CN211135991U - Combined welding machine body compatible with moving guide rail and moving base trolley - Google Patents
Combined welding machine body compatible with moving guide rail and moving base trolley Download PDFInfo
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- CN211135991U CN211135991U CN201921458609.8U CN201921458609U CN211135991U CN 211135991 U CN211135991 U CN 211135991U CN 201921458609 U CN201921458609 U CN 201921458609U CN 211135991 U CN211135991 U CN 211135991U
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- 238000003466 welding Methods 0.000 title claims abstract description 66
- 238000009434 installation Methods 0.000 claims abstract description 11
- 239000003638 chemical reducing agent Substances 0.000 claims description 50
- 230000008878 coupling Effects 0.000 claims description 7
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- 238000005859 coupling reaction Methods 0.000 claims description 7
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- 238000010586 diagram Methods 0.000 description 6
- 230000033001 locomotion Effects 0.000 description 4
- 230000007246 mechanism Effects 0.000 description 3
- 238000012423 maintenance Methods 0.000 description 2
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Abstract
The utility model discloses a combination formula welding fuselage of compatible movable guide and moving base dolly, including installation base, control box, oscillator and holder, still include the locking formula slider, the locking formula slider is fixed the downside of installation base. The locking type sliding block can be used for quickly connecting the welding machine body with the rigid guide rail trolley, the movable base trolley and the flexible guide rail so as to be suitable for different welding working conditions, and the welding machine body has the advantages of small size, simple structure and the like.
Description
Technical Field
The utility model relates to a welding equipment technical field, concretely relates to combination formula welding fuselage of compatible movable guide rail and mobile base dolly.
Background
The welding technology is widely applied to the industries of shipbuilding, automobile manufacturing, petrochemical industry, equipment manufacturing, mine construction and the like. In order to improve the welding quality and efficiency, various welding auxiliary devices have been proposed in the prior art, such as a mobile base trolley mainly used for welding diagonal welds, a rigid guide rail trolley mainly used for welding flat surfaces, and a flexible guide rail mainly used for welding curved surfaces.
However, the existing welding assistance apparatus has the following disadvantages: the moving base trolley of different types can only be suitable for one welding condition, cannot meet the welding requirement for different welding conditions, and needs multiple sets of equipment when welding different welding conditions, thereby increasing the purchase and maintenance cost.
SUMMERY OF THE UTILITY MODEL
The utility model provides a combination formula welding fuselage of compatible movable guide and moving base dolly has solved the welding that current welding auxiliary assembly can't be applicable to multiple welding condition.
The utility model discloses a technical means as follows:
the combined welding machine body comprises an installation base, a control box, a swinging device, a clamp holder and a locking type sliding block, wherein the locking type sliding block is fixed on the lower side of the installation base.
Further, the oscillator includes the oscillator casing and vertically sets up in proper order oscillator motor, gear reducer, shaft coupling and first worm gear reduction gear in the oscillator casing, the oscillator casing is installed the one end of control box, the oscillator motor is connected with gear reducer, gear reducer's output shaft passes through the shaft coupling with first worm gear reduction gear connection, first worm gear reduction gear's output shaft is followed the both sides of oscillator casing are stretched out, install on first worm gear reduction gear's the output shaft the holder.
Further, the oscillator further comprises an angle sensor, and the angle sensor is connected with the gear reducer.
Further, the device also comprises a transverse adjuster, a longitudinal adjuster and a connecting seat;
the transverse adjuster comprises a transverse adjuster seat, a first sliding block, a sliding rail and a first screw rod, the transverse adjuster seat is fixed on the installation base, the sliding rail is fixed on the transverse adjuster seat, the first sliding block is installed on the sliding rail, two ends of the first screw rod are pivoted on two ends of the transverse adjuster seat, a nut is fixed on the bottom surface of the first sliding block and connected with the first screw rod, and the first sliding block can be driven to transversely move along the sliding rail by rotating the first screw rod;
the connecting seat is fixed on the first sliding block;
vertical regulator includes first fixed block, second fixed block, two guide arms, fixed plate and second screw rod, first fixed block is installed on the connecting seat, be fixed with on the first fixed block two guide arms, the other end of two guide arms is fixed with the second fixed block, install between two fixed blocks the second screw rod, second screw rod both ends and fixed block pin joint, the fixed plate with control box fixed connection, be equipped with on the fixed plate and supply the through-hole that the guide arm passes through and with the screw hole that the second screw rod is connected rotates the second screw rod can drive the control box is followed guide arm longitudinal movement.
And the deflection regulator is arranged in the control box and comprises a deflector motor and a speed reducing device, the deflector motor is connected with the speed reducing device, and an output shaft of the speed reducing device is fixedly connected with the oscillator shell.
Furthermore, the speed reduction device comprises a first speed reducer and a second worm gear speed reducer, the deflector motor is connected with the first speed reducer, the first speed reducer is connected with the second worm gear speed reducer, and an output shaft of the second worm gear speed reducer extends out of one end of the control box and is fixedly connected with the oscillator shell.
Further, still include track drive arrangement, track drive arrangement includes hard track rack-and-pinion drive motor, second reduction gear and gear, track drive arrangement installs the downside of lateral adjuster seat one end.
Furthermore, the device also comprises a linear infrared calibrator.
Compared with the prior art, the combination formula welding fuselage of compatible movable guide and moving base dolly have following beneficial effect: because the locking type sliding block is arranged on the lower side of the mounting base and can be conveniently connected with the moving base trolley, the rigid guide rail or the flexible guide rail, the locking type sliding block can be suitable for different welding working conditions, and the acquisition cost and the maintenance cost are reduced.
Drawings
FIG. 1 is a structural diagram of a combined welding machine body of a trolley compatible with a movable guide rail and a movable base;
FIG. 2a is a block diagram of a locking slide;
FIG. 2b is a view of the bottom of the locking slide;
FIG. 2c is a view of the locking block;
FIG. 3 is a right side view of FIG. 1;
fig. 4 is an axial view of the combined welding machine body of the compatible mobile rail and mobile base trolley of the utility model;
FIG. 5 is a structural diagram of the combined welding machine body of the mobile guide rail and mobile base trolley of the present invention with the controller and the shell on both sides of the oscillator housing removed;
FIG. 6 is a block diagram of the lateral adjuster;
FIG. 7 is a schematic view of the wobbler being angularly rotated by the yaw-modulator;
FIG. 8 is a structural diagram of the combined welding machine body and linear guide installation of the mobile guide rail and mobile base compatible trolley of the present invention;
fig. 9 is a structure diagram of the combined welding machine body and the movable base trolley which are compatible with the movable guide rail and the movable base trolley.
In the figure: 1. a mounting base 10, a locking type slide block 11, a clamper 12, a welding gun 100, a locking type slide block seat 101, a groove wheel 102, a rotating knob 103, a locking block 104, a locking screw 105, a sliding groove 106, a locking spring 1030, a sliding part 1031, a clamping part 1032, a threaded hole 2, a control box 20, a power module 21, a control key 22, an output interface 30, a swing device shell 31, a swing device motor 32, a gear reducer 33, a coupling 34, a first worm reducer 35, an angle sensor 40, a transverse regulator seat 41, a first slide block 42, a sliding rail 43, a first screw rod 44, a first knob 400, a sliding rail fixing part 401, a screw rod fixing part 50, a first fixing block 51, a second fixing block 52, a guide rod 53, a fixing plate 55, a second screw rod 56, a second knob, 6. connecting seat, 70, deflector motor, 71, first reduction gear, 72, second worm gear reduction gear, 80, hard track rack driving motor, 81, second reduction gear, 82, gear, 90, a word infrared ray calibrator, 91, straight line track, 92, moving base dolly, 93, rack, 94, locking slider fixing base, 95, mounting groove.
Detailed Description
As shown in fig. 1, fig. 2a and fig. 3, the combined welding machine body of the car with the movable guide rail and the movable base of the present invention includes a mounting base 1, a control box 2, a swinging device 3 and a clamper 11, wherein a locking slider 10 is fixed at the bottom of the mounting base 1.
Specifically, the installation base 1 is provided with a control box 2 and a swinging device 3, and the control box can control the swinging device to move so as to drive a clamp holder fixed on the swinging device to swing for welding operation. As shown in fig. 2a, in this embodiment, the locking slider 10 is a roller slider, the roller slider includes a locking slider seat 100 and a groove wheel 101, the locking slider seat 100 is fixed at the bottom of the mounting base 1, the locking slider seat 100 is provided with a plurality of groove wheels 101, the groove wheels can be quickly connected with the mounting groove 95 on the locking slider fixing seat on the linear guide rail or the mobile base trolley, the locking slider fixing seat has the same structure as the linear guide rail, that is, the locking slider fixing seat is a small section of linear guide rail. In this embodiment, the locking sliders have two sets.
Further, the oscillator 3 includes an oscillator housing 30, and an oscillator motor 31, a gear reducer 32, a coupling 33, and a first worm gear reducer 34 that are sequentially and longitudinally disposed in the oscillator housing 30, the oscillator housing 30 is mounted at one end of the control box 2, a power module 20 and a control panel (not shown in the figure) are disposed in the control box 2, the oscillator motor 31 is connected to the gear reducer 32, an output shaft of the gear reducer 32 is connected to the first worm gear reducer 34 through the coupling 33, an output shaft of the first worm gear reducer 34 extends out from two sides of the oscillator housing 30, the output shaft of the first worm gear reducer 34 is mounted with the holder 11, and holders are disposed on two sides of the worm gear reducer, so as to weld different sides. As shown in fig. 5, the control box is provided with a control key 21 (control button and knob), by which the maximum amplitude of the swing of the clamper, the swing speed, the stay time from the swing to both ends and the neutral point setting can be adjusted. The oscillator is arranged on the control box, so that the structure of the welding machine body is more compact, and the volume of the welding machine body is reduced.
Further, in this embodiment, the motor of the oscillator is a servo motor, the gear reducer is a star gear reducer, and the oscillator 3 further includes an angle sensor 35, the angle sensor is connected to the gear reducer, and the oscillating position of the holder can be accurately obtained through the angle sensor, so as to accurately control the welding.
Further, as shown in fig. 1, 3, 4 and 5, the device further comprises a transverse adjuster 4, a longitudinal adjuster and a connecting seat 6;
as shown in fig. 6, the lateral adjuster 4 includes a lateral adjuster seat 40, a first slider 41, a slide rail 42 and a first screw 43, the lateral adjuster seat 40 is fixed on the mounting base 1, the lateral adjuster seat 40 includes a slide rail fixing portion 400 and screw fixing portions 401 disposed at two ends of the slide rail fixing portion 400, the slide rail 42 is fixed on the slide rail fixing portion 400, the first slider 41 is mounted on the slide rail 42, two ends of the first screw 43 are pivotally connected to the screw fixing portions 401, a nut (not shown in the figure) is fixed at a lower portion of the first slider 41, the nut is connected to the first screw 43, a first knob 44 is fixed at an end of the first screw 43, and when the first screw 43 is driven by the first knob 44 to reciprocate, the first screw 43 can drive the first slider 41 to move laterally along the slide rail; the horizontal position of the welding gun clamped on the clamp holder can be adjusted through the transverse adjuster. The connecting seat is fixed on the first sliding block. The longitudinal adjuster comprises a first fixed block 50, a second fixed block 51, two guide rods 52, a fixed plate 53 and a second screw 55, the first fixed block 50 is mounted on the connecting seat 6, the two guide rods 52 longitudinally arranged are fixed on the first fixed block 50, the second fixed block 51 is fixed at the other end of each guide rod 52, the second screw 55 is mounted between the two fixed blocks, two ends of the second screw 55 are pivoted with the fixed blocks, the fixed plate 53 is fixedly connected with the control box 2, in the embodiment, the fixed plate 53 is provided with two through holes (the part where the guide rods pass through in the figure) and two threaded holes (the part where the guide rods contact with the second screw in the figure) which are respectively arranged at the upper end and the lower end in the control box 2 and are fixedly connected with the upper end and the lower end of the control box, the fixed plate 53 is provided with through holes (the part where the guide rods pass through in the, by rotating the second screw 55, the second screw can drive the fixing plate through the threaded hole and move up and down under the guiding action of the guide rod, so as to drive the control box to move longitudinally along the guide rod.
The vertical position of the welding gun clamped on the clamp holder can be adjusted through the longitudinal adjuster, so that welding can be conveniently carried out.
Further, as shown in fig. 5, the welding gun further includes a deflection regulator disposed in the control box 2, the deflection regulator includes a deflector motor 70 and a speed reducer, in this embodiment, the speed reducer includes a first speed reducer 71 and a second worm speed reducer 72, the deflector motor is a servo motor, the deflector motor 70 is connected to the first speed reducer 71, the first speed reducer 71 is connected to the second worm speed reducer 72, an output shaft of the second worm speed reducer 72 extends from one end of the control box 2 and is fixedly connected to the oscillator housing 30, as shown in fig. 7, the deflector motor can drive the oscillator to rotate in a vertical space through the speed reducer, so as to adjust the welding gun, and make the welding gun suitable for different welding conditions. In the embodiment, two speed reducers are adopted to increase the speed reduction ratio, and one or more speed reducers can be adopted and can be designed according to requirements.
Further, the track driving device is further included, the track driving device comprises a hard track rack driving motor 80, a second speed reducer 81 and a gear 82, the hard track rack driving motor adopts a servo motor, and the track driving device is installed at one end, far away from the oscillator, of the transverse regulator seat. As shown in fig. 8 be the utility model discloses a combination formula welding fuselage and linear guide 90 of compatible moving guide and moving base dolly install the structure chart, linear guide adsorbs on treating the welding workpiece, rack 93 is installed to one side of linear guide 90, the recess wheel of installation is connected with linear guide's spout on the installation base, in order to realize welding fuselage and linear guide's quick connection, gear 82 and rack 92 mesh, still be equipped with output interface 22 in one side of control box, can connect hard track rack driving motor through output interface, the control box passes through the rotation of the steerable hard track rack driving motor of output interface, and then drive gear's rotation, gear and rack toothing, and then make the welding fuselage can follow the linear guide motion, accomplish the welding.
Further, still include a word infrared ray calibrator 90, in this embodiment, a word infrared ray calibrator is installed the control box is kept away from the one end that is equipped with the oscillator, and the infrared laser through a word infrared ray calibrator transmission can be examined whether the track is parallel with the butt weld, if there is the deviation can in time revise, improves automatic welding precision.
Further, as shown in fig. 2a, 2b and 2c, the locking slider 10 further comprises a slider locking mechanism, the slider locking mechanism comprises a rotary knob 102, a locking block 103, a locking spring 106 and a locking screw 104, one end of the locking slider seat 100 is provided with a sliding groove 105, as shown in fig. 2c, the locking block 103 comprises a sliding part 1030 and a clamping part 1031, the sliding part 1030 is provided with a threaded hole 1032, the sliding part is disposed in the sliding groove, the locking screw 104 penetrates into the sliding groove 105 from one side of the locking slider seat 100 and is connected with the threaded hole, the locking screw is sleeved with the locking spring 106, one end of the locking spring abuts against the inner wall of the locking block sliding groove close to the rotary knob, the other end abuts against the sliding part, the locking block can be driven to slide in the sliding groove by rotating the rotary knob, when the locking block reciprocates in the sliding groove, the clamping part can be clamped into a locking groove formed in the side wall of the mounting groove of the locking sliding block fixing seat or separated from the locking groove, so that the welding machine body is fixedly connected with or separated from the movable base trolley, and the locking spring can prevent the locking screw from moving on the locking type sliding block seat.
As shown in fig. 9 the utility model discloses a compatible moving guide and moving base dolly's combination formula welding fuselage and moving base dolly installation's structure chart is fixed with locking slider fixing base (linear guide) on the moving base dolly, and locking type slider and locking slider fixing base can be fixed with moving base dolly and welding fuselage high-speed joint and lock through slider locking mechanism, and the moving base dolly can drive the welding fuselage motion in order to realize the welding.
In this embodiment, in order to guarantee the motion of welding fuselage steady, linear rail and locking slider fixing base all adopt double guide rail structure, are equipped with two rows of recess wheels on the welding fuselage, and every row of recess wheel all has a plurality ofly, and the quantity of every row of recess wheel is 3 in the picture.
The above, only be the concrete implementation of the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art is in the technical scope of the present invention, according to the technical solution of the present invention and the utility model, the concept of which is equivalent to replace or change, should be covered within the protection scope of the present invention.
Claims (8)
1. The utility model provides a combination formula welding fuselage of compatible mobile rail and mobile base dolly, includes installation base (1), control box (2), oscillator (3) and holder (11), its characterized in that: the mounting base is characterized by further comprising a locking type sliding block (10), wherein the locking type sliding block (10) is fixed on the lower side of the mounting base (1).
2. The combined welding machine body compatible with the moving guide rail and the moving base trolley according to claim 1, is characterized in that: oscillator (3) include oscillator casing (30) and vertically set up in proper order oscillator motor (31), gear reducer (32), shaft coupling (33) and first worm gear reducer (34) in oscillator casing (30), oscillator casing (30) are installed the one end of control box (2), oscillator motor (31) are connected with gear reducer (32), the output shaft of gear reducer (32) passes through shaft coupling (33) with first worm gear reducer (34) are connected, the output shaft of first worm gear reducer (34) is followed the both sides of oscillator casing (30) are stretched out, install on the output shaft of first worm gear reducer (34) holder (11).
3. The combined welding machine body compatible with the moving guide rail and the moving base trolley according to claim 2, is characterized in that: the oscillator (3) further comprises an angle sensor (35), and the angle sensor (35) is connected with the gear reducer (32).
4. The combined welding fuselage of compatible mobile guides and mobile base carriages of any of claims 1 to 3, characterized in that: the device also comprises a transverse adjuster (4), a longitudinal adjuster and a connecting seat (6);
the transverse adjuster (4) comprises a transverse adjuster seat (40), a first sliding block (41), a sliding rail (42) and a first screw rod (43), the transverse adjuster seat (40) is fixed on the mounting base (1), the sliding rail (42) is fixed on the transverse adjuster seat (40), the first sliding block (41) is mounted on the sliding rail (42), two ends of the first screw rod (43) are pivoted on two ends of the transverse adjuster seat (40), a nut is fixed on the bottom surface of the first sliding block (41), the nut is connected with the first screw rod (43), and the first sliding block (41) can be driven to transversely move along the sliding rail (42) by rotating the first screw rod (43);
the connecting seat (6) is fixed on the first sliding block (41);
the longitudinal adjuster comprises a first fixed block (50), a second fixed block (51), two guide rods (52), a fixed plate (53) and a second screw rod (55), the first fixed block (50) is arranged on the connecting seat (6), the two guide rods (52) are fixed on the first fixed block (50), the other ends of the two guide rods (52) are fixed with the second fixed block (51), the second screw rod (55) is arranged between the first fixed block (50) and the second fixed block (51), two ends of the second screw rod (55) are respectively pivoted with the first fixed block and the second fixed block, the fixing plate (53) is fixedly connected with the control box (2), a through hole for the guide rod to pass through and a threaded hole connected with the second screw rod are formed in the fixing plate, and the control box can be driven to move longitudinally along the guide rod by rotating the second screw rod.
5. The combined welding machine body compatible with the moving guide rail and the moving base trolley according to claim 2, is characterized in that: the swing device is characterized by further comprising a deflection regulator arranged in the control box (2), wherein the deflection regulator comprises a deflector motor (70) and a speed reducing device, the deflector motor (70) is connected with the speed reducing device, and an output shaft of the speed reducing device is fixedly connected with the swing device shell (30).
6. The combined welding machine body compatible with the moving guide rail and the moving base trolley according to claim 5, is characterized in that: the speed reducing device comprises a first speed reducer (71) and a second worm gear speed reducer (72), the deflector motor (70) is connected with the first speed reducer (71), the first speed reducer (71) is connected with the second worm gear speed reducer (72), and an output shaft of the second worm gear speed reducer (72) extends out of one end of the control box (2) and is fixedly connected with the oscillator shell (30).
7. The combined welding machine body compatible with the moving guide rail and the moving base trolley according to claim 4, is characterized in that: the track driving device comprises a hard track rack driving motor (80), a second speed reducer (81) and a gear (82), and is installed on the lower side of one end of the transverse regulator seat (40).
8. The combined welding machine body compatible with the mobile guide rail and the mobile base trolley according to claim 2 or 3, is characterized in that: also includes a linear infrared calibrator (90).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921458609.8U CN211135991U (en) | 2019-09-03 | 2019-09-03 | Combined welding machine body compatible with moving guide rail and moving base trolley |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921458609.8U CN211135991U (en) | 2019-09-03 | 2019-09-03 | Combined welding machine body compatible with moving guide rail and moving base trolley |
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| CN211135991U true CN211135991U (en) | 2020-07-31 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201921458609.8U Active CN211135991U (en) | 2019-09-03 | 2019-09-03 | Combined welding machine body compatible with moving guide rail and moving base trolley |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110449794A (en) * | 2019-09-03 | 2019-11-15 | 大连瑞隆自动化科技有限公司 | A kind of combined welding fuselage of compatible moving guide rail and mobile base trolley |
| CN114700661A (en) * | 2022-04-28 | 2022-07-05 | 晶科能源(海宁)有限公司 | Clamping and traction mechanism and welding strip clamping and traction method |
| CN117020349A (en) * | 2023-10-08 | 2023-11-10 | 南通瑞洲船舶机械制造有限公司 | Automatic welding equipment is used in boats and ships production |
-
2019
- 2019-09-03 CN CN201921458609.8U patent/CN211135991U/en active Active
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110449794A (en) * | 2019-09-03 | 2019-11-15 | 大连瑞隆自动化科技有限公司 | A kind of combined welding fuselage of compatible moving guide rail and mobile base trolley |
| CN110449794B (en) * | 2019-09-03 | 2024-04-16 | 大连瑞隆自动化科技有限公司 | Combined welding machine body compatible with movable guide rail and movable base trolley |
| CN114700661A (en) * | 2022-04-28 | 2022-07-05 | 晶科能源(海宁)有限公司 | Clamping and traction mechanism and welding strip clamping and traction method |
| CN114700661B (en) * | 2022-04-28 | 2024-04-19 | 晶科能源(海宁)有限公司 | Clamping and pulling mechanism and welding strip clamping and pulling method |
| CN117020349A (en) * | 2023-10-08 | 2023-11-10 | 南通瑞洲船舶机械制造有限公司 | Automatic welding equipment is used in boats and ships production |
| CN117020349B (en) * | 2023-10-08 | 2023-12-29 | 南通瑞洲船舶机械制造有限公司 | Automatic welding equipment is used in boats and ships production |
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