CN211201305U - Protection rack of submarine cable terminal preparation - Google Patents
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- CN211201305U CN211201305U CN201921996560.1U CN201921996560U CN211201305U CN 211201305 U CN211201305 U CN 211201305U CN 201921996560 U CN201921996560 U CN 201921996560U CN 211201305 U CN211201305 U CN 211201305U
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- 229910000831 Steel Inorganic materials 0.000 claims abstract description 46
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- 239000004744 fabric Substances 0.000 claims abstract description 13
- 239000010410 layer Substances 0.000 claims description 18
- 230000001681 protective effect Effects 0.000 claims description 15
- 230000003014 reinforcing effect Effects 0.000 claims description 7
- 238000003466 welding Methods 0.000 claims description 6
- 239000011229 interlayer Substances 0.000 claims description 3
- 238000010276 construction Methods 0.000 abstract description 14
- 230000007613 environmental effect Effects 0.000 abstract description 2
- 238000009434 installation Methods 0.000 description 8
- 238000004519 manufacturing process Methods 0.000 description 5
- 238000009413 insulation Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 239000002033 PVDF binder Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
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- 229920002981 polyvinylidene fluoride Polymers 0.000 description 2
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- 238000009412 basement excavation Methods 0.000 description 1
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- 239000000428 dust Substances 0.000 description 1
- 238000009415 formwork Methods 0.000 description 1
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Abstract
本实用新型公开了一种海缆终端制作的保护棚架,涉及海缆终端施工领域。海缆终端在制作时对环境因素有着较高的要求,在露天环境下进行施工,因施工环境造成的电缆附件故障较多。本实用新型包括钢结构立架和位于钢结构立架周围的棚布,顶部设有活动屋盖,棚布外挂设缆风绳,钢结构立架在竖向布置多层工作平台,每层工作平台的中间及顶层面设有方孔,方孔内侧面设有竖梯;钢结构立架的下端连接固定于地面基础上。实现了一个稳定的室内施工环境,中间的竖梯便于作业人员的攀爬,方孔通道便于竖立海缆终端,通过多层工作平台,使作业人员在剥除海缆外护套绝缘屏蔽层时,便于作业人员站立操作,在垂直方向实现连续作业,提升作业质量,降低故障概率。
The utility model discloses a protection scaffold made of a submarine cable terminal, which relates to the field of submarine cable terminal construction. Submarine cable terminals have high requirements on environmental factors when they are produced. When construction is carried out in an open-air environment, there are many cable accessories failures caused by the construction environment. The utility model comprises a steel structure stand and a shed cloth located around the steel structure stand. The top is provided with a movable roof, and a cable wind rope is hung outside the shed cloth. A square hole is arranged on the middle and top surface of the platform, and a vertical ladder is arranged on the inner side of the square hole; the lower end of the steel structure vertical frame is connected and fixed on the ground foundation. A stable indoor construction environment is realized. The vertical ladder in the middle is convenient for operators to climb, and the square hole channel is convenient for erecting submarine cable terminals. , which is convenient for operators to stand and operate, realize continuous operation in the vertical direction, improve the quality of work and reduce the probability of failure.
Description
技术领域technical field
本实用新型涉及海缆终端施工领域,尤其涉及一种海缆终端制作的保护棚架。The utility model relates to the field of submarine cable terminal construction, in particular to a protection scaffold made of a submarine cable terminal.
背景技术Background technique
根据经验统计,电缆附件故障的概率约70%是由施工导致的,这其中施工环境因素最为重要,施工环境是否满足500KV电缆附件安装的要求直接决定着附件的安装质量,海缆终端在制作时对湿度灰尘等环境因素有着较高的要求,无法在露天环境下进行施工,需要有一个相对稳定的室内环境,作业人员在剥除海缆外护套绝缘屏蔽层时,需要有一个在垂直方向连续作业的平台,要达到以上要求,就需要在终端部位周围搭设一个供施工人员作业的外保护罩。According to empirical statistics, about 70% of the failure probability of cable accessories is caused by construction. Among them, the construction environment factor is the most important. Whether the construction environment meets the requirements for the installation of 500KV cable accessories directly determines the installation quality of the accessories. There are high requirements for environmental factors such as humidity and dust, and construction cannot be carried out in an open-air environment. A relatively stable indoor environment is required. When stripping the outer sheath of the submarine cable insulation shielding layer, the operator needs to have a vertical direction. In order to meet the above requirements for a platform for continuous operation, it is necessary to erect an outer protective cover around the terminal for the construction personnel to work.
实用新型内容Utility model content
本实用新型要解决的技术问题和提出的技术任务是对现有技术方案进行完善与改进,提供一种海缆终端制作的保护棚架,以满足海缆终端制作要求,提升终端作业质量为目的。为此,本实用新型采取以下技术方案。The technical problem to be solved and the technical task proposed by the present utility model are to perfect and improve the existing technical solutions, and to provide a protective scaffold for the manufacture of submarine cable terminals, so as to meet the requirements of the manufacture of submarine cable terminals and improve the quality of terminal operation. . To this end, the utility model adopts the following technical solutions.
一种海缆终端制作的保护棚架,包括横截面为方形的钢结构立架和位于钢结构立架周围的棚布,棚布外挂设缆风绳,钢结构立架的顶部设有活动屋盖;所述的钢结构立架包括6根承力立柱,其中四根立柱位于钢结构立架的外侧四角,另外2根在外侧相对布置,形成2个相对面每面3根的布局,并且每根立柱与两侧立柱等间距平行;钢结构立架在竖向布置多层工作平台,相邻立柱之间均设有加强连接的斜向型材,每层工作平台的中间及顶层面设有方孔,方孔内侧面设有竖梯;6根承力立柱的下端连接固定于地面基础上。钢结构立架中间的方孔通道可以作为海缆终端竖立工位通道,中间的竖梯便于作业人员的攀爬,通过活动屋盖和周围的棚布,实现了一个稳定的室内施工环境,通过多层工作平台,使作业人员在剥除海缆外护套绝缘屏蔽层时,便于每层均可使作业人员站立操作,在垂直方向实现连续作业,能够有效提升作业环境,提升作业质量和作业效率,缩短作业时间,降低故障概率。A protective scaffolding made of submarine cable terminals comprises a steel structure stand with a square cross-section and a shed cloth located around the steel structure stand; Cover; the steel structure stand includes 6 load-bearing columns, four of which are located at the outer four corners of the steel structure stand, and the other 2 are arranged oppositely on the outside, forming a layout of 3 on each side of 2 opposite faces, and Each upright is parallel to the uprights on both sides at equal intervals; the multi-layer working platform is arranged vertically on the steel structure upright, and there are inclined profiles to strengthen the connection between the adjacent columns. The square hole is provided with a vertical ladder on the inner side of the square hole; the lower ends of the six load-bearing columns are connected and fixed on the ground foundation. The square hole channel in the middle of the steel structure vertical frame can be used as the channel for the erection station of the submarine cable terminal. The vertical ladder in the middle is convenient for operators to climb. Through the movable roof and the surrounding shed cloth, a stable indoor construction environment is realized. The multi-layer working platform makes it easy for the operators to stand on each layer when stripping the insulation shielding layer of the outer sheath of the submarine cable, and realize continuous operation in the vertical direction, which can effectively improve the working environment, improve the quality of work and work efficiency, shorten working time and reduce the probability of failure.
作为优选技术手段:所述的工作平台包括平台板和位于平台板底部支撑横梁,所述的支撑横梁包括连接于立柱之间的外横梁和连接于外横梁之间的内横梁,外横梁和内横梁之间设有短加强梁。能够提供有效的平台支撑。As a preferred technical means: the working platform includes a platform plate and a supporting beam at the bottom of the platform plate, the supporting beam includes an outer beam connected between the columns and an inner beam connected between the outer beams, the outer beam and the inner beam There are short reinforcing beams between the beams. Can provide effective platform support.
作为优选技术手段:每层工作平台上位于外周相邻立柱之间均布置有多根竖向排列的护栏杆。能够有效提升平台作业的安全性,防止作业人员向外侧意外跌落。As a preferred technical means: a plurality of vertically arranged guardrails are arranged between adjacent vertical columns on the outer periphery of each layer of the working platform. It can effectively improve the safety of platform operation and prevent the operator from accidentally falling to the outside.
作为优选技术手段:所述的钢结构立架包括可独立运输的左半架和右半架,左半架和右半架,左半架和右半架均有3根立柱,在左半架和右半架合拢对接面的外侧均设有竖向小立柱,合拢对接面的顶面和底层均设有短加强梁。通过分成2个半架,可有效降低运输的重量和难度,降低吊机的起吊重量,方便安装。As a preferred technical means: the steel structure vertical frame includes a left half frame and a right half frame that can be transported independently, a left half frame and a right half frame, and both the left half frame and the right half frame have 3 columns, and the left half frame and the right half frame have 3 columns. The outer side of the closed butt surface with the right half frame is provided with vertical small columns, and the top surface and the bottom layer of the closed butt surface are provided with short reinforcing beams. By dividing it into two half racks, it can effectively reduce the weight and difficulty of transportation, reduce the lifting weight of the crane, and facilitate installation.
作为优选技术手段:所述的竖梯位于左半架或者右半架上。由于左半架和右半架为对称地相同半架,可以把竖梯设于其中一个半架上,便于制造。As a preferred technical means: the vertical ladder is located on the left half frame or the right half frame. Since the left half frame and the right half frame are symmetrically identical half frames, the vertical ladder can be arranged on one of the half frames, which is convenient for manufacture.
作为优选技术手段:所述的左半架和右半架均由独立的上下两段组成,上下两段的的立柱连接部位通过位于立柱2个侧面的2组连接件连接,所述的连接件包括连接片和螺栓,连接时,通过2块连接片夹住立柱连接部位侧面焊接的螺栓固定板,然后再通过螺栓连接紧固。通过把每个半架再拆分成上下两部分,每个部件占用空间更小,重量更轻,更便于运输和起吊安装。As a preferred technical means: the left half frame and the right half frame are composed of two independent upper and lower sections, and the column connecting parts of the upper and lower sections are connected by two sets of connectors located on the two sides of the column. Including connecting pieces and bolts. When connecting, clamp the bolt fixing plate welded on the side of the column connection part through two connecting pieces, and then tighten it with bolts. By splitting each half frame into upper and lower parts, each part takes up less space, weighs less, and is easier to transport and lift.
作为优选技术手段:工作平台内侧方孔四角在上下层工作平台之间均设有竖柱。起到支撑加强作用,使结构更牢固。As the preferred technical means: the four corners of the square hole on the inner side of the working platform are provided with vertical columns between the upper and lower working platforms. It plays a supporting and strengthening role and makes the structure stronger.
作为优选技术手段:所述的外横梁、斜向型材、竖柱、护栏杆的连接均采用焊接连接,左半架和右半架合拢对接面为焊接连接。焊接牢固可靠,一体性好,不容易因运输的振动导致连接部位的松动。As the preferred technical means: the connection of the outer beams, the oblique profiles, the vertical columns and the guardrails are all welded, and the butt surfaces of the left half frame and the right half frame are welded. The welding is firm and reliable, and the integration is good, and it is not easy to loosen the connection parts due to the vibration of transportation.
作为优选技术手段:所述的地面基础混凝土预埋螺纹钢簇,螺纹钢簇上焊接有预制钢板,预制钢板的上表面露出混凝土表面。预制钢板,可以实现重复焊接。As a preferred technical means: the ground foundation concrete is pre-embedded with threaded steel clusters, prefabricated steel plates are welded on the threaded steel clusters, and the upper surface of the prefabricated steel plates is exposed to the concrete surface. Prefabricated steel plates for repeated welding.
作为优选技术手段:所述的工作平台的层间高度在1.8-2米之间。适应普通操作人员的高度,便于海缆终端作业。As a preferred technical means: the interlayer height of the working platform is between 1.8-2 meters. Adapt to the height of ordinary operators and facilitate the operation of submarine cable terminals.
有益效果:钢结构立架中间的方孔通道可以作为海缆终端竖立工位通道,中间的竖梯便于作业人员的攀爬,通过活动屋盖和周围的棚布,实现了一个稳定的室内施工环境,通过多层工作平台,使作业人员在剥除海缆外护套绝缘屏蔽层时,便于每层均可使作业人员站立操作,在垂直方向实现连续作业,能够有效提升作业环境,提升作业质量和作业效率,缩短作业时间,降低故障概率。Beneficial effects: The square hole channel in the middle of the steel structure frame can be used as the channel for the erection station of the submarine cable terminal. The vertical ladder in the middle is convenient for operators to climb. Through the movable roof and the surrounding shed cloth, a stable indoor construction is realized. Environment, through the multi-layer working platform, when the operator strips the outer sheath insulation shielding layer of the submarine cable, it is convenient for the operator to stand on each layer and realize continuous operation in the vertical direction, which can effectively improve the working environment and improve the operation. Quality and operation efficiency, shorten operation time and reduce the probability of failure.
附图说明Description of drawings
图1是本实用新型结构示意图。FIG. 1 is a schematic structural diagram of the present utility model.
图2是本实用新型图1中A部放大结构示意图。Fig. 2 is an enlarged structural schematic diagram of part A in Fig. 1 of the present invention.
图中:1-立柱;2-工作平台;3-斜向型材;4-竖梯;5-护栏杆;6-竖柱;7-连接片;8-螺栓固定板;9-螺栓;10-螺纹钢簇;11-预制钢板;12-竖向小立柱;201-平台板;202-支撑横梁;20201-外横梁。In the figure: 1-post; 2-working platform; 3-oblique profile; 4-vertical ladder; 5-guardrail; 6-vertical column; 7-connecting piece; 8-bolt fixing plate; 9-bolt; 10- Rebar cluster; 11-prefabricated steel plate; 12-vertical small column; 201-platform plate; 202-support beam; 20201-external beam.
具体实施方式Detailed ways
以下结合说明书附图对本实用新型的技术方案做进一步的详细说明。The technical solutions of the present utility model will be further described in detail below with reference to the accompanying drawings.
如图1-2所示,一种海缆终端制作的保护棚架,包括横截面为方形的钢结构立架和位于钢结构立架周围的棚布,棚布外挂设缆风绳,钢结构立架的顶部设有活动屋盖;钢结构立架包括6根承力立柱1,其中四根立柱1位于钢结构立架的外侧四角,另外2根在外侧相对布置,形成2个相对面每面3根的布局,并且每根立柱1与两侧立柱1等间距平行;钢结构立架在竖向布置7层工作平台2,相邻立柱1之间均设有加强连接的斜向型材3,每层工作平台2的中间及顶层面设有方孔,方孔内侧面设有竖梯4;6根承力立柱1的下端连接固定于地面基础上。As shown in Figure 1-2, a protective scaffolding made of submarine cable terminals includes a steel structure stand with a square cross-section and a shed cloth around the steel structure stand. The top of the stand is provided with a movable roof; the steel structure stand includes 6 load-bearing
为了提供有效的平台支撑,工作平台2包括平台板201和位于平台板201底部支撑横梁202,支撑横梁202包括连接于立柱1之间的外横梁20201和连接于外横梁20201之间的内横梁,外横梁20201和内横梁之间设有短加强梁。能够提供有效的平台支撑。In order to provide effective platform support, the
为了防止作业人员向外侧意外跌落,每层工作平台2上位于外周相邻立柱1之间均布置有2根竖向排列的护栏杆5。能够有效提升平台作业的安全性,防止作业人员向外侧意外跌落。In order to prevent the operator from accidentally falling to the outside, two vertically arranged
为了便于运输和起吊安装,钢结构立架包括可独立运输的左半架和右半架,左半架和右半架,左半架和右半架均有3根立柱1,在左半架和右半架合拢对接面的外侧均设有竖向小立柱12,合拢对接面的顶面和底层均设有短加强梁。通过分成2个半架,可有效降低运输的重量和难度,降低吊机的起吊重量,方便安装。In order to facilitate transportation and hoisting and installation, the steel structure vertical frame includes left and right half frames that can be transported independently, left half frame and right half frame, and both left and right half frames have 3
为了方便制造,竖梯4位于左半架上。由于左半架和右半架为对称地相同半架,可以把竖梯4设于左半架上,保持竖梯4的完整性,便于制造。For the convenience of manufacture, the vertical ladder 4 is located on the left half frame. Since the left half frame and the right half frame are symmetrically identical half frames, the vertical ladder 4 can be arranged on the left half frame, the integrity of the vertical ladder 4 is maintained, and the manufacture is convenient.
为了更便于运输和起吊安装,左半架和右半架均由独立的上下两段组成,上下两段的的立柱1连接部位通过位于立柱2个侧面的2组连接件连接,连接件包括连接片7和螺栓9,连接时,通过2块连接片7夹住立柱1连接部位侧面焊接的螺栓固定板8,然后再通过螺栓9连接紧固。通过把每个半架再拆分成上下两部分,每个部件占用空间更小,重量更轻,更便于运输和起吊安装。In order to facilitate transportation and hoisting and installation, the left half frame and the right half frame are composed of two independent upper and lower sections. The connecting parts of the
为了使结构更牢固,工作平台2内侧方孔四角在上下层工作平台2之间均设有竖柱6。起到支撑加强作用,使结构更牢固。In order to make the structure stronger,
为了实现牢固连接,外横梁20201、斜向型材3、竖柱6、护栏杆5的连接均采用焊接连接,左半架和右半架合拢对接面为焊接连接。焊接牢固可靠,工艺简单,一体性好,不容易因运输的振动导致连接部位的松动。In order to achieve a firm connection, the connection of the
为了实现重复焊接,地面基础混凝土预埋螺纹钢簇10,螺纹钢簇10上焊接有预制钢板11,预制钢板11的上表面露出混凝土表面。预制钢板11,可以实现重复焊接。In order to realize repeated welding, the ground foundation concrete is pre-embedded with threaded
为了便于海缆终端的作业,工作平台2的层间高度为1.8米。适应普通操作人员的高度,便于海缆终端的作业。In order to facilitate the operation of the submarine cable terminal, the interlayer height of the working
现场安装时,首先要平整地面,基础开挖、扎钢筋、支模、预埋件现场埋设、基础浇筑;PVDF膜布材料采购,然后在工厂内制作焊接;钢结构部件进行现场吊装,吊装时,采用两点吊装法,应先将钢结构部件进行试吊,在满足平稳性要求的前提下,缓缓提升,在吊至要求高度以上时,由施工平台上的工人把住钢结构部件,对准安装定位中心线,缓缓落下,检查钢结构部件的垂直度、水平度情况,在满足要求的前提下进行焊接和螺栓9固定,并且对立柱1与地面的预制钢板11焊接固定,所有钢结构部件安装完成后,最后安装棚布和顶面方孔的活动屋盖,再挂设缆风绳。During on-site installation, the ground should be leveled first, foundation excavation, reinforcing bars, formwork, embedded parts on-site burial, and foundation pouring; PVDF membrane cloth materials are purchased, and then welded in the factory; steel structure components are hoisted on site. , Using the two-point hoisting method, the steel structure components should be tested first, and on the premise of meeting the stability requirements, lift slowly. When the lifting is above the required height, the workers on the construction platform will hold the steel structure components. Align the installation and positioning center line, drop down slowly, check the verticality and levelness of the steel structure components, weld and fix the bolts 9 under the premise of meeting the requirements, and weld and fix the
在对海缆终端作业时,海缆终端竖立在中间方孔通道中,作业人员通过竖梯4攀爬到工作平台2上,海缆终端头与工作平台2间隙部分用跳板搭接,通过活动屋盖和周围的棚布,实现了一个稳定的室内施工环境,通过多层工作平台2,使作业人员在剥除海缆外护套绝缘屏蔽层时,每层均可使作业人员站立操作,在垂直方向实现连续作业,能够有效提升作业环境,提升作业质量和作业效率,缩短作业时间,降低故障概率。When working on the submarine cable terminal, the submarine cable terminal is erected in the middle square hole channel, the operator climbs to the working
本实例中,顶层面的方孔边长为1.8米;棚布为PVDF涂层膜布。In this example, the side length of the square hole on the top surface is 1.8 meters; the shed cloth is PVDF coated film cloth.
以上图1-2所示的一种海缆终端制作的保护棚架是本实用新型的具体实施例,已经体现出本实用新型实质性特点和进步,可根据实际的使用需要,在本实用新型的启示下,对其进行形状、结构等方面的等同修改,均在本方案的保护范围之列。The protective scaffolding made of a submarine cable terminal shown in the above Figures 1-2 is a specific embodiment of the present invention, which has already reflected the substantial features and progress of the present invention. Under the inspiration of , the equivalent modification of its shape, structure, etc., are all within the protection scope of this scheme.
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