CN211418691U - Vibration feeding device of bucket elevator for cement - Google Patents
Vibration feeding device of bucket elevator for cement Download PDFInfo
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- CN211418691U CN211418691U CN201922371549.2U CN201922371549U CN211418691U CN 211418691 U CN211418691 U CN 211418691U CN 201922371549 U CN201922371549 U CN 201922371549U CN 211418691 U CN211418691 U CN 211418691U
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Abstract
Description
技术领域technical field
本实用新型涉及水泥生产设备技术领域,尤其是涉及一种水泥用斗式提升机的震动进料装置。The utility model relates to the technical field of cement production equipment, in particular to a vibration feeding device of a bucket elevator for cement.
背景技术Background technique
斗式提升机是一种垂直升运物流的输送设备,其具有结构简单、维护成本低、输送效率高、升运高度高、运行稳定等优点,在水泥生产中被广泛应用。如公告号为CN203819982U的专利文献公开了一种水泥用斗式提升机,包括斗式提升机本体和控制箱,及设置在斗式提升机本体内的链轮,及设置在斗式提升机本体上的进料斗,及设置在斗式提升机本体上的出料斗,及设置在斗式提升机本体上的第一液压装置,及设置在斗式提升机本体上的第二液压装置,及设置在斗式提升机本体一侧的驱动装置,链轮与驱动装置的输出端相连,链轮上设有传动链,传动链上设有输料斗,出料斗内侧连接有输送板,输送板下方连接有支撑杆,第一液压装置、第二液压装置和驱动装置均与控制箱相连,控制箱连接有储备电源,控制箱内设有控制电路板,控制电路板内设有PLC装置。Bucket elevator is a kind of conveying equipment that vertically lifts logistics. It has the advantages of simple structure, low maintenance cost, high conveying efficiency, high lift height and stable operation. It is widely used in cement production. For example, the patent document with the publication number CN203819982U discloses a bucket elevator for cement, which includes a bucket elevator body and a control box, a sprocket arranged in the bucket elevator body, and a bucket elevator body. The feed hopper on the bucket elevator, the discharge hopper arranged on the bucket elevator body, the first hydraulic device arranged on the bucket elevator body, and the second hydraulic device arranged on the bucket elevator body, and The drive device is arranged on one side of the bucket elevator body. The sprocket is connected to the output end of the drive device. The sprocket is provided with a transmission chain, and the transmission chain is provided with a conveying hopper. A support rod is connected, the first hydraulic device, the second hydraulic device and the driving device are all connected with a control box, the control box is connected with a reserve power supply, a control circuit board is arranged in the control box, and a PLC device is arranged in the control circuit board.
上述中的水泥用斗式提升机,在使用过程中,必须均匀喂料,若突然增大喂料量,大量的物料会堆积斗式提升机的底部,对输料斗的运动造成影响,严重时会出现闷车的现象。The cement bucket elevator mentioned above must be evenly fed during use. If the feeding amount is suddenly increased, a large amount of material will accumulate at the bottom of the bucket elevator, which will affect the movement of the hopper. Stuffy cars will occur.
实用新型内容Utility model content
针对现有技术存在的不足,本实用新型的目的是提供一种水泥用斗式提升机的震动进料装置,其将送入进料斗的物料通过震动的方式均匀送入斗式提升机的内部,使物料均匀的进入斗式提升机内部,提高了斗式提升机运作的稳定性。In view of the deficiencies in the prior art, the purpose of this utility model is to provide a vibrating feeding device for a bucket elevator for cement, which uniformly feeds the material fed into the hopper into the bucket elevator by vibrating. Internally, the material enters the bucket elevator evenly, which improves the stability of the bucket elevator operation.
本实用新型的上述实用新型目的是通过以下技术方案得以实现的:The above-mentioned utility model purpose of the present utility model is achieved through the following technical solutions:
一种水泥用斗式提升机的震动进料装置,包括设置在斗式提升机机架上的进料斗,斗式提升机的机架上设有开口,所述进料斗包括固设机架上且位于机架开口上方的顶板、固设在机架上且位于开口下方的底板、两个分别固设在顶板底面且位于机架开口两侧的侧板、位于顶板远离机架一端且固设在顶板与底板之间的端板,其特征在于:所述顶板上开设有进料口,所述进料斗内部设置有震动平台,所述震动平台与进料斗滑移连接,所述震动平台靠近机架的一端向下倾斜,所述震动平台与进料斗之间设置有震动机构。A vibrating feeding device of a bucket elevator for cement, comprising a feeding hopper arranged on a frame of the bucket elevator, the frame of the bucket elevator is provided with an opening, and the feeding hopper comprises a fixed machine A top plate on the rack and located above the rack opening, a bottom plate fixed on the rack and located below the opening, two side plates respectively fixed on the bottom surface of the top plate and located on both sides of the rack opening, located at one end of the top plate away from the rack and The end plate fixed between the top plate and the bottom plate is characterized in that: the top plate is provided with a feeding port, a vibration platform is arranged inside the feeding hopper, and the vibration platform is slidably connected with the feeding hopper. One end of the vibration platform close to the frame is inclined downward, and a vibration mechanism is arranged between the vibration platform and the feeding hopper.
通过采用上述技术方案,物料从进料口进入进料斗内部,并落在震动平台上,物料在重力的作用下沿震动平台的倾斜方向移动,并且在震动机构的作用下,震动平台沿垂直与其表面的方向上下震动,物料在震动的带动下向机架一侧运动,并缓慢均匀的从机架开口落入斗式提升机内部,使物料均匀的进入斗式提升机内,降低了斗式提升机出现闷车的现象,提高了斗式提升机运作的稳定性。By adopting the above technical solution, the material enters the inside of the hopper from the feeding port and falls on the vibration platform, the material moves along the inclination direction of the vibration platform under the action of gravity, and under the action of the vibration mechanism, the vibration platform moves along the vertical direction. The material vibrates up and down in the direction of its surface, and the material moves to the side of the frame under the drive of the vibration, and slowly and evenly falls into the bucket elevator from the opening of the frame, so that the material enters the bucket elevator evenly, and the bucket elevator is lowered. The phenomenon of boring car appears in the bucket elevator, which improves the operation stability of the bucket elevator.
本实用新型在一较佳示例中可以进一步配置为:所述震动机构包括设置在底板上的支撑座、转动连接在支撑座上的转轴、固设在转轴上的转动臂、固设在转动臂一侧的连接轴、套设在连接轴上的转动套筒、固设在震动平台底面的连接座、设置在转动套筒与连接座之间的连杆、设置在底板上的驱动电机、设置在驱动电机与转轴之间的联动组件;In a preferred example of the present invention, the vibration mechanism can be further configured as follows: the vibration mechanism includes a support seat arranged on the bottom plate, a rotating shaft rotatably connected to the support seat, a rotating arm fixed on the rotating shaft, and a rotating arm fixed on the rotating arm. A connecting shaft on one side, a rotating sleeve sleeved on the connecting shaft, a connecting seat fixed on the bottom surface of the vibration platform, a connecting rod disposed between the rotating sleeve and the connecting seat, a driving motor disposed on the bottom plate, The linkage assembly between the drive motor and the shaft;
所述连接轴的轴线与转动的轴线平行且间隔设置,所述连杆的一端与转动套筒固定连接、另一端与连接座铰接。The axis of the connecting shaft is parallel to and spaced apart from the axis of rotation, one end of the connecting rod is fixedly connected with the rotating sleeve, and the other end is hinged with the connecting seat.
通过采用上述技术方案,驱动电机通过联动组件带动转轴转动,转轴带动转动臂和连接轴沿其轴线转动,从而通过连杆带动连接座沿垂直与震动平台的方向往复运动,即带动震动平台上下震动。By adopting the above technical solution, the drive motor drives the rotating shaft to rotate through the linkage assembly, and the rotating shaft drives the rotating arm and the connecting shaft to rotate along its axis, so as to drive the connecting seat to reciprocate in the direction perpendicular to the vibration platform through the connecting rod, that is, drive the vibration platform to vibrate up and down .
本实用新型在一较佳示例中可以进一步配置为:所述支撑座的数量为两个,两个所述支撑座沿转轴的轴向间隔设置,所述转轴的数量为两个,两个所述转轴位于两个所述支撑座之间,所述转轴与对应的支撑座转动连接,所述转动臂的数量为两个,两个所述转动臂位于两个转轴之间,所述连接轴固设在两个转动臂之间。In a preferred example of the present invention, it can be further configured as follows: the number of the support seats is two, the two support seats are arranged at intervals along the axial direction of the rotating shaft, the number of the rotating shafts is two, and the two The rotating shaft is located between the two supporting bases, and the rotating shaft is rotatably connected with the corresponding supporting base, the number of the rotating arms is two, the two rotating arms are located between the two rotating shafts, and the connecting shaft It is fixed between the two rotating arms.
通过采用上述技术方案,两个支撑座、两个转轴以及两个转动臂使连接轴的连接更稳定,保证了连接轴的回转中心,从而使震动平台的运动更平稳。By adopting the above technical solution, the two support bases, the two rotating shafts and the two rotating arms make the connection of the connecting shaft more stable, ensure the rotation center of the connecting shaft, and thus make the movement of the vibration platform more stable.
本实用新型在一较佳示例中可以进一步配置为:所述转动套筒的两端分别与两个转动臂相抵触。In a preferred example of the present invention, it can be further configured that: the two ends of the rotating sleeve collide with the two rotating arms respectively.
通过采用上述技术方案,两个转动臂对转动套筒起到限位作用,使转动套筒无法沿连接轴的轴向移动。By adopting the above technical solution, the two rotating arms can limit the position of the rotating sleeve, so that the rotating sleeve cannot move in the axial direction of the connecting shaft.
本实用新型在一较佳示例中可以进一步配置为:所述联动组件包括固设在驱动电机的输出轴上的驱动链轮、固设在转轴上的从动链轮、套设在驱动链轮和从动链轮上的链条。In a preferred example of the present invention, it can be further configured as follows: the linkage assembly includes a driving sprocket fixed on the output shaft of the driving motor, a driven sprocket fixed on the rotating shaft, and a driven sprocket sleeved on the driving sprocket. and the chain on the driven sprocket.
通过采用上述技术方案,驱动电机带动驱动链轮转动,驱动链轮通过链条带动从动链轮转动,即带动转轴转动,实现震动机构的运作。By adopting the above technical solution, the driving motor drives the driving sprocket to rotate, and the driving sprocket drives the driven sprocket to rotate through the chain, that is, drives the rotating shaft to rotate, so as to realize the operation of the vibration mechanism.
本实用新型在一较佳示例中可以进一步配置为:所述震动机构还包括导向组件,所述导向组件设置在震动平台与底板之间。In a preferred example of the present invention, it can be further configured that: the vibration mechanism further includes a guide assembly, and the guide assembly is arranged between the vibration platform and the bottom plate.
通过采用上述技术方案,导向组件对震动平台的运动起到导向作用,使震动平台的运动更为平稳。By adopting the above technical solution, the guiding component plays a guiding role on the movement of the vibration platform, so that the movement of the vibration platform is more stable.
本实用新型在一较佳示例中可以进一步配置为:所述震动机构包括固设在震动平台底面的滑动套筒、固设在底板上的导向杆;In a preferred example of the present invention, the vibration mechanism can be further configured as follows: the vibration mechanism includes a sliding sleeve fixed on the bottom surface of the vibration platform, and a guide rod fixed on the bottom plate;
所述滑动套筒的轴线与导向杆的轴线重合,所述滑动套筒套设在导向杆上与其滑移连接。The axis of the sliding sleeve coincides with the axis of the guide rod, and the sliding sleeve is sleeved on the guide rod to be slidably connected with it.
通过采用上述技术方案,震动平台运动时,带动滑动套筒沿导向杆的轴向滑动,从而对震动平台起到导向作用。By adopting the above technical solution, when the vibration platform moves, the sliding sleeve is driven to slide along the axial direction of the guide rod, so as to play a guiding role for the vibration platform.
本实用新型在一较佳示例中可以进一步配置为:所述导向杆与震动平台之间设置有弹簧,所述弹簧位于滑动套筒内部。In a preferred example of the present invention, a spring is arranged between the guide rod and the vibration platform, and the spring is located inside the sliding sleeve.
通过采用上述技术方案,弹簧可对震动平台起到支撑作用,震动平台震动时,在弹簧的作用下使震动平台的震动力更大,增加震动平台可承载的物料。By adopting the above technical solution, the spring can play a supporting role on the vibration platform. When the vibration platform vibrates, the vibration force of the vibration platform is increased under the action of the spring, and the material that the vibration platform can carry is increased.
综上所述,本实用新型包括以下至少一种有益技术效果:To sum up, the present utility model includes at least one of the following beneficial technical effects:
1.将送入进料斗的物料通过震动的方式送入斗式提升机内部,物料在重力和震动的作用下均匀的落入斗式提升机内,从而对都斗式提升机的喂料均匀,降低了斗式提升机出现闷车的现象,提高了斗式提升机运作的稳定性;1. The material fed into the hopper is fed into the bucket elevator by vibration, and the material falls into the bucket elevator evenly under the action of gravity and vibration, so as to feed the bucket elevator. Evenly, reducing the phenomenon of the bucket elevator appearing to be stuffy, and improving the stability of the bucket elevator operation;
2.通过连接轴和连杆的配合,使驱动电机可带动震动平台上下震动,并且驱动电机不会随着震动平台的运动而运动,保证了震动机构运作的稳定性;2. Through the cooperation of the connecting shaft and the connecting rod, the drive motor can drive the vibration platform to vibrate up and down, and the drive motor will not move with the movement of the vibration platform, ensuring the stability of the vibration mechanism;
3.导向组件对震动平台的运动起到导向作用,使震动平台的运动各个平稳顺畅,并且弹簧对震动平台起到支撑作用,并在弹簧的作用下使震动平台的震动力更大,增加震动平台可承载的物料。3. The guiding component plays a guiding role in the movement of the vibration platform, so that the movement of the vibration platform is smooth and smooth, and the spring supports the vibration platform, and under the action of the spring, the vibration force of the vibration platform is larger and the vibration is increased. The material that the platform can carry.
附图说明Description of drawings
图1是进料斗与机架连接关系的结构示意图;Fig. 1 is the structural representation of the connection relationship between the feeding hopper and the frame;
图2是表示震动进料装置结构的局部剖视图;Fig. 2 is a partial cross-sectional view showing the structure of the vibrating feeding device;
图3是表示震动机构的局部剖视图;3 is a partial cross-sectional view showing a vibration mechanism;
图4是表示导向组件的局部剖视图。Fig. 4 is a partial cross-sectional view showing the guide assembly.
图中,1、机架;2、进料斗;21、顶板;211、进料口;22、底板;23、侧板;24、端板;3、震动平台;4、震动机构;41、支撑座;42、转轴;421、转动臂;422、连接轴;43、转动套筒;44、连杆;45、连接座;46、驱动电机;47、联动组件;471、驱动链轮;472、从动链轮;473、链条;48、导向组件;481、滑动套筒;482、导向杆;483、弹簧。In the figure, 1, frame; 2, feeding hopper; 21, top plate; 211, feeding port; 22, bottom plate; 23, side plate; 24, end plate; 3, vibration platform; 4, vibration mechanism; 41, Support seat; 42, rotating shaft; 421, rotating arm; 422, connecting shaft; 43, rotating sleeve; 44, connecting rod; 45, connecting seat; 46, driving motor; 47, linkage assembly; 471, driving sprocket; 472 , driven sprocket; 473, chain; 48, guide assembly; 481, sliding sleeve; 482, guide rod; 483, spring.
具体实施方式Detailed ways
以下结合附图对本实用新型作进一步详细说明。The present utility model will be described in further detail below in conjunction with the accompanying drawings.
参照图1和图2,为本实用新型公开的一种水泥用斗式提升机的震动进料装置,包括进料斗2,斗式提升机机架1的底端外侧壁上设置有开口,进料斗2固设在机架1的开口处,且通过机架1上的开口与机架1内部相连通。进料斗2包括顶板21,顶板21呈沿水平方向设置的长方形板,顶板21沿其长度方向的一端与机架1固定连接,且顶板21位于机架1开口的上方,顶板21远离机架1的一侧开设有进料口211。顶板21的下方设置有底板22,底板22靠近机架1的一端向下倾斜且与机架1固定连接,底板22与机架1的连接处位于机架1开口的下方,即机架1开口位于顶板21与底板22之间。顶板21底面沿其宽度方向的两端分别固设有侧板23,侧板23与顶板21垂直,且侧板23远离顶板21的一端与底板22固定连接。顶板21远离机架1的一端固设有端板24,端板24沿高度方向设置,且端板24远离顶板21的一端向机架1一侧倾斜并与底板22固定连接,端板24位于两个侧板23之间分别与两个侧板23固定连接。Referring to Figure 1 and Figure 2, the utility model discloses a vibrating feeding device of a bucket elevator for cement, comprising a
参照图2,进料斗2的内部设置有震动平台3,震动平台3与底板22相互平行,震动平台3与底板22沿垂直于震动平台3的方向间隔设置,且震动平台3靠近机架1的一端通过机架1开口延伸至机架1内部。震动平台3沿其宽度方向的两端分别与两个侧板23抵触并与两个侧板23滑移连接,端板24靠近震动平台3的侧面底端开设有垂直于震动平台3的滑动面,震动平台3远离机架1的一端抵接在滑动面上与端板24滑移连接。震动平台3与底板22之间设置有震动机构4,震动机构4是震动平台3可沿垂直于其顶面的方向上下震动。2, the interior of the
将物料从进料口211放入进料斗2内,并落在震动平台3上,震动机构4带动震动平台3上下震动,物料在重力和震动的作用下沿震动平台3的长度方向向机架1一侧运动,从而使物料均匀的落入机架1内,对斗式提升机均匀喂料,降低了斗式提升机出现闷车的现象,提高了斗式提升机运作的稳定性。The material is put into the
参照图3,震动机构4包括两个固设在底板22上的支撑座41,支撑座41沿垂直于底板22的方向设置,且两个支撑座41沿底板22的宽度方向间隔设置。两个支撑座41之间设置有两个转轴42,转轴42沿底板22的宽度方向设置,两个转轴42沿其周向间隔设置,两个转轴42与两个支撑座41一一对应,转轴42的一端与支撑座41转动连接。转轴42远离支撑座41的一端固设有转动壁,转动臂421沿转轴42的径向设置,两个转动臂421互相平行,且两个转动臂421之间设置有连接轴422,连接轴422的轴线与转轴42的轴线平行,且连接轴422位于转动臂421远离转轴42的一端,连接轴422的两端分别与两个转动臂421固定连接。连接轴422的外周面上套设有转动套筒43,转动套筒43的轴线与连接轴422的轴线重合,转动套筒43与连接轴422转动连接,且转动套筒43沿其轴向的两端分别与两个转动臂421相抵触。震动平台3底面于转动套筒43的上方固设有连接座45,连接座45与转动套筒43之间设置有连杆44,连杆44沿转动套筒43的径向设置,连杆44远离转动套筒43的一端向上延伸且铰接在连接座45上。3 , the vibration mechanism 4 includes two
参照图3,底板22上设置有驱动电机46,驱动电机46的输出轴轴线与转轴42的轴线平行,且驱动电机46与其中一个转轴42之间设置有联动组件47,联动组件47使驱动电机46带动转轴42转动。联动机构包括固设在驱动电机46的输出轴上的驱动链轮471,驱动链轮471的轴线与驱动电机46的输出轴轴线重合。与驱动电机46相对应的转轴42一端贯穿支撑座41,且于支撑座41远离连接轴422的一侧固设有从动链轮472,从动链轮472的轴线与转轴42的轴线重合,驱动链轮471与从动链轮472通过链条473传动。3, a
驱动电机46通过驱动链轮471、从动链轮472和链条473的作用,将动力传递到转轴42上,转轴42带动转动臂421转动,从而使连接轴422沿转轴42的轴线转动。连接轴422转动时通过转动套筒43带动连杆44随着连接轴422的运动而运动,连杆44通过连接座45带动震动平台3沿垂直于其表面的方向上下震动。The driving
参照图4,震动平台3与底板22之间还设置有四个导向组件48,四个导向组件48分别位于震动平台3的四个端角处,向组件对震动平台3的运动起到导向作用,使震动平台3的运动更为稳定。导向组件48包括固设在震动平台3底面的滑动套筒481,滑动套筒481沿垂直于震动平台3的方向设置,底板22上固设有导向杆482、导向杆482的轴线与滑动套筒481的轴线重合,且滑动套筒481套设在导向杆482上并与其滑移连接。滑动杆与震动平台3之间设置有弹簧483,弹簧483位于滑动套筒481的内部,且弹簧483的轴线与滑动套筒481的轴线重合,且弹簧483的一端与导向杆482固定连接、另一端与震动平台3固定连接。四个导向组件48中的弹簧483对震动平台3起到支撑作用,且导向杆482和滑动套筒481的配合使震动平台3运动时更平稳顺畅。4, there are also four
本实用新型的震动进料装置,使物料在进入机架1之前落在震动平台3上,震动平台3带动物料上下震动,使物料在重力和震动的作用下缓慢向机架1一侧移动,从而使物料均匀的进入机架1内,实现对机架1的均匀喂料,降低了斗式提升机出现闷车的现象,提高了斗式提升机的稳定性。The vibration feeding device of the utility model makes the material fall on the
本具体实施方式的实施例均为本实用新型的较佳实施例,并非依此限制本实用新型的保护范围,故:凡依本实用新型的结构、形状、原理所做的等效变化,均应涵盖于本实用新型的保护范围之内。The examples of this specific embodiment are all preferred embodiments of the present invention, and are not intended to limit the protection scope of the present invention. Therefore: all equivalent changes made according to the structure, shape and principle of the present invention are not It should be covered within the protection scope of the present invention.
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