CN211387867U - Adjustable electromagnetic clamp for vertical machining center - Google Patents
Adjustable electromagnetic clamp for vertical machining center Download PDFInfo
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Abstract
本实用新型属于立式加工中心设备技术领域,一种用于立式加工中心可调电磁夹具,包括安装板、可调直流电源、电磁驱动装置及夹持装置,其特征在于,所述安装板上端面通过支撑杆固定设置有环形支架,所述环形支架环形内壁面上设置有电磁驱动装置,所述电磁驱动装置包括一定数量的铁芯,所述铁芯外表面缠绕着线圈,所述安装板上端面固定设置有与环形支架同轴心的导向套,所述导向套中间部分连接有夹持装置,所述直流电源可以调节其大小,从而可以调节夹具夹持力的大小,这样可以根据不同材料不同硬度的圆柱体及管状物体可以调节夹持力度,使其在夹持稳固的前提下,不会损伤零件表面,更不会使管状零件变形。
The utility model belongs to the technical field of vertical machining center equipment, and an adjustable electromagnetic clamp for a vertical machining center comprises a mounting plate, an adjustable DC power supply, an electromagnetic drive device and a clamping device, and is characterized in that the mounting plate is An annular bracket is fixed on the upper end surface through a support rod, and an electromagnetic drive device is arranged on the annular inner wall surface of the annular bracket. The electromagnetic drive device includes a certain number of iron cores, and the outer surface of the iron core is wound with coils. The end surface of the board is fixedly provided with a guide sleeve that is coaxial with the annular support, and the middle part of the guide sleeve is connected with a clamping device. Cylinders and tubular objects of different materials and different hardness can adjust the clamping force, so that under the premise of stable clamping, the surface of the parts will not be damaged, and the tubular parts will not be deformed.
Description
技术领域technical field
本实用新型属于立式加工中心设备技术领域,具体涉及一种用于立式加工中心可调电磁夹具。The utility model belongs to the technical field of vertical machining center equipment, in particular to an adjustable electromagnetic clamp for a vertical machining center.
背景技术Background technique
立式加工中心,是指主轴轴线与加工台垂直设置的加工中心,主要适用于加工板类、盘类、模具及小型壳体类复杂零件,其能进行切割、钻孔、铣削等加工。机械制造过程中用来固定加工对象,使之占有正确的位置,以接受施工或检测的装置,又称卡具,从广义上说,在工艺过程中的任何工序,用来迅速、方便、安全地安装零件的装置,都可称为夹具。例如焊接夹具、检验夹具、装配夹具、机床夹具等。然而现有的夹具固定效果差,夹具上的零件非常容易掉落,一些脆弱的零件很容易损坏,尤其是对于一些圆柱体及管状物体,同时现有的夹具操作复杂,不方便使用者使用,降低了企业的生产效率,降低了数控立式加工中心用夹具的实用性。Vertical machining center refers to a machining center with the axis of the main shaft and the machining table vertically arranged. It is mainly suitable for machining complex parts such as plates, discs, molds and small shells. It can perform cutting, drilling, milling and other processing. In the process of machinery manufacturing, it is used to fix the object to be processed so that it occupies the correct position to accept construction or inspection, also known as the fixture. A device that installs parts on the ground can be called a fixture. Such as welding fixtures, inspection fixtures, assembly fixtures, machine tool fixtures, etc. However, the fixing effect of the existing clamps is poor, the parts on the clamps are very easy to fall, and some fragile parts are easily damaged, especially for some cylindrical and tubular objects, and the existing clamps are complicated to operate and inconvenient for users to use. The production efficiency of the enterprise is reduced, and the practicability of the fixture for the CNC vertical machining center is reduced.
此前,公开号为CN201820390649.2中国实用新型专利就公开了一种数控立式加工中心用夹具。这种用于数控立式加工中心用夹具的装置虽然解决了一些圆柱体及管状物体的夹持问题,操作简单,但对于不同材料不同硬度的圆柱体及管状物体的夹持不能更好的控制夹持力度,会导致零件的损伤。Previously, a Chinese utility model patent with publication number CN201820390649.2 disclosed a fixture for a CNC vertical machining center. Although this fixture for CNC vertical machining center solves the clamping problem of some cylinders and tubular objects, and the operation is simple, it cannot better control the clamping of cylinders and tubular objects of different materials and different hardnesses. The clamping force will cause damage to the parts.
实用新型内容Utility model content
针对现有技术的不足,本实用新型的目的在于提供了一种用于立式加工中心可调电磁夹具,它具备解决对圆柱体及管状物体的夹持不稳定的问题,并且可针对不同材料不同硬度的圆柱体及管状物体可以调节夹持力度,避免零件的损伤及发生形变。In view of the deficiencies of the prior art, the purpose of this utility model is to provide an adjustable electromagnetic clamp for vertical machining centers, which can solve the problem of unstable clamping of cylindrical and tubular objects, and can be used for different materials. Cylinders and tubular objects with different hardness can adjust the clamping force to avoid damage and deformation of parts.
为解决上述目的,本实用新型采用了如下技术方案:In order to solve the above-mentioned purpose, the utility model adopts the following technical scheme:
一种用于立式加工中心可调电磁夹具,包括安装板、可调直流电源、电磁驱动装置及夹持装置,其特征在于:所述安装板上端面通过支撑杆固定设置有环形支架,所述环形支架环形内壁面上设置有电磁驱动装置,所述电磁驱动装置包括一定数量的铁芯,所述铁芯外表面缠绕着线圈,所述安装板上端面固定设置有与环形支架同轴心的导向套,所述导向套中间部分连接有夹持装置,所述夹持装置包括磁性圆棒,所述磁性圆棒可在导向套中部的导向孔上移动,所述磁性圆棒左侧连接有弹簧支撑块,所述弹簧位于磁性圆棒外围,所述弹簧支撑块通过弹簧与导向套弹性相连,所述磁性圆棒右侧固定连接有夹头。An adjustable electromagnetic clamp for a vertical machining center, comprising a mounting plate, an adjustable DC power supply, an electromagnetic drive device and a clamping device, characterized in that an annular bracket is fixed on the end surface of the mounting plate through a support rod, so that the An electromagnetic drive device is arranged on the annular inner wall of the annular support, the electromagnetic drive device includes a certain number of iron cores, the outer surface of the iron core is wound with coils, and the end surface of the mounting plate is fixedly arranged with a coaxial center with the annular support. The guide sleeve, the middle part of the guide sleeve is connected with a clamping device, the clamping device includes a magnetic round bar, the magnetic round bar can move on the guide hole in the middle part of the guide sleeve, and the left side of the magnetic round bar is connected There is a spring support block, the spring is located on the periphery of the magnetic round bar, the spring support block is elastically connected with the guide sleeve through the spring, and the right side of the magnetic round bar is fixedly connected with a chuck.
优选地,所述可调直流电源包括环形支架上的导线、铁芯上的线圈及安装在支撑杆左侧壁上的直流电源,直流电源一极通过导线连接线圈并通过线圈连回到直流电源的另一极。Preferably, the adjustable DC power source includes a wire on the ring support, a coil on the iron core and a DC power source installed on the left side wall of the support rod. One pole of the DC power source is connected to the coil through a wire and is connected back to the DC power source through the coil. the other pole.
优选地,所述铁芯以环形阵列的形式设置在环形支架环形内壁面上,且所述磁性圆棒与相对应的铁芯在同一轴线上。Preferably, the iron cores are arranged on the annular inner wall surface of the annular support in the form of an annular array, and the magnetic round bars and the corresponding iron cores are on the same axis.
优选地,所述直流电源上安装有旋钮。Preferably, a knob is installed on the DC power supply.
优选地,所述导向套中间部分与弹簧连接的地方设置有凸台。Preferably, a boss is provided where the middle part of the guide sleeve is connected with the spring.
优选地,所述导向孔与磁性圆棒连接的地方设置有滚珠。Preferably, a ball is provided at the place where the guide hole is connected with the magnetic round bar.
优选地,所述夹头外侧为圆弧形并且设置有橡胶垫块。Preferably, the outer side of the collet is arc-shaped and is provided with a rubber pad.
与现有技术对比,本实用新型具备以下有益效果:Compared with the prior art, the utility model has the following beneficial effects:
一、本实用中用于立式加工中心可调电磁夹具,所述直流电源可以调节其大小,从而可以调节夹具夹持力的大小,这样可以根据不同材料不同硬度的圆柱体及管状物体可以调节夹持力度,使其在夹持稳固的前提下,不会损伤零件表面,更不会使管状零件变形。1. The utility model is used for the adjustable electromagnetic clamp of the vertical machining center. The size of the DC power supply can be adjusted, so that the clamping force of the clamp can be adjusted, so that the cylindrical and tubular objects with different hardness and different materials can be adjusted. The clamping force will not damage the surface of the parts, and will not deform the tubular parts under the premise of stable clamping.
二、本实用中的用于立式加工中心可调电磁夹具,所述导向孔与磁性圆棒连接的地方设置有滚珠,通过滚珠的转动,可以使磁性圆棒在导向孔内的移动摩擦力更小。2. In the adjustable electromagnetic clamp used in the vertical machining center in the present invention, a ball is provided where the guide hole is connected with the magnetic round bar, and the rotation of the ball can make the magnetic round bar move frictional force in the guide hole. smaller.
三、本实用中夹头外侧为圆弧形并且设置有橡胶垫块,这样在夹持圆柱体及管状零件时,零件的受力更均匀,且由于橡胶垫块的缓冲作用,零件的表面也可以避免不必要的划伤。3. In this utility, the outer side of the chuck is arc-shaped and is provided with a rubber pad, so that when clamping cylindrical and tubular parts, the force of the parts is more uniform, and due to the buffering effect of the rubber pad, the surface of the parts is also Unnecessary scratches can be avoided.
附图说明Description of drawings
图1为本实用新型的剖面结构示意图;Fig. 1 is the sectional structure schematic diagram of the present utility model;
图2为本实用新型的实施例图1的A-A结构示意图;Fig. 2 is the A-A structural representation of embodiment Fig. 1 of the present utility model;
图3为本实用新型的实施例图1中B处结构放大示意图;Fig. 3 is the enlarged schematic diagram of the structure at place B in Fig. 1 according to the embodiment of the present utility model;
图4为本实用新型的实施例图2中工作时结构示意图;Fig. 4 is the structural schematic diagram when working in the embodiment Fig. 2 of the present utility model;
图中:1、安装板,2、可调直流电源,21、直流电源,22、旋钮,23、导线,3、环形支架,4、电磁夹持装置,41、电磁驱动装置,411、线圈,412、铁芯,42、夹持装置,421、弹簧支撑块,422、磁性圆棒,423、弹簧,424、夹头,425、橡胶垫块,5、导向套,6、滚珠,7、凸台,8、导向孔,9、支撑杆,10、工件。In the figure: 1. Mounting plate, 2. Adjustable DC power supply, 21, DC power supply, 22, knob, 23, wire, 3, ring bracket, 4. Electromagnetic clamping device, 41, Electromagnetic driving device, 411, Coil, 412, iron core, 42, clamping device, 421, spring support block, 422, magnetic round bar, 423, spring, 424, collet, 425, rubber pad, 5, guide sleeve, 6, ball, 7, convex table, 8, guide hole, 9, support rod, 10, workpiece.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。本实用新型实施例中的附图:图中不同种类的剖面线不是按照国标进行标注的,也不对元件的材料进行要求,是对图中元件的剖视图进行区分。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention. The accompanying drawings in the embodiments of the present utility model: the different types of section lines in the figure are not marked according to the national standard, nor are the materials of the components required, but the sectional views of the components in the figure are distinguished.
请参阅图1-4所示的一种用于立式加工中心可调电磁夹具,它是一个由可调直流电源及电磁夹持装置组成的装置,当开启电源时,电磁夹持装置就会在电磁力的作用下,通过夹头对工件10进行夹持。具体地,一种用于立式加工中心可调电磁夹具,包括安装板1、可调直流电源2、电磁驱动装置41及夹持装置42,其特征在于:安装板1上端面通过支撑杆9固定设置有环形支架3,环形支架3环形内壁面上设置有电磁驱动装置41,电磁驱动装置41包括一定数量的铁芯412,铁芯412以环形阵列的形式设置在环形支架3环形内壁面上,且磁性圆棒422与相对应的铁芯412在同一轴线上,铁芯412外表面缠绕着线圈411,安装板1上端面固定设置有与环形支架3同轴心的导向套5,导向套5中间部分与弹簧423连接的地方设置有凸台7,导向套5中间部分连接有夹持装置42,可调直流电源2包括环形支架3上的导线23、铁芯412上的线圈411及安装在支撑杆9左侧壁上的直流电源21,直流电源21一极通过导线23连接线圈411并通过线圈411连回到直流电源21的另一极,通过对直流电源21的大小调节,可以调节夹具夹持力的大小,这样可以根据不同材料不同硬度的圆柱体及管状物体可以调节夹持力度,使其在夹持稳固的前提下,不会损伤零件表面,更不会使管状零件变形,夹持装置42包括磁性圆棒422,磁性圆棒422可在导向套5中部的导向孔8上移动,导向孔8与磁性圆棒422连接的地方设置有滚珠6,通过滚珠6的转动,可以使磁性圆棒422在导向孔8内的移动摩擦力更小,磁性圆棒422左侧连接有弹簧支撑块421,弹簧423位于磁性圆棒422外围,弹簧支撑块421通过弹簧423与导向套5弹性相连,磁性圆棒422右侧固定连接有夹头424,夹头424外侧为圆弧形并且设置有橡胶垫块425,这样在夹持圆柱体及管状零件时,零件的受力更均匀,且由于橡胶垫块45的缓冲作用,零件的表面也可以避免不必要的划伤。Please refer to Figure 1-4 for an adjustable electromagnetic clamp for vertical machining centers, which is a device composed of an adjustable DC power supply and an electromagnetic clamping device. When the power is turned on, the electromagnetic clamping device will Under the action of electromagnetic force, the
工作原理,使用时先根据所要夹持的工件10调节好直流电流21的大小,接着将要加工的工件10通过导向套5放置在夹头424内,然后开启电源开关,夹头424将会在电磁力的作用下将工件10夹紧;加工结束后,关闭电源开关,夹头424将会在弹簧423的作用下回到初始状态下,接着将加工好的工件10取出即可。Working principle, when using, first adjust the size of the DC current 21 according to the
以上所述,仅为发明的具体实施方式,但发明的保护范围并不局限于此,任何不经过创造性劳动想到的变化或替换,都应涵盖在发明的保护范围之内。因此,发明的保护范围应该以权利要求书所限定的保护范围为准。The above are only specific embodiments of the invention, but the protection scope of the invention is not limited to this, and any changes or substitutions that are not conceived of without creative work should be included within the protection scope of the invention. Therefore, the protection scope of the invention should be subject to the protection scope defined by the claims.
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CN112222891A (en) * | 2020-10-10 | 2021-01-15 | 天长市志昊机电配件有限公司 | Hardware part rapid cutting equipment |
CN112846879A (en) * | 2021-01-04 | 2021-05-28 | 张晓民 | Machining and positioning device for anti-deformation thin-wall part |
CN113664095A (en) * | 2021-10-22 | 2021-11-19 | 南通市力行机械制造有限公司 | Machining device for concave structure on surface of metal pipe |
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CN115365566B (en) * | 2022-09-22 | 2023-12-15 | 济南市平阴鑫森有限责任公司 | Automatic rubber roll iron core cutting device |
CN115647884A (en) * | 2022-11-15 | 2023-01-31 | 电子科技大学 | Electromagnetic clamping device and method of use |
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CN118080915A (en) * | 2024-03-06 | 2024-05-28 | 阿莫斯控制系统(西安)有限公司 | Electromagnetic pulse valve body casting forming post-treatment equipment |
CN118080915B (en) * | 2024-03-06 | 2024-10-01 | 阿莫斯控制系统(西安)有限公司 | Electromagnetic pulse valve body casting forming post-treatment equipment |
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Denomination of utility model: An adjustable electromagnetic fixture for vertical machining centers Effective date of registration: 20231007 Granted publication date: 20200901 Pledgee: Zhejiang Tailong commercial bank Limited by Share Ltd. Quzhou green franchise branch Pledgor: Zhejiang Jingshang CNC Technology Co.,Ltd. Registration number: Y2023980059760 |
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Address after: Room 1001, Phase II Comprehensive Building, Robot Industry Park, No. 85 Guangji Road, Longyou Economic Development Zone, Longyou County, Quzhou City, Zhejiang Province, China 324499 Patentee after: Zhejiang Jingshang CNC Technology Co.,Ltd. Country or region after: China Address before: Room 101, building 5, No. 33, Donggang 8th Road, Kecheng District, Quzhou City, Zhejiang Province 324000 Patentee before: Zhejiang Jingshang CNC Technology Co.,Ltd. Country or region before: China |