CN211164393U - Environmental protection moisture-proof blockboard - Google Patents
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- CN211164393U CN211164393U CN201921601518.5U CN201921601518U CN211164393U CN 211164393 U CN211164393 U CN 211164393U CN 201921601518 U CN201921601518 U CN 201921601518U CN 211164393 U CN211164393 U CN 211164393U
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Abstract
本实用新型公开了一种环保防潮细木工板,该环保防潮细木工板包括芯板,所述的芯板为浸渍有脲醛树脂的防潮芯板。本实用新型将芯板浸渍于脲醛树脂中,经充分固化、干燥后获得了防潮芯板。脲醛树脂不仅均匀覆盖在芯板表面,而且还充分吸附到芯板的木纤维间隙中,当脲醛树脂固化后,侵入木纤维间隙当中的脲醛不仅能够提高芯板的防潮性能,而且在它的拉扯牵引下,覆盖在芯板表面的脲醛树脂不易剥离,与芯板表面贴合十分紧密,进一步提高了芯板的防潮性能。
The utility model discloses an environment-friendly moisture-proof blockboard, which comprises a core board, and the core board is a moisture-proof core board impregnated with urea-formaldehyde resin. In the utility model, the core board is immersed in the urea-formaldehyde resin, and the moisture-proof core board is obtained after fully curing and drying. Urea-formaldehyde resin not only evenly covers the surface of the core board, but also fully adsorbed into the wood fiber gap of the core board. After the urea-formaldehyde resin is cured, the urea-formaldehyde that penetrates into the wood fiber gap can not only improve the moisture resistance of the core board, but also in its pulling Under traction, the urea-formaldehyde resin covering the surface of the core board is not easy to peel off, and is very closely attached to the surface of the core board, which further improves the moisture-proof performance of the core board.
Description
技术领域technical field
本实用新型属于细木工板生产技术领域,具体涉及一种环保防潮细木工板。The utility model belongs to the technical field of blockboard production, in particular to an environment-friendly and moisture-proof blockboard.
背景技术Background technique
细木工板是指在胶合板生产基础上,以木板条拼接或空心板作为芯板,两面覆盖两层或多层胶合板,经胶压制成的一种特殊胶合板。细木工板具有优良的综合性能,与实木拼板相比较,细木工板具有结构稳定、幅面大、实木质感突出、板面美观、力学性能好、制作节约优质木材等特点,因此国内对它的需求量很大,在市场上非常畅销,被广泛应用于家具制造、缝纫机台板、车厢、船舶等的生产和建筑业等。Blockboard refers to a special plywood made by glue pressing on the basis of plywood production, with wood slats spliced or hollow board as the core board, covered with two or more layers of plywood on both sides. Blockboard has excellent comprehensive performance. Compared with solid wood jigsaw, blockboard has the characteristics of stable structure, large format, outstanding solid wood texture, beautiful board surface, good mechanical properties, and production of high-quality wood. The demand is very large, and it is very popular in the market. It is widely used in the production and construction of furniture manufacturing, sewing machine tabletops, carriages, ships, etc.
细木工板比实木板材稳定性强,但怕潮湿,因此工艺要求很高,不仅需要足够的场地让木材有充足的时间进行适应性自然干燥,而且还要通过干燥窑进行严格的干燥工艺控制;目前也通常是在干燥状态下使用的,为扩展其在高温高湿及户外等环境下的适用性,需提高其防潮性能。Blockboard is more stable than solid wood board, but it is afraid of moisture, so the process requirements are very high. Not only enough space is needed to allow the wood to have sufficient time for adaptive natural drying, but also strict drying process control through a drying kiln; At present, it is usually used in a dry state. In order to expand its applicability in high temperature, high humidity and outdoor environments, it is necessary to improve its moisture resistance.
为了解决上述问题,公开号为CN202530627U的中国实用新型专利公开了一种耐水防火细木工板,该耐水防火细木工板包括细木工板本体,所述的细木工板本体周身包裹有一层三聚氰胺树脂与酚醛树脂混合涂层;所述的三聚氰胺树脂与酚醛树脂混合涂层的厚度为0.3~1.0mm。In order to solve the above problems, the Chinese utility model patent with publication number CN202530627U discloses a water-resistant and fire-resistant blockboard. The water-resistant and fire-resistant blockboard includes a blockboard body, and the body of the blockboard is wrapped around a layer of melamine resin and Phenolic resin mixed coating; the thickness of the melamine resin and phenolic resin mixed coating is 0.3-1.0 mm.
然而,在受潮状态下,防水有机涂层易于与基材剥离而脱落,因此简单地在基材表面包裹有机涂层并不能起到有效的防潮效果。However, in a damp state, the waterproof organic coating is easily peeled off from the substrate, so simply wrapping the organic coating on the surface of the substrate cannot have an effective moisture-proof effect.
实用新型内容Utility model content
本实用新型的发明目的是提供一种防潮性能好的环保防潮细木工板。The purpose of the invention of the present utility model is to provide an environment-friendly and moisture-proof blockboard with good moisture-proof performance.
为实现上述发明目的,本实用新型的技术方案如下:For realizing the above-mentioned purpose of the invention, the technical scheme of the present utility model is as follows:
一种环保防潮细木工板,包括芯板,所述的芯板为浸渍有脲醛树脂的防潮芯板。An environment-friendly and moisture-proof blockboard includes a core board, and the core board is a moisture-proof core board impregnated with urea-formaldehyde resin.
众所周知,细木工板的性能取决于芯板的性能,本实用新型将芯板浸渍于脲醛树脂中,经充分固化、干燥后获得了防潮芯板。脲醛树脂不仅均匀覆盖在芯板表面,而且还充分吸附到芯板的木纤维间隙中,当脲醛树脂固化后,侵入木纤维间隙当中的脲醛不仅能够提高芯板的防潮性能,而且在它的拉扯牵引下,覆盖在芯板表面的脲醛树脂不易剥离,与芯板表面贴合十分紧密,进一步提高了芯板的防潮性能。As we all know, the performance of the block board depends on the performance of the core board. The utility model immerses the core board in the urea-formaldehyde resin, and obtains the moisture-proof core board after fully curing and drying. Urea-formaldehyde resin not only evenly covers the surface of the core board, but also fully adsorbed into the wood fiber gap of the core board. After the urea-formaldehyde resin is cured, the urea-formaldehyde that penetrates into the wood fiber gap can not only improve the moisture resistance of the core board, but also in its pulling Under traction, the urea-formaldehyde resin covering the surface of the core board is not easy to peel off, and is very closely attached to the surface of the core board, which further improves the moisture-proof performance of the core board.
在上述的环保防潮细木工板中,所述的防潮芯板的厚度为10-13mm。In the above-mentioned environmental protection and moisture-proof blockboard, the thickness of the moisture-proof core board is 10-13mm.
在上述的环保防潮细木工板中,所述的防潮芯板的表面通过第一胶黏剂层粘合有实木单板层,所述的第一胶黏剂层中分散有活性炭。将活性炭分散在第一胶黏剂层中,使得细木工板对甲醛等有害气体具有一定的吸附性能。In the above-mentioned environmental protection and moisture-proof blockboard, the surface of the moisture-proof core board is bonded with a solid wood veneer layer through a first adhesive layer, and activated carbon is dispersed in the first adhesive layer. The activated carbon is dispersed in the first adhesive layer, so that the blockboard has a certain adsorption performance for harmful gases such as formaldehyde.
在上述的环保防潮细木工板中,所述的第一胶黏剂层的外表面形成有气相二氧化硅层。该带有气相二氧化硅层的第一胶黏剂层的形成过程为:将活性炭用水充分润湿后加入到胶黏剂中,同时加入气相二氧化硅;经冷压成型、热压固化后,活性炭孔隙内的水分蒸发,在活性炭胶层中形成气道,而絮状的气相二氧化硅悬浮在第一胶黏剂层表面形成气相二氧化硅层,在第一胶黏剂层的外表面形成多孔结构,该多孔结构通过水分蒸发形成的气道与活性炭孔隙相连通,保证了活性炭能够与外部空气循环接触,进一步提高细木工板的甲醛吸附性能。In the above-mentioned environment-friendly and moisture-proof blockboard, a fumed silica layer is formed on the outer surface of the first adhesive layer. The formation process of the first adhesive layer with the fumed silica layer is as follows: fully wet the activated carbon with water, add it into the adhesive, and add fumed silica at the same time; , the water in the pores of the activated carbon evaporates, forming air channels in the activated carbon adhesive layer, and the flocculent fumed silica is suspended on the surface of the first adhesive layer to form a fumed silica layer, which is outside the first adhesive layer. A porous structure is formed on the surface, and the porous structure is connected with the pores of the activated carbon through the air passages formed by the evaporation of water, which ensures that the activated carbon can circulate and contact with the external air, and further improves the formaldehyde adsorption performance of the blockboard.
在上述的环保防潮细木工板中,所述的防潮芯板具有粗糙表面。粗糙表面使得防潮芯板与第一胶黏剂层之间具有较大的粘合表面,提高第一胶黏剂层对防潮芯板释放的游离甲醛的吸附量。In the above-mentioned environment-friendly and moisture-proof blockboard, the moisture-proof core board has a rough surface. The rough surface enables a larger bonding surface between the moisture-proof core board and the first adhesive layer, and increases the adsorption amount of the first adhesive layer to the free formaldehyde released by the moisture-proof core board.
该粗糙表面的形成方式可以是:在上述的环保防潮细木工板中,所述的防潮芯板的表面形成有平行设置的若干凹槽。The rough surface can be formed in the following way: in the above-mentioned environmental protection and moisture-proof blockboard, the surface of the moisture-proof core board is formed with several grooves arranged in parallel.
在上述的环保防潮细木工板中,所述的防潮芯板由多根木条拼接而成,所述的凹槽沿木条长度方向均匀设置。在窄木条上,沿木条长度方向布置凹槽更加方便。In the above-mentioned environmental protection and moisture-proof blockboard, the moisture-proof core board is formed by splicing a plurality of wooden strips, and the grooves are evenly arranged along the length direction of the wooden strips. On narrow strips, it is more convenient to arrange the grooves along the length of the strip.
在上述的环保防潮细木工板中,在相邻的木条上,所述的凹槽错位布置。如此能够进一步提高防潮芯板与第一胶黏剂层之间的附着性,避免活性炭的添加对两者的粘合产生影响。In the above-mentioned environment-friendly and moisture-proof blockboard, on the adjacent wooden strips, the grooves are arranged in dislocation. In this way, the adhesion between the moisture-proof core board and the first adhesive layer can be further improved, and the effect of the addition of activated carbon on the adhesion of the two can be avoided.
在上述的环保防潮细木工板中,所述的实木单板层通过第二胶黏剂层粘合有饰面层。In the above-mentioned environment-friendly and moisture-proof blockboard, the solid wood veneer layer is bonded with a finishing layer through the second adhesive layer.
在上述的环保防潮细木工板中,所述的饰面层为奥古曼层。In the above-mentioned environmental protection and moisture-proof blockboard, the facing layer is an Okoume layer.
与现有技术相比,本实用信息的有益效果体现在:Compared with the prior art, the beneficial effects of this practical information are reflected in:
本实用新型将芯板浸渍于脲醛树脂中,经充分固化、干燥后获得了防潮芯板。脲醛树脂不仅均匀覆盖在芯板表面,而且还充分吸附到芯板的木纤维间隙中,当脲醛树脂固化后,侵入木纤维间隙当中的脲醛不仅能够提高芯板的防潮性能,而且在它的拉扯牵引下,覆盖在芯板表面的脲醛树脂不易剥离,与芯板表面贴合十分紧密,进一步提高了芯板的防潮性能。In the utility model, the core board is immersed in the urea-formaldehyde resin, and the moisture-proof core board is obtained after fully curing and drying. Urea-formaldehyde resin not only evenly covers the surface of the core board, but also fully adsorbed into the wood fiber gap of the core board. After the urea-formaldehyde resin is cured, the urea-formaldehyde that penetrates into the wood fiber gap can not only improve the moisture resistance of the core board, but also in its pulling Under traction, the urea-formaldehyde resin covering the surface of the core board is not easy to peel off, and is very closely attached to the surface of the core board, which further improves the moisture-proof performance of the core board.
附图说明Description of drawings
图1为本实用新型一种环保防潮细木工板的结构示意图;Fig. 1 is the structural representation of a kind of environmental protection moisture-proof blockboard of the present utility model;
图2为本实用新型一种环保防潮细木工板的芯板的结构示意图。FIG. 2 is a schematic structural diagram of a core board of an environment-friendly and moisture-proof blockboard of the present invention.
具体实施方式Detailed ways
下面结合附图和具体实施方式对本实用新型的技术方案做进一步详细说明。The technical solutions of the present utility model will be described in further detail below with reference to the accompanying drawings and specific embodiments.
实施例1Example 1
如图1所示,本实施例一种环保防潮细木工板,包括芯板,芯板的两侧均通过第一胶黏剂层2粘合实木单板层3,实木单板层3的表面又通过第二胶黏剂层4粘合饰面层5。As shown in FIG. 1 , an environment-friendly and moisture-proof blockboard in the present embodiment includes a core board. Both sides of the core board are bonded to a solid wood veneer layer 3 through a first adhesive layer 2 , and the surface of the solid wood veneer layer 3 is bonded. The facing
本实施例中,芯板为防潮芯板1,如图2所示、结合图1可见,该防潮芯板1的制备方法为:先将经刨光的杉木木条11侧面涂聚醋酸乙烯酯,而后放入一个金属框中;通过螺栓向金属框施加一个侧向压力,而后送入100t平压机胶拼,冷压成型,获得芯板;再将芯板置于脲醛树脂乳液中浸渍4h,而后在1.5MPa、160℃下热压600s,用厚度规控制压缩厚度为12mm,将压机停温冷却至70℃以下,取出芯板;然后采用常压蒸汽对芯板作热处理,该热处理包括以下阶段:①以20℃/h的升温速率,将热处理温度自室温升至100℃;②以10℃/h的升温速率,将热处理温度自100℃升至150℃;③在150℃下保温1h;④将热处理温度自150℃升至190℃,并于190℃下保温2h;⑤自然冷却至室温,取出;最后将杉木芯板放入干燥箱中,先于60℃下干燥4h,再按照GB/T1931-2009的要求,在103±2℃下将杉木芯板干燥至绝干,获得防潮芯板1。In this embodiment, the core board is a moisture-
如图1所示,防潮芯板1的表面不仅覆盖有一层脲醛树脂12,而且脲醛树脂12还充分吸附到芯板的木纤维间隙中,并固化。侵入木纤维间隙当中的脲醛树脂12不仅能够提高芯板的防潮性能,而且在它的拉扯牵引下,覆盖在芯板表面的脲醛树脂12不易剥离,与芯板表面贴合十分紧密,进一步提高了芯板的防潮性能。As shown in FIG. 1 , the surface of the moisture-
如图1所示,本实施例的第一胶黏剂层2中分散有活性炭,且第一胶黏剂层2的外表面形成有气相二氧化硅层21。该带有气相二氧化硅层21的第一胶黏剂层2的形成过程为:将活性炭用水充分润湿后加入到胶黏剂中,同时加入气相二氧化硅;经冷压成型、热压固化后,活性炭孔隙内的水分蒸发,在活性炭胶层中形成气道,而絮状的气相二氧化硅悬浮在第一胶黏剂层2表面形成气相二氧化硅层21,在第一胶黏剂层2的外表面形成多孔结构,该多孔结构通过水分蒸发形成的气道与活性炭孔隙相连通,保证了活性炭能够与外部空气循环接触,从而使得细木工板具有优良的甲醛吸附性能。As shown in FIG. 1 , activated carbon is dispersed in the first adhesive layer 2 of this embodiment, and a fumed silica layer 21 is formed on the outer surface of the first adhesive layer 2 . The formation process of the first adhesive layer 2 with the fumed silica layer 21 is as follows: fully wet the activated carbon with water, add it into the adhesive, and add fumed silica at the same time; After curing, the water in the pores of the activated carbon evaporates, forming air channels in the activated carbon adhesive layer, and the flocculent fumed silica is suspended on the surface of the first adhesive layer 2 to form a fumed silica layer 21, which is in the first adhesive layer. The outer surface of the agent layer 2 forms a porous structure, and the porous structure is connected with the pores of the activated carbon through the air channels formed by the evaporation of water, which ensures that the activated carbon can be in contact with the external air in a circular manner, so that the blockboard has excellent formaldehyde adsorption performance.
为了提高防潮芯板1与第一胶黏剂层2之间的粘合强度,如图1和图2所示,本实施例中采用的杉木木条11上形成有若干凹槽11a,该凹槽11a具有呈三角形的截面;并且,所有凹槽11a是沿杉木木条11的长度方向平行且均匀设置的。当将杉木木条11拼接成芯板后,相邻杉木木条11上的凹槽11a可以是相对布置的,也可以是错位布置的(如图2)。与相对布置相比,将凹槽11a错位布置能够进一步提高防潮芯板1与第一胶黏剂层2之间的胶合强度。In order to improve the bonding strength between the moisture-
本实施例中,实木单板为厚度为2.2mm的杨木单板;饰面层5为奥古曼层。In this embodiment, the solid wood veneer is a poplar veneer with a thickness of 2.2 mm; the
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Address after: 5 / F, building 1, No. 152, yunyun street, Liangzhu street, Yuhang District, Hangzhou City, Zhejiang Province Patentee after: Qiannianzhou New Material Technology Group Co.,Ltd. Address before: 5 / F, building 1, No. 152, yunyun street, Liangzhu street, Yuhang District, Hangzhou City, Zhejiang Province Patentee before: TREEZO NEW MATERIAL TECHNOLOGY GROUP Co.,Ltd. |
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Denomination of utility model: Environmentally friendly moisture-proof particleboard Granted publication date: 20200804 Pledgee: Zhejiang Hangzhou Yuhang Rural Commercial Bank Co.,Ltd. Logistics Center Branch Pledgor: Qiannianzhou New Material Technology Group Co.,Ltd. Registration number: Y2025980005511 |