CN211367785U

CN211367785U - Full-automatic hardware barrel-plating equipment

Info

Publication number: CN211367785U
Application number: CN201922120732.5U
Authority: CN
Inventors: 付金元
Original assignee: Xinyi Gangfa Trading Co ltd
Current assignee: Xinyi Gangfa Trading Co ltd
Priority date: 2019-12-02
Filing date: 2019-12-02
Publication date: 2020-08-28
Anticipated expiration: 2029-12-02

Abstract

The utility model discloses a full-automatic five metals barrel plating equipment, including overhead traveling crane and overhead traveling crane frame, the overhead traveling crane is installed in the overhead traveling crane frame, overhead traveling crane sideslip motor is installed to the bottom of overhead traveling crane, the top side-mounting of overhead traveling crane has overhead traveling crane elevator motor, the overhead traveling crane belt is connected in the pivot that overhead traveling crane elevator motor connects, overhead traveling crane side-mounting manual control box, the overhead traveling crane is located the inboard bottom movable mounting cylinder of overhead traveling crane frame, the one end of plating bath of overhead traveling crane below sets up the cylinder exchange car, and the other end of plating bath sets up the washing exchange car. The utility model discloses full-automatic five metals barrel plating equipment has also carried out traditional upgrading to the processing of cylinder, also alleviates the pollution to the environment simultaneously moreover, and especially exhaust-gas treatment reaches national emission standard, realizes cleaner production's target, and the benefit is higher, adopts touch-sensitive screen open program control, according to the nature planning design purifier that the customer discharged waste gas, effective and economic processing acidity and alkaline waste gas.

Description

Full-automatic hardware barrel-plating equipment

Technical Field

The utility model relates to a five metals barrel plating equipment technical field specifically is a full-automatic five metals barrel plating equipment.

Background

Along with the establishment of market demands and corresponding standards, the requirements on the quality of hardware barrel plating equipment are not only increased day by day, but also the requirements on a roller are stricter day by day, and the automatic control program and the exhaust emission do not meet new environmental protection requirements and the like. The main disadvantages of the existing device are: 1. the overall technical level of the equipment is not high, and the technology is laggard; 2. the channel steel of the equipment is easy to rust, and when the channel steel is separated from the plastic-coated surface, the large-area leakage of the tank body is easy to cause; 3. the roller is used for manual punching, so that the product is easy to clamp, and the water leakage property is poor; 4. the automation control level is low; 5. the exhaust gas discharge can not meet the new environmental protection requirement, etc.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a full-automatic five metals barrel-plating equipment, outstanding energy-concerving and environment-protective performance, the benefit is higher, scribble anticorrosive paint after equipment channel-section steel surface deoiling is handled, closely laminate with the cell body, prevent the cell body seepage, it is smooth to guarantee the cylinder face, do not block the product, reinforcing cylinder water leakage nature adopts touch-sensitive screen open program control, inverter type control, plan design purifier according to the nature of customer emission waste gas, effective and economic processing acid and alkaline waste gas can solve the problem among the prior art.

In order to achieve the above object, the utility model provides a following technical scheme: a full-automatic hardware barrel plating device comprises a crown block and a crown block frame, wherein the crown block is arranged on the crown block frame, a foot cup is arranged at the bottom end of the crown block frame, the bottom end of the crown block is provided with a crown block transverse motor, the side surface of the top end of the crown block is provided with a crown block lifting motor, a rotating shaft connected with the crown block lifting motor is connected with a crown block belt, a manual control box is arranged on the side surface of the crown block, the outer side surface of the crown block frame is provided with a crown block flat cable, the bottom end of the crown block positioned at the inner side of the crown block frame is movably provided with a roller, a water inlet pipe is arranged on the side surface of the roller, a water outlet pipe is arranged at the bottom end of the other side surface of the roller, a chemical water tank reinforcing member is arranged at the position close to the water inlet pipe, one end of the electroplating bath below the crown block is provided with a roller exchange vehicle, the other end of the electroplating bath is provided with a water washing exchange vehicle, a palladium flying seat is installed on the side surface of the electroplating bath, and a blanking frame is installed in front of the roller exchange vehicle.

Preferably, a filter is arranged on the outer side surface of the crown block frame.

Preferably, the treatment equipment for the waste gas generated by the electroplating bath is tower equipment produced by PP and PVC materials, the tower equipment is a filler spray tower, and the filler is a wire drawing ring made of PP materials.

Preferably, the rotating wheel connected with the overhead travelling crane transverse motor is lapped on an overhead travelling crane frame.

Compared with the prior art, the beneficial effects of the utility model are as follows:

the utility model discloses full-automatic five metals barrel-plating equipment, it is improved the design to use modern equipment and modern control technology, in order to reach the requirement that not only improves five metals barrel-plating equipment quality, also traditional upgrading has also been carried out to the processing of cylinder, and also alleviate the pollution to the environment simultaneously, especially exhaust-gas treatment reaches national emission standard, realize the target of cleaner production, adopt international more advanced technology, outstanding energy-concerving and environment-protective property, the benefit is higher, equipment channel-section steel surface deoiling is back scribbled the anticorrosive paint, closely laminate with the cell body, prevent the cell body seepage, cylinder processing adopts CNC processing, guarantee that the cylinder face is smooth, do not block the overhead traveling crane product, strengthen the cylinder water leakage, adopt the operation of manual control case control, adopt touch-sensitive open program control, variable frequency control, plan design purifier according to the nature of customer's emission waste gas, effective and economic processing acid and alkaline waste gas, the removal rate can reach more than 90 percent.

Drawings

Fig. 1 is a front view of the present invention;

fig. 2 is a top view of the present invention.

In the figure: 1 overhead traveling crane winding displacement, 2 water medicine groove reinforcements, 3 drain pipes, 4 overhead traveling crane lifting motors, 5 manual control boxes, 6 inlet tubes, 7 overhead traveling cranes, 8 overhead traveling crane traversing motors, 9 overhead traveling crane belts, 10 rollers, 11 overhead traveling crane frames, 12 foot cups, 13 blanking frames, 14 roller exchange cars, 15 flying palladium seats, 16 washing exchange cars, 17 filters and 18 plating baths.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-2, a full-automatic hardware barrel plating device comprises a crown block 7 and a crown block frame 11, wherein the crown block 7 is installed on the crown block frame 11, the crown block frame 11 supports the crown block 7 and is a running track of the crown block 7, a foot cup 12 is installed at the bottom end of the crown block frame 11, the foot cup 12 supports the crown block frame 11, a crown block transverse traveling motor 8 is installed at the bottom end of the crown block 7, a rotating wheel connected with the crown block transverse traveling motor 8 is lapped on the crown block frame 11, the crown block transverse traveling motor 8 is used for driving the rotating wheel to enable the crown block 7 to travel back and forth on the crown block frame 11, a crown block lifting motor 4 is installed at the side surface of the top end of the crown block 7, a rotating shaft connected with the crown block lifting motor 4 is connected with a crown block belt 9, the crown block lifting motor 4 lifts a product through the crown block belt 9, so that a roller 10 can continue to rotate and operate during lifting, a manual control box 5 is installed at the side surface of the crown block 7, a worker can control the running of the crown block 7 by operating, the quality and the production efficiency of hardware barrel-plating products are improved by adopting touch screen open program control, frequency conversion control and automation program stability, the control mode of a motor controlled by a manual control box 5 is realized by adopting a single speed reducer and motor transmission, a crown block flat cable 1 is arranged on the outer side surface of a crown block frame 11, a roller 10 is movably arranged at the bottom end of the crown block 7 positioned at the inner side of the crown block frame 11, the processing of the roller 10 is also traditionally upgraded, CNC processing is adopted for the processing of the roller 10, the smoothness of the surface of the roller 10 is ensured, products are not blocked, the water leakage of the roller 10 is enhanced, a water inlet pipe 6 is arranged on the side surface of the roller 10, a water outlet pipe 3 is arranged at the bottom end of the other side surface of the roller 10, a chemical water tank reinforcing member 2 is arranged at a position close to the water inlet pipe 6, the chemical water tank reinforcing member 2 is used for reinforcing a chemical water tank, a roller exchange vehicle 14 is, after exchanging through the roller exchanging vehicle 14, the trolley moves to the other end of the crown block 7, the crown block 7 moves in the opposite direction, the roller 10 moves forwards along the other row of electroplating baths 18, so that the personnel operation cost of a barrel plating factory is saved, the waste of liquid medicine is reduced, the water reuse benefit is improved, the air of a hardware barrel plating workshop is purified, the energy use cost is reduced, the outer side surface of the frame 11 of the crown block is provided with a filter 17, the filter 17 is used for filtering generated wastewater and waste gas, in order to reduce the pollution of the barrel plating equipment to the environment, the acid-base comprehensive waste gas treatment is designed in a matching way, the power of the matching equipment changes along with the size of a production line, the treatment equipment of the waste gas generated by the electroplating baths 18 is tower equipment which is produced by taking PP and PVC as main materials, the tower equipment is a filler spray tower, the filler is a wire drawing ring made of PP, according to the principle that mass transfer reaction, therefore, the specific surface area of the two phases is increased by adopting the filler, so that the two phases are fully contacted, thereby achieving the purpose of absorbing and purifying waste gas, a water washing exchange vehicle 16 is arranged at the other end of the electroplating bath 18, a palladium flying seat 15 is arranged on the side surface of the electroplating bath 18, a blanking frame 13 is arranged in front of a roller exchange vehicle 14, and the blanking frame 13 is used for dropping articles.

The hardware barrel plating equipment is mainly used for producing various types of small parts, the diameter of a roller is designed according to the size of a product, an automatic program is mainly designed in a barrel plating mode, the system is upgraded with an open program, intelligent operation is realized, the processing time of each tank is adjustable, and the running rhythm of a travelling crane can be adjusted; the types of electroplating used by the barrel plating equipment comprise zinc plating, copper plating, nickel plating, tin plating, gold plating and the like; an automated procedure; and a human-computer interface touch screen is adopted for control and management, and data, PH, time, operation conditions and the like can be effectively monitored.

In summary, the following steps: the utility model discloses full-automatic five metals barrel-plating equipment, it is improved the design to use modern equipment and modern control technology, in order to reach the requirement that not only improves five metals barrel-plating equipment quality, also carried out traditional upgrading to the processing of cylinder 10, and also lighten the pollution to the environment simultaneously, especially exhaust-gas treatment reaches national emission standard, realize the target of cleaner production, adopt international more advanced technology, outstanding energy-concerving and environment-protective property, the benefit is higher, scribble the anticorrosive paint after the equipment channel-section steel surface deoiling treatment, closely laminate with the cell body, prevent the cell body seepage, cylinder 10 processing adopts CNC processing, guarantee that cylinder 10 face is smooth, the product is not blocked, strengthen cylinder 10 water leakage, adopt manual control box 5 to control the operation of overhead traveling crane 7, adopt touch-sensitive screen open program control, variable frequency control, plan design purifier according to the nature of customer's emission waste gas, effectively and economically treating acidic and alkaline waste gas, and the removal rate can reach more than 90 percent.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a full-automatic five metals barrel plating equipment, includes overhead traveling crane (7) and overhead traveling crane frame (11), its characterized in that: the overhead traveling crane is characterized in that the overhead traveling crane (7) is installed on an overhead traveling crane rack (11), a foot cup (12) is installed at the bottom end of the overhead traveling crane rack (11), an overhead traveling crane transverse traveling motor (8) is installed at the bottom end of the overhead traveling crane (7), an overhead traveling crane lifting motor (4) is installed on the top side face of the overhead traveling crane (7), a rotating shaft connected with the overhead traveling crane lifting motor (4) is connected with an overhead traveling crane belt (9), a manual control box (5) is installed on the side face of the overhead traveling crane (7), a crown traveling crane flat cable (1) is arranged on the outer side face of the overhead traveling crane rack (11), a bottom movable installation roller (10) positioned on the inner side of the overhead traveling crane rack (11) is arranged on the overhead traveling crane (7), a water inlet pipe (6) is arranged on the side face of the roller (10), a water drainage pipe (3) is arranged at the bottom end of the other side face of the roller (10), a chemical water, a water washing exchange vehicle (16) is arranged at the other end of the electroplating bath (18), a palladium flying seat (15) is arranged on the side surface of the electroplating bath (18), and a blanking frame (13) is arranged in front of the roller exchange vehicle (14).

2. The full-automatic hardware barrel-plating equipment according to claim 1, characterized in that: and a filter (17) is arranged on the outer side surface of the crown block frame (11).

3. The full-automatic hardware barrel-plating equipment according to claim 1, characterized in that: the treatment equipment of the waste gas generated by the electroplating bath (18) is tower equipment produced by PP and PVC materials, the tower equipment is a filler spray tower, and the filler is a wire drawing ring made of PP materials.

4. The full-automatic hardware barrel-plating equipment according to claim 1, characterized in that: and a rotating wheel connected with the crown block transverse motor (8) is lapped on a crown block frame (11).