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CN211127441U - High-frequency direct-acting force motor with symmetrical magnetic circuit - Google Patents

High-frequency direct-acting force motor with symmetrical magnetic circuit Download PDF

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CN211127441U
CN211127441U CN201922249364.4U CN201922249364U CN211127441U CN 211127441 U CN211127441 U CN 211127441U CN 201922249364 U CN201922249364 U CN 201922249364U CN 211127441 U CN211127441 U CN 211127441U
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armature
permanent magnet
yoke
spring base
yoke frame
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徐豪
戴铭柱
刘备
孟彬
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Zhejiang University of Technology ZJUT
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Abstract

磁路对称的高频直动式力马达,包括衔铁部件、轭铁部件、复位弹簧,第一衔铁长边的对角线上各凸出一个方向相反的90°的凸台,第一衔铁的两端各有一个放置永磁体的凹槽;第一衔铁、第二衔铁结构完全相同,反向相互扣合;第二衔铁的一对凸台被磁化成S极端;第一衔铁、第二衔铁夹紧推杆左端,推杆的右端连接复位弹簧部件和伺服比例阀的阀芯。轭铁部件包括轭铁架和控制线圈,轭铁架包括平行设置的两臂,两臂的中部的上端面之间跨设有连接桥路,控制线圈安装在连接桥路中部,两臂端部的相对侧凸出,形成两对上下对称的极靴;控制线圈沿着轭铁架到四个极靴的路径完全对称且相等;衔铁部件安装在轭铁架四个极靴以及轭铁架连接桥路构成的立体空间内部。

Figure 201922249364

A high-frequency direct-acting force motor with a symmetrical magnetic circuit, including an armature part, a yoke part, and a return spring, a 90° boss in the opposite direction protrudes from the diagonal line of the long side of the first armature. There is a groove for placing permanent magnets at both ends; the first armature and the second armature have exactly the same structure and are mutually engaged in opposite directions; a pair of bosses of the second armature are magnetized into S poles; the first armature and the second armature are The left end of the push rod is clamped, and the right end of the push rod is connected to the return spring component and the valve core of the servo proportional valve. The yoke part includes a yoke frame and a control coil, the yoke frame includes two arms arranged in parallel, a connecting bridge is arranged between the upper end faces of the middle part of the two arms, and the control coil is installed in the middle of the connecting bridge, and the ends of the two arms The opposite sides of the yoke protrude to form two pairs of upper and lower symmetrical pole shoes; the control coil is completely symmetrical and equal along the path from the yoke frame to the four pole shoes; the armature part is installed on the four pole shoes of the yoke frame and the yoke frame is connected The interior of the three-dimensional space formed by the bridge road.

Figure 201922249364

Description

磁路对称的高频直动式力马达High-frequency direct-acting force motor with symmetrical magnetic circuit

技术领域technical field

本实用新型属于流体传动及控制领域中伺服比例阀用的电-机械转换器,尤其涉及一种磁路对称的高频直动式力马达。The utility model belongs to an electro-mechanical converter used for a servo proportional valve in the field of fluid transmission and control, in particular to a high-frequency direct-acting force motor with a symmetrical magnetic circuit.

背景技术Background technique

电液控制器件中,电-机械转换器是一个关键部件。提高电-机械转换器的频响和带载能力是提高电液伺服阀频响的一个前提。目前在电液控制器件中应用的电-机械转换器主要有永磁力矩马达、动圈式力马达、比例电磁铁和动铁式力马达。In electro-hydraulic control devices, electro-mechanical converter is a key component. Improving the frequency response and load capacity of the electro-mechanical converter is a prerequisite for improving the frequency response of the electro-hydraulic servo valve. The electro-mechanical converters currently used in electro-hydraulic control devices mainly include permanent magnet torque motors, moving coil force motors, proportional electromagnets and moving iron force motors.

阀用电-机械转换器按照可动件的形式可分为直线位移式和角位移式两种,按可动件结构形式可分为动铁式和动圈式两种,前者可动件是衔铁,后者可动件是控制线圈,动铁式力马达与动圈式力马达相比,尽管价格更贵,但具有体积小、重量轻、输出力大的优点,因此应用日益广泛。Electromechanical converters for valves can be divided into two types: linear displacement type and angular displacement type according to the form of movable parts. According to the structure of movable parts, they can be divided into two types: movable iron type and movable coil type. The armature, the movable part of the latter is the control coil. Compared with the moving coil force motor, the moving iron force motor is more expensive, but has the advantages of small size, light weight and large output force, so it is widely used.

传统的比例电磁铁的功能是将控制放大器输出的电流信号成比例地转换成力或位移,但是由于其体积较大,且只能给伺服比例阀提供单向驱动力,因此伺服比例阀需要采用两个比例电磁铁来实现换向,这又使得伺服比例阀的质量增加,惯性增大,因此响应速度较慢,因而对于需要快速动态响应的使用场合,传统的比例电磁铁并不适用。The function of the traditional proportional electromagnet is to convert the current signal output by the control amplifier into force or displacement proportionally, but due to its large size and can only provide one-way driving force for the servo proportional valve, the servo proportional valve needs to use Two proportional electromagnets are used to realize the commutation, which in turn increases the mass and inertia of the servo proportional valve, so the response speed is slow. Therefore, the traditional proportional electromagnet is not suitable for applications requiring fast dynamic response.

为研制新型高频高精度力马达,国内外许多专家学者和机构一直在对此研究,例如,MOOG公司开发了用于D633/D634直动式电液伺服阀的永磁极化式双向线性力马达,采用了单线圈、双永磁体的结构型式,利用线圈控制磁场和径向永磁极化磁场的差动驱动方式,实现力马达双向控制,具有节能、可靠、成本低等性能优势。但是该力马达的惯性环节相对笨重,所以响应也相对缓慢,频响一般都不会很高,而且长期工作还会出现发热的问题。In order to develop a new type of high-frequency high-precision force motor, many experts, scholars and institutions at home and abroad have been researching this. For example, MOOG has developed a permanent magnet polarized bidirectional linear force motor for D633/D634 direct-acting electro-hydraulic servo valves. , adopts the structure type of single coil and double permanent magnet, and uses the differential drive mode of coil control magnetic field and radial permanent magnet polarized magnetic field to realize bidirectional control of force motor, which has the performance advantages of energy saving, reliability and low cost. However, the inertial link of the force motor is relatively cumbersome, so the response is relatively slow, the frequency response is generally not very high, and the problem of heating will occur in long-term work.

在此背景下,提出一种新型结构的力马达,改进了轭铁架的形状和控制线圈的布置,使其具有磁路对称、高频响的特点。Under this background, a force motor with a new structure is proposed, which improves the shape of the yoke frame and the arrangement of the control coil, so that it has the characteristics of magnetic circuit symmetry and high frequency response.

发明内容SUMMARY OF THE INVENTION

为了实现用于伺服比例阀的力马达线性方向往复力的输出,使力马达可以输出推力和拉力,本实用新型提供一种高频响应、磁路对称、双向输出的力马达。In order to realize the output of the reciprocating force in the linear direction of the force motor used for the servo proportional valve, so that the force motor can output the pushing force and the pulling force, the utility model provides a force motor with high frequency response, symmetrical magnetic circuit and bidirectional output.

本实用新型解决其技术问题所采用的技术方案是:The technical scheme adopted by the utility model to solve its technical problems is:

一种磁路对称的高频直动式力马达,包括衔铁部件、轭铁部件、复位弹簧部件、前端盖、第一外壳和第二外壳,所述衔铁部件包括第一衔铁和第二衔铁、推杆、第一永磁体和第二永磁体,所述第一衔铁长边的对角线上各凸出一个方向相反的90°的凸台,所述第一衔铁的两端各有一个长方形的凹槽,中间有一个圆弧凹槽,所述第一永磁体、第二永磁体均被径向充磁成N级和S极,所述第一衔铁两端长方形的凹槽内分别与第一永磁体、第二永磁体的N极面贴合,所述第一衔铁及第一衔铁的一对凸台均被第一永磁体、第二永磁体磁化成N极端,所述第一衔铁、第二衔铁结构完全相同,反向相互扣合。所述第二衔铁两端长方形的凹槽内分别与第一永磁体、第二永磁体的S极面贴合,所述第二衔铁及第二衔铁的一对凸台均被第一永磁体、第二永磁体磁化成S极端。所述第一衔铁与第二衔铁安装第一永磁体和第二永磁体后组成一个不完整圆孔,该圆孔用于安装推杆。所述第一衔铁、第二衔铁的组合圆孔夹紧推杆左端两轴肩之间的部分,所述推杆的中间部分安装在第二外壳上的直线轴承内,所述推杆的右端连接复位弹簧部件,所述推杆右端从前端盖露出的部分与伺服比例阀的阀芯直接连接。A high-frequency direct-acting force motor with a symmetrical magnetic circuit, comprising an armature part, a yoke part, a return spring part, a front end cover, a first casing and a second casing; the armature part comprises a first armature and a second armature, A push rod, a first permanent magnet and a second permanent magnet, a 90° boss with opposite directions protrudes from the diagonal line of the long side of the first armature, and each end of the first armature has a rectangle There is an arc groove in the middle of the groove, the first permanent magnet and the second permanent magnet are radially magnetized into N-level and S-pole, and the rectangular grooves at both ends of the first armature are respectively The N pole faces of the first permanent magnet and the second permanent magnet are attached, and the first armature and a pair of bosses of the first armature are both magnetized into the N pole by the first permanent magnet and the second permanent magnet. The structure of the armature and the second armature are exactly the same, and they are mutually engaged in opposite directions. The rectangular grooves at both ends of the second armature are respectively fitted with the S pole surfaces of the first permanent magnet and the second permanent magnet, and the second armature and a pair of bosses of the second armature are both supported by the first permanent magnet , The second permanent magnet is magnetized to the S pole. The first armature and the second armature form an incomplete circular hole after the first permanent magnet and the second permanent magnet are installed, and the circular hole is used for installing the push rod. The combined circular hole of the first armature and the second armature clamps the part between the two shoulders of the left end of the push rod, the middle part of the push rod is installed in the linear bearing on the second shell, and the right end of the push rod Connect the return spring component, and the part of the right end of the push rod exposed from the front end cover is directly connected to the valve core of the servo proportional valve.

所述轭铁部件包括轭铁架和控制线圈,所述轭铁架包括平行设置的第一臂和第二臂,两臂的中部的上端面之间跨设有连接桥路,连接桥路高于第一臂和第二臂所在的平面,所述控制线圈安装在轭铁架中间的连接桥路中部,所述轭铁架的两臂端部的相对侧凸出,形成两对上下对称的极靴。所述控制线圈沿着轭铁架到四个极靴的路径完全对称且相等。所述衔铁部件安装在轭铁架四个极靴以及轭铁架连接桥路构成的立体空间内部,此时第一衔铁的一对凸台分别与轭铁架左端的上极靴、右端的下极靴组成第一工作气隙、第三工作气隙,第二衔铁的一对凸台分别与轭铁架左端的下极靴、右端的上极靴组成第二工作气隙、第四工作气隙,所述第一工作气隙、第二工作气隙、第三工作气隙、第四工作气隙在未通电的情况下,大小完全相等。所述轭铁架安装在第一外壳的方形开口槽内。The yoke component includes a yoke frame and a control coil, the yoke frame includes a first arm and a second arm arranged in parallel, and a connecting bridge is spanned between the upper end faces of the middle of the two arms, and the connecting bridge is high. In the plane where the first arm and the second arm are located, the control coil is installed in the middle of the connecting bridge in the middle of the yoke frame, and the opposite sides of the ends of the two arms of the yoke frame protrude to form two pairs of upper and lower symmetrical pairs. Pole boots. The control coils are perfectly symmetrical and equal along the path of the yoke frame to the four pole pieces. The armature part is installed inside the three-dimensional space formed by the four pole pieces of the yoke frame and the connecting bridge of the yoke frame. At this time, a pair of bosses of the first armature are respectively connected with the upper pole piece at the left end of the yoke frame and the lower pole at the right end of the yoke frame. The pole piece forms the first working air gap and the third working air gap. The pair of bosses of the second armature and the lower pole piece at the left end of the yoke frame and the upper pole piece at the right end respectively form the second working air gap and the fourth working air gap. The first working air gap, the second working air gap, the third working air gap, and the fourth working air gap are completely equal in size when the power is not turned on. The yoke frame is installed in the square opening groove of the first shell.

进一步,所述复位弹簧部件包括复位弹簧、第一弹簧底座、第二弹簧底座和第二弹簧底座限位环,所述第一弹簧底座安装在第二外壳的左端,所述第二弹簧底座安装在前端盖左端的环形凹槽内,所述第二弹簧底座限位环安装在第二弹簧底座的右端,所述复位弹簧的左端安装在第一弹簧底座,所述复位弹簧的右端安装在第二弹簧底座。所述第一弹簧底座和所述第二弹簧底座除了被第二外壳和前端盖限制,也被推杆在第二外壳部位内的两轴肩限制。所述第一外壳右端开口与所述第二外壳左端密封连接,所述前端盖的左端与所述第二外壳的右端密封连接。Further, the return spring component includes a return spring, a first spring base, a second spring base and a second spring base limit ring, the first spring base is installed on the left end of the second housing, and the second spring base is installed In the annular groove at the left end of the front end cover, the second spring base limit ring is installed on the right end of the second spring base, the left end of the return spring is installed on the first spring base, and the right end of the return spring is installed on the first spring base. Two spring bases. The first spring base and the second spring base are not only limited by the second housing and the front end cover, but also limited by the two shaft shoulders of the push rod in the second housing part. The opening of the right end of the first shell is sealedly connected with the left end of the second shell, and the left end of the front end cover is sealed with the right end of the second shell.

进一步,所述的前端盖、推杆、第一弹簧底座、第二弹簧底座、第一外壳和第二外壳均为不导磁材料制成的非导磁体;所述轭铁、第一衔铁和第二衔铁均为软磁材料制成的导磁体。Further, the front end cover, the push rod, the first spring base, the second spring base, the first casing and the second casing are all non-magnetic conductive bodies made of non-magnetic conductive materials; the yoke, the first armature and the The second armatures are all magnetic conductors made of soft magnetic materials.

本实用新型的有益效果主要表现在:The beneficial effects of the present utility model are mainly manifested in:

1、该高频直动式力马达轭铁架的空间立体对称设计使其结构紧凑,安装合理,磁路对称,因此中间的控制线圈产生的控制磁通在轭铁架中分布均匀,能提供四个工作气隙相同的磁通,保证力马达双向输出相同的力。1. The spatial three-dimensional symmetry design of the yoke frame of the high-frequency direct-acting force motor makes it compact in structure, reasonable in installation and symmetrical in the magnetic circuit, so the control magnetic flux generated by the control coil in the middle is evenly distributed in the yoke frame, which can provide The same magnetic flux in the four working air gaps ensures that the force motor outputs the same force in both directions.

2、该高频直动式力马达衔铁部件移动惯量小,结构紧凑,充分利用空间装配永磁体增大极化磁通,实现了一种新型磁路设计,且与轭铁架极靴组成的四个轴向工作气隙的气隙面面积足够大,从而保证轴向输出力大,响应快。2. The armature part of the high-frequency direct-acting force motor has small moving inertia and compact structure. It makes full use of the space to assemble permanent magnets to increase the polarized magnetic flux, and realizes a new type of magnetic circuit design. The air gap surface area of the four axial working air gaps is large enough to ensure large axial output force and fast response.

3、该高频直动式力马达的推杆与伺服比例阀的阀芯一侧直接连接,实现了对阀的双向线性控制,动态性能好,响应速度快。3. The push rod of the high-frequency direct-acting force motor is directly connected to the valve core side of the servo proportional valve, which realizes the two-way linear control of the valve, with good dynamic performance and fast response speed.

附图说明Description of drawings

图1为本实用新型的结构原理示意图。FIG. 1 is a schematic diagram of the structural principle of the present invention.

图2a为本实用新型的第一衔铁结构示意图。Figure 2a is a schematic structural diagram of the first armature of the present invention.

图2b为本实用新型的第一衔铁、第一永磁体和第二永磁体装配示意图。Figure 2b is a schematic diagram of the assembly of the first armature, the first permanent magnet and the second permanent magnet of the present invention.

图2c为本实用新型的第一衔铁、第二衔铁、第一永磁体和第二永磁体装配示意图。Fig. 2c is a schematic diagram of the assembly of the first armature, the second armature, the first permanent magnet and the second permanent magnet of the present invention.

图3为本实用新型的轭铁结构示意图。3 is a schematic diagram of the structure of the yoke of the present invention.

图4a(1)、图4b(1)、图4c(1)、图4d(1)为衔铁部件和轭铁部件的装配示意图,其中:Fig. 4a(1), Fig. 4b(1), Fig. 4c(1), Fig. 4d(1) are the assembly schematic diagrams of the armature part and the yoke part, wherein:

图4a(2)为图4a(1)的第一工作气隙δ1放大图;Fig. 4a(2) is an enlarged view of the first working air gap δ1 of Fig. 4a( 1 );

图4b(2)为图4b(1)的第二工作气隙δ2放大图;Fig. 4b( 2 ) is an enlarged view of the second working air gap δ2 of Fig. 4b(1);

图4c(2)为图4c(1)的第三工作气隙δ3放大图;Fig. 4c(2) is an enlarged view of the third working air gap δ3 of Fig. 4c(1);

图4d(2)为图4d(1)的第四工作气隙δ4放大图。Fig. 4d(2) is an enlarged view of the fourth working air gap δ4 of Fig. 4d(1).

图5是本实用新型的工作原理示意图,显示了控制线圈未通电时本实用新型内部的磁通状况。FIG. 5 is a schematic diagram of the working principle of the present invention, showing the magnetic flux inside the present invention when the control coil is not energized.

图6(1)、图6(2)分别显示了控制线圈在两个通电方向时本实用新型内部的磁通状况。Figures 6(1) and 6(2) respectively show the magnetic flux inside the present invention when the control coil is in two energization directions.

具体实施方式Detailed ways

下面通过实施例对本实用新型进行具体的描述。The present utility model will be described in detail below through examples.

参照图1~图6(2),一种高频直动式力马达,包括衔铁部件、轭铁部件、复位弹簧部件、前端盖8、第一外壳1和第二外壳9,所述衔铁部件包括第一衔铁11和第二衔铁12、推杆7、第一永磁体14和第二永磁体15,所述第一衔铁 11长边的对角线上各凸出一个方向相反的90°的凸台,所述第一衔铁11的两端各有一个长方形的凹槽,所述第一永磁体14、第二永磁体15均被径向充磁成N 级和S极,所述第一衔铁11两端长方形的凹槽分别与第一永磁体14、第二永磁体15的N极面贴合,所述第一衔铁11的一对凸台被第一永磁体14、第二永磁体15磁化成N极端,所述第一衔铁11的中间部位开有一个圆弧形的槽。所述第一衔铁11、第二衔铁12结构完全相同,反向相互扣合。所述第二衔铁12两端长方形的凹槽分别与第一永磁体14、第二永磁体15的S极面贴合,所述第二衔铁12的一对凸台被第一永磁体14、第二永磁体15磁化成S极端。所述第一衔铁11、第二衔铁12长方形的凹槽内分别贴合第一永磁体14、第二永磁体15后,第一衔铁11的中间部位的圆弧形的槽与第二衔铁12中间部位的圆弧形的槽形成一个非完整的圆孔,所述的非完整的圆孔内夹紧推杆7左端,所述推杆7左端的两个轴肩分别卡在衔铁部件的左右两端,所述推杆7的中间部分安装在与第二外壳8过盈配合的直线轴承10内,所述推杆7的右端安装第一弹簧底座3与第二弹簧底座5,所述推杆7右端从第二弹簧底座限位环6右端凸出部分与伺服比例阀的阀芯直接连接。1 to 6(2), a high-frequency direct-acting force motor includes an armature component, a yoke component, a return spring component, a front end cover 8, a first housing 1 and a second housing 9. The armature component It includes the first armature 11 and the second armature 12 , the push rod 7 , the first permanent magnet 14 and the second permanent magnet 15 . The diagonal of the long side of the first armature 11 protrudes a 90° opposite direction. A boss, two ends of the first armature 11 each have a rectangular groove, the first permanent magnet 14 and the second permanent magnet 15 are radially magnetized into N-level and S-pole, the first The rectangular grooves at both ends of the armature 11 are respectively fitted with the N pole faces of the first permanent magnet 14 and the second permanent magnet 15 , and the pair of bosses of the first armature 11 are supported by the first permanent magnet 14 and the second permanent magnet. 15 is magnetized to the N pole, and an arc-shaped slot is opened in the middle part of the first armature 11 . The first armature 11 and the second armature 12 have the same structure and are mutually engaged in opposite directions. The rectangular grooves at both ends of the second armature 12 are respectively fitted with the S pole surfaces of the first permanent magnet 14 and the second permanent magnet 15 , and the pair of bosses of the second armature 12 are supported by the first permanent magnets 14 and 15 , respectively. The second permanent magnet 15 is magnetized to the S pole. After the first permanent magnet 14 and the second permanent magnet 15 are respectively attached to the rectangular grooves of the first armature 11 and the second armature 12 , the arc-shaped groove in the middle of the first armature 11 and the second armature 12 The arc-shaped groove in the middle part forms an incomplete circular hole, the left end of the push rod 7 is clamped in the incomplete circular hole, and the two shaft shoulders on the left end of the push rod 7 are respectively clamped on the left and right sides of the armature part. At both ends, the middle part of the push rod 7 is installed in the linear bearing 10 which is an interference fit with the second housing 8, and the right end of the push rod 7 is installed with the first spring base 3 and the second spring base 5, the push rod 7 The right end of the rod 7 is directly connected to the valve core of the servo proportional valve from the protruding part of the right end of the second spring base limit ring 6 .

所述轭铁部件包括轭铁架2、控制线圈13,所述轭铁架2包括平行设置的第一臂21、第二臂22,两臂的中部的上端面之间跨设有连接桥路23,连接桥路23 高于第一臂21和第二臂22所在的平面,所述控制线圈13缠绕在连接桥路23 中部,所述轭铁架2的两臂端部的相对侧凸出,形成两对上下对称的极靴。所述控制线圈13在空间中沿着轭铁架2的空间结构到四个极靴的路径完全对称且相等,材料相同,长度相同,所以磁阻也完全相同,因此控制线圈13产生的控制磁通在磁路中分布均匀,到四个极靴轴向工作气隙处的磁通相等,输出相等的力。The yoke member includes a yoke frame 2 and a control coil 13. The yoke frame 2 includes a first arm 21 and a second arm 22 arranged in parallel, and a connecting bridge is arranged between the upper end faces of the middle of the two arms. 23. The connecting bridge 23 is higher than the plane where the first arm 21 and the second arm 22 are located, the control coil 13 is wound in the middle of the connecting bridge 23, and the opposite sides of the ends of the two arms of the yoke frame 2 protrude , forming two pairs of upper and lower symmetrical pole shoes. The path of the control coil 13 to the four pole pieces along the space structure of the yoke frame 2 is completely symmetrical and equal in space, the material is the same, the length is the same, so the magnetic resistance is also the same, so the control magnetic field generated by the control coil 13 is completely symmetrical and equal. The flux is evenly distributed in the magnetic circuit, and the magnetic flux to the axial working air gap of the four pole pieces is equal, and the output is equal to the force.

所述衔铁部件安装在轭铁架2的四个极靴以及轭铁架2的连接桥路23构成的立体空间内部,如图4所示,此时第一衔铁11的一对凸台分别与轭铁架2的左端的上极靴、右端的下极靴组成第一工作气隙δ1、第三工作气隙δ3,第二衔铁 12的一对凸台分别与轭铁架2的左端的下极靴、右端的上极靴组成第二工作气隙δ2、第四工作气隙δ4,所述第一工作气隙δ1、第二工作气隙δ2、第三工作气隙δ4、第四工作气隙δ4在未通电的情况下,大小完全相等。所述轭铁架2安装在第一外壳1的方形开口槽内。The armature component is installed inside the three-dimensional space formed by the four pole pieces of the yoke frame 2 and the connecting bridge 23 of the yoke frame 2. As shown in FIG. 4, a pair of bosses of the first armature 11 are respectively connected to The upper pole piece at the left end of the yoke frame 2 and the lower pole piece at the right end form the first working air gap δ 1 and the third working air gap δ 3 . A pair of bosses of the second armature 12 are respectively connected to the left end of the yoke frame 2 . The lower pole piece and the upper pole piece at the right end form the second working air gap δ 2 , the fourth working air gap δ 4 , the first working air gap δ 1 , the second working air gap δ 2 , and the third working air gap δ 4 and the fourth working air gap δ 4 are completely equal in size when no electricity is supplied. The yoke frame 2 is installed in the square opening groove of the first housing 1 .

所述复位弹簧部件包括复位弹簧4、第一弹簧底座3、第二弹簧底座5和第二弹簧底座限位环6。所述第一弹簧底座3安装在第二外壳9的左端,所述第二弹簧底座5安装在前端盖8左端的环形凹槽内,所述第二弹簧底座限位环6安装在第二弹簧底座5的右端,所述复位弹簧4的左端安装在第一弹簧底座3,所述复位弹簧4的右端安装在第二弹簧底座5,所述第一弹簧底座3和所述第二弹簧底5座除了被第二外壳9和前端盖8限制,也被推杆7在第二外壳9部位内的两轴肩限制。The return spring component includes a return spring 4 , a first spring base 3 , a second spring base 5 and a second spring base limit ring 6 . The first spring base 3 is installed on the left end of the second housing 9, the second spring base 5 is installed in the annular groove on the left end of the front end cover 8, and the second spring base limit ring 6 is installed on the second spring The right end of the base 5, the left end of the return spring 4 is installed on the first spring base 3, the right end of the return spring 4 is installed on the second spring base 5, the first spring base 3 and the second spring base 5 In addition to being restricted by the second housing 9 and the front end cover 8 , the seat is also restricted by the two shoulders of the push rod 7 in the second housing 9 .

所述第一外壳1右端开口与所述第二外壳9左端密封连接,所述前端盖8 的左端与所述第二外壳9的右端密封连接。The opening of the right end of the first casing 1 is sealedly connected to the left end of the second casing 9 , and the left end of the front end cover 8 is sealedly connected to the right end of the second casing 9 .

工作原理working principle

如图在4a(1)、如图4b(1)、如图4c(1)、如图4d(1)中第一衔铁11、第二衔铁12分别和轭铁架2形成四段工作气隙δ1、δ2、δ3、δ4,在控制线圈13 未通电流时,工作气隙δ1、δ2、δ3和δ4大小完全相等。第一永磁体14、第二永磁体15产生的极化磁通在轭铁架和衔铁部件中的分布如图5中所示,其中实线部分表示极化磁通在轭铁架2和第一衔铁11中的磁通分布,其中虚线部分表示极化磁通在第二衔铁12中的磁通分布,控制线圈13产生控制磁通在轭铁架和衔铁部件中的分布图6(1)、图6(2)中实线所示,其中点划线部分表示在第一衔铁 11中的磁通分布,其中虚线部分表示在第二衔铁12中的磁通分布。当控制线圈 13不通电流的时,在工作气隙δ1、δ2、δ3、δ4内,只有第一永磁体14、第二永磁体15产生的极化磁通,衔铁部件在轭铁架2中四个极靴组成空间的中间位置,由于极化磁通在工作气隙δ1、δ2、δ3、δ4内分布量相同,所以第一衔铁11、第二衔铁12所受的磁力吸力相同,此时高频直动式力马达的衔铁部件处于中位,没有力的输出。As shown in Fig. 4a(1), Fig. 4b(1), Fig. 4c(1), Fig. 4d(1), the first armature 11, the second armature 12 and the yoke frame 2 respectively form four working air gaps δ 1 , δ 2 , δ 3 , δ 4 , when the control coil 13 is not energized, the working air gaps δ 1 , δ 2 , δ 3 and δ 4 are completely equal in size. The distribution of the polarization magnetic fluxes generated by the first permanent magnet 14 and the second permanent magnet 15 in the yoke frame and the armature parts is shown in FIG. A magnetic flux distribution in the armature 11, in which the dotted line part represents the magnetic flux distribution of the polarizing magnetic flux in the second armature 12, and the control coil 13 produces the distribution of the control magnetic flux in the yoke frame and the armature part Figure 6(1) 6 (2) shown by the solid line, wherein the dotted line part represents the magnetic flux distribution in the first armature 11, and the dotted line part represents the magnetic flux distribution in the second armature 12. When the control coil 13 does not pass current, in the working air gaps δ 1 , δ 2 , δ 3 , and δ 4 , only the polarized magnetic fluxes generated by the first permanent magnet 14 and the second permanent magnet 15 , the armature part is in the yoke In the middle position of the space formed by the four pole pieces in the frame 2, since the distribution of the polarized magnetic flux in the working air gaps δ 1 , δ 2 , δ 3 , and δ 4 is the same, the first armature 11 and the second armature 12 are affected by The magnetic attraction force is the same. At this time, the armature part of the high-frequency direct-acting force motor is in the neutral position, and there is no force output.

令图5所示的衔铁部件所在位置为初始位置,当控制线圈13通入电流方向如图6(1)所示时,电流控制磁通与永磁极化磁通在工作气隙δ1、δ2、δ3、δ4内相互叠加,其中在工作气隙δ1、δ2内电流控制磁通与永磁极化磁通方向相反,磁通强度减弱,电磁吸力减小;在工作气隙δ3、δ4内电流控制磁通与永磁极化磁通方向相同,磁通强度增强,电磁吸力增大。此时衔铁部件受到向下的推力,随着力产生的位移逐渐增大,第一弹簧底座3在推杆7轴肩作用下压缩复位弹簧4,复位弹簧4弹力逐渐增大,方向与衔铁推力相反,该推力与复位弹簧4弹力的合力逐渐减小为零,衔铁部件达到新的位置平衡,复位弹簧4处于压缩状态,其中工作气隙δ1、δ2的增加量相同,均增加至δ1,、δ2,,工作气隙δ3、δ4的减小量相同,均减小至δ3,、δ4,,此时衔铁部件在如图6(1)所示的位置。当控制线圈13断电时,在此时工作气隙δ1,、δ2,、δ3,、δ4,内的电流控制磁通消失,衔铁部件所受的推力消失,在复位弹簧4向上的弹力作用下,衔铁部件又回到原来的初始位置,工作气隙δ1,、δ2,、δ3,、δ4,的大小恢复到δ1、δ2、δ3、δ4Let the position of the armature part shown in Fig. 5 be the initial position, when the direction of the current flowing into the control coil 13 is shown in Fig. 6(1), the current control magnetic flux and the permanent magnet polarized magnetic flux are in the working air gaps δ 1 , δ . 2 , δ 3 , and δ 4 are superimposed on each other. In the working air gaps δ 1 and δ 2 , the current control magnetic flux is opposite to the direction of the permanent magnet polarized magnetic flux, the magnetic flux strength is weakened, and the electromagnetic attraction force is reduced; in the working air gap δ 3. The current control magnetic flux in δ 4 is in the same direction as the permanent magnet polarized magnetic flux, the magnetic flux strength is enhanced, and the electromagnetic attraction force is increased. At this time, the armature part is subjected to downward thrust, and as the displacement generated by the force gradually increases, the first spring base 3 compresses the return spring 4 under the action of the shaft shoulder of the push rod 7, and the elastic force of the return spring 4 gradually increases, and the direction is opposite to the thrust of the armature , the resultant force of the thrust and the elastic force of the return spring 4 gradually decreases to zero, the armature part reaches a new position balance, the return spring 4 is in a compressed state, and the working air gaps δ 1 and δ 2 increase by the same amount, and both increase to δ 1 , , δ 2 , and working air gaps δ 3 , δ 4 have the same reduction amount, both reduced to δ 3 , δ 4 , and the armature part is at the position shown in Figure 6(1). When the control coil 13 is powered off, the current control magnetic flux in the working air gaps δ 1 , δ 2 , δ 3 , δ 4 disappears, and the thrust on the armature part disappears. Under the action of the elastic force, the armature part returns to its original initial position, and the size of the working air gaps δ 1 , δ 2 , δ 3 , δ 4 , returns to δ 1 , δ 2 , δ 3 , δ 4 .

当控制线圈13通入电流方向如图6(2)所示时,电流控制磁通与永磁极化磁通在工作气隙δ1、δ2、δ3、δ4内相互叠加。其中在工作气隙δ1、δ2内电流控制磁通与永磁极化磁通方向相同,磁通强度增强,电磁吸力增大;在工作气隙δ3、δ4内电流控制磁通与永磁极化磁通方向相反,磁通强度减弱,电磁吸力减小。此时衔铁部件受到向上的推力,随着力产生的位移逐渐增大,第二弹簧底座5在推杆7轴肩作用下压缩复位弹簧4,复位弹簧4弹力逐渐增大,方向与衔铁推力相反,该推力与复位弹簧4弹力的合力逐渐减小为零,衔铁部件又达到新的位置平衡,复位弹簧4处于压缩状态,其中工作气隙δ1、δ2的减小量相同,均减小至δ1,,、δ2,,,工作气隙δ3、δ4的增加量相同,均增加至δ3,,、δ4,,,此时衔铁部件在如图 6(2)所示的位置。当控制线圈13断电时,在此时工作气隙δ1,,、δ2,,、δ3,,、δ4,,内的电流控制磁通消失,衔铁部件所受的推力消失,在复位弹簧4向下的弹力作用下,衔铁部件再一次回到原来的初始位置,工作气隙δ1,,、δ3,,、δ2,,、δ4,,的大小恢复到δ1、δ2、δ3、δ4When the direction of the current flowing into the control coil 13 is shown in Figure 6(2), the current control magnetic flux and the permanent magnet polarized magnetic flux overlap each other in the working air gaps δ 1 , δ 2 , δ 3 , and δ 4 . Among them, in the working air gaps δ 1 , δ 2 the current-controlled magnetic flux is in the same direction as the permanent magnet polarized magnetic flux, the magnetic flux strength increases, and the electromagnetic attraction increases; in the working air gaps δ 3 and δ 4 , the current-controlled magnetic flux and the permanent The direction of the magnetic flux of the magnetic polarization is opposite, the intensity of the magnetic flux is weakened, and the electromagnetic attraction force is reduced. At this time, the armature part is pushed upward, and as the displacement generated by the force increases gradually, the second spring base 5 compresses the return spring 4 under the action of the shoulder of the push rod 7, and the elastic force of the return spring 4 gradually increases, and the direction is opposite to the thrust of the armature, The resultant force of the thrust and the elastic force of the return spring 4 gradually decreases to zero, the armature part reaches a new position balance again, the return spring 4 is in a compressed state, and the reductions of the working air gaps δ 1 and δ 2 are the same, and both decrease to δ 1 ,,,δ 2 ,,,The increase of the working air gaps δ 3 and δ 4 is the same, and both increase to δ 3 ,,,δ 4 ,,, and the armature part is as shown in Figure 6(2). Location. When the control coil 13 is powered off, the current control magnetic flux in the working air gap δ 1 ,,,δ 2 ,,,δ 3 ,,,δ 4 , disappears, and the thrust on the armature part disappears. Under the downward elastic force of the return spring 4, the armature part returns to the original initial position again, and the working air gap δ 1 ,,,δ 3 ,,,δ 2 ,,,δ 4 ,, The size of the working air gap returns to δ 1 , δ 2 , δ 3 , δ 4 .

可以看到,轭铁架的空间结构设计很好地满足了要求,控制线圈到四个极靴的路径完全对称且相等,由于轭铁材料相同,长度相同,所以磁阻也完全相同,因此控制线圈产生的控制磁通在磁路中分布均匀,到四个极靴轴向工作气隙处的磁通相等,无论控制线圈通入电流方向如6(1)亦或是6(2)所示,通入电流大小相同,都能输出相等的力。在电流控制磁通和永磁极化磁通的叠加下,通过改变通电方式,衔铁部件就会双向地完成指定运动,达成力的往复输出,从而实现对阀的高频精确控制。It can be seen that the spatial structure design of the yoke frame satisfies the requirements well, and the paths from the control coil to the four pole pieces are completely symmetrical and equal. The control magnetic flux generated by the coil is evenly distributed in the magnetic circuit, and the magnetic flux to the axial working air gap of the four pole pieces is equal, no matter the direction of the current flowing into the control coil as shown in 6(1) or 6(2) , the input current is the same, and the same force can be output. Under the superposition of the current control magnetic flux and the permanent magnet polarized magnetic flux, by changing the energization method, the armature part will complete the specified movement in both directions, and achieve the reciprocating output of the force, thereby realizing the high-frequency precise control of the valve.

本说明书实施例所述的内容仅仅是对实用新型构思的实现形式的列举,本实用新型的保护范围不应当被视为仅限于实施例所陈述的具体形式,本实用新型的保护范围也及于本领域技术人员根据本实用新型构思所能够想到的等同技术手段。The content described in the embodiments of the present specification is only an enumeration of the realization forms of the concept of the utility model. The protection scope of the present invention should not be regarded as limited to the specific forms stated in the embodiments. The protection scope of the present invention also extends to Equivalent technical means that can be conceived by those skilled in the art according to the concept of the present invention.

Claims (3)

1.磁路对称的高频直动式力马达,其特征在于:包括衔铁部件、轭铁部件、复位弹簧部件、前端盖、第一外壳和第二外壳,所述衔铁部件包括第一衔铁和第二衔铁、推杆、第一永磁体和第二永磁体,所述第一衔铁长边的对角线上各凸出一个方向相反的90°的凸台,所述第一衔铁的两端各有一个长方形的凹槽,中间有一个圆弧凹槽,所述第一永磁体、第二永磁体均被径向充磁成N级和S极,所述第一衔铁两端长方形的凹槽内分别与第一永磁体、第二永磁体的N极面贴合,所述第一衔铁及第一衔铁的一对凸台均被第一永磁体、第二永磁体磁化成N极端,所述第一衔铁、第二衔铁结构完全相同,反向相互扣合;所述第二衔铁两端长方形的凹槽内分别与第一永磁体、第二永磁体的S极面贴合,所述第二衔铁及第二衔铁的一对凸台均被第一永磁体、第二永磁体磁化成S极端;所述第一衔铁与第二衔铁安装第一永磁体和第二永磁体后组成一个不完整圆孔,该圆孔用于安装推杆;所述第一衔铁、第二衔铁的组合圆孔夹紧推杆左端两轴肩之间的部分,所述推杆的中间部分安装在第二外壳上的直线轴承内,所述推杆的右端连接复位弹簧部件,所述推杆右端从前端盖露出的部分与伺服比例阀的阀芯直接连接;1. A high-frequency direct-acting force motor with a symmetrical magnetic circuit, characterized in that it includes an armature part, a yoke part, a return spring part, a front end cover, a first shell and a second shell, and the armature part includes a first armature and a second shell. The second armature, the push rod, the first permanent magnet and the second permanent magnet, a 90° boss in opposite directions protrudes from the diagonal of the long side of the first armature, and two ends of the first armature protrude Each has a rectangular groove, and there is an arc groove in the middle, the first permanent magnet and the second permanent magnet are radially magnetized into N-level and S-pole, and the rectangular grooves at both ends of the first armature. The slots are respectively fitted with the N pole faces of the first permanent magnet and the second permanent magnet, and the first armature and a pair of bosses of the first armature are both magnetized into the N pole by the first permanent magnet and the second permanent magnet, The structures of the first armature and the second armature are exactly the same, and they are mutually engaged in opposite directions; the rectangular grooves at both ends of the second armature are respectively fitted with the S pole faces of the first permanent magnet and the second permanent magnet, so The second armature and a pair of bosses of the second armature are both magnetized into an S pole by the first permanent magnet and the second permanent magnet; the first armature and the second armature are formed by installing the first permanent magnet and the second permanent magnet An incomplete circular hole, the circular hole is used to install the push rod; the combined circular hole of the first armature and the second armature clamps the part between the two shoulders at the left end of the push rod, and the middle part of the push rod is installed on the In the linear bearing on the second housing, the right end of the push rod is connected to the return spring component, and the part of the right end of the push rod exposed from the front end cover is directly connected to the valve core of the servo proportional valve; 所述轭铁部件包括轭铁架和控制线圈,所述轭铁架包括平行设置的第一臂和第二臂,两臂的中部的上端面之间跨设有连接桥路,连接桥路高于第一臂和第二臂所在的平面,所述控制线圈安装在轭铁架中间的连接桥路中部,所述轭铁架的两臂端部的相对侧凸出,形成两对上下对称的极靴;所述控制线圈沿着轭铁架到四个极靴的路径完全对称且相等;所述衔铁部件安装在轭铁架四个极靴以及轭铁架连接桥路构成的立体空间内部,此时第一衔铁的一对凸台分别与轭铁架左端的上极靴、右端的下极靴组成第一工作气隙、第三工作气隙,第二衔铁的一对凸台分别与轭铁架左端的下极靴、右端的上极靴组成第二工作气隙、第四工作气隙,所述第一工作气隙、第二工作气隙、第三工作气隙、第四工作气隙在未通电的情况下,大小完全相等;所述轭铁架安装在第一外壳的方形开口槽内。The yoke component includes a yoke frame and a control coil, the yoke frame includes a first arm and a second arm arranged in parallel, and a connecting bridge is spanned between the upper end faces of the middle of the two arms, and the connecting bridge is high. In the plane where the first arm and the second arm are located, the control coil is installed in the middle of the connecting bridge in the middle of the yoke frame, and the opposite sides of the ends of the two arms of the yoke frame protrude to form two pairs of upper and lower symmetrical pairs. pole shoes; the control coil is completely symmetrical and equal along the path from the yoke frame to the four pole shoes; the armature part is installed in the three-dimensional space formed by the four pole shoes of the yoke frame and the connecting bridge of the yoke frame, At this time, the pair of bosses of the first armature and the upper pole piece at the left end of the yoke frame and the lower pole piece at the right end respectively form the first working air gap and the third working air gap, and the pair of bosses of the second armature are respectively connected with the yoke The lower pole piece at the left end of the iron frame and the upper pole piece at the right end form the second working air gap and the fourth working air gap. The first working air gap, the second working air gap, the third working air gap and the fourth working air gap When the gap is not powered on, the size is exactly the same; the yoke frame is installed in the square opening slot of the first shell. 2.如权利要求1所述的磁路对称的高频直动式力马达,其特征在于:所述复位弹簧部件包括复位弹簧、第一弹簧底座、第二弹簧底座和第二弹簧底座限位环,所述第一弹簧底座安装在第二外壳的左端,所述第二弹簧底座安装在前端盖左端的环形凹槽内,所述第二弹簧底座限位环安装在第二弹簧底座的右端,所述复位弹簧的左端安装在第一弹簧底座,所述复位弹簧的右端安装在第二弹簧底座;所述第一弹簧底座和所述第二弹簧底座除了被第二外壳和前端盖限制,也被推杆在第二外壳部位内的两轴肩限制;所述第一外壳右端开口与所述第二外壳左端密封连接,所述前端盖的左端与所述第二外壳的右端密封连接。2. The high-frequency direct-acting force motor with symmetrical magnetic circuit according to claim 1, wherein the return spring component comprises a return spring, a first spring base, a second spring base and a second spring base limit The first spring base is installed at the left end of the second shell, the second spring base is installed in the annular groove at the left end of the front end cover, and the second spring base limit ring is installed at the right end of the second spring base , the left end of the return spring is installed on the first spring base, and the right end of the return spring is installed on the second spring base; the first spring base and the second spring base are limited by the second shell and the front end cover, It is also limited by the two shoulders of the push rod in the second housing part; the opening of the right end of the first housing is sealingly connected to the left end of the second housing, and the left end of the front end cover is sealingly connected to the right end of the second housing. 3.如权利要求1所述的磁路对称的高频直动式力马达,其特征在于:所述的前端盖、推杆、第一弹簧底座、第二弹簧底座、第一外壳和第二外壳均为不导磁材料制成的非导磁体;所述轭铁、第一衔铁和第二衔铁均为软磁材料制成的导磁体。3. The high-frequency direct-acting force motor with symmetrical magnetic circuit as claimed in claim 1, wherein the front end cover, the push rod, the first spring base, the second spring base, the first shell and the second The shells are all non-magnetic conductive bodies made of non-magnetic conductive materials; the yoke, the first armature and the second armature are all magnetic conductive bodies made of soft magnetic materials.
CN201922249364.4U 2019-12-13 2019-12-13 High-frequency direct-acting force motor with symmetrical magnetic circuit Expired - Fee Related CN211127441U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110932464A (en) * 2019-12-13 2020-03-27 浙江工业大学 High-frequency direct-acting force motor with symmetrical magnetic circuit

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110932464A (en) * 2019-12-13 2020-03-27 浙江工业大学 High-frequency direct-acting force motor with symmetrical magnetic circuit
CN110932464B (en) * 2019-12-13 2024-03-26 浙江工业大学 High-frequency direct-acting type power motor with symmetrical magnetic circuits

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