盘3之间,被动轴122的两端可转动地设置在两侧的张紧架15上,张紧架15上设有安装孔,当传动带11松弛需张紧时,向上转动张紧架15使传动带11张紧,再通过锁紧件穿设过张紧架15上的安装孔将张紧架15固定在支撑架上。Referring to FIG. 4 , the two tensioning frames 15 are respectively rotatably sleeved on the two
参见图1至图3,导电组件包括导电部件21和带动导电部件21转动的旋转支架22;旋转支架22包括两个侧臂221和与导电部件21固定连接的横臂222;两个侧臂221靠近主动轴121的一端可转动地套设在主动轴121上,横臂222架设在两个侧臂221之间,且横臂222与侧臂221固定连接。两个侧壁垂直于主动轴121的轴线设置,横臂222平行于主动轴121的轴线。导电部件21具有多个,多个导电部件21等间距分布在横臂222上,多个导电部件21伸入容纳内腔中,适当增大工件与导电部件21的接触面积与接触几率,在工件较少、分布较零散时也能保证工件的电镀品质,同时避免大量损耗阳离子。1 to 3 , the conductive assembly includes a
任一侧臂221靠近主动轴121的一段的纵截面形状为圆弧形,任一侧臂221远离主动轴121的一段为直臂。如图1所示,在工作状态,旋转旋转支架22使导电部件21伸入滚筒的容纳内腔中,侧臂221圆弧段的设置使侧臂221从滚筒开口中部伸入容纳内腔,导电部件21延伸至传动带11前侧外表面的中部,增大工件翻滚过程中与导电部件21的接触几率;同时侧臂221圆弧段的设置增加了旋转支架22的强度,防止旋转支架22在反复旋转过程中断裂,重新更换旋转支架22和导电部件21将增加成本。The longitudinal section of a section of any
旋转支架22为导电材质并与导线连接,导线与旋转支架22的侧臂221连接,导线从阴极电缆引电为旋转支架22供电,导电部件21为导电棒,导电棒与旋转支架22连接导电,导电棒作为阴极,其伸入容纳内腔后工件与其接触导电使阳离子沉积到工件表面形成镀层。The rotating
如图2所示,工件电镀完成后进行下料,下料状态,滚筒逆时针旋转,工件随传动带11运动至滚筒开口处,滚筒继续逆时针旋转将工件带出滚筒外完成下料。逆时针旋转导电组件使其置于开放式筒体外部,在支撑架上设置可折叠的挡板,在下料状态,旋转支架22旋转至滚筒上方后,展开挡板使其阻挡住旋转支架22的侧壁以固定旋转支架22,或者可以在开放式滚筒上方设置挂钩,下料状态,用挂钩勾住旋转支架22以将其固定。导电组件的设置既适当增加了工件的导电面积,工件较少、分布较零散时也能够实现均匀电镀,同时在下料状态能够旋转导电组件将其固定在开放式筒体外部,避免导线组件阻挡工件,保证正常下料。As shown in Figure 2, after the workpiece is electroplated, the workpiece is blanked. In the blanking state, the drum rotates counterclockwise, the workpiece moves to the opening of the drum with the
作为实施例1的第一个可替换实施方式,旋转支架22侧壁的靠近和远离主动轴121的两段可以均为直臂或者均为圆弧臂。只要在电镀状态,能够旋转旋转支架22使导电部件21伸入容纳内腔,在下料状态,旋转旋转支架22使其置于滚筒外即可。As a first alternative implementation of Embodiment 1, the two sections of the side wall of the rotating
作为实施例1的第二个可替换实施方式,侧壁还可以与主动轴121轴线呈一定倾斜角设置。作为进一步变形,导电部件21可以非等间距地设置在横臂222上,导电部件21可以只设置一个,位于横臂222中心处;导电部件21还以为导电板;导电部件21伸入容纳内腔时,其前端部可以不延伸至传动带11的前侧外表面上,与前侧外表面间隔一定距离,只要导电部件21伸入容纳内腔后能够与工件接触,增加导电面积即可。As a second alternative embodiment of Embodiment 1, the side wall may also be disposed at a certain inclination angle with the axis of the driving
作为实施例1的第三个可替换实施方式,还可以不设置旋转支架22,直接将导电部件21可旋转地套设在主动轴121上。As a third alternative embodiment of Embodiment 1, the rotating
实施例2Example 2
本实施例提供一种工件处理装置,如图1至图4所示,其包括实施例1中的开放式滚筒、底座4、第一固定座5、第二固定座6和密封板7。This embodiment provides a workpiece processing device, as shown in FIG. 1 to FIG. 4 , which includes the open drum in Embodiment 1, a
第一固定座5和第二固定座6分别设置在底座4两侧,密封板7跨设在第一固定座5和第二固定座6之间,底座4、第一固定座5、第二固定座6及密封板7之间围成牢固的安装框架,其内形成安装腔以容纳开放式滚筒。The first fixing
其中,第一固定座5和第二固定座6充当实施例1中的开放式滚筒的支撑架的作用,主动轴121的两端分别可转动地固定在两侧的第一固定座5和第二固定座6上,被动轴122的两端分别可转动地设置在两侧的张紧架15上,弧形支架13两端分别固定在第一固定座5和第二固定座6上,两个导电轴14分别穿设在两侧的第一固定座5和第二固定座6上,两个导电盘3分别套设在两侧的导电轴14上,两个张紧架15分别可转动地套设在导电轴14上。Among them, the
此结构的工件处理装置,其内导电组件是设置增大了中间部分的工件与阴极的接触面积与接触几率,提高工件较少时的电镀品质;同时也不会导致电镀液中阳离子大量损耗,节约成本;同时也能保证开放式滚筒正常下料。In the workpiece processing device of this structure, the inner conductive component is arranged to increase the contact area and contact probability between the workpiece and the cathode in the middle part, and improve the electroplating quality when there are few workpieces; Save costs; at the same time, it can also ensure the normal unloading of the open drum.
显然,上述实施例仅仅是为清楚地说明所作的举例,而并非对实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。而由此所引伸出的显而易见的变化或变动仍处于本实用新型创造的保护范围之中。Obviously, the above-mentioned embodiments are only examples for clear description, and are not intended to limit the implementation manner. For those of ordinary skill in the art, changes or modifications in other different forms can also be made on the basis of the above description. There is no need and cannot be exhaustive of all implementations here. And the obvious changes or changes derived from this are still within the protection scope of the present invention.
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CN113279041A (en) * | 2021-05-24 | 2021-08-20 | 广东风华高新科技股份有限公司 | Holding device for barrel plating of patch element and using method thereof |
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CN111155164A (en) * | 2019-12-30 | 2020-05-15 | 昆山东威科技股份有限公司 | An open roller and workpiece processing device |
CN113279041A (en) * | 2021-05-24 | 2021-08-20 | 广东风华高新科技股份有限公司 | Holding device for barrel plating of patch element and using method thereof |
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