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CN211396853U - Be used for steel pipe concrete structure transmission of electricity high tower flange leak protection thick liquid construction structures - Google Patents

Be used for steel pipe concrete structure transmission of electricity high tower flange leak protection thick liquid construction structures Download PDF

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Publication number
CN211396853U
CN211396853U CN201921506649.5U CN201921506649U CN211396853U CN 211396853 U CN211396853 U CN 211396853U CN 201921506649 U CN201921506649 U CN 201921506649U CN 211396853 U CN211396853 U CN 211396853U
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steel pipe
flange
ring portion
high tower
concrete structure
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CN201921506649.5U
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吴震
杨昀
屠月海
柳庆东
徐兵
刘春庭
孙达庆
徐国其
商善泽
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Construction Branch of State Grid Zhejiang Electric Power Co Ltd
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Construction Branch of State Grid Zhejiang Electric Power Co Ltd
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Abstract

The utility model discloses a be used for steel pipe concrete structure transmission of electricity high tower flange leak protection thick liquid construction structure, include a plurality of steel pipe joints that dock in proper order along transmission of electricity high tower height direction, the inside of steel pipe joint is poured into self-compaction concrete, the upper and lower both ends of steel pipe joint are equipped with flange, and two adjacent steel pipe joints are through flange butt joint and adopt the bolt-up, flange is including corresponding the outer ring portion that is located the inner ring portion of steel pipe joint pipe wall inboard position and is located steel pipe joint pipe wall outside position, inner ring portion distribute along circumference have with bolt complex internal thread hole, outer ring portion distribute along circumference have with bolt complex external screw thread hole, inner ring portion and outer ring portion meet the position and beat and be equipped with sealed glue. The utility model discloses beat between including, the outer screwed hole and be equipped with sealed glue, form in succession and confined sealed gluey packing ring to the prevention self-compaction concrete that fills passes through the flange seepage.

Description

一种用于钢管混凝土结构输电高塔法兰防漏浆施工结构A kind of construction structure of anti-leakage slurry for transmission tower flange of concrete-filled steel tubular structure

技术领域technical field

本实用新型涉及于输电线路工程施工领域,具体涉及钢管混凝土结构输电高塔施工技术。The utility model relates to the field of power transmission line engineering construction, in particular to the construction technology of a high power transmission tower with a concrete-filled steel tube structure.

背景技术Background technique

钢管混凝土结构输电高塔在输电塔结构设计中,一般仅用于下压、上拔荷载较大的跨越塔。钢管混凝土结构输电高塔采用钢管为主材型式时,需综合考虑结构受力、材料供应、铁塔制造、供货运输、现场安装等多方面的条件及要求。因此,主柱钢管通常采用分节分段方式吊装,每节主钢管上下采用法兰连接。In the structural design of the transmission tower, the CFST structure transmission tower is generally only used for the spanning tower with large downward pressure and upward pulling load. When the steel pipe is used as the main material for the CFST structure transmission tower, the conditions and requirements of the structure force, material supply, tower manufacturing, supply and transportation, and on-site installation need to be comprehensively considered. Therefore, the main column steel pipe is usually hoisted in sections and sections, and each section of the main steel pipe is flanged up and down.

通常输电塔钢管结构,主要作用是满足结构承载力,对钢结构加工允许有一定的偏差(如法兰连接间隙不大于2mm,法兰面对轴线倾斜1.5~3mm);在结构设计时,也未能像其它工业管道,在法兰接头等部位进行特殊的密封设计;对法兰接头等部位的间隙,出于铁塔整体结构受力及防腐耐久性考虑,也不允许采用焊接封堵等方法。这就导致钢管混凝土结构输电高塔法兰连接处会存在一定的间隙,且这一间隙在工艺允许误差范围内。Usually, the main function of the steel pipe structure of the transmission tower is to meet the structural bearing capacity, and a certain deviation is allowed for the processing of the steel structure (for example, the flange connection gap is not greater than 2mm, and the flange faces the axis with an inclination of 1.5-3mm). It is not possible to carry out special sealing design in flange joints and other parts like other industrial pipelines; for the gaps in flange joints and other parts, due to the stress of the overall structure of the tower and the anti-corrosion durability, methods such as welding and plugging are not allowed. . As a result, there will be a certain gap at the flange connection of the CFST structure transmission tower, and this gap is within the allowable error range of the process.

又由于钢管混凝土结构输电高塔需要在主柱钢管内关注自密实混凝土,而钢管混凝土的自密实、泵送要求,决定了其高流态特性,在灌注过程中,受大高差高压强作用,其水泥砂浆肯定是有孔就钻、有缝就漏。In addition, because the concrete-filled steel tubular structure power transmission tower needs to pay attention to the self-compacting concrete in the main column steel pipe, and the self-compacting and pumping requirements of the concrete-filled steel tubular structure determine its high fluid characteristics. During the pouring process, it is affected by the large height difference and high pressure , The cement mortar must be drilled if there are holes, and leaks if there are seams.

这两方面原因,导致钢管混凝土结构输电高塔在灌浆施工过程中发生的法兰漏浆问题。法兰漏浆会带来主管外壁污染、遮盖高塔外壁的航空标识油漆、难以清洗(只能人工清洗)甚至延误工期。These two reasons lead to the problem of flange leakage during the grouting construction of the CFST transmission tower. Flange slurry leakage will cause pollution of the outer wall of the supervisor, cover the aviation marking paint on the outer wall of the tower, be difficult to clean (can only be cleaned manually) and even delay the construction period.

实用新型内容Utility model content

本实用新型所要解决的技术问题就是提供一种用于钢管混凝土结构输电高塔法兰防漏浆施工结构,能够有效控制钢管法兰漏浆情况,保障钢管混凝土结构输电高塔的施工。The technical problem to be solved by the utility model is to provide an anti-leakage slurry construction structure for the transmission tower flange of the CFST structure, which can effectively control the slurry leakage of the steel pipe flange and ensure the construction of the CFST structure transmission tower.

为解决上述技术问题,本实用新型采用如下技术方案:一种用于钢管混凝土结构输电高塔法兰防漏浆施工结构,包括沿输电高塔高度方向依次对接的若干钢管节,所述钢管节的内部灌注有自密实混凝土,所述钢管节的上下两端设有连接法兰,相邻两钢管节通过连接法兰对接并采用螺栓紧固,所述连接法兰包括对应位于钢管节管壁内侧位置的内环部以及位于钢管节管壁外侧位置的外环部,所述内环部沿周向分布有与螺栓配合的内螺纹孔,所述外环部沿周向分布有与螺栓配合的外螺纹孔,所述内环部和外环部相接位置打设有密封胶,从而在内、外螺纹孔之间形成连续且封闭的密封胶填充圈,以阻止灌注的自密实混凝土通过连接法兰渗漏。In order to solve the above-mentioned technical problems, the present utility model adopts the following technical scheme: a construction structure for anti-leakage slurry construction of a high power transmission tower flange of a concrete-filled steel tube structure, comprising a plurality of steel pipe joints connected in sequence along the height direction of the high power transmission tower, the steel pipe joints The interior of the steel pipe section is filled with self-compacting concrete, the upper and lower ends of the steel pipe section are provided with connecting flanges, and the two adjacent steel pipe sections are connected by the connecting flanges and fastened with bolts. The inner ring part at the inner side and the outer ring part at the outer side of the pipe wall of the steel pipe section, the inner ring part is distributed along the circumferential direction with the inner threaded holes matched with the bolts, and the outer ring part is distributed along the circumferential direction with the bolts matched The outer threaded hole of the inner ring part and the outer ring part are connected with sealant, so that a continuous and closed sealant filling ring is formed between the inner and outer threaded holes to prevent the poured self-compacting concrete from passing through. Connection flange leaks.

可选的,所述密封胶填充圈的宽度为1(±0.1)厘米,厚度至少为0.5厘米。Optionally, the sealant filling ring has a width of 1 (±0.1) cm and a thickness of at least 0.5 cm.

可选的,所述密封胶为耐候硅酮密封胶。Optionally, the sealant is a weather-resistant silicone sealant.

可选的,所述连接法兰设有加强筋。Optionally, the connecting flange is provided with reinforcing ribs.

可选的,所述内螺纹孔和外螺纹孔沿连接法兰的周向错开设置。Optionally, the inner threaded hole and the outer threaded hole are staggered along the circumferential direction of the connecting flange.

本实用新型采用的技术方案,在内、外螺纹孔之间打设有密封胶,形成连续且封闭的密封胶填充圈,以阻止灌注的自密实混凝土通过连接法兰渗漏。The technical scheme adopted by the utility model is that sealant is drilled between the inner and outer threaded holes to form a continuous and closed sealant filling ring to prevent the poured self-compacting concrete from leaking through the connecting flange.

因此,具有如下有益效果:Therefore, it has the following beneficial effects:

以简单、经济、安全、高效的方法,在不改变输电高塔主管结构的前提下,解决高塔组立施工过程中的重要难题,能够有效地降低输电高塔钢管法兰漏浆率,提高钢管混凝土结构输电高塔施工质量。With a simple, economical, safe and efficient method, on the premise of not changing the main structure of the high power transmission tower, it can solve the important problems in the construction process of the high tower assembly, which can effectively reduce the leakage rate of the steel pipe flange of the high power transmission tower and improve the Construction quality of high power transmission towers with CFST structure.

本实用新型采用的具体技术方案及其带来的有益效果将会在下面的具体实施方式中结合附图中予以详细的揭露。The specific technical solutions adopted by the present invention and the beneficial effects brought by it will be disclosed in detail in the following specific embodiments in conjunction with the accompanying drawings.

附图说明Description of drawings

下面结合附图和具体实施方式对本实用新型作进一步描述:Below in conjunction with accompanying drawing and specific embodiment, the utility model is further described:

图1为本实用新型连接法兰的俯视图;Fig. 1 is the top view of the utility model connecting flange;

图2为本实用新型钢管节上部的示意图;Fig. 2 is the schematic diagram of the upper part of the steel pipe section of the utility model;

图3为图2的A处放大结构示意图。FIG. 3 is an enlarged schematic view of the structure at A of FIG. 2 .

具体实施方式Detailed ways

下面结合本实用新型实施例的附图对本实用新型实施例的技术方案进行解释和说明,但下述实施例仅为本实用新型的优选实施例,并非全部。基于实施方式中的实施例,本领域技术人员在没有做出创造性劳动的前提下所获得其他实施例,都属于本实用新型的保护范围。The technical solutions of the embodiments of the present utility model will be explained and described below with reference to the accompanying drawings of the embodiments of the present utility model, but the following embodiments are only preferred embodiments of the present utility model, not all. Based on the examples in the implementation manner, other examples obtained by those skilled in the art without creative work, all belong to the protection scope of the present invention.

本领域技术人员可以理解的是,在不冲突的情况下,下述的实施例及实施方式中的特征可以相互组合。It can be understood by those skilled in the art that the features in the following embodiments and implementations can be combined with each other without conflict.

在本实用新型使用的术语是仅仅出于描述特定实施例的目的,而非旨在限制本实用新型。例如下述的“上”、“下”、等指示方位或位置关系的词语仅基于附图所示的方位或位置关系,仅为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置/元件必须具有特定的方位或以特定的方位构造和操作,因此不能理解为对本实用新型的限制。The terms used in the present invention are for the purpose of describing particular embodiments only, and are not intended to limit the present invention. For example, the following words "upper", "lower", etc. indicating the orientation or positional relationship are only based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that The device/element must have a specific orientation or be constructed and operated in a specific orientation, so it should not be construed as a limitation of the present invention.

参考图1至图3所示,一种用于钢管混凝土结构输电高塔法兰防漏浆施工结构,包括沿输电高塔高度方向依次对接的若干钢管节1,所述钢管节的内部灌注有自密实混凝土,所述钢管节的上下两端设有连接法兰10,相邻两钢管节通过连接法兰对接并采用螺栓紧固,所述连接法兰包括对应位于钢管节管壁内侧位置的内环部11以及位于钢管节管壁外侧位置的外环部12,所述内环部沿周向分布有与螺栓配合的内螺纹孔,所述外环部沿周向分布有与螺栓配合的外螺纹孔,所述内环部和外环部相接位置打设有密封胶,从而在内、外螺纹孔之间形成连续且封闭的密封胶填充圈13,以阻止灌注的自密实混凝土通过连接法兰渗漏。Referring to Figures 1 to 3, a construction structure for leakage-proof slurry construction of a high power transmission tower flange of a concrete-filled steel tube structure includes a plurality of steel pipe sections 1 connected in sequence along the height direction of the power transmission tower, and the interior of the steel pipe section is filled with Self-compacting concrete, the upper and lower ends of the steel pipe section are provided with connecting flanges 10, and two adjacent steel pipe sections are butted by the connecting flanges and fastened with bolts. The inner ring portion 11 and the outer ring portion 12 located on the outer side of the pipe wall of the steel pipe section, the inner ring portion is circumferentially distributed with internally threaded holes that cooperate with the bolts, and the outer ring portion is circumferentially distributed with the bolts matching. Externally threaded holes, the inner ring part and the outer ring part are connected with sealant, so as to form a continuous and closed sealant filling ring 13 between the inner and outer threaded holes to prevent the poured self-compacting concrete from passing through Connection flange leaks.

优选的,所述密封胶填充圈的宽度为1(±0.1)厘米,厚度至少为0.5厘米。以保证满足密封性要求。Preferably, the sealant filling ring has a width of 1 (±0.1) cm and a thickness of at least 0.5 cm. To ensure that the sealing requirements are met.

本实施例选用的密封胶为耐候硅酮密封胶。主要用作主管连接节点缝隙的填充剂。是一种单组分、中性固化的胶体,有较好的耐候、防水密封性。可在很宽的气温条件下轻易地挤出使用,依靠空气中的水分固化成优异、耐用的弹性硅酮橡胶。需要满足下列特性:The sealant selected in this embodiment is a weather-resistant silicone sealant. Mainly used as a filler for the gap between the main connecting nodes. It is a one-component, neutral curing colloid with good weather resistance and waterproof sealing. It can be easily extruded and used in a wide range of temperature conditions, and is cured into excellent, durable elastic silicone rubber by moisture in the air. The following characteristics need to be met:

(1)中性固化:适用于大多数建筑材料而不会产生不良反应或腐蚀作用;(1) Neutral curing: suitable for most building materials without adverse reactions or corrosion;

(2)优异的粘结性:无需底漆,可与大多数建筑材料形成很强的粘结力;(2) Excellent adhesion: no primer is required, and it can form strong adhesion with most building materials;

(3)极佳的耐候性:阳光、雨水、冰雪、臭氧和高低温都不会造成不良影响;(3) Excellent weather resistance: sunlight, rain, ice and snow, ozone and high and low temperature will not cause adverse effects;

(4)中、高模量:可承载接口±25%的伸缩位移能力。(4) Medium and high modulus: It can carry the expansion and displacement capacity of the interface ±25%.

要保证所用密封胶必须是满足以上性能要求的耐候硅酮密封胶,这样才能保证充分的弹性和密封性能。To ensure that the sealant used must be a weather-resistant silicone sealant that meets the above performance requirements, so as to ensure sufficient elasticity and sealing performance.

参考图2所示,为了提高法兰结构强度,所述连接法兰设有加强筋14。Referring to FIG. 2 , in order to improve the structural strength of the flange, the connecting flange is provided with a reinforcing rib 14 .

另外,所述内螺纹孔和外螺纹孔沿连接法兰的周向错开设置,以改善连接强度和可靠性。In addition, the inner threaded holes and the outer threaded holes are staggered along the circumferential direction of the connection flange to improve connection strength and reliability.

施工时,在地面将密封胶均匀打设在主管法兰内、外螺纹孔间,形成连续、封闭的填充。During construction, the sealant is evenly placed on the ground between the inner and outer threaded holes of the main pipe flange to form a continuous and closed filling.

在进行主管吊装前,让密封胶在常温下固化2小时。Allow the sealant to cure for 2 hours at room temperature before proceeding to the main lift.

主管法兰连接时,螺栓紧固过程采用对角紧固方式,保证法兰对接紧密。When the main pipe flange is connected, the bolt tightening process adopts the diagonal tightening method to ensure that the flanges are connected tightly.

本实用新型以简单、经济、安全、高效的方法,在不改变输电高塔主管结构的前提下,解决高塔组立施工过程中的重要难题,能够有效地降低输电高塔钢管法兰漏浆率,提高钢管混凝土结构输电高塔施工质量。The utility model adopts a simple, economical, safe and high-efficiency method, without changing the main structure of the high-power transmission tower, to solve the important problems in the construction process of the high-tower assembly, and can effectively reduce the leakage of the steel pipe flange of the high-power transmission tower rate, and improve the construction quality of high power transmission towers with CFST structure.

钢管混凝土结构输电高塔的典型应用有220kV舟山与大陆联网输电线路工程两基370m跨越塔以及500kV舟山联网工程380米输电高塔,根据工程实际统计,未使用本实用新型前370米高塔漏浆率达44.6%,而应用了本实用新型后380米高塔漏浆率仅为3.13%。通过实际检验,证明了本实用新型能够以简单、经济、安全、高效的方法,解决高塔组立施工过程中的重要难题。The typical applications of the CFST structure power transmission tower are the two-base 370m spanning tower of the 220kV Zhoushan and mainland interconnection transmission line project and the 380m transmission tower of the 500kV Zhoushan interconnection project. The pulp rate reaches 44.6%, while the pulp leakage rate of the 380-meter-high tower after the utility model is applied is only 3.13%. Through the actual inspection, it is proved that the utility model can solve the important problems in the construction process of high tower assembly by a simple, economical, safe and efficient method.

以上所述,仅为本实用新型的具体实施方式,但本实用新型的保护范围并不局限于此,熟悉该本领域的技术人员应该明白本实用新型包括但不限于附图和上面具体实施方式中描述的内容。任何不偏离本实用新型的功能和结构原理的修改都将包括在权利要求书的范围中。The above are only specific embodiments of the present utility model, but the protection scope of the present utility model is not limited thereto. Those skilled in the art should understand that the present utility model includes but is not limited to the accompanying drawings and the above specific embodiments. content described in. Any modifications that do not depart from the functional and structural principles of the present invention are intended to be included in the scope of the claims.

Claims (5)

1. The utility model provides a be used for steel pipe concrete structure transmission of electricity high tower flange leak protection thick liquid construction structure, includes a plurality of steel pipe sections that dock in proper order along transmission of electricity high tower height direction, the inside of steel pipe section is poured into self-compaction concrete, the upper and lower both ends of steel pipe section are equipped with flange, and two adjacent steel pipe sections pass through flange butt joint and adopt bolt-up, its characterized in that: flange is including corresponding the outer ring portion that is located the interior ring portion of steel pipe section pipe wall inboard position and is located steel pipe section pipe wall outside position, interior ring portion distribute along circumference have with bolt complex internal thread hole, outer ring portion distribute along circumference have with bolt complex external screw thread hole, interior ring portion and outer ring portion meet the position and beat and be equipped with sealed glue to form continuous and confined sealed glue packing ring between inside and outside screw thread hole, pass through the flange seepage with the self-compaction concrete that prevents to pour.
2. The leakage-proof construction structure for the flange of the steel pipe concrete structure power transmission high tower according to claim 1, wherein: the width of the sealant filling ring is 1 plus or minus 0.1 cm, and the thickness of the sealant filling ring is at least 0.5 cm.
3. The leakage-proof construction structure for the flange of the steel pipe concrete structure power transmission high tower according to claim 1, wherein: the sealant is weather-resistant silicone sealant.
4. The leakage-proof construction structure for the flange of the steel pipe concrete structure power transmission high tower according to claim 1, wherein: the connecting flange is provided with a reinforcing rib.
5. The leakage-proof construction structure for the flange of the steel pipe concrete structure power transmission high tower according to claim 1, wherein: the internal thread hole and the external thread hole are arranged in a staggered mode along the circumferential direction of the connecting flange.
CN201921506649.5U 2019-09-11 2019-09-11 Be used for steel pipe concrete structure transmission of electricity high tower flange leak protection thick liquid construction structures Expired - Fee Related CN211396853U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114319980A (en) * 2021-11-23 2022-04-12 中国能源建设集团安徽省电力设计院有限公司 A concrete-filled steel tube and steel tube conversion node suitable for large-scale transmission towers

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114319980A (en) * 2021-11-23 2022-04-12 中国能源建设集团安徽省电力设计院有限公司 A concrete-filled steel tube and steel tube conversion node suitable for large-scale transmission towers

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Granted publication date: 20200901