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CN211223635U - Aluminum threshold reinforcing structure of electric vehicle, lower vehicle body and automobile - Google Patents

Aluminum threshold reinforcing structure of electric vehicle, lower vehicle body and automobile Download PDF

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Publication number
CN211223635U
CN211223635U CN201922268076.3U CN201922268076U CN211223635U CN 211223635 U CN211223635 U CN 211223635U CN 201922268076 U CN201922268076 U CN 201922268076U CN 211223635 U CN211223635 U CN 211223635U
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China
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threshold
aluminum
reinforcement
aluminium
electric vehicle
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CN201922268076.3U
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Inventor
徐玉冬
陈东平
王仁虎
陈宇
刘亮亮
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SAIC General Motors Corp Ltd
Pan Asia Technical Automotive Center Co Ltd
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SAIC General Motors Corp Ltd
Pan Asia Technical Automotive Center Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/70Energy storage systems for electromobility, e.g. batteries

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Abstract

The utility model provides an aluminium threshold additional strengthening of electric motor car, lower automobile body and car, aluminium threshold additional strengthening includes: the steel plate comprises an aluminum reinforcing piece, an L-shaped bracket, a spring and a long steel plate; l type support all is equipped with to the upper surface and the lower surface of aluminium reinforcement, and the spring is equipped with to the side of aluminium reinforcement, and rectangular steel sheet is equipped with to the inside of aluminium reinforcement, is equipped with one or more projection nut on the rectangular steel sheet. The utility model discloses a to the side protection of wide battery, through on traditional steel threshold structure basis to minimalization's change realizes satisfying the performance, reducing the car weight, and to the minimum effect of workshop influence.

Description

Aluminum threshold reinforcing structure of electric vehicle, lower vehicle body and automobile
Technical Field
The utility model relates to a vehicle field especially relates to an aluminium threshold additional strengthening of electric motor car, lower automobile body and car.
Background
In the electric vehicle side impact law, the vehicle body has a clear requirement on the intrusion amount of the battery pack, and the smaller the intrusion amount, the better the intrusion amount. At present, the battery pack of the electric vehicle mainly has two sizes, namely a wide battery and a narrow battery. For a wide-battery electric vehicle, the distance between the battery pack and the vehicle body threshold is very close, so that the side impact requirement needs to be met, and the invasion of the vehicle body to the battery pack is reduced.
SUMMERY OF THE UTILITY MODEL
Based on above problem, the utility model provides an aluminium threshold additional strengthening of electric motor car, lower automobile body and car, the utility model discloses a to the side protection of wide battery, through on traditional steel threshold structure basis to minimality's change realizes satisfying the performance, reducing the car weight, and to the effect that the workshop influence is minimum.
The utility model provides an aluminium threshold additional strengthening of electric motor car, include:
the steel plate comprises an aluminum reinforcing piece, an L-shaped bracket, a spring and a long steel plate;
l type support all is equipped with to the upper surface and the lower surface of aluminium reinforcement, and the spring is equipped with to the side of aluminium reinforcement, and rectangular steel sheet is equipped with to the inside of aluminium reinforcement, is equipped with one or more projection nut on the rectangular steel sheet.
In addition, the upper and lower surfaces of the aluminum reinforcement are mounted with the L-shaped brackets by means of the blind rivet nuts.
Further, the long steel plate is attached to the inside of the aluminum reinforcement by a blind rivet nut.
In addition, the spring is a U-shaped spring.
The utility model provides a lower automobile body of electric motor car, including welding lower automobile body front deck, front floor, back floor and threshold inner panel in lower automobile body main part, its characterized in that still includes above-mentioned arbitrary the aluminium threshold additional strengthening of electric motor car, aluminium threshold additional strengthening and threshold inner panel are connected.
In addition, the L-shaped bracket is in electric welding connection with the inner plate of the threshold.
Further, the aluminum rocker reinforcement structure is fixed to the lower vehicle body by bolts passing through the springs.
The utility model provides an automobile, including above-mentioned arbitrary lower automobile body of electric motor car.
Through adopting above-mentioned technical scheme, have following beneficial effect:
the utility model discloses a to the side protection of wide battery, through on traditional steel threshold structure basis to minimalization's change realizes satisfying the performance, reducing the car weight, and to the minimum effect of workshop influence. Meanwhile, the whole vehicle framework can be expanded to narrow battery protection, the extruded aluminum section can be directly reduced, the interface with the vehicle body is not changed, and therefore the flexible design of the vehicle body is achieved.
Drawings
Fig. 1 is a schematic view of an aluminum threshold reinforcement structure of an electric vehicle according to an embodiment of the present invention;
FIG. 2 is a schematic illustration of the addition of a reinforcement inside the rocker in the prior art;
fig. 3 is a schematic view of a prior art door sill fully integrated into an aluminum structure;
fig. 4 is a schematic view of a pre-welded nut structure according to an embodiment of the present invention;
fig. 5 is a schematic view of a lower vehicle body according to an embodiment of the present invention;
fig. 6 is a cross-sectional view taken along the plane a-a in fig. 5.
Detailed Description
The present invention is described in further detail below with reference to specific embodiments and the attached drawings. It is intended that the present invention not be limited to the particular embodiments disclosed, but that the present invention will include all embodiments falling within the scope of the appended claims.
Referring to fig. 1 and 4, the utility model provides an aluminum threshold additional strengthening of electric motor car, include:
the steel plate spring comprises an aluminum reinforcing piece 1, an L-shaped bracket 2, a spring 3 and a long steel plate 4;
l type support 2 is all equipped with to the upper surface and the lower surface of aluminium reinforcement 1, and spring 3 is equipped with to the side of aluminium reinforcement 1, and rectangular steel sheet 4 is equipped with to the inside of aluminium reinforcement 1, is equipped with one or more projection nut 12 on the rectangular steel sheet 4.
There are generally two solutions to reduce the intrusion of the vehicle body into the battery pack in the prior art: one is to add a large number of reinforcements inside the rocker, and the other is to integrate the inner and outer rocker panels and the internal reinforcements into a stronger aluminum structure.
The first scheme is applicable to the planking in traditional steel threshold, can directly produce at current production line, nevertheless owing to introduced a large amount of reinforcements, can the whole car weight of greatly increased. As shown in fig. 2.
The second solution integrates the threshold entirely in an aluminum structure, as shown in fig. 3. Because of the large matching surface when connecting with other vehicle body parts (such as front and rear longitudinal beams, front and rear floors), a large number of special steel-aluminum connecting modes such as FDS, SPR and the like are required. The traditional welding production line can not meet the connection requirement, and needs to be transformed on a large scale and even a production line is newly added, so that huge investment is generated. And the threshold is integrated into aluminium totally, and no matter be the cost of bicycle material or connect the cost all very high.
The utility model provides an aluminium threshold additional strengthening of electric motor car when keeping traditional steel threshold interior planking unchangeable, replaces the reinforcement of inside for aluminium structure. L type support 2 is equipped with in aluminium threshold additional strengthening's inside, and optionally, L type support 2 is the steel support, and in the connection process with the threshold inner panel, can be with L type support 2 and threshold spot welding prepositioning earlier, then with aluminium threshold additional strengthening fixed to the automobile body on. Because the cavity that the outer panel formed in the threshold was the uniform cross-section, and extruded aluminium self process characteristics has decided also the uniform cross-section, consequently this structure can with the interior planking of threshold from the front to back perfect laminating, and be inside the threshold cavity completely, just can not bring workshop steel aluminium to connect the demand yet.
L type support 2 is equipped with to aluminium reinforcement 1, makes aluminium reinforcement 1 and threshold spot welding prepositioning earlier through being equipped with L type support 2, makes aluminium reinforcement 1's side and automobile body fixed through spring 3, is equipped with one or more projection nut 12 on rectangular steel sheet 4, and wide battery package both sides mounting point is at threshold inner panel lower surface, and the nut needs the pre-installation in aluminium reinforcement 1's inside for tighten the bolt of fixed battery package. Because the cavity degree of depth of aluminium reinforcement 1 is very dark, welder is not enough to go deep into the cavity inside with the nut projection welding to aluminium reinforcement 1, consequently, firstly on the nut projection welding 4 of a rectangular steel sheet, then insert the steel sheet in the cavity of aluminium reinforcement 1, through being connected rectangular steel sheet 4 and aluminium reinforcement 1 to indirectly will projection welding nut 12 fix to aluminium reinforcement 1 on.
The utility model discloses a to the side protection of wide battery, through on traditional steel threshold structure basis to minimalization's change realizes satisfying the performance, reducing the car weight, and to the minimum effect of workshop influence. Meanwhile, the whole vehicle framework can be expanded to narrow battery protection, the extruded aluminum section can be directly reduced, the interface with the vehicle body is not changed, and therefore the flexible design of the vehicle body is achieved.
In one embodiment, the upper and lower surfaces of the aluminum reinforcement 1 are mounted to the L-shaped bracket 2 by means of blind rivet nuts 6.
Because the cavity of the aluminum reinforcement is long, if the conventional bolt connection is used, a nut needs to be preassembled inside the reinforcement, and the exposed part of the external bolt interferes with the threshold based on the current cross section of the threshold. And secondly, a rivet nut is adopted, the nut does not need to be pre-installed in the aluminum reinforcement, the rivet nut directly penetrates through the support and the reinforcement, the support can be fixed after the rivet center is broken, and the external protruding part is very small and cannot interfere with the threshold. The single side of the rivet nut can be reached, and the fastening purpose can be realized.
In one of the embodiments, the elongated steel plate 4 is mounted inside the aluminum reinforcement 1 by means of a blind rivet nut 6. Because the cavity of the aluminum reinforcement is long, if the conventional bolt connection is used, a nut needs to be preassembled inside the reinforcement, and the exposed part of the external bolt interferes with the threshold based on the current cross section of the threshold. And secondly, a rivet nut is adopted, the nut does not need to be pre-installed in the aluminum reinforcement, the rivet nut directly penetrates through the support and the reinforcement, the support can be fixed after the rivet center is broken, and the external protruding part is very small and cannot interfere with the threshold. The single side of the rivet nut can be reached, and the fastening purpose can be realized.
In one embodiment, the spring 3 is a U-shaped spring. The U-shaped spring passes through a rectangular hole in the side wall of the threshold 1, and the U-shaped groove is clamped at the edge of the rectangular hole. The U-shaped spring is provided with internal threads, the internal threads are used for fastening the bolt 13, and the position of the internal threads can be adjusted by adjusting the position of the U-shaped spring, so that the assembly of the doorsill and the lower vehicle body is facilitated.
Referring to fig. 5, the utility model also provides a lower automobile body of electric motor car, including welding lower automobile body front deck 9, forebay 10, back floor 11 and threshold inner panel 8 in the automobile body main part down, still include above-mentioned arbitrary the aluminium threshold additional strengthening of electric motor car, aluminium threshold additional strengthening is connected with threshold inner panel 8.
And a lower vehicle body front cabin 9, a front floor 10, a rear floor 11 and a threshold inner plate 8 are welded behind a lower vehicle body main body, and finally the aluminum threshold reinforcing structure 7 is pushed onto a main line to be connected with the threshold inner plate 8 to form a complete lower vehicle body.
The utility model discloses a to the side protection of wide battery, through on traditional steel threshold structure basis to minimalization's change realizes satisfying the performance, reducing the car weight, and to the minimum effect of workshop influence. Meanwhile, the whole vehicle framework can be expanded to narrow battery protection, the extruded aluminum section can be directly reduced, the interface with the vehicle body is not changed, and therefore the flexible design of the vehicle body is achieved.
In one embodiment, the L-shaped bracket 2 is electrically welded to the rocker inner panel 8. In fig. 6, in the process of feeding the aluminum reinforcement structure to the rocker inner panel 8, the L-shaped bracket 2 is first connected to the rocker inner panel 8 by spot welding, and thus, a pre-positioning function is achieved.
Referring to fig. 6, in one of the embodiments, the aluminum rocker reinforcement is fixed to the lower vehicle body by bolts 13 through the springs 3. Bolts 13 pass through the U-shaped springs 3 to fix the aluminum rocker reinforcement to the vehicle body. The U-shaped spring is provided with internal threads, the internal threads are used for fastening the bolt 13, and the position of the internal threads can be adjusted by adjusting the position of the U-shaped spring, so that the assembly of the doorsill and the lower vehicle body is facilitated.
Optionally, the mounting bracket 5 is connected to the lower body by electric welding, further fixing the aluminum reinforcement to the body.
Optionally, the lower surface L-shaped bracket 2 and the sill inner panel 8 are connected by electric welding through a turndown.
The utility model also provides an automobile, including above-mentioned arbitrary lower automobile body of electric motor car.
What has been described above is merely the principles and preferred embodiments of the present invention. It should be noted that, for those skilled in the art, on the basis of the principle of the present invention, several other modifications can be made, and the protection scope of the present invention should be considered.

Claims (8)

1. An aluminum threshold reinforcement structure of an electric vehicle, comprising:
the steel plate comprises an aluminum reinforcing piece, an L-shaped bracket, a spring and a long steel plate;
l type support all is equipped with to the upper surface and the lower surface of aluminium reinforcement, and the spring is equipped with to the side of aluminium reinforcement, and rectangular steel sheet is equipped with to the inside of aluminium reinforcement, is equipped with one or more projection nut on the rectangular steel sheet.
2. The aluminum sill reinforcing structure of an electric vehicle according to claim 1,
the upper surface and the lower surface of the aluminum reinforcement are provided with the L-shaped bracket through the rivet nuts.
3. The aluminum sill reinforcing structure of an electric vehicle according to claim 1,
and a long steel plate is arranged in the aluminum reinforcing piece through a rivet nut.
4. The aluminum sill reinforcing structure of an electric vehicle according to any of claims 1 to 3,
the spring is a U-shaped spring.
5. A lower body of an electric vehicle comprises a lower body front cabin, a front floor, a rear floor and a threshold inner plate which are welded on a lower body main body, and is characterized by further comprising the aluminum threshold reinforcing structure of the electric vehicle as claimed in any one of claims 1 to 4, wherein the aluminum threshold reinforcing structure is connected with the threshold inner plate.
6. The lower body of the electric vehicle according to claim 5,
the L-shaped bracket is electrically welded with the inner plate of the threshold.
7. The lower body of the electric vehicle according to claim 5,
the aluminum threshold reinforcement structure is fixed to the lower vehicle body by bolts passing through the springs.
8. An automobile, characterized by comprising the lower body of the electric vehicle recited in any one of claims 5 to 7.
CN201922268076.3U 2019-12-17 2019-12-17 Aluminum threshold reinforcing structure of electric vehicle, lower vehicle body and automobile Active CN211223635U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201922268076.3U CN211223635U (en) 2019-12-17 2019-12-17 Aluminum threshold reinforcing structure of electric vehicle, lower vehicle body and automobile

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201922268076.3U CN211223635U (en) 2019-12-17 2019-12-17 Aluminum threshold reinforcing structure of electric vehicle, lower vehicle body and automobile

Publications (1)

Publication Number Publication Date
CN211223635U true CN211223635U (en) 2020-08-11

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Country Status (1)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114435486A (en) * 2020-11-05 2022-05-06 通用汽车环球科技运作有限责任公司 Vehicle body apparatus and system including rocker arm insert
CN114802457A (en) * 2022-04-19 2022-07-29 浙江零跑科技股份有限公司 Vehicle door sill device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114435486A (en) * 2020-11-05 2022-05-06 通用汽车环球科技运作有限责任公司 Vehicle body apparatus and system including rocker arm insert
CN114802457A (en) * 2022-04-19 2022-07-29 浙江零跑科技股份有限公司 Vehicle door sill device

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