CN211307314U - A die head of an extrusion die - Google Patents
A die head of an extrusion die Download PDFInfo
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- CN211307314U CN211307314U CN201922232141.7U CN201922232141U CN211307314U CN 211307314 U CN211307314 U CN 211307314U CN 201922232141 U CN201922232141 U CN 201922232141U CN 211307314 U CN211307314 U CN 211307314U
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- 238000001125 extrusion Methods 0.000 title claims abstract description 49
- 230000001105 regulatory effect Effects 0.000 claims abstract description 18
- LYKJEJVAXSGWAJ-UHFFFAOYSA-N compactone Natural products CC1(C)CCCC2(C)C1CC(=O)C3(O)CC(C)(CCC23)C=C LYKJEJVAXSGWAJ-UHFFFAOYSA-N 0.000 claims abstract 2
- 230000001276 controlling effect Effects 0.000 claims abstract 2
- 230000002457 bidirectional effect Effects 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 5
- 230000000694 effects Effects 0.000 abstract description 3
- 238000004140 cleaning Methods 0.000 description 19
- 238000009434 installation Methods 0.000 description 14
- 239000000463 material Substances 0.000 description 12
- 239000012768 molten material Substances 0.000 description 6
- 238000000465 moulding Methods 0.000 description 4
- 238000001816 cooling Methods 0.000 description 3
- 238000007599 discharging Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000003014 reinforcing effect Effects 0.000 description 3
- 230000007423 decrease Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 241001133184 Colletotrichum agaves Species 0.000 description 1
- 238000005054 agglomeration Methods 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000003670 easy-to-clean Effects 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 239000012943 hotmelt Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000005491 wire drawing Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及挤出模具的技术领域,尤其是涉及一种挤出模具的模头。The utility model relates to the technical field of extrusion dies, in particular to a die head of an extrusion die.
背景技术Background technique
挤出模具属于成型模具的一种,只不过出料方式是通过挤出这个动作来实现,生产生活中,PVC板通常通过挤出模具实现加工。生产过程中,将粉料或粒料置于热熔设备中,融化后,注入挤出模具中,施加压力,融化的物料从特定形状的出料口被挤出后,对其进行冷却,形成所需大小和形状的PVC板。Extrusion die is a kind of forming die, but the way of discharging is realized by extrusion. In production and life, PVC board is usually processed by extrusion die. In the production process, the powder or granule is placed in a hot-melt equipment, and after melting, it is injected into an extrusion die, and pressure is applied. PVC sheet of desired size and shape.
中国专利公开号CN208247405U公开了一种拉丝机的模具组件,包括上模具与下模具,所述上模具与下模具之间设置有型腔,所述上模具上一体连接有调节块,所述调节块与下模具之间为与型腔连通的挤出间隙,调节块的一侧设置有驱动调节块靠近或远离下模具的调节机构。调节机构调整调节块和下模具之间的间距,达到调节挤出间隙的效果,能够生产多种厚度类型的产品。Chinese Patent Publication No. CN208247405U discloses a die assembly of a wire drawing machine, including an upper die and a lower die, a cavity is arranged between the upper die and the lower die, and an adjustment block is integrally connected to the upper die, and the adjustment Between the block and the lower die is an extrusion gap communicating with the cavity, and one side of the regulating block is provided with an regulating mechanism for driving the regulating block to approach or away from the lower die. The adjustment mechanism adjusts the distance between the adjustment block and the lower die to achieve the effect of adjusting the extrusion gap, and can produce products of various thickness types.
上述中的现有技术方案存在以下缺陷:调整挤出间隙的过程中,需要一一调整调节机构的各个组件,由于手调很难控制调节角度,因此很难保证其调节后下模具的各个位置在平整的平面上,各个位置的挤出间隙差异导致物料挤出厚度不均。The above-mentioned prior art scheme has the following defects: in the process of adjusting the extrusion gap, it is necessary to adjust each component of the adjustment mechanism one by one, because it is difficult to control the adjustment angle by manual adjustment, so it is difficult to ensure the adjustment of each position of the lower mold. On a flat plane, the difference in the extrusion gap at each position leads to uneven extrusion thickness of the material.
实用新型内容Utility model content
针对现有技术存在的不足,本实用新型的目的之一是提供一种出料均匀的一种挤出模具的模头。In view of the deficiencies in the prior art, one of the purposes of the present invention is to provide a die head of an extrusion die with uniform discharge.
本实用新型的上述实用新型目的是通过以下技术方案得以实现的:一种挤出模具的模头,包括下模、上模和固定在上模出料一侧用以控制出料高度的调节板,所述上模和下模之间设有型腔,所述调节板和下模之间设有连通型腔的挤出腔,所述调节板上端沿其长度方向开设有安装槽,所述安装槽连通调节板一侧侧壁,所述安装槽内间隔设有两个调节组件,两个所述调节组件之间穿设有丝杆,所述丝杆两端转动连接于安装槽内壁,所述下模两侧皆固定设有安装板,所述丝杆两端转动连接于两侧的安装板,所述调节组件包括套设在丝杆上且螺纹连接于丝杆的调节块和转动连接于调节块的调节杆,所述调节杆一端连接在调节块下端面,所述调节杆另一端转动连接于调节板。The above-mentioned utility model purpose of the present utility model is achieved through the following technical solutions: a die head of an extrusion die, comprising a lower die, an upper die and a regulating plate fixed on the discharging side of the upper die to control the discharging height , a cavity is set between the upper die and the lower die, an extrusion cavity connecting the cavity is set between the regulating plate and the lower die, and a mounting groove is opened at the upper end of the regulating plate along its length direction, and the The installation groove communicates with one side wall of the adjustment plate, two adjustment components are arranged in the installation groove at intervals, and a screw rod passes through the two adjustment components, and the two ends of the screw rod are rotatably connected to the inner wall of the installation groove, Both sides of the lower die are fixed with mounting plates, the two ends of the screw rod are rotatably connected to the mounting plates on both sides, and the adjustment assembly includes an adjustment block sleeved on the screw rod and threadedly connected to the screw rod, and a rotating The adjusting rod is connected to the adjusting block, one end of the adjusting rod is connected to the lower end surface of the adjusting block, and the other end of the adjusting rod is connected to the adjusting plate in rotation.
通过上述技术方案,熔融的物料进入型腔后,从挤出腔被挤出,经过冷却后变成成型的PVC板。所需PVC板的厚度改变时,转动丝杆时,调节块水平滑动,调节杆相对调节块转动,由于调节杆长度不变,角度改变后带动调节板转动。由此,挤出腔大小改变,出料量改变后,生产的物料厚度改变。丝杆转动时,两侧的调节杆同步带动调节板转动,施力的大小一致,因此调节板两侧的变形量基本一致,出料厚度基本均匀。Through the above technical solution, after the molten material enters the cavity, it is extruded from the extrusion cavity, and after cooling, it becomes a formed PVC board. When the thickness of the required PVC board is changed, when the screw is rotated, the adjusting block slides horizontally, and the adjusting rod rotates relative to the adjusting block. Since the length of the adjusting rod does not change, the angle changes to drive the adjusting plate to rotate. As a result, the size of the extrusion cavity changes, and the thickness of the material produced changes after the material output changes. When the screw rotates, the adjusting rods on both sides drive the adjusting plate to rotate synchronously, and the magnitude of the applied force is the same, so the deformation amount on both sides of the adjusting plate is basically the same, and the thickness of the discharged material is basically uniform.
本实用新型在一较佳示例中可以进一步配置为:所述丝杆为双向丝杆,所述丝杆两端螺纹方向相反。In a preferred example of the present invention, the screw rod can be further configured as follows: the screw rod is a bidirectional screw rod, and the thread directions at both ends of the screw rod are opposite.
通过上述技术方案,双向丝杆转动时,带动两侧的调节块反向滑动,相较于调节块同向滑动,反向滑动的调节块对丝杆施加的力的方向相反,大部分可以抵消。同向滑动的调节块对丝杆施力的方向一致,安装在丝杆两侧的安装板受力较大,易损坏。双向丝杆的设置,提高了设备的使用寿命。Through the above technical solution, when the two-way screw rotates, the adjustment blocks on both sides are driven to slide in the opposite direction. Compared with the adjustment blocks sliding in the same direction, the force exerted by the reverse sliding adjustment blocks on the screw is in the opposite direction, and most of them can be offset. . The adjustment blocks that slide in the same direction exert force on the screw rod in the same direction, and the mounting plates installed on both sides of the screw rod are subject to greater force and are easily damaged. The setting of the two-way screw improves the service life of the equipment.
本实用新型在一较佳示例中可以进一步配置为:所述上模上间隔设有两组用以将上模带离下模的清理组件,清理组件包括用以驱动上模相对下模运动的压力缸和设置在压力缸两侧用以导向上模的第一导杆,所述第一导杆下端固定连接于下模,所述第一导杆沿竖直方向滑动连接于上模,两个所述第一导杆上固定设有固定板,所述压力缸安装在固定板上,所述压力缸端部的活塞杆穿过固定板后固定连接于上模。In a preferred example of the present invention, it can be further configured as follows: the upper die is spaced with two sets of cleaning components for bringing the upper die away from the lower die. The cleaning components include a cleaning component for driving the upper die to move relative to the lower die. A pressure cylinder and a first guide rod arranged on both sides of the pressure cylinder to guide the upper die, the lower end of the first guide rod is fixedly connected to the lower die, the first guide rod is slidably connected to the upper die along the vertical direction, and the two A fixing plate is fixed on each of the first guide rods, the pressure cylinder is mounted on the fixing plate, and the piston rod at the end of the pressure cylinder passes through the fixing plate and is fixedly connected to the upper die.
通过上述技术方案,挤出过程中,型腔和挤出腔内会有一些熔融的物料粘附在型腔和挤出腔的内壁,结块后影响后续物料的加工。启动压力缸后,活塞杆带动上模向上,第一导杆为其导向,上模和下模之间的间距变大,形成便于清理的状态。清理完毕后,启动压力缸,活塞杆带动上模回到初始位置。Through the above technical solution, during the extrusion process, some molten materials in the cavity and the extrusion cavity will adhere to the inner wall of the cavity and the extrusion cavity, which will affect the processing of subsequent materials after agglomeration. After the pressure cylinder is activated, the piston rod drives the upper die upward, the first guide rod guides it, and the distance between the upper die and the lower die becomes larger, forming a state that is easy to clean. After cleaning, start the pressure cylinder, and the piston rod drives the upper die back to the initial position.
本实用新型在一较佳示例中可以进一步配置为:所述下模两侧皆固定设有安装板,所述安装板抵接上模一侧侧壁固定设有限位凸起,上模抵接安装板一侧沿竖直方向开设有限位槽,各所述限位凸起嵌设在限位槽内,且限位凸起沿竖直方向滑动连接于限位槽。In a preferred example of the present invention, it can be further configured as follows: both sides of the lower mold are fixedly provided with mounting plates, the mounting plate abuts against the side wall of the upper mold and is fixedly provided with a limit protrusion, and the upper mold abuts against A limiting groove is formed on one side of the mounting plate along the vertical direction, each of the limiting protrusions is embedded in the limiting groove, and the limiting protrusion is slidably connected to the limiting groove along the vertical direction.
通过上述技术方案,清理前,上模被抬升至便于清理的高度,该过程中限位凸起在限位槽内滑动,为上模形成导向作用。清理完毕后,导向的限位凸起和限位槽减小了上模的偏移量,上模和下模再次合模时不会错位,不至于导致物料流出,影响后续的生产。With the above technical solution, before cleaning, the upper die is lifted to a height that is convenient for cleaning, and during this process, the limiting protrusion slides in the limiting groove to form a guiding function for the upper die. After the cleaning is completed, the guide limit protrusions and limit grooves reduce the offset of the upper die, and the upper die and the lower die will not be misaligned when they are closed again, and will not cause the material to flow out and affect subsequent production.
本实用新型在一较佳示例中可以进一步配置为:所述调节板下端面由靠近型腔一端到远离型腔一端倾斜向下。In a preferred example of the present invention, the lower end surface of the adjusting plate can be further configured as follows: the lower end surface of the adjusting plate is inclined downward from the end close to the cavity to the end away from the cavity.
通过上述技术方案,熔融的物料从型腔被挤出后成型,挤出腔的尺寸总是小于型腔的尺寸,是因为物料被挤出时,由于靠近外壁的位置温度降低,物料易结块。挤出腔的尺寸较小,可以增大物料在挤出腔的流速,尽量避免其出料前成型。调节板下端面由靠近型腔一端到远离型腔一端倾斜向下,供熔融的物料挤出的通道逐渐减小,逐步提高了挤出时的流速,减小了物料成型的缺陷。Through the above technical solution, the molten material is extruded from the cavity and then formed, and the size of the extrusion cavity is always smaller than the size of the cavity, because when the material is extruded, the temperature near the outer wall decreases, and the material is easy to agglomerate. . The size of the extrusion cavity is small, which can increase the flow rate of the material in the extrusion cavity, and try to avoid molding before it is discharged. The lower end face of the regulating plate is inclined downward from the end close to the cavity to the end away from the cavity, and the channel for extruding the molten material gradually decreases, which gradually increases the flow rate during extrusion and reduces the defects of material molding.
本实用新型在一较佳示例中可以进一步配置为:所述两个调节块之间穿设有第二导杆,第二导杆滑动连接于调节块,第二导杆两端分别固定连接于两侧的安装板,所述第二导杆设有两个分别设置在调节块两侧。In a preferred example of the present invention, it can be further configured as follows: a second guide rod is arranged between the two adjustment blocks, the second guide rod is slidably connected to the adjustment block, and the two ends of the second guide rod are respectively fixedly connected to There are two mounting plates on both sides of the second guide rod, which are respectively arranged on both sides of the adjustment block.
通过上述技术方案,如若没有第二导杆,调节块靠调节杆实现滑动不转动,但调节杆和调节块之间为转动连接,调节块有转动趋势时,调节杆端部受到扭转力,容易疲劳断裂。在两个调节块之间穿设第二导杆,丝杆转动过程中,调节块在第二导杆的导向下水平滑动,提高了调节块调节的稳定性和设备的使用寿命。Through the above technical solution, if there is no second guide rod, the adjustment block can be slid and not rotated by the adjustment rod, but the adjustment rod and the adjustment block are connected by rotation. Fatigue fracture. A second guide rod is inserted between the two adjustment blocks. During the rotation of the screw rod, the adjustment block slides horizontally under the guidance of the second guide rod, which improves the adjustment stability of the adjustment block and the service life of the equipment.
本实用新型在一较佳示例中可以进一步配置为:所述丝杆一侧穿过安装板后同轴固定设有施力环,所述施力环远离丝杆一侧水平设有便于施力的把手。In a preferred example of the present invention, a force-applying ring can be fixed coaxially on one side of the screw rod after passing through the mounting plate, and a handle for easy force-applying is horizontally provided on the side of the force-applying ring away from the screw rod.
通过上述技术方案,施力环增大了力臂,可以减小施力,使施力更加方便,把手的安装符合人力的施力方向和施力方式,提高了使用者的施力体验。Through the above technical solution, the force application ring increases the force arm, which can reduce the force application and make the force application more convenient.
本实用新型在一较佳示例中可以进一步配置为:所述把手表面设有防滑纹。In a preferred example of the present invention, it can be further configured that: the surface of the handle is provided with anti-skid lines.
通过上述技术方案,防滑纹增大了手和把手之间的摩擦力,对把手施力更加方便,提高了客户的使用体验。Through the above technical solutions, the anti-skid pattern increases the friction between the hand and the handle, making it more convenient to apply force to the handle, and improving the user experience.
综上所述,本实用新型包括以下至少一种有益技术效果:To sum up, the present utility model includes at least one of the following beneficial technical effects:
1.两组调节组件的设置,使得两侧的施力大小一致,因此调节板两侧的变形量基本一致,出料厚度基本均匀。1. The setting of the two sets of adjustment components makes the force applied on both sides the same, so the deformation amount on both sides of the adjustment plate is basically the same, and the thickness of the discharge material is basically uniform.
2.清理组件带动上模脱离下模,开启状态下更方便清理型腔和挤出腔,避免物料质量受到影响。2. The cleaning component drives the upper die to separate from the lower die. It is more convenient to clean the cavity and extrusion cavity in the open state, so as to avoid the influence of material quality.
附图说明Description of drawings
图1是本实施例的轴测图;Fig. 1 is the axonometric view of the present embodiment;
图2是本实施例用以体现内部结构的示意图;2 is a schematic diagram of the present embodiment for embodying the internal structure;
图3是图2在A处的放大图;Fig. 3 is the enlarged view of Fig. 2 at A;
图4是体现清理组件连接结构的示意图。FIG. 4 is a schematic diagram showing the connection structure of the cleaning assembly.
图中,10、下模;11、上模;12、调节板;20、型腔;21、挤出腔;22、避让槽;23、安装槽;30、丝杆;31、施力环;32、加强筋;33、把手;34、防滑纹;40、调节组件;41、调节块;42、调节杆;43、第一安装块;44、安装杆;45、第二安装块;46、第二导杆;50、清理组件;51、压力缸;52、第一导杆;53、固定板;60、安装板;61、限位凸起;62、限位槽。In the figure, 10, lower die; 11, upper die; 12, adjustment plate; 20, cavity; 21, extrusion cavity; 22, avoidance groove; 23, installation groove; 30, screw rod; 31, force ring; 32, Reinforcing rib; 33, handle; 34, anti-skid pattern; 40, adjustment assembly; 41, adjustment block; 42, adjustment rod; 43, first installation block; 44, installation rod; 45, second installation block; 46, second Guide rod; 50, cleaning assembly; 51, pressure cylinder; 52, first guide rod; 53, fixing plate; 60, mounting plate; 61, limit protrusion; 62, limit groove.
具体实施方式Detailed ways
以下结合附图对本实用新型作进一步详细说明。The present utility model will be described in further detail below in conjunction with the accompanying drawings.
参照图1和图2,为本实用新型公开的一种挤出模具的模头,包括下模10、上模11和固定在上模11出料一侧用以控制出料高度的调节板12,上模11和下模10之间设有型腔20。调节板12和下模10之间设有连通型腔20的挤出腔21,型腔20截面呈腰形,且调节板12下端面由靠近型腔20一端到远离型腔20一端倾斜向下。调节板12一侧由上而下依次开设有避让槽22和安装槽23,避让槽22连通两侧各侧壁,安装槽23内沿其长度方向穿设有丝杆30,丝杆30两侧转动连接于安装槽23内壁。丝杆30两端皆螺纹连接有用以调整挤出腔21大小的调节组件40。上模11上间隔设有两组用以将上模11带离下模10的清理组件50。1 and 2, it is a die head of an extrusion die disclosed by the utility model, including a
加工过程中,熔融的物料从型腔20进入挤出腔21,再从挤出腔21小端被挤出,冷却后成型变成PVC板。调节PVC板成型厚度时,转动丝杆30,带动调节组件40对调节板12施力,以此达到调整挤出腔21出料口大小的目的。During the processing, the molten material enters the
具体的,参照图2和图3,调节组件40包括套设在丝杆30上且螺纹连接于丝杆30的调节块41和转动连接于调节块41的调节杆42。丝杆30为双向丝杆,丝杆30两端的螺纹方向相反。调节杆42设有两个,分别转动连接于调节块41的上下端面,上端的调节杆42另一端转动连接于安装槽23内壁的上端面,下端的调节杆42另一端转动连接于安装槽23内壁的下端面,调节杆42的长度大于调节块41到安装槽23内壁上下端的垂直距离。Specifically, referring to FIGS. 2 and 3 , the
调节块41的上下端面皆设有两个间隔设置的第一安装块43,第一安装块43在安装槽23上下端面对称设有两组,两个相邻的第一安装块43之间沿其厚度方向穿设有安装杆44,调节杆42两端皆设有第二安装块45,第二安装块45嵌设在两个第一安装块43之间,且同时穿过调节杆42。安装槽23内沿其长度方向固定穿设有两个第二导杆46,两个第二导杆46分别置于丝杆30长度方向的两侧,第二导杆46穿过两个调节块41,且第二导杆46滑动连接于调节块41。The upper and lower end surfaces of the
参照图1,丝杆30一侧穿过安装板60后固定设有施力环31,施力环31与丝杆30同轴且尺寸较大,丝杆30端部与施力环31之间固定连接有加强筋32,加强筋32沿其周向均匀设有若干。施力环31远离丝杆30一侧水平设有便于施力的把手33,把手33表面设有防滑纹34。Referring to FIG. 1 , one side of the
调节挤出腔21间隙时,对把手33施力,施力环31转动带动丝杆30转动,转动丝杆30时,调节块41水平滑动,调节杆42相对调节块41转动,两侧的第二导杆46为其导向。由于调节杆42长度不变,角度改变后带动调节板12微微转动。调节板12和下模10之间的间隙改变,实现挤出腔21出料口尺寸改变的目的。调节块41上端的调节杆42转动时,同时带动避让槽22和安装槽23之间的板微微转动,避让槽22为其避让。When adjusting the clearance of the
具体的,参照图1和图4,清理组件50设有两组,分别置于上模11上端的两侧。清理组件50包括用以驱动上模11相对下模10运动的压力缸51和用以导向上模11的第一导杆52。压力缸51为电缸,第一导杆52设有两个,皆沿竖直方向滑动连接于上模11,第一导杆52下端固定连接于下模10,相邻两个第一导杆52上固定设有固定板53,压力缸51固定安装在固定板53上,压力缸51端部的活塞杆穿过固定板53后固定连接于上模11。Specifically, referring to FIG. 1 and FIG. 4 , there are two groups of cleaning
下模10两侧皆固定设有安装板60,安装板60抵接上模11一侧侧壁固定设有限位凸起61,上模11抵接安装板60一侧沿竖直方向开设有限位槽62。限位槽62呈T形,各限位凸起61嵌设在限位槽62内,且限位凸起61沿竖直方向滑动连接于限位槽62。Both sides of the
清理前,启动压力缸51,活塞杆带动上模11向上,第一导杆52为其导向。限位凸起61在限位槽62内滑动,上模11和下模10之间的间距变大,形成便于清理的状态。清理完毕后,启动压力缸51,活塞杆带动上模11回到上模11和下模10相抵的位置。Before cleaning, the
本实施例的实施原理为:加工过程中,熔融的物料从型腔20进入挤出腔21,再从挤出腔21小端被挤出,冷却后成型变成PVC板。调节PVC板成型厚度时,转动丝杆30,带动调节组件40对调节板12施力,以此达到调整挤出腔21出料口大小的目的。The implementation principle of this embodiment is as follows: during the processing, the molten material enters the
调节挤出腔21间隙时,对把手33施力,施力环31转动带动丝杆30转动,转动丝杆30时,调节块41水平滑动,调节杆42相对调节块41转动,两侧的第二导杆46为其导向。由于调节杆42长度不变,角度改变后带动调节板12微微转动。调节板12和下模10之间的间隙改变,实现挤出腔21出料口尺寸改变的目的。When adjusting the clearance of the
清理前,启动压力缸51,活塞杆带动上模11向上,第一导杆52为其导向。限位凸起61在限位槽62内滑动,上模11和下模10之间的间距变大,形成便于清理的状态。清理完毕后,启动压力缸51,活塞杆带动上模11回到上模11和下模10相抵的位置。Before cleaning, the
本具体实施方式的实施例均为本实用新型的较佳实施例,并非依此限制本实用新型的保护范围,故:凡依本实用新型的结构、形状、原理所做的等效变化,均应涵盖于本实用新型的保护范围之内。The examples of this specific embodiment are all preferred embodiments of the present invention, and are not intended to limit the protection scope of the present invention. Therefore: all equivalent changes made according to the structure, shape and principle of the present invention are not It should be covered within the protection scope of the present invention.
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CN113290808B (en) * | 2021-05-21 | 2022-08-05 | 浙江中聚材料有限公司 | Manufacturing equipment for multi-layer co-extrusion solar backboard |
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