CN211376614U - Carrier for chip packaging - Google Patents
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- CN211376614U CN211376614U CN201921908762.6U CN201921908762U CN211376614U CN 211376614 U CN211376614 U CN 211376614U CN 201921908762 U CN201921908762 U CN 201921908762U CN 211376614 U CN211376614 U CN 211376614U
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- 238000010438 heat treatment Methods 0.000 claims abstract description 6
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 9
- 239000000741 silica gel Substances 0.000 claims description 7
- 229910002027 silica gel Inorganic materials 0.000 claims description 7
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- FCCRGBVYSYHQRQ-UHFFFAOYSA-N [ethenyl(dimethyl)silyl]oxy-dimethylsilicon Chemical compound C[Si](C)O[Si](C)(C)C=C FCCRGBVYSYHQRQ-UHFFFAOYSA-N 0.000 description 2
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Abstract
Description
技术领域technical field
本实用新型涉及LED芯片封装技术领域,具体涉及一种芯片封装用载体。The utility model relates to the technical field of LED chip packaging, in particular to a carrier for chip packaging.
背景技术Background technique
在LED灯的制造过程中,需要对LED芯片进行封装。传统的LED芯片封装工艺是对LED芯片逐个点胶,较为费时,生产成本高,而且难以控制并且减少LED芯片封装的体积以及厚度。In the manufacturing process of the LED lamp, the LED chip needs to be packaged. The traditional LED chip packaging process is to dispense glue to the LED chips one by one, which is time-consuming, has high production cost, and is difficult to control and reduce the volume and thickness of the LED chip package.
实用新型内容Utility model content
针对现有技术的不足,本实用新型的目的是提供一种芯片封装用载体,该载体可以用于粘贴芯片的矩阵阵列,为矩阵阵列中芯片的统一封装提供支撑。In view of the deficiencies of the prior art, the purpose of the present invention is to provide a carrier for chip packaging, the carrier can be used for pasting a matrix array of chips, and provides support for the unified packaging of the chips in the matrix array.
为实现本实用新型的目的,本实用新型提供了一种芯片封装用载体,其包括载板、热解膜和双面膜;热解膜贴在载板上,双面膜贴在热解膜上,热解膜用于粘贴芯片的矩阵阵列;热解膜的与载板粘贴的膜面具有粘性且加热后粘性消失,双面膜的双面具有粘性。In order to achieve the purpose of the utility model, the utility model provides a carrier for chip packaging, which comprises a carrier plate, a pyrolysis film and a double-sided film; the pyrolysis film is attached to the carrier plate, and the double-sided film is attached to the pyrolysis film, The pyrolytic film is used to paste the matrix array of chips; the film surface of the pyrolytic film and the carrier plate is sticky, and the stickiness disappears after heating, and the two sides of the double-sided film are sticky.
由上可见,本实用新型提供的载体包括载板、热解膜和双面膜,其中载板能够提供支撑,热解膜粘贴载板并且在加热后容易从载板上剥离,双面膜双面具有粘性,一面用于粘贴热解膜,另一面用于粘贴芯片的矩阵阵列。矩阵排列的芯片定位在载体上,然后统一涂覆胶水进行封装,胶水固化后剥离载板,再进行切割,可以获得单个的芯片封装件。本实用新型的载体能够为芯片批量化封装制造提供支撑。It can be seen from the above that the carrier provided by the present invention includes a carrier plate, a pyrolysis film and a double-sided film, wherein the carrier plate can provide support, the pyrolysis film is attached to the carrier plate and is easily peeled off from the carrier plate after heating, and the double-sided film has both sides. Adhesive, one side is used to attach the pyrolysis film and the other side is used to attach the matrix array of chips. Chips arranged in a matrix are positioned on the carrier, and then uniformly coated with glue for packaging. After the glue is cured, the carrier is peeled off and then cut to obtain a single chip package. The carrier of the utility model can provide support for the batch packaging and manufacturing of chips.
进一步的技术方案是,载板的与热解膜粘贴的板面上设有矩阵阵列标记,矩阵阵列标记透过热解膜和双面膜是可见的。A further technical solution is that a matrix array mark is provided on the board surface of the carrier plate which is pasted with the pyrolysis film, and the matrix array mark is visible through the pyrolysis film and the double-sided film.
由上可见,本实用新型在载板上设置矩阵阵列标记,热解膜和双面膜具有一定的透明度,根据矩阵阵列标记在热解膜上排布芯片,能够提高芯片的定位准确性。由于载板能够重复利用,矩阵阵列标记设置在载板上有利于多次排布芯片时利用矩阵阵列标记进行定位。It can be seen from the above that the utility model is provided with matrix array marks on the carrier plate, the pyrolysis film and the double-sided film have certain transparency, and the chips are arranged on the pyrolysis film according to the matrix array marks, which can improve the positioning accuracy of the chips. Since the carrier board can be reused, the matrix array marks are arranged on the carrier board to facilitate positioning by using the matrix array marks when arranging chips for many times.
进一步的技术方案是,矩阵阵列标记设置在载板的中间。A further technical solution is that the matrix array mark is arranged in the middle of the carrier plate.
由上可见,本实用新型的矩阵阵列标记设置在载板中间,在芯片封装过程中,矩阵阵列以外的其他空余位置可供夹具夹紧载体、承载溢出的多余胶水以及支撑压平胶水的压件等使用。It can be seen from the above that the matrix array mark of the present invention is arranged in the middle of the carrier board. During the chip packaging process, other free positions other than the matrix array can be used for clamping the carrier by the clamp, carrying the excess glue that overflows, and supporting the pressing piece of the flattening glue. etc. to use.
进一步的技术方案是,载板为钢板,双面膜为硅胶双面膜。A further technical solution is that the carrier plate is a steel plate, and the double-face film is a silicone double-face film.
由上可见,本实用新型的载板为钢板,具有较高的力学性能,不易变形,能够提供稳定的支撑作用。双面膜为硅胶双面膜,具有良好的粘结性能。It can be seen from the above that the carrier plate of the present invention is a steel plate, which has high mechanical properties, is not easily deformed, and can provide stable support. The double-face film is a silicone double-face film with good bonding properties.
进一步的技术方案是,热解膜或双面膜设有切割标记。A further technical solution is that the pyrolytic film or the double-sided film is provided with cutting marks.
由上可见,本实用新型在热解膜或双面膜上设置切割标记,有助于根据切割标记切割封装后的芯片矩阵阵列。As can be seen from the above, the utility model provides cutting marks on the pyrolysis film or double-sided film, which is helpful for cutting the packaged chip matrix array according to the cutting marks.
进一步的技术方案是,切割标记设置在热解膜或双面膜的边缘处。A further technical solution is that the cutting marks are arranged at the edge of the pyrolytic film or the double-sided film.
由上可见,本实用新型的切割标记可以设置在膜边缘处,避免被胶水覆盖。It can be seen from the above that the cutting mark of the present invention can be set at the edge of the film to avoid being covered by glue.
附图说明Description of drawings
图1是本实用新型载体实施例的结构示意图。FIG. 1 is a schematic structural diagram of an embodiment of a carrier of the present invention.
图2是本实用新型载体实施例的结构分解示意图。FIG. 2 is a schematic exploded view of the structure of the embodiment of the carrier of the present invention.
图3是本实用新型利用载体制造倒装LED芯片CSP的实施例的示意图。FIG. 3 is a schematic diagram of an embodiment of the present invention using a carrier to manufacture a flip-chip LED chip CSP.
具体实施方式Detailed ways
如图1至2所示,本实施例提供了一种芯片封装用载体,其包括载板10、热解膜11和双面膜12;热解膜11贴在载板10上,双面膜12贴在热解膜11上,热解膜11用于粘贴芯片20的矩阵阵列。其中,载板10为钢板,钢板具有较高的强度和硬度,不易变形,能够起到很好的支撑作用;第一热解膜11至少在与载板10接触的膜面具有粘结性,在加热后粘结性消失,易于剥离;双面膜12可以是硅胶双面膜,其双面具有粘性。载板10、热解膜11和双面膜12共同构成芯片20的载体,载板10、热解膜11和双面膜12可以通过具有压膜辊的冷裱机进行贴合。As shown in FIGS. 1 to 2 , this embodiment provides a carrier for chip packaging, which includes a
载板10上设有倒装LED芯片20的矩阵定位标记13,热解膜11和双面膜12具有一定的透明度,透过热解膜11和双面膜12能够看见矩阵定位标记13。在排布芯片20的矩阵阵列时,能够根据矩阵定位标记13在双面膜12上排布芯片20。在本实施例中,矩阵阵列标记13设置在载板10的中间。The
热解膜11或双面膜12的边缘处设有切割标记14。芯片20封装后,能够根据切割标记14切割矩阵阵列。A
作为上述载体实施例具体应用的一个例子,可将载体应用到倒装LED芯片CSP制造方法中,该方法具体包括以下步骤:As an example of the specific application of the above-mentioned carrier embodiment, the carrier can be applied to a flip-chip LED chip CSP manufacturing method, and the method specifically includes the following steps:
步骤1:如图3(a)和图1至2所示,提供载体。Step 1: As shown in Figure 3(a) and Figures 1 to 2, a carrier is provided.
步骤2:如图3(b)所示,在第一双面膜12上排布倒装LED芯片20的矩阵阵列,具体地,根据矩阵定位标记13在第一双面膜12上排布倒装LED芯片20的矩阵阵列,例如可以通过视觉检测仪器进行定位,排布可以通过排片机等装置进行。相邻的倒装LED芯片20之间具有空隙21。第一双面膜12包括涂胶区域以及在涂胶区域之外的第一空余区域,矩阵阵列设置在涂胶区域内。在本实施例中,第一空余区域设置在涂胶区域的四周。Step 2: As shown in FIG. 3( b ), a matrix array of flip-
步骤3:在矩阵阵列上涂覆遮光胶30。遮光胶30的涂覆过程可以将带有倒装LED芯片20的载体用夹具固定,采用涂胶机进行覆膜。遮光胶包括以下组分:硅胶在90质量份至110质量份,二氧化硅粉末1质量份至5质量份,氧化铝粉末1质量份至5质量份,二氧化钛粉末50质量份至80质量份。硅胶由质量比1∶5的A胶和B胶组成,相对于硅胶质量百分数为100wt%,A胶由16.63wt%的乙烯基封端甲基苯基聚硅氧烷和0.04wt%的铂二乙烯基四甲基二硅氧烷溶液组成,B胶由63.5wt%的苯基硅树脂、19.77wt%的苯基含氢聚硅氧烷和0.06wt%的乙炔基环己醇组成。当采用包括上述组分的遮光胶时,能够有效填充空隙,在起到遮光效果的同时,不影响胶水的粘合度,加强散热效果并且防止粉状物料的过快沉淀。Step 3: Apply light-
步骤4:如图3(c)所示,将第一压件压在遮光胶30上,使得遮光胶30填充空隙21,遮光胶30不超出涂胶区域。其中,第一压件包括第一压板40和保护膜41,保护膜41与遮光胶30接触,第一压板40设置在保护膜41上,第一压板40平行于载板10。保护膜41可以保持遮光胶30固化表面的光滑洁净,第一压板40可以是玻璃板,用来提供一定的压力。将第一压板40下压,使保护膜41靠近倒装LED芯片20的上表面,减少倒装LED芯片20上表面的残留遮光胶30。Step 4: As shown in FIG. 3( c ), the first pressing piece is pressed on the light-
步骤5:固化遮光胶30。固化条件可以是在75℃至90℃下固化45min至80min,在115℃至125℃下固化15min至45min。具体在本实施例中,固化过程可以在烘箱内进行,80℃下烘烤1h,120℃下烘烤0.5h。Step 5: Curing the light-
步骤6:如图3(d)所示,剥离第一压件,除去倒装LED芯片20上表面的遮光胶30。具体地,可以使用消膜剂除去倒装LED芯片20上表面的遮光胶30,将消膜剂沾在无纺布上,手动使用镊子夹紧无纺布拭擦倒装LED芯片20上表面。消膜剂包括以下质量份的组分:稀释剂:50质量份至70质量份;工业酒精:30质量份至40质量份;丙酮:10至30质量份;其中稀释剂包括60wt%至90wt%的醋酸甲酯以及10wt%至40wt%的工业酒精。采用上述消膜剂能够有效清除芯片表面多余的残膜,且清除残膜后,后续烘烤不会发泡,加强了芯片与荧光膜的黏结度。Step 6 : as shown in FIG. 3( d ), peel off the first pressing member, and remove the light-
步骤7:在矩阵阵列上涂覆荧光胶50。荧光胶50的涂覆过程可以将带有倒装LED芯片20的载体用夹具固定,采用涂胶机进行覆膜。荧光胶50包括以下质量份的组分:硅胶:90质量份至110质量份;荧光粉:40质量份至60质量份;二氧化硅粉末:1质量份至5质量份;DP胶:1质量份至3质量份。硅胶由质量比1∶5的A胶和B胶组成,相对于硅胶质量百分数为100wt%,A胶由16.63wt%的乙烯基封端甲基苯基聚硅氧烷和0.04wt%的铂二乙烯基四甲基二硅氧烷溶液组成,B胶由63.5wt%的苯基硅树脂、19.77wt%的苯基含氢聚硅氧烷和0.06wt%的乙炔基环己醇组成。该荧光胶能够提高光效,加强粘结力,更好控制荧光膜的厚薄度,并且提高后续的切割效率。Step 7: Coating
步骤8:如图3(e)所示,在第一空余区域放置支撑块60,支撑块60的高度大于倒装LED芯片20的高度。在本实施例中,支撑块60的数目为4个,每一个支撑块60的高度相同,4个支撑块分别设置在涂胶区域四周的第一空余区域上。步骤8在步骤7之前或之后进行。Step 8: As shown in FIG. 3( e ), a
步骤9:如图3(e)所示,将第二压件放置在支撑块60上,第二压件在矩阵阵列上方压平荧光胶50。第二压件包括第二压板70、第二热解膜71、第二双面膜72和高温膜73,第二热解膜71贴在第二压板70上,第二双面膜72贴在第二热解膜71上,第二双面膜72包括贴合区域以及在贴合区域之外的第二空余区域,贴合区域与涂胶区域对应设置,第二空余区域与第一空余区域对应设置,高温膜73贴在贴合区域上。第二压件以第二压板70朝上、高温膜73朝下的方式放置在支撑块60上,高温膜73与荧光胶50接触,第二双面膜72与支撑块60接触。其中,第二热解膜71具有粘结性,在加热后粘结性消失,易于剥离;第二双面膜72可以是硅胶双面膜,其双面具有粘性;高温膜73没有粘性,表面光滑,避免粘荧光层或导致荧光层表面粗糙。第二压板70、第二热解膜71、第二双面膜72和高温膜73可以通过具有压膜辊的冷裱机进行贴合。支撑块60支撑在第一双面膜12和第二双面膜72之间,第一双面膜12和第二双面膜72对支撑块60有一定的粘结作用,避免固化等过程中第二压件相对于载体位移而导致封装厚度变化。本实用新型可以根据CSP封装件的厚度要求,选择合适的支撑块60的高度以及高温膜73的厚度,CSP封装件的厚度等于支撑块60的高度减去高温膜73的厚度。具体在本实施例中,支撑块60的高度为0.55mm,高温膜的厚度为0.15mm,可以得到厚度为0.4mm的封装芯片。Step 9: As shown in FIG. 3( e ), the second pressing piece is placed on the
步骤10:固化所述荧光胶50;固化条件为:在75℃至90℃下固化45min至80min,在115℃至125℃下固化15min至45min;具体在本实施例中,固化可以在烘箱中进行,固化条件为80℃烘烤1h,120℃烘烤0.5h。Step 10: curing the
步骤11:剥离第二压件,剥离载板10,切割矩阵阵列,得到倒装LED芯片20的CSP封装件。第一热解膜11或第一双面膜12上可以设有切割标记,根据切割标记切割矩阵阵列。Step 11 : peel off the second pressing member, peel off the
最后需要强调的是,以上所述仅为本实用新型的优选实施例,并不用于限制本实用新型。凡在本实用新型的精神和原则之内,所做的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。Finally, it should be emphasized that the above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
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