CN211446903U - Drilling, guiding and hammering integrated machine in PHC (prestressed high-strength concrete) pipe pile - Google Patents
Drilling, guiding and hammering integrated machine in PHC (prestressed high-strength concrete) pipe pile Download PDFInfo
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- CN211446903U CN211446903U CN201922279061.7U CN201922279061U CN211446903U CN 211446903 U CN211446903 U CN 211446903U CN 201922279061 U CN201922279061 U CN 201922279061U CN 211446903 U CN211446903 U CN 211446903U
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Abstract
The utility model discloses a bore leading hole hammering all-in-one in PHC tubular pile, including the host computer platform, the pylon, moving mechanism, leading hole mechanism, hammering mechanism, first flexible diagonal brace, the flexible diagonal brace of second, the lower extreme of pylon is articulated with the front end of host computer platform, first flexible diagonal brace, the upper end of the flexible diagonal brace of second, the lower extreme respectively with the middle part of pylon both sides, the rear end of host computer platform both sides is articulated, the vertical sliding connection of leading flank of hammering mechanism and pylon, the inside cavity of pylon, and form vertical sliding chamber, leading hole mechanism installs in vertical sliding chamber, and rather than vertical sliding connection, hoisting mechanism installs the middle part in the pylon side. The drilling, guiding and hammering integrated machine for the PHC tubular pile realizes accurate construction of the PHC tubular pile with a set inclination angle by utilizing the telescopic control of the two telescopic inclined support rods; with hammering and the design of draw hole integral type, make the work progress in draw hole and the higher same gradient of hammering keep, save the construction site simultaneously, improve efficiency of construction, quality and security.
Description
Technical Field
The utility model relates to a pile foundation construction equipment technical field especially relates to a bore leading hole hammering all-in-one in PHC tubular pile.
Background
The existing pile foundation construction generally comprises a steel pile, a cast-in-situ bored pile and a PHC (prestressed high-strength concrete) pipe pile.
The steel pile adopts steel materials, so that the hardness and the toughness of the steel pile are good, the pile materials cannot be damaged by large hammering force, meanwhile, the steel material has high strength and small section, the penetrating capability of the steel pile to a soil layer is good, and the quality of the steel pile penetrating through a thick sandy soil layer is guaranteed. However, the steel piles are expensive in manufacturing cost, so that more expensive steel materials are driven under the ground, which is difficult to bear by general owners, and the steel piles are less and less adopted in the current engineering foundation treatment.
The cast-in-situ bored pile can penetrate through most soil layers, and is a solution scheme which is most used for penetrating through thick sandy soil layers and the like at present. However, the cast-in-situ bored pile has the following disadvantages:
1) and because the soil squeezing effect is not generated, the bearing capacity of a single pile with the same diameter is lower compared with that of a PHC pile.
2) The pile sinking quality is restricted by the site construction conditions, the site pore-forming, the reinforcement cage manufacturing and the concrete pouring procedures are complex, the construction is complicated, and the pile-forming quality control is difficult.
3) The construction cost is lower than that of a steel pipe pile and is obviously higher than that of a PHC pile.
4) The construction speed is limited by equipment, and the pile sinking speed of each pile to each pile foundation is slower than that of a PHC pile.
5) The dirty condition of mud full flow can appear in drilling bored concrete pile building site, and the building site is drawn water everywhere and the busy scene of mound fortune soil.
6) If a karst cave or an underground river and the like appear in a pile foundation soil layer, a large amount of concrete is over-poured, and great economic loss is caused.
Compared with the traditional concrete cast-in-place pile, the PHC tubular pile has the advantages of visual quality, convenience in inspection, low manufacturing cost, easiness in ensuring of pile forming process quality, short construction period, environmental friendliness and the like, and becomes the main force and development direction of the existing pile for construction.
In practical engineering, a soft soil layer (weak subjacent layer) exists in a soil layer, and because the engineering has high requirements on settlement control, a soil layer below the soft soil layer is required to be used as a bearing layer, so that the PHC pipe pile generally needs to penetrate through a soft soil layer and a hard soil layer above the soft soil layer, and is generally a sandy soil layer. When the thickness of the sandy soil layer is large (generally more than 10m), particularly for the PHC tubular pile with a large diameter (generally more than 120 cm), due to the soil plug effect, pile sinking of the PHC tubular pile with the large diameter is very difficult no matter hammering and static pressure pile sinking processes are adopted. For projects which generally need to penetrate through thicker sandy soil layers (generally more than 10m) and have longer pile lengths (generally more than 40m), most of the traditional foundation treatment methods adopt steel piles or cast-in-situ bored piles.
The invention patent with application number of CN200710156471.1 in the prior art discloses a construction process for hammering a PHC tubular pile into rock by drilling a pilot hole in advance in the whole process, which adopts a rotary pile machine with a long spiral drill rod, firstly leads the pile foundation in advance in the whole process, then injects yellow mud into the pilot hole, forms a mud protective wall in the hole, and finally hammers the PHC tubular pile into the rock by using a hammering pile machine to hammer the PHC tubular pile to the designed depth; in practical engineering, in particular large-scale railway bridge engineering, a single-pier bearing platform pile group pile foundation is mostly adopted, a plurality of piles are arranged below a bearing platform, and some piles have inclination (inclined piles), and the method has the following defects:
1) because two equipment of rotation type stake machine, hammering stake machine are adopted, accomplish the lead hole of PHC tubular pile and the construction of hammering respectively, it is difficult to guarantee its same gradient, and the construction precision is relatively poor.
2) Due to the fact that a site for pile group construction is narrow, a rotary pile driver and a hammering pile driver are adopted, the coordination difficulty of the two devices is high, and influences on construction cost, quality, safety, progress and the like are large.
Therefore, it is necessary to design a new PHC pile construction equipment to solve the above problems.
Disclosure of Invention
The utility model aims to overcome the defects, and provides a drilling and guiding hole hammering integrated machine in a PHC tubular pile, which realizes the adjustment of the inclination angle of a tower frame by utilizing the telescopic control of two telescopic diagonal braces, thereby accurately controlling the inclination angle of the PHC tubular pile and realizing the accurate construction of the PHC tubular pile with a set inclination angle; with hammering and the design of draw hole integral type, make the work progress in draw hole and the higher same gradient of hammering keep, save the construction site simultaneously, improve efficiency of construction, quality and security.
The technical scheme is as follows:
a PHC tubular pile internal drilling and guiding hole hammering integrated machine comprises a host platform, a tower frame, a moving mechanism, a guiding hole mechanism, a hammering mechanism, a first telescopic diagonal brace rod, a second telescopic diagonal brace rod and a hoisting mechanism, wherein the lower end of the tower frame is hinged with the front end of the host platform, the upper ends of the first telescopic diagonal brace rod and the second telescopic diagonal brace rod are respectively hinged with the middle parts of two sides of the tower frame, the lower ends of the first telescopic diagonal brace rod and the second telescopic diagonal brace rod are respectively hinged with the rear ends of two sides of the host platform, the first telescopic diagonal brace rod and the second telescopic diagonal brace rod are respectively positioned on two opposite sides of the tower frame, the hammering mechanism is vertically and slidably connected with the front side surface of the tower frame, the inside of the tower frame is hollow and forms a vertical sliding cavity, the guiding hole mechanism is installed in the vertical sliding cavity and is vertically and slidably connected with the guiding hole mechanism, the hoisting mechanism is installed in the middle part of the side, the moving mechanism is installed at the bottom of the host platform.
The first telescopic inclined support rod comprises a first support rod and a first inclined support oil cylinder, the second telescopic inclined support rod comprises a second support rod and a second inclined support oil cylinder, the upper ends of the first inclined support oil cylinder and the second inclined support oil cylinder are hinged to the middle portions of the two sides of the tower frame through the first support rod and the second support rod respectively, and the lower ends of the first inclined support oil cylinder and the second inclined support oil cylinder are hinged to the rear ends of the two sides of the host platform respectively.
The hoisting mechanism comprises a first hoisting mechanism and a second hoisting mechanism, the first hoisting mechanism comprises a first hoisting auxiliary arm, a first hoisting machine, a first hoisting pulley and a first hoisting steel wire rope, the second hoisting mechanism comprises a second hoisting auxiliary arm, a second hoisting winch, a second hoisting pulley and a second hoisting steel wire rope, the rear ends of the first hoisting auxiliary arm and the second hoisting auxiliary arm are respectively installed in the middle of two sides of the tower, the front ends of the first hoisting auxiliary arm and the second hoisting auxiliary arm extend towards the front side of the tower respectively, the first hoisting pulley and the second hoisting pulley are respectively installed at the front ends of the first hoisting auxiliary arm and the second hoisting auxiliary arm, the first hoisting winch and the second hoisting winch are respectively installed on the host platform, and two ends of the first hoisting steel wire rope are respectively wound on the first hoisting pulley, the second hoisting pulley, the first hoisting pulley and the second hoisting pulley, And two ends of the second hoisting steel wire rope are respectively wound on the second hoisting pulley and the second hoisting winch on the first hoisting winch.
The moving mechanism comprises a longitudinal moving mechanism, the longitudinal moving mechanism comprises two long ships, four supporting leg oil cylinders, two longitudinal telescopic oil cylinders and four longitudinal traveling wheel groups, the four supporting leg oil cylinders are respectively installed at the front end and the rear end of two sides of the host platform, each longitudinal traveling wheel group is respectively installed at the lower end of each supporting leg oil cylinder, the front end and the rear end of each long ship are respectively connected with the longitudinal traveling wheel groups in a longitudinal sliding mode, one end of each longitudinal telescopic oil cylinder is hinged to the middle of each long ship, and the other end of each longitudinal telescopic oil cylinder is hinged to the longitudinal traveling wheel groups.
The moving mechanism further comprises a transverse moving mechanism, the transverse moving mechanism comprises two short boats and two transverse telescopic oil cylinders, the two short boats are respectively connected with the front end and the rear end of the host platform in a transverse sliding mode, one ends of the two transverse telescopic oil cylinders are respectively hinged with the front end and the rear end of the host platform, and the other ends of the two transverse telescopic oil cylinders are respectively hinged with the middle portions of the two short boats.
The hole guiding mechanism comprises a power head, a top supporting frame, a telescopic drill rod, a spiral drilling tool, a drilling tool winch, a power head winch, a drilling tool telescopic steel wire rope and a power head lifting steel wire rope, the power head and the top supporting frame are vertically and slidably connected with the vertical sliding cavity, the top supporting frame is positioned above the power head, the power head is provided with a guide sleeve, the telescopic drill rod comprises an outer layer rod and an inner layer rod, the inner layer rod is telescopically nested in the outer layer rod, the upper end of the outer layer rod is rotatably connected with the top supporting frame, the lower end of the outer layer rod penetrates through the guide sleeve and is rotatably connected with the guide sleeve, and the inner layer rod telescopically penetrates through the guide sleeve and is connected with the upper end of; the drilling tool winch and the power head winch are respectively installed on the host platform, two ends of the power head lifting steel wire rope are respectively connected with the power head winch and the power head, an elevator is arranged at the top of the inner layer rod, and two ends of the drilling tool telescopic steel wire rope are respectively connected with the drilling tool winch and the elevator.
The power head and the top support frame are connected with the vertical sliding cavity in a sliding mode through the guide hole vertical guide rail.
The hammering mechanism comprises a pile hammer, a hanging hammer winch and a hanging hammer steel wire rope, the pile hammer is vertically and slidably connected with the front side face of the tower, the hanging hammer winch is installed on the host platform, and two ends of the hanging hammer steel wire rope are respectively connected with the pile hammer and the hanging hammer winch.
The pile driving device is characterized by further comprising a hammering vertical guide rail, wherein the hammering vertical guide rail is arranged on the front side surface of the tower, and the pile driving hammer is connected with the front side surface of the tower in a vertical sliding mode through the hammering vertical guide rail.
The hoisting device comprises a hoisting support, a hoisting winch and a hoisting steel wire rope, wherein the hoisting support and the hoisting winch are respectively arranged in the middle of the host platform, one end of the hoisting steel wire rope is connected with the hoisting winch, and the other end of the hoisting steel wire rope is connected with the upper part of the tower through the hoisting support.
The hydraulic power station is arranged at the rear end of the host platform, and the control room is arranged in the middle of the host platform and is close to the rear side of the tower.
It should be noted that:
the foregoing references to "first and second …" do not denote any particular quantity or order, but rather are used to distinguish one name from another.
In the description of the present invention, it should be understood that the terms "upper", "lower", "front", and the like indicate the orientation or positional relationship based on the drawings, or the orientation or positional relationship that the product of the present invention is usually placed when in use, or the orientation or positional relationship that a person skilled in the art conventionally understands, and are only for convenience of describing the present invention and simplifying the description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present invention.
The advantages or principles of the invention are explained below:
1. the utility model provides a drilling and guiding hole hammering all-in-one machine in PHC tubular pile, including host platform, pylon, moving mechanism, guiding hole mechanism, hammering mechanism, first flexible diagonal brace, second flexible diagonal brace, hoisting mechanism, the lower extreme of pylon articulates with the front end of host platform, conveniently utilize first flexible diagonal brace, second flexible diagonal brace to use this articulated department as the center of rotation, adjust the gradient of pylon, realize the inclination control to PHC tubular pile construction, guiding hole mechanism and hammering mechanism respectively with pylon vertical sliding connection, make guiding hole mechanism and hammering mechanism accomplish the construction of PHC tubular pile along the same incline direction of pylon, guaranteed the same gradient of PHC tubular pile construction; the drilling, guiding and hammering integrated machine for the PHC tubular pile realizes the adjustment of the inclination angle of the tower by utilizing the telescopic control of the two telescopic inclined support rods, thereby accurately controlling the inclination angle of the PHC tubular pile and realizing the accurate construction of the PHC tubular pile with a set inclination angle; the hoisting mechanism is used for hoisting the PHC tubular pile during piling; with hammering and the design of draw hole integral type, make the work progress in draw hole and the higher same gradient of hammering keep, save the construction site simultaneously, improve efficiency of construction, quality and security.
2. The utility model discloses a first flexible diagonal brace includes first bracing piece, first diagonal brace hydro-cylinder, and the flexible diagonal brace of second includes second bracing piece, second diagonal brace hydro-cylinder, and first diagonal brace hydro-cylinder, second diagonal brace hydro-cylinder utilize first bracing piece, second bracing piece extension respectively to be connected, make things convenient for first flexible diagonal brace, the flexible diagonal brace of second to be connected with the support of pylon.
3. The utility model discloses a hoisting machine constructs including first hoisting machine structure, second hoisting machine structure, and two hoisting machine construct's setting makes things convenient for lifting by crane of PHC tubular pile.
4. The utility model discloses a moving mechanism includes longitudinal movement mechanism, and longitudinal movement mechanism includes two long boats, four landing leg hydro-cylinders, two longitudinal extension hydro-cylinders, four longitudinal walking wheelsets, and two long boats realize going up and down through four landing leg hydro-cylinders, and two long boats respectively with the longitudinal walking wheel group longitudinal sliding connection of four landing leg hydro-cylinders lower extreme, through the flexible of two longitudinal extension hydro-cylinders, drive the longitudinal walking wheelset respectively and roll on long boat's rail to drive host computer platform and pylon back-and-forth movement.
5. The utility model discloses a moving mechanism still includes lateral shifting mechanism, and lateral shifting mechanism includes two boaters, two horizontal flexible hydro-cylinders, and is flexible when through two horizontal flexible hydro-cylinders, drives the removal about the host computer platform respectively, perhaps through the dislocation motion (an extension, a shrink) of two horizontal flexible hydro-cylinders, realizes turning to of host computer platform, when utilizing the boaters to walk or revolve, two long boats all need liftoff.
6. The hole leading mechanism of the utility model comprises a power head, a top support frame, a telescopic drill rod, a spiral drilling tool, a drilling tool winch, a power head winch, a drilling tool telescopic steel wire rope and a power head lifting steel wire rope, wherein the power head provides hole leading power for the spiral drilling tool, and the power head winch and the power head lifting steel wire rope provide power for the vertical sliding of the power head; due to the arrangement of the telescopic drill rod, the design height of the tower frame is saved, and the telescopic drilling of a lead hole with a longer depth is realized for equipment with the same tower frame height; the drilling tool winch and the drilling tool telescopic steel wire rope provide power for the telescopic drill rod to stretch.
7. The utility model discloses a unit head, top sprag frame make the vertical slip of leading hole mechanism more smooth and easy through leading the vertical guide rail in hole and the vertical sliding connection in vertical sliding chamber.
8. The utility model discloses a hammering mechanism includes pile hammer, string hammer hoist engine, string hammer wire rope, and the pile hammer is used for the hammering pile sinking to the PHC tubular pile, and string hammer hoist engine, string hammer wire rope provide power for the vertical slip of pile hammer.
9. The utility model discloses a pile hammer passes through the vertical sliding connection of the leading flank of the vertical guide rail of hammering and pylon, makes the vertical slip of pile hammer more smooth and easy.
10. The utility model discloses still including the device that rises, the device that rises includes the support that rises, rises a hoist engine, the wire rope that rises, and the device that rises to the vertical state or returns the support that rises of horizontal state from the vertical state as the pylon from the horizontal state, makes things convenient for the installation of rising of pylon.
Drawings
Fig. 1 is the utility model provides a holistic spatial structure schematic diagram one of drilling leading hole hammering all-in-one in the PHC tubular pile.
Fig. 2 is the utility model discloses the holistic spatial structure schematic diagram of brill guiding hole hammering all-in-one in the PHC tubular pile is two.
Fig. 3 is the utility model discloses a bore the spatial structure sketch map of leading hole hammering all-in-one machine hole leading mechanism of leading in the PHC tubular pile.
Description of reference numerals:
10. a host platform, 20, a tower, 21, a guide hole vertical guide rail, 22, a hammering vertical guide rail, 31, a longitudinal moving mechanism, 311, a long boat, 312, a support oil cylinder, 313, a longitudinal telescopic oil cylinder, 314, a longitudinal traveling wheel set, 32, a short boat, 40, a guide hole mechanism, 41, a power head, 411, a guide sleeve, 42, a top support frame, 43, a telescopic drill rod, 431, an outer layer rod, 432, an inner layer rod, 44, a spiral drill, 45, a drill winch, 46, a power head winch, 50, a hammering mechanism, 51, a pile hammer, 52, a hanging hammer winch, 60, a first telescopic inclined support rod, 61, a first support rod, 62, a first inclined support oil cylinder, 70, a second telescopic inclined support rod, 71, a second support rod, 72, a second inclined support oil cylinder, 80, a hoisting mechanism, 81, a first hoisting auxiliary hoisting arm, 82, a first hoisting winch, 83, a first hoisting pulley, 84 and a second auxiliary hoisting arm, 85. a second hoisting winch 86, a second hoisting pulley 91, a hoisting device 911, a hoisting support 912, a hoisting winch 92, an operation room 93, a hydraulic power station 94, a pulley block 941 and a guide pulley.
Detailed Description
The following describes embodiments of the present invention in detail.
Referring to fig. 1 to 3, an integrated machine for drilling and guiding a hole and hammering in a PHC tubular pile provided by an embodiment of the present invention includes a host platform 10, a tower 20, a moving mechanism, a hole guiding mechanism 40, a hammering mechanism 50, a first telescopic diagonal strut 60, a second telescopic diagonal strut 70, and a hoisting mechanism 80, wherein a lower end of the tower 20 is hinged to a front end of the host platform 10, upper ends of the first telescopic diagonal strut 60 and the second telescopic diagonal strut 70 are hinged to middle portions of two sides of the tower 20, respectively, lower ends of the first telescopic diagonal strut 60 and the second telescopic diagonal strut 70 are hinged to rear ends of two sides of the host platform 10, respectively, the first telescopic diagonal strut 60 and the second telescopic diagonal strut 70 are located on two opposite sides of the tower 20, the hammering mechanism 50 is vertically slidably connected to a front side of the tower 20, the tower 20 is hollow and forms a vertical sliding cavity, the hole guiding mechanism 40 is installed in the vertical sliding cavity and is vertically slidably connected thereto, the hoisting mechanism 80 is installed in the middle of the side of the tower 20, and the moving mechanism is installed at the bottom of the host platform 10.
The lower end of the tower frame 20 is hinged with the front end of the host platform 10, so that the inclination of the tower frame 20 can be adjusted by conveniently using the first telescopic diagonal brace 60 and the second telescopic diagonal brace 70 to use the hinged position as a rotation center, and the inclination angle of the PHC tubular pile construction can be controlled, the hole guiding mechanism 40 and the hammering mechanism 50 are respectively connected with the tower frame 20 in a vertical sliding manner, so that the hole guiding mechanism 40 and the hammering mechanism 50 complete the PHC tubular pile construction along the same inclination direction of the tower frame 20, and the same inclination of the PHC tubular pile construction can be ensured; the drilling, guiding and hammering integrated machine for the PHC tubular pile realizes the adjustment of the inclination angle of the tower frame 20 by utilizing the telescopic control of the two telescopic inclined support rods, thereby accurately controlling the inclination angle of the PHC tubular pile and realizing the accurate construction of the PHC tubular pile with a set inclination angle; the hoisting mechanism 80 is used for hoisting the PHC tubular pile during piling; with hammering and the design of draw hole integral type, make the work progress in draw hole and the higher same gradient of hammering keep, save the construction site simultaneously, improve efficiency of construction, quality and security.
The first telescopic diagonal brace 60 comprises a first support rod 61 and a first diagonal brace oil cylinder 62, the second telescopic diagonal brace 70 comprises a second support rod 71 and a second diagonal brace oil cylinder 72, the upper ends of the first diagonal brace oil cylinder 62 and the second diagonal brace oil cylinder 72 are respectively hinged with the middle parts of the two sides of the tower 20 through the first support rod 61 and the second support rod 71, and the lower ends of the first diagonal brace oil cylinder 62 and the second diagonal brace oil cylinder 72 are respectively hinged with the rear ends of the two sides of the host platform 10. The first inclined support oil cylinder 62 and the second inclined support oil cylinder 72 are respectively connected in an lengthening manner by the first support rod 61 and the second support rod 71, so that the first telescopic inclined support rod 60 and the second telescopic inclined support rod 70 can be conveniently connected with the tower 20 in a supporting manner.
The hoisting mechanism 80 comprises a first hoisting mechanism and a second hoisting mechanism, the first hoisting mechanism comprises a first hoisting auxiliary arm 81, a first hoisting machine 82, a first hoisting pulley 83 and a first hoisting steel wire rope, the second hoisting mechanism comprises a second hoisting auxiliary arm 84, a second hoisting winch 85, a second hoisting pulley 86 and a second hoisting steel wire rope, the rear ends of the first hoisting auxiliary arm 81 and the second hoisting auxiliary arm 84 are respectively arranged in the middle of two sides of the tower 20, the front ends of the first hoisting auxiliary arm 81 and the second hoisting auxiliary arm 84 respectively extend towards the front side of the tower 20, the first hoisting pulley 83 and the second hoisting pulley 86 are respectively arranged at the front ends of the first hoisting auxiliary arm 81 and the second hoisting auxiliary arm 84, the first hoisting machine 82 and the second hoisting winch 85 are respectively arranged on the host platform 10, two ends of the first hoisting steel wire rope are respectively wound on the first hoisting pulley 83 and the first hoisting machine 82, both ends of the second hoist rope are wound around the second hoist sheave 86 and the second hoist 85, respectively. Two hoisting mechanisms 80 are arranged, so that the PHC tubular pile is conveniently hoisted.
The moving mechanism comprises a longitudinal moving mechanism 31 and a transverse moving mechanism, wherein the longitudinal moving mechanism 31 comprises two long ships 311, four supporting leg oil cylinders 312, two longitudinal telescopic oil cylinders 313 and four longitudinal traveling wheel sets 314, the four supporting leg oil cylinders 312 are respectively arranged at the front end and the rear end of the two sides of the host platform 10, each longitudinal traveling wheel set 314 is respectively arranged at the lower end of each supporting leg oil cylinder 312, the front end and the rear end of each long ship 311 are respectively connected with the longitudinal traveling wheel sets 314 in a longitudinal sliding mode, one end of each longitudinal telescopic oil cylinder 313 is hinged to the middle of each long ship 311, and the other end of each longitudinal telescopic oil cylinder 313 is hinged to the longitudinal traveling wheel set 314. The two long ships 311 are lifted through the four supporting leg oil cylinders 312, the two long ships 311 are respectively connected with the longitudinal traveling wheel set 314 at the lower ends of the four supporting leg oil cylinders 312 in a longitudinal sliding mode, and the longitudinal traveling wheel set 314 is respectively driven to roll on the steel rails of the long ships 311 through the extension and retraction of the two longitudinal telescopic oil cylinders 313, so that the host platform 10 and the tower 20 are driven to move back and forth.
The transverse moving mechanism comprises two short boats 32 and two transverse telescopic oil cylinders, wherein the two short boats 32 are respectively connected with the front end and the rear end of the host platform 10 in a transverse sliding mode, one ends of the two transverse telescopic oil cylinders are respectively hinged with the front end and the rear end of the host platform 10, and the other ends of the two transverse telescopic oil cylinders are respectively hinged with the middle parts of the two short boats 32. The host platform 10 is driven to move left and right respectively by the simultaneous extension and retraction of the two transverse telescopic oil cylinders, or the host platform 10 is steered by the dislocation motion (one extension and one retraction) of the two transverse telescopic oil cylinders, and when the short ship 32 is used for walking or rotating, the two long ships 311 need to be lifted off the ground.
The hole guiding mechanism 40 comprises a power head 41, a top support frame 42, a telescopic drill rod 43, a spiral drilling tool 44, a drilling tool winch 45, a power head winch 46, a drilling tool telescopic steel wire rope and a power head lifting steel wire rope, wherein the power head 41 and the top support frame 42 are vertically and slidably connected with a vertical sliding cavity, the top support frame 42 is positioned above the power head 41, the power head 41 is provided with a guide sleeve 411, the telescopic drill rod 43 comprises an outer layer rod 431 and an inner layer rod 432, the inner layer rod 432 is telescopically nested in the outer layer rod 431, the upper end of the outer layer rod 431 is rotatably connected with the top support frame 42, the lower end of the outer layer rod 431 penetrates through the guide sleeve 411 and is rotatably connected with the guide sleeve 411, and the inner layer; the drilling tool winch 45 and the power head winch 46 are respectively installed on the host platform 10, two ends of a power head lifting steel wire rope are respectively connected with the power head winch 46 and the power head 41, an elevator is arranged at the top of the inner layer rod 432, and two ends of a drilling tool telescopic steel wire rope are respectively connected with the drilling tool winch 45 and the elevator. The power head 41 provides hole guiding power for the spiral drilling tool 44, and the power head winch 46 and the power head lifting steel wire rope provide power for vertical sliding of the power head 41; due to the arrangement of the telescopic drill rod 43, the design height of the tower frame 20 is saved, and a longer-depth guide hole is drilled in a telescopic mode for equipment with the same height as the tower frame 20; the drill winch 45 and the drill telescopic wire rope provide power for the telescopic drill rod 43 to stretch.
The hammering mechanism 50 comprises a pile hammer 51, a hanging hammer winch 52 and a hanging hammer steel wire rope, wherein the pile hammer 51 is vertically and slidably connected with the front side surface of the tower 20, the hanging hammer winch 52 is installed on the host platform 10, and two ends of the hanging hammer steel wire rope are respectively connected with the pile hammer 51 and the hanging hammer winch 52. The pile driving hammer 51 is used for hammering and sinking the PHC tubular pile, and the hanging hammer winch 52 and the hanging hammer steel wire rope provide power for the pile driving hammer 51 to vertically slide.
This drilling and guiding hole hammering all-in-one in PHC tubular pile still includes the vertical guide rail of guiding hole 21, hammering vertical guide rail 22, plays a device 91, control room 92, hydraulic power station 93, assembly pulley 94, and the vertical guide rail of guiding hole 21 is installed on the trailing flank in vertical sliding cavity, and power head 41, top sprag 42 pass through the vertical guide rail of guiding hole 21 and vertical sliding cavity vertical sliding connection. The vertical sliding of the hole guiding mechanism 40 is smoother.
The hammering vertical guide rail 22 is installed on the front side surface of the tower 20, and the pile driving hammer 51 is vertically slidably connected with the front side surface of the tower 20 through the hammering vertical guide rail 22. The vertical sliding of the pile driving hammer 51 is made smoother.
The hoisting device 91 comprises a hoisting support 911, a hoisting winch 912 and a hoisting steel wire rope, wherein the hoisting support 911 and the hoisting winch 912 are respectively installed in the middle of the main machine platform 10, one end of the hoisting steel wire rope is connected with the hoisting winch 912, and the other end of the hoisting steel wire rope is connected with the upper part of the tower 20 through the hoisting support 911. The erecting device 91 is used as an erecting support for the tower 20 to be lifted from the horizontal state to the vertical state or to be returned from the vertical state to the horizontal state, so that the erection of the tower 20 is facilitated.
A hydraulic power station 93 is mounted at the rear end of host platform 10 and a cage 92 is mounted in the middle of host platform 10 and has a rear side near tower 20. The control cabin 92 is used for controlling the operation of the all-in-one machine, and the hydraulic power station 93 can adopt the modes of motor driving, diesel engine driving and the like to provide hydraulic sources for a winch, the power head 41 and the like.
A pulley block 94 is mounted on the top end of the tower 20, the pulley block 94 including a plurality of guide pulleys 941, the plurality of guide pulleys 941 being used for tension guidance of the respective wire ropes.
The above are only specific embodiments of the present invention, and the protection scope of the present invention is not limited thereby; any replacement and improvement made on the basis of not violating the conception of the utility model belong to the protection scope of the utility model.
Claims (10)
1. A PHC tubular pile internal drilling and hole guiding hammering integrated machine is characterized by comprising a host platform, a tower frame, a moving mechanism, a hole guiding mechanism, a hammering mechanism, a first telescopic diagonal brace, a second telescopic diagonal brace and a hoisting mechanism, wherein the lower end of the tower frame is hinged with the front end of the host platform, the upper ends of the first telescopic diagonal brace and the second telescopic diagonal brace are respectively hinged with the middle parts of two sides of the tower frame, the lower ends of the first telescopic diagonal brace and the second telescopic diagonal brace are respectively hinged with the rear ends of two sides of the host platform, the first telescopic diagonal brace and the second telescopic diagonal brace are respectively positioned on two opposite sides of the tower frame, the hammering mechanism is vertically and slidably connected with the front side surface of the tower frame, the interior of the tower frame is hollow and forms a vertical sliding cavity, the hole guiding mechanism is installed in the vertical sliding cavity and is vertically and slidably connected with the vertical sliding cavity, the hoisting mechanism is arranged in the middle of the side face of the tower, and the moving mechanism is arranged at the bottom of the host platform.
2. The PHC tubular pile internal drilling and guiding hole hammering integrated machine according to claim 1, wherein the first telescopic inclined supporting rod comprises a first supporting rod and a first inclined supporting oil cylinder, the second telescopic inclined supporting rod comprises a second supporting rod and a second inclined supporting oil cylinder, the upper ends of the first inclined supporting oil cylinder and the second inclined supporting oil cylinder are hinged with the middle parts of two sides of the tower frame through the first supporting rod and the second supporting rod respectively, and the lower ends of the first inclined supporting oil cylinder and the second inclined supporting oil cylinder are hinged with the rear ends of two sides of the host platform respectively.
3. The PHC pipe pile internal drilling and guiding hole hammering integrated machine according to claim 1, wherein the hoisting mechanism comprises a first hoisting mechanism and a second hoisting mechanism, the first hoisting mechanism comprises a first hoisting sub-arm, a first hoisting winch, a first hoisting pulley and a first hoisting steel wire rope, the second hoisting mechanism comprises a second hoisting sub-arm, a second hoisting winch, a second hoisting pulley and a second hoisting steel wire rope, the rear ends of the first hoisting sub-arm and the second hoisting sub-arm are respectively installed in the middle of two sides of the tower, the front ends of the first hoisting sub-arm and the second hoisting sub-arm respectively extend towards the front side of the tower, the first hoisting pulley and the second hoisting pulley are respectively installed at the front ends of the first hoisting sub-arm and the second hoisting sub-arm, and the first hoisting winch and the second hoisting winch are respectively installed on the host platform, two ends of the first hoisting wire rope are respectively wound on the first hoisting pulley and the first hoisting winch, and two ends of the second hoisting wire rope are respectively wound on the second hoisting pulley and the second hoisting winch.
4. The PHC pipe pile internal drilling and guiding hole hammering integrated machine according to claim 1, wherein the moving mechanism comprises a longitudinal moving mechanism, the longitudinal moving mechanism comprises two long ships, four supporting leg oil cylinders, two longitudinal telescopic oil cylinders and four longitudinal traveling wheel groups, the four supporting leg oil cylinders are respectively installed at the front end and the rear end of two sides of the host platform, each longitudinal traveling wheel group is respectively installed at the lower end of each supporting leg oil cylinder, the front end and the rear end of each long ship are respectively connected with the longitudinal traveling wheel groups in a longitudinal sliding mode, one end of each longitudinal telescopic oil cylinder is hinged to the middle of each long ship, and the other end of each longitudinal telescopic oil cylinder is hinged to the longitudinal traveling wheel groups.
5. The PHC pipe pile internal drilling and guiding hole hammering integrated machine according to claim 4, wherein the moving mechanism further comprises a transverse moving mechanism, the transverse moving mechanism comprises two short boats and two transverse telescopic oil cylinders, the two short boats are respectively connected with the front end and the rear end of the host platform in a transverse sliding mode, one ends of the two transverse telescopic oil cylinders are respectively hinged with the front end and the rear end of the host platform, and the other ends of the two transverse telescopic oil cylinders are respectively hinged with the middle of the short boat.
6. The PHC tubular pile internal drilling and guiding hole hammering integrated machine according to any one of claims 1 to 5, wherein the hole guiding mechanism comprises a power head, a top support frame, a telescopic drill rod, a spiral drill, a drill winch, a power head winch, a drill telescopic steel wire rope and a power head lifting steel wire rope, the power head, the top support frame and the vertical sliding cavity are vertically and slidably connected, the top support frame is positioned above the power head, the power head is provided with a guide sleeve, the telescopic drill rod comprises an outer layer rod and an inner layer rod, the inner layer rod is telescopically nested in the outer layer rod, the upper end of the outer layer rod is rotatably connected with the top support frame, the lower end of the outer layer rod penetrates through the guide sleeve and is rotatably connected with the guide sleeve, and the inner layer rod telescopically penetrates through the guide sleeve and is connected with the upper end of the spiral; the drilling tool winch and the power head winch are respectively installed on the host platform, two ends of the power head lifting steel wire rope are respectively connected with the power head winch and the power head, an elevator is arranged at the top of the inner layer rod, and two ends of the drilling tool telescopic steel wire rope are respectively connected with the drilling tool winch and the elevator.
7. The PHC tubular pile internal drilling and hole guiding hammering integrated machine according to claim 6, further comprising a hole guiding vertical guide rail, wherein the hole guiding vertical guide rail is installed on the rear side surface in the vertical sliding cavity, and the power head and the top support frame are in vertical sliding connection with the vertical sliding cavity through the hole guiding vertical guide rail.
8. The PHC pipe pile internal drilling and guiding hole hammering integrated machine as claimed in any one of claims 1 to 5, wherein the hammering mechanism comprises a pile hammer, a hanging hammer winch and a hanging hammer steel wire rope, the pile hammer is vertically and slidably connected with the front side surface of the tower, the hanging hammer winch is installed on the host platform, and two ends of the hanging hammer steel wire rope are respectively connected with the pile hammer and the hanging hammer winch.
9. The PHC pipe pile internal drilling and guiding hole hammering integrated machine as claimed in claim 8, further comprising a hammering vertical guide rail, wherein the hammering vertical guide rail is installed on the front side surface of the tower, and the piling hammer is vertically connected with the front side surface of the tower in a sliding manner through the hammering vertical guide rail.
10. The PHC pipe pile internal drilling and guiding hole hammering integrated machine according to any one of claims 1 to 5, further comprising a lifting device, wherein the lifting device comprises a lifting support, a lifting winch and a lifting steel wire rope, the lifting support and the lifting winch are respectively installed in the middle of the host platform, one end of the lifting steel wire rope is connected with the lifting winch, and the other end of the lifting steel wire rope is connected with the upper portion of the tower frame through the lifting support.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110952539A (en) * | 2019-12-17 | 2020-04-03 | 广东力源液压机械有限公司 | An integrated machine for drilling, leading, and hammering in PHC pipe piles |
CN113481993A (en) * | 2021-08-13 | 2021-10-08 | 中国二十二冶集团有限公司 | Drilling and soil taking synchronous hammering integrated device in sludge soft soil tubular pile |
-
2019
- 2019-12-17 CN CN201922279061.7U patent/CN211446903U/en active Active
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110952539A (en) * | 2019-12-17 | 2020-04-03 | 广东力源液压机械有限公司 | An integrated machine for drilling, leading, and hammering in PHC pipe piles |
CN110952539B (en) * | 2019-12-17 | 2024-11-26 | 广东力源液压机械有限公司 | A PHC pile internal drilling and hammering machine |
CN113481993A (en) * | 2021-08-13 | 2021-10-08 | 中国二十二冶集团有限公司 | Drilling and soil taking synchronous hammering integrated device in sludge soft soil tubular pile |
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