CN211287825U - A variable valve train - Google Patents
A variable valve train Download PDFInfo
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- CN211287825U CN211287825U CN201921681985.3U CN201921681985U CN211287825U CN 211287825 U CN211287825 U CN 211287825U CN 201921681985 U CN201921681985 U CN 201921681985U CN 211287825 U CN211287825 U CN 211287825U
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Abstract
本实用新型包括的主要部件有:凸轮轴(12),摇臂a(15)和摇臂b(17),摇臂轴(8)和气门(16),销钉(20)及斜槽(801),位移套(21),电机(5)及相关的电机轴(4)和螺纹杆(3)。通过电机控制电机轴带动螺纹杆轴向移动,进而带动位移套在摇臂上移动,改变摇臂摇臂b(17)的摆动规律,进而改变气门的升程。
The main components included in the utility model are: camshaft (12), rocker arm a (15) and rocker arm b (17), rocker arm shaft (8) and valve (16), pin (20) and inclined groove (801) ), displacement sleeve (21), motor (5) and associated motor shaft (4) and threaded rod (3). The motor shaft is controlled by the motor to drive the threaded rod to move axially, thereby driving the displacement sleeve to move on the rocker arm, changing the swing law of the rocker arm b(17), and then changing the lift of the valve.
Description
技术领域technical field
本实用新型涉及可变气门机构,更详细地说,本发明是一种利用电机控制螺纹杆带动摇臂上的位移套运动改变两摇臂之间“支点”位置及“杠杆”的长度,实现气门升程连续可变的一种机构。The utility model relates to a variable valve mechanism, in more detail, the present invention is a method of using a motor to control a threaded rod to drive a displacement sleeve on a rocker arm to move to change the position of a "fulcrum" and the length of a "lever" between the two rocker arms, so as to achieve A mechanism in which the valve lift is continuously variable.
技术背景technical background
随着发动机技术的发展,发动机各参数柔性可控变得越来越重要,发动机各部件柔性可控为发动机智能化提供了技术基础。同时发动机的气门可变为发动机燃烧方式及配气的优化提供了更大的潜力。传统发动机气门升程和开启、关闭时刻不变,使得发动机在部分工况进气较差导致油气混合不好,或进气负功较大,发动机经济性和排放较差。而可变气门技术可以更好的优化气门开启、关闭时刻及开启升程,提高发动机充气效率,降低燃油消耗率,进而提高其热效率,并改善其排放性能。With the development of engine technology, the flexibility and controllability of engine parameters has become more and more important, and the flexibility and controllability of engine components provides a technical basis for engine intelligence. At the same time, the variable valve of the engine provides greater potential for the optimization of engine combustion mode and gas distribution. The valve lift and opening and closing timing of traditional engines remain unchanged, which makes the engine poor air intake in some working conditions, resulting in poor oil and gas mixing, or large intake negative power, resulting in poor engine economy and emissions. The variable valve technology can better optimize the valve opening, closing time and opening lift, improve the engine charging efficiency, reduce the fuel consumption rate, and then improve its thermal efficiency and improve its emission performance.
实用新型内容Utility model content
发明要解决的问题Invention to solve problem
本实用新型的目的在于一种电机驱动式可变气门装置,实现发动机气门升程持续可变,以满足发动机不同工况下的配气要求,提高发动机的充气效率,改善发动机经济性和排放性能的可变气门驱动系统,取代气门升程分档可变,只能满足部分负荷高效充气效率的可变气门机构。The purpose of the utility model is to provide a motor-driven variable valve device, which can realize the continuous variable lift of the engine valve, meet the gas distribution requirements of the engine under different working conditions, improve the charging efficiency of the engine, and improve the economical efficiency and emission performance of the engine. The variable valve drive system replaces the variable valve mechanism with variable valve lift, which can only meet the high-efficiency charging efficiency of partial load.
为解决上述技术问题,根据本实用新型的一个方面,本实用新型提供了如下技术方案:In order to solve the above-mentioned technical problems, according to one aspect of the present utility model, the utility model provides the following technical solutions:
一种可变气门机构,由挡块a、螺栓、螺纹杆、电机轴、电机、支座a、限位凸台a、摇臂轴、盖板a、限位凸台b、限位凸台c、凸轮轴、盖板b、限位凸台d、摇臂a、气门、摇臂b、凸轮、挡块b、销钉、位移套、支座b、支座c组成,其中位移套通过螺纹套装在螺纹杆上,挡块a和挡块b通过螺栓固接在螺纹杆上;电机轴一端与电机相连,一端与螺纹杆固接;电机通过螺栓安装在支座a上;限位凸台a和限位凸台b固接在摇臂轴外表面,盖板a和支座c置于限位凸台a和限位凸台b之间,并通过螺栓相连;摇臂轴置于盖板a和支座c之间,并间隙配合;限位凸台c和限位凸台d固接于凸轮轴外表面,盖板b和支座b 置于限位凸台c和限位凸台d之间,并也通过螺栓相连;凸轮轴置于盖板b和支座b之间,间隙配合;摇臂a一端套装在摇臂轴外表面,并固定连接,另一端悬置于气门顶端;凸轮固接于凸轮轴外表面;摇臂b 一端套装于摇臂轴外表面,另一端置于凸轮下端;销钉置于摇臂b设置的销安装孔内,并穿过摇臂轴开设的斜槽,销钉与销安装孔过盈配合,与斜槽间隙配合。A variable valve mechanism consists of a stopper a, a bolt, a threaded rod, a motor shaft, a motor, a support a, a limit boss a, a rocker arm shaft, a cover plate a, a limit boss b, and a limit boss c. Camshaft, cover plate b, limit boss d, rocker arm a, valve, rocker arm b, cam, stopper b, pin, displacement sleeve, support b, support c, and the displacement sleeve is composed of a thread Set on the threaded rod, the block a and the block b are fixed on the threaded rod by bolts; one end of the motor shaft is connected with the motor, and the other end is fixed with the threaded rod; the motor is installed on the support a by bolts; the limit boss a and the limit boss b are fixed on the outer surface of the rocker shaft, the cover plate a and the support c are placed between the limit boss a and the limit boss b, and are connected by bolts; the rocker shaft is placed on the cover There is a clearance fit between the plate a and the support c; the limit boss c and the limit boss d are fixed on the outer surface of the camshaft, and the cover plate b and the support b are placed on the limit boss c and the limit boss d, and are also connected by bolts; the camshaft is placed between the cover plate b and the support b, with clearance fit; one end of the rocker arm a is sleeved on the outer surface of the rocker arm shaft, and is fixedly connected, and the other end is suspended on the valve The top end; the cam is fixed on the outer surface of the camshaft; one end of the rocker arm b is sleeved on the outer surface of the rocker arm shaft, and the other end is placed at the lower end of the cam; the pin is placed in the pin mounting hole provided by the rocker arm b, and is opened through the rocker arm shaft The chute, the pin has an interference fit with the pin mounting hole, and a clearance fit with the chute.
优选的,所述摇臂a设有圆孔,所述摇臂b设有圆孔e和销安装孔,圆孔和圆孔e分别与摇臂轴相连,圆孔与摇臂轴固定相连,圆孔e与摇臂轴滑动相连。Preferably, the rocker arm a is provided with a circular hole, the rocker arm b is provided with a circular hole e and a pin mounting hole, the circular hole and the circular hole e are respectively connected with the rocker arm shaft, and the circular hole is fixedly connected with the rocker arm shaft, The round hole e is slidably connected with the rocker shaft.
优选的,所述摇臂轴设有斜槽,所述挡块a设有圆孔a和圆孔c,且在圆孔a周围还设有四个螺栓通过圆孔b;所述挡块b设有圆孔f和圆孔h,且在圆孔f周围同样设有四个螺栓通过圆孔g;圆孔c和圆孔h分别布置于摇臂b两侧,并与摇臂轴滑动相连。Preferably, the rocker arm shaft is provided with an oblique groove, the block a is provided with a circular hole a and a circular hole c, and four bolts pass through circular holes b around the circular hole a; the block b A round hole f and a round hole h are provided, and four bolts pass through the round hole g around the round hole f; the round hole c and the round hole h are respectively arranged on both sides of the rocker arm b, and are slidably connected with the rocker arm shaft .
优选的,所述位移套轴中心处设有螺纹通孔、中心部分设有环台,且在环台四周还设有四个固定螺栓孔。Preferably, a threaded through hole is provided at the center of the displacement sleeve shaft, a ring platform is provided in the center portion, and four fixing bolt holes are further provided around the ring platform.
实用新型效果Utility model effect
本实用新型采用电机控制摇臂运动改变摇臂的摆动规律,实现气门升程的改变,升程连续可变且控制准确、控制机构简单,可变范围大,可以实现发动机在大范围不同工况下的最佳配气,改善进排气条件,提高充气效率,提高燃油利用率,降低排放。并且本发明具有结构简单,制造难度小的优点,可以降低生产成本。The utility model adopts the motor to control the rocker arm movement to change the rocker arm swing law, and realizes the change of the valve lift. It can improve the intake and exhaust conditions, improve the charging efficiency, improve the fuel utilization rate, and reduce the emission. In addition, the present invention has the advantages of simple structure and low manufacturing difficulty, and can reduce the production cost.
附图说明Description of drawings
附图1是该装置的俯视图;Accompanying drawing 1 is the top view of this device;
附图2是该装置的正视图;Accompanying
附图3是摇臂轴(8)的正视图;Accompanying
附图4是摇臂轴(8)A-A截面的剖视图;Accompanying drawing 4 is the sectional view of the A-A section of the rocker shaft (8);
附图5是摇臂轴(8)B-B截面的剖视图;5 is a sectional view of the B-B section of the rocker shaft (8);
附图6是摇臂轴(8)C-C截面的剖视图;6 is a sectional view of the C-C section of the rocker shaft (8);
附图7是挡块a(1)的示意图;Accompanying drawing 7 is the schematic diagram of stopper a (1);
附图8是挡块b(19)的示意图;Figure 8 is a schematic view of the stopper b (19);
附图9是摇臂a(15)的示意图;Accompanying
附图10是摇臂b(17)的示意图;Figure 10 is a schematic view of the rocker arm b (17);
附图11是位移套(21)的正视图;Figure 11 is a front view of the displacement sleeve (21);
附图12是位移套(22)的侧视图。Figure 12 is a side view of the displacement sleeve (22).
具体实施方式Detailed ways
参照附图,说明本实用新型的实施方式,结合附图1-11对本实用新型的实施方式做详细的描述。Referring to the accompanying drawings, the embodiments of the present invention will be described, and the embodiments of the present invention will be described in detail with reference to the accompanying drawings 1-11.
本实用新型包括的主要部件有:凸轮轴(12),摇臂a(15)和摇臂b(17),摇臂轴(8)和气门(16),销钉(20)及斜槽(801),位移套(21),电机(5)及相关的电机轴(4)和螺纹杆(3)。通过电机控制电机轴带动螺纹杆轴向移动,进而带动位移套在摇臂上移动,改变摇臂摇臂b(17)的摆动规律,进而改变气门的升程。The main components included in the utility model are: camshaft (12), rocker arm a (15) and rocker arm b (17), rocker arm shaft (8) and valve (16), pin (20) and inclined groove (801) ), displacement sleeve (21), motor (5) and associated motor shaft (4) and threaded rod (3). The motor shaft is controlled by the motor to drive the threaded rod to move axially, thereby driving the displacement sleeve to move on the rocker arm, changing the swing law of the rocker arm b(17), and then changing the lift of the valve.
本实用新型所述凸轮轴(12)置于盖板b(13)和支座b(22)之间,并间隙配合;盖板b(13)和支座b(22)置于限位凸台c(22)和限位凸台d(14)之间,并通过螺栓相连,限位凸台c(22)和限位凸台d(14)固接于凸轮轴(12)外表面。凸轮轴(12)工作时随发动机转动进而驱动摇臂b(17)。The camshaft (12) of the utility model is placed between the cover plate b (13) and the support b (22), and is in clearance fit; the cover plate b (13) and the support b (22) are placed on the limiting convex The platform c (22) and the limit boss d (14) are connected by bolts, and the limit boss c (22) and the limit boss d (14) are fixed on the outer surface of the camshaft (12). When the camshaft (12) works, the rocker arm b (17) is driven by the rotation of the engine.
本实用新型所述摇臂轴(8)置于盖板a(9)和支座c(23)之间,并间隙配合;盖板a(9)和支座 c(23)置于限位凸台a(7)和限位凸台b(10)之间,并通过螺栓相连,限位凸台a(7)和限位凸台b (10)固接在摇臂轴(8)外表面;摇臂轴(8)设有斜槽(801)。通过电机轴(4)的轴向移动控制销(20) 在斜槽(801)中的移动距离,实现对摇臂b(17)的控制,改变两摇臂之间的“支点”位置及总“杠杆”的长度。The rocker shaft (8) of the utility model is placed between the cover plate a (9) and the support c (23), and is in clearance fit; the cover plate a (9) and the support c (23) are placed at the limit The boss a (7) and the limit boss b (10) are connected by bolts, and the limit boss a (7) and the limit boss b (10) are fixed outside the rocker arm shaft (8). surface; the rocker shaft (8) is provided with a chute (801). Through the axial movement of the motor shaft (4) to control the moving distance of the pin (20) in the chute (801), the control of the rocker arm b (17) is realized, and the position of the "fulcrum" between the two rocker arms and the total The length of the "lever".
本实用新型所述摇臂b(17)设有圆孔e(1701)和销安装孔(1702);摇臂b(17)一端通过圆孔e (1701)套装于摇臂轴(8)外表面,圆孔e(1701)与摇臂轴(8)滑动相连,另一端置于凸轮(18)下端,摇臂b(17)可沿摇臂轴轴向运动。The rocker arm b (17) of the present invention is provided with a circular hole e (1701) and a pin mounting hole (1702); one end of the rocker arm b (17) is sleeved outside the rocker arm shaft (8) through the circular hole e (1701). On the surface, the circular hole e (1701) is slidably connected to the rocker arm shaft (8), the other end is placed at the lower end of the cam (18), and the rocker arm b (17) can move axially along the rocker arm shaft.
本实用新型所述摇臂a(15)设有圆孔(1501),摇臂a(15)一端通过圆孔(1501)套装在摇臂轴(8) 外表面,并固定连接,另一端悬置于气门(16)顶端,用开启气门。The rocker arm a (15) of the present invention is provided with a circular hole (1501), one end of the rocker arm a (15) is sleeved on the outer surface of the rocker arm shaft (8) through the circular hole (1501), and is fixedly connected, and the other end is suspended Put it on the top of the valve (16) and use it to open the valve.
本实用新型所述电机(5)通过螺栓安装在支座a(6)上,电机轴(4)一端与电机(5)相连,一端与螺纹杆(3)固接;本发明所述位移套(21)通过螺纹套装在螺纹杆(3)上。电机(5)接收ECU信号控制过电机轴(4)轴向移动一定距离,电机轴(4)带动螺纹杆(3)移动,螺纹杆(3)推动位移套(21) 发生移动,实现位移套(21)沿轴向进行定量移动。The motor (5) of the present invention is mounted on the support a (6) through bolts, one end of the motor shaft (4) is connected to the motor (5), and one end is fixedly connected to the threaded rod (3); the displacement sleeve of the present invention (21) is sleeved on the threaded rod (3) through a thread. The motor (5) receives the ECU signal and controls the motor shaft (4) to move axially for a certain distance, the motor shaft (4) drives the threaded rod (3) to move, and the threaded rod (3) pushes the displacement sleeve (21) to move to realize the displacement sleeve (21) Quantitative movement along the axial direction.
本实用新型所述挡块a(1)设有圆孔a(101)和圆孔c(103),且在圆孔a(101)周围还设有四个螺栓通过圆孔b(102);所述挡块b(19)设有圆孔f(1901)和圆孔h(1903),且在圆孔f(1901)周围同样设有四个螺栓通过圆孔g(1902),挡块a(1)和挡块b(19)通过螺栓(2)固接在位移套(21)上;圆孔c(103)和圆孔h(1903)分别布置于摇臂b(17)两侧,并与摇臂轴(8)滑动相连。挡块a(1) 与挡块b(19)对摇臂b(17)的轴向移动进行约束,将位移套(20)的运动状态传递至摇臂b(17)。The block a (1) of the present invention is provided with a circular hole a (101) and a circular hole c (103), and four bolts pass through the circular hole b (102) around the circular hole a (101); The block b (19) is provided with a circular hole f (1901) and a circular hole h (1903), and four bolts pass through the circular hole g (1902) around the circular hole f (1901). (1) and the stopper b (19) are fixed on the displacement sleeve (21) through the bolt (2); the circular hole c (103) and the circular hole h (1903) are respectively arranged on both sides of the rocker arm b (17), It is slidably connected with the rocker shaft (8). The stopper a (1) and the stopper b (19) constrain the axial movement of the rocker arm b (17), and transmit the motion state of the displacement sleeve (20) to the rocker arm b (17).
本实用新型所述销钉(20)与销安装孔(1702)过盈配合,与斜槽(801)间隙配合。摇臂b(17)固定在销钉(20)上,销钉(20)在斜槽(801)中滑动。当挡块被位移套带动着在摇臂轴上滑动时,销钉 (20)在斜槽中移动,与销钉(20)固连的摇臂(17)在轴向直线位移。The pin (20) of the utility model is in interference fit with the pin installation hole (1702), and is in clearance fit with the inclined groove (801). The rocker arm b (17) is fixed on the pin (20), and the pin (20) slides in the chute (801). When the stopper is driven by the displacement sleeve to slide on the rocker arm shaft, the pin (20) moves in the inclined groove, and the rocker arm (17) fixedly connected with the pin (20) moves linearly in the axial direction.
发动机根据运行工况可调节发动机气门升程使发动机充气效率达到更佳的状态,可利用上述控制装置实现,具体为:参考附图2,当发动机正常工作时,凸轮轴(12)转动使凸轮驱动摇臂b(17)使其摆动,摇臂(17)套装于摇臂轴(8)外,摇臂轴(8)带动与其固连的摇臂a(15)摆动,摇臂a(15)驱动气门(16),实现发动机配气。The engine can adjust the engine valve lift according to the operating conditions to make the engine charging efficiency reach a better state, which can be realized by using the above-mentioned control device. The rocker arm b (17) is driven to swing, the rocker arm (17) is sleeved outside the rocker arm shaft (8), and the rocker arm shaft (8) drives the rocker arm a (15) that is fixed to it to swing, and the rocker arm a (15) swings. ) drives the valve (16) to realize the engine air distribution.
当需要改变气门升程时,参考附图1,电机(5)工作,电机轴(4)做水平移动,带动螺纹杆(3)和位移套(21)做水平移动,位移套(21)通过挡块a(1)和挡块b(19)使摇臂(17)在摇臂轴(8)上做水平位移。当摇臂(17)在摇臂轴(8)上做水平位移时,与摇臂(17)固连的销钉(20)沿斜槽(801) 运动,在轴向上做水平位移,进而改变摇臂b(17)与摇臂a(15)之间的支点位置和总“杠杆”的长度,改变摇臂的摆动规律,实现发动机气门升程连续可变。When the valve lift needs to be changed, referring to Figure 1, the motor (5) works, the motor shaft (4) moves horizontally, and drives the threaded rod (3) and the displacement sleeve (21) to move horizontally, and the displacement sleeve (21) passes through Block a (1) and block b (19) make the rocker arm (17) move horizontally on the rocker arm shaft (8). When the rocker arm (17) makes a horizontal displacement on the rocker arm shaft (8), the pin (20) fixedly connected with the rocker arm (17) moves along the inclined groove (801) to make a horizontal displacement in the axial direction, thereby changing the The position of the fulcrum between the rocker arm b (17) and the rocker arm a (15) and the length of the total "lever" change the swing law of the rocker arm and realize the continuous variable valve lift of the engine.
Claims (4)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201921681985.3U CN211287825U (en) | 2019-10-09 | 2019-10-09 | A variable valve train |
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CN201921681985.3U CN211287825U (en) | 2019-10-09 | 2019-10-09 | A variable valve train |
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CN211287825U true CN211287825U (en) | 2020-08-18 |
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CN110630347A (en) * | 2019-10-09 | 2019-12-31 | 吉林大学 | A variable valve mechanism |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN110630347A (en) * | 2019-10-09 | 2019-12-31 | 吉林大学 | A variable valve mechanism |
CN110630347B (en) * | 2019-10-09 | 2024-10-25 | 吉林大学 | Variable valve mechanism |
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