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CN211288293U - Plug-in rotary direct drive electro-hydraulic servo valve - Google Patents

Plug-in rotary direct drive electro-hydraulic servo valve Download PDF

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CN211288293U
CN211288293U CN201921697473.6U CN201921697473U CN211288293U CN 211288293 U CN211288293 U CN 211288293U CN 201921697473 U CN201921697473 U CN 201921697473U CN 211288293 U CN211288293 U CN 211288293U
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end cover
cavity
valve core
valve
fan
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杭志诚
赵言正
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Jiangsu Junwei Power Technology Co ltd
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Jiangsu Junwei Power Technology Co ltd
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Abstract

本实用新型提供了一直插装式旋转直驱电液伺服阀,其增强伺服电机的可控性。阀体组件包括电机轴、上端盖挡板、上端盖、上压板、上阀芯、下阀芯、阀套、下压板、下端盖,所述上端盖的下部外端面盖装于所述上压板的上端面、形成上阀芯安装腔,所述上压板的下表面固接所述阀套的上部环面,所述阀套的内腔内布置有所述下阀芯,所述上端盖挡板盖装于所述上端盖的顶板的上端面,所述上端盖的顶板上设置有中心孔,电机轴的轴端贯穿所述中心孔、和上端盖挡板后上凸,所述电机轴的上凸部分用于连接所述电机的输出轴,所述电机轴还包括下部连接端,所述下部连接端的下表面中心上凹形成导向中心孔。

Figure 201921697473

The utility model provides a plug-in rotary direct-drive electro-hydraulic servo valve, which enhances the controllability of the servo motor. The valve body assembly includes a motor shaft, an upper end cover baffle, an upper end cover, an upper pressure plate, an upper valve core, a lower valve core, a valve sleeve, a lower pressure plate, and a lower end cover, and the lower outer end surface cover of the upper end cover is mounted on the upper pressure plate The upper end surface of the valve sleeve forms an upper valve core installation cavity, the lower surface of the upper pressure plate is fixedly connected to the upper annular surface of the valve sleeve, the lower valve core is arranged in the inner cavity of the valve sleeve, and the upper end cover blocks The plate cover is mounted on the upper end surface of the top plate of the upper end cover. The top plate of the upper end cover is provided with a central hole. The shaft end of the motor shaft passes through the central hole and the upper end cover baffle protrudes upward. The motor shaft The upper convex part of the motor is used to connect the output shaft of the motor, the motor shaft also includes a lower connecting end, and the center of the lower surface of the lower connecting end is concave to form a guiding center hole.

Figure 201921697473

Description

一直插装式旋转直驱电液伺服阀Plug-in rotary direct drive electro-hydraulic servo valve

技术领域technical field

本实用新型涉及电液伺服阀结构的技术领域,具体为一种直插装式旋转直驱电液伺服阀。The utility model relates to the technical field of electro-hydraulic servo valve structures, in particular to a direct-insertion rotary direct-drive electro-hydraulic servo valve.

背景技术Background technique

电液伺服阀作为电液伺服控制系统的关键元件,它既是电液转换元件,也是功率放大元件,它将电气部分与液压部分连接起来,实现电液信号的转换与放大,其性能在很大程度上决定了整个电液伺服控制系统的性能,以其精度高、响应快的特点广泛地应用于机械、汽车、船舶、航空、航天及机器人等领域。As a key component of the electro-hydraulic servo control system, the electro-hydraulic servo valve is not only an electro-hydraulic conversion component, but also a power amplifying component. It connects the electrical part with the hydraulic part to realize the conversion and amplification of electro-hydraulic signals. It determines the performance of the entire electro-hydraulic servo control system to a certain extent, and is widely used in machinery, automobiles, ships, aviation, aerospace and robotics due to its high precision and fast response characteristics.

目前,随着电液伺服系统应用领域的拓宽,机器人的应用场合也对电液伺服阀提出了更高的要求:高频响、高可靠性、抗污染能力强、结构简单、体积小、使用维护方便、低成本及便于集成等,传统的电液伺服阀已经很难再达到上述要求。At present, with the expansion of the application field of electro-hydraulic servo system, the application of robot also puts forward higher requirements for electro-hydraulic servo valve: high frequency response, high reliability, strong anti-pollution ability, simple structure, small size, easy to use Convenient maintenance, low cost and easy integration, etc., traditional electro-hydraulic servo valve has been difficult to meet the above requirements.

在插装式旋转直驱电液伺服阀的应用领域中要求其具有小角度的频繁启停,而具有小角度频繁启停的电机往往不具有较大力矩,因此如何将不具有较大力矩的电机合理布置在电液伺服阀中,是本领域的要克服的技术难点。In the application field of the plug-in rotary direct drive electro-hydraulic servo valve, it is required to have frequent starting and stopping at a small angle, and the motor with frequent starting and stopping at a small angle often does not have a large torque, so how to Reasonable arrangement of the motor in the electro-hydraulic servo valve is a technical difficulty to be overcome in this field.

发明内容SUMMARY OF THE INVENTION

针对上述问题,本实用新型提供了一种直插装式旋转直驱电液伺服阀,其在致动驱动器与阀芯之间设计一个液压放大机构,将通过液压放大器的压力带动阀芯运动,从而减少了伺服阀对致动器力矩要求,减少了直驱伺服阀的致动器体积,提高了致动器响应频率进而提高了整个阀的响应频率,并使伺服阀具有液压零位,从而增强伺服电机的可控性。In view of the above problems, the present utility model provides a direct-insertion rotary direct-drive electro-hydraulic servo valve, wherein a hydraulic amplification mechanism is designed between the actuating driver and the valve core, and the pressure of the hydraulic amplifier drives the valve core to move, Therefore, the torque requirement of the servo valve on the actuator is reduced, the volume of the actuator of the direct-drive servo valve is reduced, the response frequency of the actuator is increased, and the response frequency of the whole valve is increased, and the servo valve has a hydraulic zero position, thereby Enhance the controllability of the servo motor.

一种直插装式旋转直驱电液伺服阀,其特征在于:其包括电机、阀体组件,所述阀体组件包括电机轴、上端盖挡板、上端盖、上压板、上阀芯、下阀芯、阀套、下压板、下端盖,所述上端盖的下部外端面盖装于所述上压板的上端面、形成上阀芯安装腔,所述上压板的下表面固接所述阀套的上部环面,所述阀套的内腔内布置有所述下阀芯,所述上端盖挡板盖装于所述上端盖的顶板的上端面,所述上端盖的顶板上设置有中心孔,电机轴的轴端贯穿所述中心孔、和上端盖挡板后上凸,所述电机轴的上凸部分用于连接所述电机的输出轴,所述电机轴还包括下部连接端,所述下部连接端的下表面中心上凹形成导向中心孔,所述上阀芯的上凸部分定位于所述导向中心孔内布置,所述上阀芯的轴向中心部分通过阀芯螺栓固接所述下阀芯的上凸连接结构,所述上阀芯的主体部分包括两个对称布置的扇形区域,两个扇形区域之间面域形成有两组回油腔,每个所述扇形区域的中心区域的下部分设置有内凹扇形槽,所述内凹扇形槽的径向内端延伸至所述上凸连接结构的外环壁,所述内凹扇形槽的外环区域设置有所述上压板,所述上压板包括有一对径向内凸隔挡,每个所述径向内凸隔挡分隔所述内凹扇形槽的扇形区域,所述径向内凸隔挡的径向内壁紧贴所述上凸连接结构的外环壁布置,所述径向内凸隔挡将每个所述内凹扇形槽均匀分隔为第一油腔、第二油腔,所述阀套上设置有两组P口、A口、B口,所述下阀芯对应于所述P口、A口、B口的位置设置有分别对应设置有P腔、A腔、B腔,所述下阀芯还设置有T腔,所述下阀芯对应于的P腔的顶板分别通过第一节流孔连通所述第一油腔、第二节流孔连通所述第二油腔,所述上阀芯的对应于第一油腔22的顶板位置设置有第一扇形槽、对应于第二油腔25的顶板位置设置有第二扇形槽,平衡状态下所述下部连接端的对应于第一扇形槽的位置设置有第一泄压节流孔、对应于所述第二扇形槽的位置设置有第二泄压节流孔,所述下部连接端对应于所述回油腔的位置设置有对应的连接孔,所述回油腔连通所述T腔的顶部入口;所述下压板开有4个扇型槽,与下端盖配合形成了4个节流腔,分别为两个P节流腔和两个T节流腔,两两关于中心对称布置,所述P节流腔与P腔相通,所述T节流腔与T腔相通,阀芯处于零位时节流腔与A腔、B腔不通,所述下压板和下端盖的组合件固装于所述阀套、下阀芯的下端面,所述下阀芯相对于阀套进行旋转动作,所述下端盖对应于所述T节流腔设置有回油口。An in-line rotary direct-drive electro-hydraulic servo valve is characterized in that: it includes a motor and a valve body assembly, and the valve body assembly includes a motor shaft, an upper end cover baffle plate, an upper end cover, an upper pressure plate, an upper valve core, The lower valve core, the valve sleeve, the lower pressing plate, and the lower end cover, the lower outer end surface cover of the upper end cover is mounted on the upper end surface of the upper pressing plate to form an upper valve core installation cavity, and the lower surface of the upper The upper annular surface of the valve sleeve, the lower valve core is arranged in the inner cavity of the valve sleeve, the upper end cover baffle cover is mounted on the upper end surface of the top plate of the upper end cover, and the top plate of the upper end cover is provided There is a central hole, the shaft end of the motor shaft penetrates the central hole, and the baffle of the upper end cover protrudes upward. The upper convex part of the motor shaft is used to connect the output shaft of the motor, and the motor shaft also includes a lower connection The center of the lower surface of the lower connecting end is concave to form a guide center hole, the upper convex part of the upper valve core is positioned in the guide center hole, and the axial center part of the upper valve core passes through the valve core bolt. The upper convex connection structure of the lower valve core is fixed, the main body of the upper valve core includes two symmetrically arranged fan-shaped areas, and two sets of oil return cavities are formed in the area between the two fan-shaped areas, each of the The lower part of the central area of the fan-shaped area is provided with a concave fan-shaped groove, the radially inner end of the concave fan-shaped groove extends to the outer ring wall of the upper convex connecting structure, and the outer ring area of the inner concave fan-shaped groove is provided with There is the upper pressure plate, the upper pressure plate includes a pair of radially inwardly convex partitions, each of the radially inwardly convex partitions separates the sector area of the inwardly concave fan-shaped groove, and the radially inwardly convex partitions The radial inner wall is arranged in close contact with the outer ring wall of the upper convex connecting structure, and the radial inner convex partition evenly divides each of the inner concave fan-shaped grooves into a first oil cavity and a second oil cavity, and the valve The sleeve is provided with two groups of P ports, A ports and B ports, and the lower valve core is provided with P cavity, A cavity and B cavity corresponding to the positions of the P port, A port and B port, respectively. The lower valve core is further provided with a T cavity, and the top plate of the P cavity corresponding to the lower valve core communicates with the first oil cavity through a first throttle hole, and communicates with the second oil cavity through a second throttle hole, respectively. The upper valve core is provided with a first fan-shaped groove at the position of the top plate corresponding to the first oil chamber 22, and a second fan-shaped groove is provided at the position of the top plate corresponding to the second oil chamber 25. The position of the first fan-shaped groove is provided with a first pressure relief orifice, a position corresponding to the second fan-shaped groove is provided with a second pressure relief orifice, and the lower connecting end corresponds to the position of the oil return cavity Corresponding connecting holes are provided, and the oil return cavity is connected to the top inlet of the T cavity; the lower pressure plate has 4 fan-shaped grooves, which cooperate with the lower end cover to form 4 throttling cavities, which are two P The throttling chamber and the two T throttling chambers are arranged symmetrically about the center, the P throttling chamber communicates with the P chamber, the T throttling chamber communicates with the T chamber, and when the valve core is at zero position, the throttling chamber and A Cavity and cavity B are not connected, the combination of the lower pressure plate and the lower end cover is fixedly mounted on the lower end surface of the valve sleeve and the lower valve core, the lower valve core rotates relative to the valve sleeve, and the lower end cover corresponds to The T throttle chamber is provided with an oil return port.

其进一步特征在于:It is further characterized by:

所述下阀芯的P腔、A腔、B腔对应于所述P口、A口、B口的位置分别设置有导向孔,所述导向孔的弧度确保下阀芯在旋转对应的角度后仍能和对应的阀套上的P口、A口、B口正常连通;The P cavity, A cavity and B cavity of the lower spool are respectively provided with guide holes corresponding to the positions of the P port, A port and B port, and the arc of the guide hole ensures that the lower spool rotates by a corresponding angle It can still communicate with the P port, A port and B port on the corresponding valve sleeve normally;

所述电机轴的轴端上套装有轴承,所述轴承的外圈紧贴所述上端盖的对应顶板的内壁布置,所述轴承的内圈压附住所述下部连接端的上端面,所述上阀芯的主体部分可相对于所述电机轴转动;The shaft end of the motor shaft is sleeved with a bearing, the outer ring of the bearing is arranged in close contact with the inner wall of the corresponding top plate of the upper end cover, the inner ring of the bearing is pressed against the upper end surface of the lower connecting end, and the upper The main body part of the valve core is rotatable relative to the motor shaft;

所述上端盖挡板盖装于所述上端盖的顶板后所形成的间隙内塞装有密封圈,所述上端盖挡板和所述上端盖的接触端面环布有格莱圈;A sealing ring is installed in the gap formed after the upper end cover baffle cover is installed on the top plate of the upper end cover, and the contact end surface of the upper end cover baffle plate and the upper end cover is surrounded by a Gree ring;

所述下阀芯的中心轴下凸部分定位于下端盖的中心孔内,确保安装方便可靠;The lower convex part of the central shaft of the lower valve core is positioned in the central hole of the lower end cover to ensure convenient and reliable installation;

所述上压板对应于所述阀套的上端内上凸环设置有内凹定位环槽,所述阀套的上端内上凸环插装于所述内凹定位环槽内,使得安装快捷方便,The upper pressure plate is provided with a concave locating ring groove corresponding to the inner upper convex ring of the upper end of the valve sleeve, and the inner upper convex ring of the upper end of the valve sleeve is inserted into the inner concave locating ring groove, so that the installation is fast and convenient ,

所述上端盖挡板、上端盖、上压板和所述阀套的顶部通过环布的上定位螺栓固接;The upper end cover baffle plate, the upper end cover, the upper pressure plate and the top of the valve sleeve are fixedly connected by the upper positioning bolts of the ring cloth;

所述下端盖、下压板、阀套的底部通过环布的下定位螺栓固接。The bottom of the lower end cover, the lower pressing plate and the valve sleeve are fixedly connected by the lower positioning bolts of the ring cloth.

采用上述技术方案后,在致动驱动器与阀芯之间设计一个液压放大机构,将通过液压放大器的压力带动阀芯运动,从而减少了伺服阀对致动器力矩要求,减少了直驱伺服阀致动器体积,提高了致动器响应频率进而提高了整个阀的响应频率,并使伺服阀具有液压零位,从而增强伺服电机的可控性。After the above technical solution is adopted, a hydraulic amplifier mechanism is designed between the actuator and the valve core, which will drive the valve core to move through the pressure of the hydraulic amplifier, thereby reducing the torque requirement of the servo valve on the actuator and reducing the direct drive servo valve. The volume of the actuator increases the response frequency of the actuator and thus the response frequency of the entire valve, and enables the servo valve to have a hydraulic zero position, thereby enhancing the controllability of the servo motor.

附图说明Description of drawings

图1为本实用新型的主视图结构示意图;Fig. 1 is the front view structure schematic diagram of the utility model;

图2为本实用新型的主视图剖视结构示意图;Fig. 2 is the front view sectional structure schematic diagram of the utility model;

图3为本实用新型的上阀芯、下阀芯的组装结构示意图;3 is a schematic diagram of the assembly structure of the upper valve core and the lower valve core of the present invention;

图4为图3的A-A剖结构示意图;Fig. 4 is the A-A sectional structure schematic diagram of Fig. 3;

图5为图3的B-B剖结构示意图;Fig. 5 is the B-B sectional structure schematic diagram of Fig. 3;

图6为图3的C-C剖结构示意图;Fig. 6 is the C-C sectional structure schematic diagram of Fig. 3;

图7为本实用新型的上阀芯、上压板、下阀芯组装后的立体图结构示意图;7 is a schematic structural diagram of a perspective view of the assembled upper valve core, upper pressure plate and lower valve core of the present invention;

图8为本实用新型上阀芯、上压板、下阀芯组装后的剖视结构示意图;8 is a schematic cross-sectional structural diagram of the upper valve core, the upper pressure plate, and the lower valve core after assembly of the present invention;

图9为图8的D处局部放大结构示意图;Fig. 9 is a partial enlarged structural schematic diagram at D of Fig. 8;

图10为本实用新型的下压板、下端盖的组装后的俯视图结构示意图;10 is a schematic structural diagram of a top view of the assembled lower pressure plate and lower end cover of the present invention;

图11为本实用新型的立体剖视结构示意图;Figure 11 is a three-dimensional cross-sectional structural schematic diagram of the present invention;

图12为本实用新型的上压板的立体图结构示意图;12 is a schematic structural diagram of a perspective view of an upper pressure plate of the present invention;

图13为本实用新型的上阀芯、下阀芯组装后的立体图结构示意图;13 is a schematic structural diagram of a perspective view of the assembled upper valve core and lower valve core of the present invention;

图中序号所对应的名称如下:The names corresponding to the serial numbers in the figure are as follows:

电机1、阀体组件2、电机轴3、轴端301、下部连接端302、导向中心孔303、第一泄压节流孔304、第二泄压节流孔305、连接孔306、过渡腔体307、上端盖挡板4、上端盖5、顶板51、上压板6、径向内凸隔挡61、内凹定位环槽62、上阀芯7、上凸部分71、扇形区域72、回油腔73、内凹扇形槽74、第一油腔75、第二油腔76、第一扇形槽77、第二扇形槽78、下阀芯8、上凸连接结构81、P腔82、A腔83、B腔84、T腔85、第一节流孔86、第二节流孔87、中心轴下凸部分88、阀套9、P口91、A口92、B口93、上端内上凸环95、下压板10、P节流腔101、T节流腔102、下端盖11、回油口111、上阀芯安装腔12、阀芯螺栓13、导向孔14、轴承15、密封圈16、格莱圈17、上定位螺栓18、下定位螺栓19。Motor 1, valve body assembly 2, motor shaft 3, shaft end 301, lower connecting end 302, guide center hole 303, first pressure relief orifice 304, second pressure relief orifice 305, connection hole 306, transition cavity Body 307, upper end cover baffle 4, upper end cover 5, top plate 51, upper pressure plate 6, radially inner convex baffle 61, inner concave positioning ring groove 62, upper valve core 7, upper convex part 71, sector area 72, return Oil chamber 73, concave fan-shaped groove 74, first oil chamber 75, second oil chamber 76, first fan-shaped groove 77, second fan-shaped groove 78, lower valve core 8, upper convex connecting structure 81, P chamber 82, A Cavity 83, B cavity 84, T cavity 85, first orifice 86, second orifice 87, central shaft lower convex portion 88, valve sleeve 9, P port 91, A port 92, B port 93, inside the upper end Upper convex ring 95, lower pressure plate 10, P throttle chamber 101, T throttle chamber 102, lower end cover 11, oil return port 111, upper valve core mounting chamber 12, valve core bolt 13, guide hole 14, bearing 15, seal Ring 16 , Gray ring 17 , upper positioning bolt 18 , lower positioning bolt 19 .

具体实施方式Detailed ways

一种直插装式旋转直驱电液伺服阀,见图1-图13:其包括电机1、阀体组件2,阀体组件2包括电机轴3、上端盖挡板4、上端盖5、上压板6、上阀芯7、下阀芯8、阀套9、下压板10、下端盖11,上端盖5的下部外端面盖装于上压板6的上端面、形成上阀芯安装腔12,上压板10的下表面固接阀套9 的上部环面,阀套9的内腔内布置有下阀芯7,上端盖挡板4盖装于上端盖5 的顶板51的上端面,上端盖5的顶板51上设置有中心孔,电机轴3的轴端 301贯穿中心孔、和上端盖挡板4后上凸,电机轴3的上凸部分用于连接电机 1的输出轴,电机轴3还包括下部连接端302,下部连接端302的下表面中心上凹形成导向中心孔303,上阀芯7的上凸部分71定位于导向中心孔303内布置,上阀芯7的轴向中心部分通过阀芯螺栓13固接下阀芯8的上凸连接结构81,上阀芯7的主体部分包括两个对称布置的扇形区域72,两个扇形区域72之间面域形成有两组回油腔73,每个扇形区域72的中心区域的下部分设置有内凹扇形槽74,内凹扇形槽74的径向内端延伸至上凸连接结构81的外环壁,内凹扇形槽74的外环区域设置有上压板6,上压板6包括有一对径向内凸隔挡61,每个径向内凸隔挡61分隔内凹扇形槽74的扇形区域,径向内凸隔挡61的径向内壁紧贴上凸连接结构81的外环壁布置,径向内凸隔挡61 将每个内凹扇形槽74均匀分隔为第一油腔75、第二油腔76,阀套9上设置有两组P口91、A口92、B口93,下阀芯8对应于P口91、A口92、B口93 的位置设置有分别对应设置有P腔82、A腔83、B腔84,下阀芯8还设置有 T腔85,下阀芯8对应于的P腔82的顶板分别通过第一节流孔86连通第一油腔75、第二节流孔87连通第二油腔76,上阀芯7的对应于第一油腔75的顶板位置设置有第一扇形槽77、对应于第二油腔76的顶板位置设置有第二扇形槽78,平衡状态下下部连接端302的对应于第一扇形槽77的位置设置有第一泄压节流孔304、对应于第二扇形槽的78位置设置有第二泄压节流孔305,下部连接端302对应于回油腔72的位置设置有对应的连接孔306,回油腔72 连通T腔85的顶部入口;下压板10开有4个扇型槽,与下端盖11配合形成了4个节流腔,分别为两个P节流腔101和两个T节流腔102,两两关于中心对称布置,P节流腔101与P腔82相通,T节流腔102与T腔85相通,阀芯处于零位时节流腔与A腔83、B腔84不通,下压板10和下端盖11的组合件固装于阀套9、下阀芯8的下端面,下阀芯8相对于阀套9进行旋转动作,下端盖11对应于T节流腔102设置有回油口111。A direct plug-in rotary direct drive electro-hydraulic servo valve, see Figure 1-13: it includes a motor 1, a valve body assembly 2, and the valve body assembly 2 includes a motor shaft 3, an upper end cover baffle 4, an upper end cover 5, The upper pressure plate 6, the upper valve core 7, the lower valve core 8, the valve sleeve 9, the lower pressure plate 10, the lower end cover 11, the lower outer end surface cover of the upper end cover 5 is mounted on the upper end surface of the upper pressure plate 6, forming the upper valve core installation cavity 12 , the lower surface of the upper pressure plate 10 is fixedly connected to the upper annular surface of the valve sleeve 9, the lower valve core 7 is arranged in the inner cavity of the valve sleeve 9, and the upper end cover baffle plate 4 is mounted on the upper end surface of the top plate 51 of the upper end cover 5. The top plate 51 of the cover 5 is provided with a central hole, the shaft end 301 of the motor shaft 3 passes through the central hole, and the upper end cover baffle plate 4 protrudes upward, and the upward convex part of the motor shaft 3 is used to connect the output shaft of the motor 1, the motor shaft 3 also includes a lower connecting end 302, the center of the lower surface of the lower connecting end 302 is concave to form a guide center hole 303, the upper convex part 71 of the upper valve core 7 is positioned in the guide center hole 303, and the axial center of the upper valve core 7 is arranged The upper convex connecting structure 81 of the lower spool 8 is partly fixed by the spool bolt 13. The main body of the upper spool 7 includes two symmetrically arranged fan-shaped areas 72, and two sets of loops are formed in the area between the two fan-shaped areas 72. In the oil chamber 73, a concave fan-shaped groove 74 is provided in the lower part of the central area of each fan-shaped area 72, and the radially inner end of the concave fan-shaped groove 74 extends to the outer ring wall of the upper convex connecting structure 81. The outer ring area is provided with an upper pressure plate 6, and the upper pressure plate 6 includes a pair of radially inwardly convex baffles 61. The radial inner wall is arranged in close contact with the outer ring wall of the upper convex connecting structure 81 , and the radial inner convex partition 61 evenly divides each inner concave fan-shaped groove 74 into a first oil chamber 75 and a second oil chamber 76 . There are two groups of P ports 91, A ports 92 and B ports 93. The lower valve core 8 is provided with P chambers 82, A chambers 83 and B corresponding to the positions of the P ports 91, A ports 92 and B ports 93 respectively. The lower spool 8 is also provided with a T cavity 85, the top plate of the P cavity 82 corresponding to the lower spool 8 communicates with the first oil cavity 75 through the first throttle hole 86, and the second throttle hole 87 communicates with the second cavity 84, respectively. In the oil chamber 76, a first fan-shaped groove 77 is provided on the top plate position of the upper valve core 7 corresponding to the first oil chamber 75, and a second fan-shaped groove 78 is provided on the top plate position corresponding to the second oil chamber 76. The lower part is connected in a balanced state. The position of the end 302 corresponding to the first fan-shaped groove 77 is provided with a first pressure relief orifice 304, the position corresponding to the second fan-shaped groove 78 is provided with a second pressure relief orifice 305, and the lower connecting end 302 corresponds to the return valve. The position of the oil cavity 72 is provided with a corresponding connection hole 306, and the oil return cavity 72 is connected to the top inlet of the T cavity 85; the lower pressing plate 10 is provided with 4 fan-shaped grooves, which cooperate with the lower end cover 11 to form 4 throttling cavities, respectively There are two P throttle chambers 101 and two T throttle chambers 102, which are arranged symmetrically about the center. The P throttle chamber 101 communicates with the P chamber 82, and the T throttle chamber 102 communicates with the T chamber 85. When the throttling chamber is in the zero position, there is no communication between the A chamber 83 and the B chamber 84. The assembly of the lower pressing plate 10 and the lower end cover 11 is fixed on the lower end surface of the valve sleeve 9 and the lower valve core 8, and the lower valve core 8 is opposite to the valve sleeve 9. The lower end cover 11 is provided with an oil return port 111 corresponding to the T throttle chamber 102 during the rotation operation.

下阀芯8的P腔82、A腔83、B腔84对应于P口91、A口92、B口83 的位置分别设置有导向孔14,导向孔14的弧度确保下阀芯在旋转对应的角度后仍能和对应的阀套9上的P口91、A口92、B口93正常连通;The P cavity 82, A cavity 83 and B cavity 84 of the lower spool 8 are respectively provided with guide holes 14 corresponding to the positions of the P port 91, the A port 92 and the B port 83. The curvature of the guide hole 14 ensures that the lower spool rotates correspondingly. It can still communicate with the P port 91, A port 92, and B port 93 on the corresponding valve sleeve 9 after the angle of the valve sleeve 9 is normal;

电机轴3的轴端301上套装有轴承15,轴承15的外圈紧贴上端盖5的对应顶板51的内壁布置,轴承15的内圈压附住下部连接端302的上端面,上阀芯7的主体部分可相对于电机轴3转动;The shaft end 301 of the motor shaft 3 is sleeved with the bearing 15, the outer ring of the bearing 15 is arranged in close contact with the inner wall of the corresponding top plate 51 of the upper end cover 5, the inner ring of the bearing 15 is pressed against the upper end face of the lower connecting end 302, and the upper valve core The main body part of 7 can be rotated relative to the motor shaft 3;

上端盖挡板4盖装于上端盖5的顶板51后所形成的间隙内塞装有密封圈 16,上端盖挡板4和上端盖5的接触端面环布有格莱圈17;The gap formed after the top plate 51 of the upper end cap 5 is covered with the upper end cover baffle plate 4 is filled with the sealing ring 16, and the contact end face of the upper end cover baffle plate 4 and the upper end cap 5 is annularly clothed with the Gree ring 17;

下阀芯8的中心轴下凸部分88定位于下端盖的中心孔内,确保安装方便可靠;The lower convex part 88 of the central shaft of the lower valve core 8 is positioned in the central hole of the lower end cover to ensure convenient and reliable installation;

上压板6对应于阀套9的上端内上凸环95设置有内凹定位环槽62,阀套 9的上端内上凸环95插装于内凹定位环槽62内,使得安装快捷方便,The upper pressure plate 6 is provided with an inner concave positioning ring groove 62 corresponding to the inner upper convex ring 95 of the upper end of the valve sleeve 9, and the inner upper convex ring 95 of the upper end of the valve sleeve 9 is inserted into the inner concave positioning ring groove 62, so that the installation is fast and convenient,

上端盖挡板4、上端盖5、上压板6和阀套9的顶部通过环布的上定位螺栓18固接;The tops of the upper end cover baffle plate 4, the upper end cover 5, the upper pressure plate 6 and the valve sleeve 9 are fixedly connected by the upper positioning bolts 18 of the ring cloth;

下端盖11、下压板10、阀套9的底部通过环布的下定位螺栓19固接。The bottom of the lower end cover 11 , the lower pressing plate 10 and the valve sleeve 9 are fixedly connected by the lower positioning bolts 19 of the ring cloth.

其工作原理如下:It works as follows:

高压油通过P口91进入P腔82,然后再通过P腔82端面开的第一节流孔86、第二节流孔87分别进入第一油腔75与第二油腔76,由于上阀芯7的对应于第一油腔75的顶板位置设置有第一扇形槽77、对应于第二油腔76的顶板位置设置有第二扇形槽78,平衡状态下下部连接端302的对应于第一扇形槽77的位置设置有第一泄压节流孔304、对应于第二扇形槽的78位置设置有第二泄压节流孔305,使得第一油腔75通过第一扇形槽77、第一泄压节流孔304进入到过渡腔体307,之后通过连接孔306通入回油腔73、T腔85,然后进入到T节流腔102后从回油口111排出;使得第二油腔76通过第二扇形槽78、第二泄压节流孔305进入到过渡腔体307,之后通过连接孔306通入回油腔73、T腔85,然后进入到T节流腔102后从回油口111排出;The high-pressure oil enters the P cavity 82 through the P port 91, and then enters the first oil cavity 75 and the second oil cavity 76 through the first throttle hole 86 and the second throttle hole 87 opened on the end face of the P cavity 82, respectively. The top plate position of the core 7 corresponding to the first oil chamber 75 is provided with a first fan-shaped groove 77, and the top plate position corresponding to the second oil chamber 76 is provided with a second fan-shaped groove 78. A first pressure relief orifice 304 is provided at the position of a fan-shaped groove 77, and a second pressure relief orifice 305 is provided corresponding to the position 78 of the second fan-shaped groove, so that the first oil chamber 75 passes through the first fan-shaped groove 77, The first pressure relief orifice 304 enters the transition cavity 307, then passes into the oil return cavity 73 and the T cavity 85 through the connecting hole 306, and then enters the T throttle cavity 102 and is discharged from the oil return port 111; The oil cavity 76 enters the transition cavity 307 through the second fan-shaped groove 78 and the second pressure relief orifice 305 , and then enters the oil return cavity 73 and the T cavity 85 through the connecting hole 306 , and then enters the T throttle cavity 102 . Discharge from the oil return port 111;

电机轴上的圆形通孔第一泄压节流孔304、第二泄压节流孔305将对应位置的第一扇形槽77、第二扇形槽78部分遮盖,当电机轴小幅度转动时,扇型槽的被遮盖面积将发生变化,进而改变了第一泄压节流孔304、第二泄压节流孔305的流通面积,从而改变了第一油腔75、第二油腔76的压力,当阀芯处于零位时,第一泄压节流孔304、第二泄压节流孔305的流通面积相等,两第一油腔75、第二油腔76压力相等,处于平衡位置。The circular through holes on the motor shaft, the first pressure relief orifice 304 and the second pressure relief orifice 305, partially cover the first fan-shaped groove 77 and the second fan-shaped groove 78 at the corresponding positions. When the motor shaft rotates in a small amount , the covered area of the fan-shaped groove will change, thereby changing the flow area of the first pressure relief orifice 304 and the second pressure relief orifice 305, thereby changing the first oil chamber 75 and the second oil chamber 76 When the valve core is at the zero position, the flow areas of the first pressure relief orifice 304 and the second pressure relief orifice 305 are equal, and the pressures of the two first oil chambers 75 and the second oil chamber 76 are equal, and they are in equilibrium. Location.

当电机1带动电机轴3正向旋转一个角度,此时第一泄压节流孔304中的通孔的面积减小,第二泄压节流孔305通孔的面积增大,从而导致第一油腔75压力增高,第二油腔76压力减小,此时,由于第一油腔75的压力高于第二油腔76的压力,因此在两油腔的综合作用下阀芯将受到一个逆时针方向的压力力矩,使得阀芯将逆时针转动,直到第一泄压节流孔304、第二泄压节流孔305的流通面积恢复到相等,两油腔压力达到新的压力平衡为止。当阀芯逆时针旋转时,P节流腔101与A腔83相通,T节流腔102与B腔84相通。反之,当电机1反向旋转一个角度,此时第一泄压节流孔304中的通孔的面积增大,第二泄压节流孔305通孔的面积减小,从而导致第一油腔75压力减小,第二油腔76压力增高,此时,由于第一油腔75的压力小于第二油腔76 的压力,因此在两油腔的综合作用下阀芯将受到一个顺时针方向的压力力矩,使得阀芯将顺时针转动,直到第一泄压节流孔304、第二泄压节流孔305的流通面积恢复到相等,两油腔压力达到新的压力平衡为止。阀芯顺时针旋转时,P节流腔101与B腔84相通,T节流腔102与A腔83相通。When the motor 1 drives the motor shaft 3 to rotate in the forward direction by an angle, the area of the through hole in the first pressure relief orifice 304 decreases, and the area of the through hole in the second pressure relief orifice 305 increases, resulting in the first pressure relief orifice 305. The pressure of the first oil chamber 75 increases, and the pressure of the second oil chamber 76 decreases. At this time, since the pressure of the first oil chamber 75 is higher than the pressure of the second oil chamber 76, the valve core will be affected by the combined action of the two oil chambers. A counterclockwise pressure moment causes the valve core to rotate counterclockwise until the flow areas of the first pressure relief orifice 304 and the second pressure relief orifice 305 return to equal, and the pressures of the two oil chambers reach a new pressure balance until. When the valve core rotates counterclockwise, the P throttle chamber 101 communicates with the A chamber 83 , and the T throttle chamber 102 communicates with the B chamber 84 . Conversely, when the motor 1 rotates in the opposite direction, the area of the through hole in the first pressure relief orifice 304 increases, and the area of the through hole in the second pressure relief orifice 305 decreases, thereby causing the first oil The pressure of the cavity 75 decreases and the pressure of the second oil cavity 76 increases. At this time, since the pressure of the first oil cavity 75 is lower than the pressure of the second oil cavity 76, the valve core will be subjected to a clockwise rotation under the combined action of the two oil cavities. The spool will rotate clockwise until the flow areas of the first pressure relief orifice 304 and the second pressure relief orifice 305 return to equal, and the pressures of the two oil chambers reach a new pressure balance. When the valve core rotates clockwise, the P throttle chamber 101 communicates with the B chamber 84 , and the T throttle chamber 102 communicates with the A chamber 83 .

采用将上阀芯、下阀芯组合形成的整体节流腔实现伺服阀的力矩平衡,从而减小了对电机的功率需求,从而减小了电机的体积,提高了驱动器的响应频率进而提高了伺服阀的带宽。The torque balance of the servo valve is realized by the integral throttle cavity formed by the combination of the upper spool and the lower spool, thereby reducing the power demand for the motor, thereby reducing the volume of the motor, increasing the response frequency of the driver and improving the The bandwidth of the servo valve.

对于本领域技术人员而言,显然本实用新型不限于上述示范性实施例的细节,而且在不背离本实用新型的精神或基本特征的情况下,能够以其他的具体形式实现本实用新型。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本实用新型的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本实用新型内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It will be apparent to those skilled in the art that the present invention is not limited to the details of the above-described exemplary embodiments, and that the present invention may be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments are to be considered in all respects as exemplary and not restrictive, and the scope of the present invention is defined by the appended claims rather than the foregoing description, and it is therefore intended that the All changes within the meaning and range of the required equivalents are embraced within the present invention. Any reference signs in the claims shall not be construed as limiting the involved claim.

此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。In addition, it should be understood that although this specification is described in terms of embodiments, not each embodiment only includes an independent technical solution, and this description in the specification is only for the sake of clarity, and those skilled in the art should take the specification as a whole , the technical solutions in each embodiment can also be appropriately combined to form other implementations that can be understood by those skilled in the art.

Claims (8)

1. A rotatory electrohydraulic servo valve that directly drives of cartridge formula all the time, its characterized in that: the valve body assembly comprises a motor and a valve body assembly, wherein the valve body assembly comprises a motor shaft, an upper end cover baffle, an upper end cover, an upper pressure plate, an upper valve core, a lower valve core, a valve sleeve, a lower pressure plate and a lower end cover, the outer end surface of the lower part of the upper end cover is covered on the upper end surface of the upper pressure plate to form an upper valve core mounting cavity, the lower surface of the upper pressure plate is fixedly connected with the upper ring surface of the valve sleeve, the lower valve core is arranged in the inner cavity of the valve sleeve, the upper end cover baffle is covered on the upper end surface of the top plate of the upper end cover, a central hole is formed in the top plate of the upper end cover, the shaft end of the motor shaft penetrates through the central hole and protrudes upwards from the upper end cover baffle, the protruding part of the motor shaft is used for connecting with an output shaft of the motor, the motor shaft further comprises a lower connecting end, the axial center part of the upper valve core is fixedly connected with the upper convex connecting structure of the lower valve core through a valve core bolt, the main body part of the upper valve core comprises two symmetrically arranged fan-shaped areas, two groups of oil return cavities are formed in the surface area between the two fan-shaped areas, the lower part of the center area of each fan-shaped area is provided with an inner concave fan-shaped groove, the radial inner end of each inner concave fan-shaped groove extends to the outer ring wall of the upper convex connecting structure, the outer ring area of each inner concave fan-shaped groove is provided with the upper pressure plate, each upper pressure plate comprises a pair of radial inner convex baffles, each radial inner convex baffle separates the fan-shaped area of each inner concave fan-shaped groove, the radial inner walls of the radial inner convex baffles are arranged in a mode of clinging to the outer ring wall of the upper convex connecting structure, each radial inner concave fan-shaped groove is uniformly divided into a first oil cavity and a, The positions of the lower valve core corresponding to the port P, the port A and the port B are respectively and correspondingly provided with a cavity P, a cavity A and a cavity B, the lower valve core is also provided with a T cavity, a top plate of the P cavity corresponding to the lower valve core is communicated with the first oil cavity through a first throttling hole and communicated with the second oil cavity through a second throttling hole respectively, a first fan-shaped groove is formed in the position, corresponding to the top plate of the first oil cavity 22, of the upper valve core, a second fan-shaped groove is formed in the position, corresponding to the top plate of the second oil cavity 25, of the upper valve core, a first pressure relief throttling hole is formed in the position, corresponding to the first fan-shaped groove, of the lower connecting end in a balanced state, a second pressure relief throttling hole is formed in the position, corresponding to the second fan-shaped groove, of the lower connecting end, a corresponding connecting hole is formed in the position, corresponding to the oil return cavity, of the lower connecting end, and the oil return cavity is communicated with a top inlet of the T cavity; the lower pressing plate is provided with 4 fan-shaped grooves, 4 throttling cavities are formed by matching with the lower end cover and are respectively two P throttling cavities and two T throttling cavities, the P throttling cavities and the P cavities are symmetrically arranged in pairs about the center, the T throttling cavities are communicated with the T cavities, the throttling cavities are not communicated with the cavity A and the cavity B when the valve core is in a zero position, a combined piece of the lower pressing plate and the lower end cover is fixedly arranged on the lower end faces of the valve sleeve and the lower valve core, the lower valve core rotates relative to the valve sleeve, and the lower end cover is provided with an oil return port corresponding to the T throttling cavities.
2. The direct-plug-in rotary direct-drive electro-hydraulic servo valve as claimed in claim 1, wherein: the positions of the P cavity, the A cavity and the B cavity of the lower valve core, which correspond to the P port, the A port and the B port, are respectively provided with a guide hole, and the radian of the guide holes ensures that the lower valve core can still be normally communicated with the P port, the A port and the B port on the corresponding valve sleeve after rotating by a corresponding angle.
3. The direct-plug-in rotary direct-drive electro-hydraulic servo valve as claimed in claim 2, wherein: the motor shaft is characterized in that a bearing is sleeved at the shaft end of the motor shaft, the outer ring of the bearing is arranged to be clung to the inner wall of the corresponding top plate of the upper end cover, and the inner ring of the bearing is pressed on the upper end face of the lower connecting end.
4. The direct-plug-in rotary direct-drive electro-hydraulic servo valve as claimed in claim 1, wherein: and a sealing ring is plugged in a gap formed by covering the upper end cover baffle on the top plate of the upper end cover, and GREEN rings are annularly distributed on the contact end surface of the upper end cover baffle and the upper end cover.
5. The direct-plug-in rotary direct-drive electro-hydraulic servo valve as claimed in claim 1, wherein: the lower part of the central shaft of the lower valve core is positioned in the central hole of the lower end cover.
6. The direct-plug-in rotary direct-drive electro-hydraulic servo valve as claimed in claim 1, wherein: the upper pressure plate is provided with a concave positioning ring groove corresponding to the upper inner convex ring of the upper end of the valve sleeve, and the upper inner convex ring of the upper end of the valve sleeve is inserted in the concave positioning ring groove.
7. The direct-plug-in rotary direct-drive electro-hydraulic servo valve as claimed in claim 1, wherein: the upper end cover baffle, the upper end cover, the upper pressure plate and the top of the valve sleeve are fixedly connected through upper positioning bolts distributed annularly.
8. The direct-plug-in rotary direct-drive electro-hydraulic servo valve as claimed in claim 1, wherein: the lower end cover, the lower pressure plate and the bottom of the valve sleeve are fixedly connected through lower positioning bolts which are annularly distributed.
CN201921697473.6U 2019-10-11 2019-10-11 Plug-in rotary direct drive electro-hydraulic servo valve Expired - Fee Related CN211288293U (en)

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CN201921697473.6U CN211288293U (en) 2019-10-11 2019-10-11 Plug-in rotary direct drive electro-hydraulic servo valve

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Application Number Priority Date Filing Date Title
CN201921697473.6U CN211288293U (en) 2019-10-11 2019-10-11 Plug-in rotary direct drive electro-hydraulic servo valve

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110541863A (en) * 2019-10-11 2019-12-06 江苏钧微动力科技有限公司 direct-insertion type rotary direct-drive electro-hydraulic servo valve
CN115585471A (en) * 2022-09-27 2023-01-10 通辽霍林河坑口发电有限责任公司 Method for leveling air powder of boiler with four tangential corners

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110541863A (en) * 2019-10-11 2019-12-06 江苏钧微动力科技有限公司 direct-insertion type rotary direct-drive electro-hydraulic servo valve
CN110541863B (en) * 2019-10-11 2024-05-10 江苏钧微动力科技有限公司 Direct-insertion rotary direct-drive electrohydraulic servo valve
CN115585471A (en) * 2022-09-27 2023-01-10 通辽霍林河坑口发电有限责任公司 Method for leveling air powder of boiler with four tangential corners

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