CN211126832U - Automatic peeler - Google Patents
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- CN211126832U CN211126832U CN201921509605.8U CN201921509605U CN211126832U CN 211126832 U CN211126832 U CN 211126832U CN 201921509605 U CN201921509605 U CN 201921509605U CN 211126832 U CN211126832 U CN 211126832U
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Abstract
Description
技术领域technical field
本实用新型属于线缆剥皮技术领域,具体涉及一种自动剥皮器。The utility model belongs to the technical field of cable stripping, in particular to an automatic stripper.
背景技术Background technique
随着社会不断的发展进步,配电网建设的规模也在不断扩大,配网运维检修工作量随之日益增加。为提高供电可靠性,减少停电时户数,带电作业的工作重要性也逐步升高。在线路熔接施工过程中,绝缘导线护套也即绝缘皮的剥除是导线开剥接续中的一道重要工序。现有的线缆剥皮方式分为人工与自动化剥皮两种。在人工利用绝缘斗臂车或绝缘平台等进出电位工具实施带电作业时,不仅作业人员直接接触带电导线,增加了不安全因素,同时剥皮难度大、作业步骤多且效率低,作业环境也容易受到当地理环境影响,现已逐渐被自动化剥皮所取代。如公告号为“CN201829799U”的专利名称为“电缆自动剥皮器”的实用新型专利中就公布了一种电缆自动剥皮器,该自动剥皮器采用电动驱动,以减速电机输出的力通过曲柄连杆机构带动刀片绕电缆旋转实现环切动作,从而剥除绝缘皮。同时,公告号为“CN108963888A”以及公告号为“CN206432551U”的专利文本中有类似描述,甚至申请人也曾申请过申请号为“CN109119946A”的名称为“一种线缆电动剥皮装置”的发明专利文本。通过通读上述现有现有剥皮结构可知,目前市场上的剥皮装置存在着一个共性缺陷,也即刀具零点位置无法在线调整。具体而言,当线缆的绝缘皮厚度相等,而线缆外径不一样时,为达到相同的吃刀深度,需要调节不同的进刀量,以达到完全剥离绝缘皮而不伤及线芯的效果。但是,由于现有自动剥皮器的刀具零点位置只能进行脱机的预设调整;当进行线缆剥皮操作时,就需频繁的只需将线缆插入剥皮夹具内的操作,并在此过程中目视观测预设的进刀量是否足够。一旦发现进刀量过多或过少,还需再从线缆处取下自动剥皮器,并将自动剥皮器处刀具的进刀量调深或调浅一点,之后重复上述目测过程,直至刀具的进刀量与线缆实际需吃刀深度达成一致。每个型号线缆剥皮一次,均伴随上述调整操作进行多次,显然调节过程极为繁琐,严重的影响了实际的线缆剥皮效率。此外的,现有技术中另一个突出性问题就是刀具的进刀深度与进刀角度的联合调节问题。由于绝缘导线护套也即俗称的绝缘皮通常采用高强度的聚乙烯材料,厚度和硬度非常大,这就要求刀具不仅要有合适的进刀深度,还需要搭配特定的最优的进刀角度,方可实现可靠的绝缘皮剥除功能。现有剥皮结构,往往忽视了进刀角度的调节,而着重于单纯进行进刀深度的调节。显然的,依靠上述单一的进刀角度调节操作,当刀具角度过大时,一旦需剥皮线缆绝缘皮硬度较高,甚至可能出现刀具折弯和折断现象。而刀具角度过小时,在进行厚绝缘皮剥皮操作时效率较低,需自动剥皮器重复切割多次方可剥出线芯,不利于高效率的现代化剥皮需求。若想解决上述问题,又只能依靠特定型号线缆匹配带有特定角度刀具的自动剥皮器这一方式,但是这显然又加大了实际剥皮成本,并增加了作业人员的单次携物量,从而给实际作业带来诸多困扰。与此同时,由于在线缆剥皮时,自动剥皮器处剥皮夹具不仅需抱合线缆,同时还需绕线缆产生回转剥皮动作,如何以合适力度抱合线缆,也是本领域近年来所亟待解决的技术难题。With the continuous development and progress of society, the scale of distribution network construction is also expanding, and the workload of distribution network operation and maintenance is increasing. In order to improve the reliability of power supply and reduce the number of households during power outages, the importance of live work is also gradually increasing. In the process of line welding construction, the stripping of the insulated wire sheath, that is, the insulation skin, is an important process in the wire stripping and splicing. The existing cable stripping methods are divided into manual and automatic stripping. When carrying out live work by manually using insulating bucket trucks or insulating platforms to enter and exit potential tools, not only does the operator directly contact the live wire, which increases the unsafe factor, but also the peeling is difficult, the operation steps are many and the efficiency is low, and the working environment is also easily affected. When the geographical environment is affected, it has been gradually replaced by automatic peeling. For example, the utility model patent with the patent name of "Cable Automatic Stripper" with the announcement number "CN201829799U" discloses an automatic cable stripper. The mechanism drives the blade to rotate around the cable to achieve a circular cutting action, thereby stripping off the insulation. At the same time, there are similar descriptions in the patent texts with the bulletin number "CN108963888A" and the bulletin number "CN206432551U", and even the applicant has applied for the invention with the application number "CN109119946A" titled "An electric cable stripping device" Patent text. It can be seen from the above-mentioned existing peeling structures that the peeling devices currently on the market have a common defect, that is, the zero point position of the tool cannot be adjusted online. Specifically, when the thickness of the insulating skin of the cable is the same, but the outer diameter of the cable is different, in order to achieve the same cutting depth, it is necessary to adjust different feeding amounts to completely strip the insulating skin without damaging the core. Effect. However, since the tool zero position of the existing automatic stripper can only be adjusted by preset offline; when the cable stripping operation is performed, it is necessary to insert the cable into the stripping jig frequently, and during this process Visually observe whether the preset feed amount is sufficient. Once it is found that the feed is too much or too little, it is necessary to remove the automatic stripper from the cable, and adjust the feed of the cutter at the automatic stripper to be deeper or shallower, and then repeat the above visual inspection process until the cutter The feed amount is consistent with the actual depth of the cable that needs to be cut. Each type of cable is stripped once, which is accompanied by the above adjustment operations for many times. Obviously, the adjustment process is extremely cumbersome, which seriously affects the actual cable stripping efficiency. In addition, another prominent problem in the prior art is the joint adjustment of the feed depth and feed angle of the tool. Since the insulated wire sheath, also known as the insulating sheath, is usually made of high-strength polyethylene material, the thickness and hardness are very large, which requires the tool not only to have a suitable feed depth, but also to match a specific optimal feed angle. , in order to achieve reliable insulation stripping function. In the existing peeling structure, the adjustment of the feed angle is often neglected, and the adjustment of the feed depth is simply performed. Obviously, depending on the above-mentioned single feed angle adjustment operation, when the tool angle is too large, once the cable insulation to be peeled has high hardness, the tool may even be bent and broken. If the angle of the cutter is too small, the efficiency of the thick insulation peeling operation is low, and the automatic peeler needs to be repeatedly cut several times to peel the wire core, which is not conducive to the high-efficiency modern peeling requirements. If you want to solve the above problems, you can only rely on a specific type of cable to match an automatic peeler with a specific angle knife, but this obviously increases the actual peeling cost and increases the operator's single carrying amount. This brings a lot of trouble to the actual work. At the same time, when the cable is stripped, the stripping fixture at the automatic stripper not only needs to hold the cable, but also needs to rotate around the cable to perform a peeling action. How to hold the cable with a suitable force is also an urgent problem to be solved in the field in recent years. technical difficulties.
发明内容SUMMARY OF THE INVENTION
本实用新型的目的是克服上述现有技术的不足,提供一种结构合理而使用可靠便捷的自动剥皮器,其能针对当前待夹持线缆型号,而灵活的实现刀具进刀量的自适应调节以及剥皮夹具的适应性开口调整功能目的,以极大的提升线缆的剥皮可靠性及剥皮效率。The purpose of this utility model is to overcome the above-mentioned deficiencies of the prior art, and to provide an automatic peeler with a reasonable structure and reliable and convenient use, which can flexibly realize the self-adaptation of the tool feed amount according to the current cable type to be clamped. The purpose of the adjustment and the adaptive opening adjustment function of the stripping clamp is to greatly improve the stripping reliability and stripping efficiency of the cable.
为实现上述目的,本实用新型采用了以下技术方案:To achieve the above object, the utility model adopts the following technical solutions:
一种自动剥皮器,包括剥皮夹具和驱动剥皮夹具产生相对线缆轴线的旋转动作的驱动单元;所述剥皮夹具包括机架以及设置于机架上的上夹具座及下夹具座,所述上夹具座与下夹具座上均铅垂向的贯穿设置螺纹孔,并依靠双向丝杆与螺纹孔螺纹配合后的转动动作以及位于双向丝杆杆端处的开合驱动电机而实现上夹具座与下夹具座的铅垂向相近及相离动作;其特征在于:An automatic peeler, comprising a peeling clamp and a driving unit for driving the peeling clamp to generate a rotation relative to a cable axis; the peeling clamp comprises a frame, an upper clamp seat and a lower clamp seat arranged on the frame, the upper clamp Both the clamp seat and the lower clamp seat are vertically penetrated with threaded holes, and the upper clamp seat and the threaded hole are realized by the rotating action after the two-way screw and the threaded hole and the opening and closing drive motor located at the end of the two-way screw rod. The vertical direction of the lower clamp seat is close to and away from each other; it is characterized by:
所述上夹具座包括以下组成部分:The upper clamp seat includes the following components:
零位基准滑板:配合于上夹板外侧板面处,并与上夹板间构成导向方向为铅垂向的导轨配合;零位基准滑板的底端布置用于定位线缆绝缘皮最上侧母线所在位置的基准部;Zero reference slide plate: It fits on the outer surface of the upper splint, and cooperates with the upper splint to form a vertical guide rail; the bottom end of the zero reference slide plate is used to locate the position of the uppermost busbar of the cable insulation. the reference part of the;
刀深调整滑块:位于零位基准滑板的外侧板面处,并与零位基准滑板间构成导向方向为铅垂向的导轨配合;刀深调整滑块的底端固接刀具;Knife depth adjustment slider: It is located on the outer surface of the zero-position reference sliding plate, and cooperates with the zero-position reference sliding plate to form a guide rail whose guiding direction is vertical; the bottom end of the knife depth adjustment slider is fixed to the tool;
压板:压板板面水平设置,且压板的尾端与上夹板顶端间构成固接配合;Pressing plate: the plate surface of the pressing plate is set horizontally, and the tail end of the pressing plate and the top end of the upper splint form a fixed fit;
刀深调整螺纹座:刀深调整螺纹座位于压板下方且平行压板板面,刀深调整螺纹座的尾端与零位基准滑板间构成固接配合;Knife depth adjustment thread seat: The knife depth adjustment thread seat is located under the pressure plate and parallel to the plate surface of the pressure plate.
弹性压缩阻尼件:用于驱使压板与刀深调整滑块产生铅垂向相离动作,弹性压缩阻尼件的顶端抵靠于压板底端面处而底端配合于刀深调整滑块上;Elastic compression damping member: used to drive the pressure plate and the knife depth adjustment slider to move vertically away from each other, the top end of the elastic compression damping member abuts against the bottom end face of the pressure plate and the bottom end fits on the knife depth adjustment slider;
刀深调整螺栓:刀深调整螺栓由上而下的贯穿刀深调整螺纹座并与刀深调整螺纹座间构成螺纹配合,刀深调整螺栓的底端设置有径向凸起,且径向凸起与刀深调整滑块间构成限位刀深调整螺栓产生上行动作的单向止口配合;当径向凸起与刀深调整螺纹座共同配合而相向夹持及固定刀深调整滑块时,所述刀具的刀尖与基准部的底端面均抵靠于线缆最上侧母线处;Knife depth adjustment bolt: The knife depth adjustment bolt runs through the knife depth adjustment thread seat from top to bottom and forms a thread fit with the knife depth adjustment thread seat. The bottom end of the knife depth adjustment bolt is provided with a radial protrusion, and the radial protrusion A one-way spigot cooperation is formed between the starter and the tool depth adjustment slider to limit the tool depth adjustment bolt to produce upward action; when the radial protrusion cooperates with the tool depth adjustment thread seat to clamp and fix the tool depth adjustment slider in the opposite direction , the tip of the cutter and the bottom end face of the reference part are both abutted against the uppermost busbar of the cable;
旋转套筒:旋转套筒同轴套设于刀深调整螺栓的顶端处,旋转套筒的底端面处轴向凹设有限位槽孔,刀深调整螺栓处径向向外凸设有限位凸起或轴向凸设有键结构,以使得当刀深调整螺栓轴向插接于旋转套筒筒腔内时,限位凸起与限位槽孔间或者键结构与限位槽孔间构成可传递扭矩的轴向滑移配合;Rotating sleeve: The rotating sleeve is coaxially sleeved at the top of the knife depth adjustment bolt, the bottom end face of the rotating sleeve is axially concave with a limit slot hole, and the knife depth adjustment bolt is radially outwardly convex with a limit protrusion A key structure is provided with a raised or axial protrusion, so that when the tool depth adjustment bolt is axially inserted into the cylindrical cavity of the rotating sleeve, the limit protrusion and the limit slot hole or between the key structure and the limit slot hole are formed. Axial slip fit that transmits torque;
刀深调整电机:刀深调整电机的动力输出轴与旋转套筒的顶部轴端间形成动力配合,以驱动旋转套筒产生旋转轴线为铅垂线的转动动作;Knife depth adjustment motor: The power output shaft of the knife depth adjustment motor and the top shaft end of the rotating sleeve form a dynamic cooperation to drive the rotating sleeve to generate a rotating action with the rotation axis as the vertical line;
线芯探测传感器:用于监控线缆线芯是否暴露;线芯探测传感器布置于上夹具座和/或下夹具座的进线侧,且与刀具彼此相邻设置,线芯探测传感器的探测端沿线缆径向而指向线缆表面处。Core detection sensor: used to monitor whether the cable core is exposed; the core detection sensor is arranged on the incoming side of the upper fixture seat and/or the lower fixture seat, and is arranged adjacent to the cutter, and the detection end of the core detection sensor Directed at the surface of the cable in the radial direction of the cable.
优选的,所述线芯探测传感器为光电传感器或电磁场检测传感器或放电检测传感器。Preferably, the wire core detection sensor is a photoelectric sensor, an electromagnetic field detection sensor, or a discharge detection sensor.
优选的,刀深调整滑块的外侧板面处水平凸设有基准定位板,基准定位板上铅垂向的贯穿设置铅垂基准孔;刀深调整螺栓的底端面处同轴凸设有凸环,凸环构成所述径向凸起;径向凸起的上环面与基准定位板下板面间构成单向止口配合。Preferably, a reference positioning plate is horizontally protruded on the outer plate surface of the knife depth adjustment slider, and a vertical reference hole is arranged vertically through the reference positioning plate; the bottom end face of the knife depth adjustment bolt is coaxially convex with a convex A ring, the convex ring forms the radial protrusion; the upper ring surface of the radial protrusion and the lower plate surface of the reference positioning plate form a one-way spigot fit.
优选的,所述基准部为轴线水平设置的零位基准轴承,所述基准部通过轴承座而配合于零位基准滑板的底端面处;上夹板的底端面处固接有开口朝下的V型抱板,V型抱板的槽长方向平行线缆轴线方向;V型抱板上铅垂贯穿设置有用于避让基准部的铅垂动作路径的让位口。Preferably, the reference part is a zero-position reference bearing whose axis is horizontally arranged, and the reference part is fitted at the bottom end face of the zero-position reference slide plate through the bearing seat; the bottom end face of the upper clamping plate is fixed with a V with an opening facing downward. The length of the groove of the V-shaped holding plate is parallel to the cable axis direction; the V-shaped holding plate is vertically penetrated and provided with an opening for avoiding the vertical movement path of the reference part.
优选的,所述弹性压缩阻尼件为压缩弹簧;刀深调整滑块的顶端处铅垂向上的延伸有轴线铅垂布置的导柱,导柱的顶端贯穿压板从而与压板处导孔间形成导向配合;弹性压缩阻尼件同轴套设于压板与刀深调整滑块之间的一段导柱上;所述导柱为两根且沿刀深调整螺栓的轴线而轴对称布置。Preferably, the elastic compression damping member is a compression spring; a guide post with a vertical axis extends vertically upward at the top end of the knife depth adjustment slider, and the top end of the guide post penetrates the pressure plate to form a guide with the guide hole at the pressure plate The elastic compression damping member is coaxially sleeved on a section of the guide post between the pressing plate and the knife depth adjustment slider; the two guide posts are axially symmetrically arranged along the axis of the knife depth adjustment bolt.
优选的,所述压板处铅垂向的贯穿设置有可供刀深调整电机的动力输出轴穿入的通行孔,刀深调整电机的动力输出轴由上而下的贯穿通行孔后,再通过径向锁止螺钉而紧定螺钉式固接于旋转套筒的顶端面处凹型孔处。Preferably, a through hole through which the power output shaft of the knife depth adjustment motor can pass through is provided vertically through the pressure plate, and the power output shaft of the knife depth adjustment motor passes through the through hole from top to bottom, and then passes through the through hole. The radial locking screw and the set screw are fixed to the concave hole on the top end face of the rotating sleeve.
优选的,所述上夹板的外侧板面处固接有导向方向为铅垂向的零位基准导轨,以使得零位基准滑板与上夹板间构成导轨配合;零位基准滑板的外侧板面处设置导向方向为铅垂向的刀深调整导轨,以使得刀深调整滑块与零位基准滑板间构成导轨配合。Preferably, a zero-position reference guide rail whose guiding direction is vertical is fixed on the outer surface of the upper clamp plate, so that the guide rail is matched between the zero-position reference slide plate and the upper clamp plate; A tool depth adjustment guide rail whose guiding direction is the vertical direction is set, so that the guide rail cooperates between the tool depth adjustment slider and the zero-position reference slider.
优选的,所述剥皮器还包括布置于机架上的铅垂导轨,上夹具座及下夹具座背面处均设置铅垂滑块并对应的导轨配合于铅垂导轨处。Preferably, the peeler further includes a vertical guide rail arranged on the frame, and vertical sliding blocks are arranged on the backs of the upper clamp base and the lower clamp base, and the corresponding guide rails are matched with the vertical guide rails.
优选的,所述刀具包括用于直接与刀深调整滑块间相固接的刀座、用于切割绝缘皮的刀头以及用于连接刀座与刀头的调节柄;所述调节柄外形呈板面铅垂设置的竖板状,调节柄的一侧板面处凸设有弧形凸棱或凹设有弧形凹槽,刀座上的铅垂配合面处对应所述弧形凸棱或弧形凹槽而相应设置相配合的弧状凹槽或弧状凸棱,以使得在铅垂面上,相应凹槽或凸棱的弧度延伸路径位于以刀头刀尖为圆心而以刀头刀尖至相应凹槽或凸棱之间距离为半径的同一圆上;调节柄处还设置有用于随时固定刀头相对调节柄所处位置的固定螺钉。Preferably, the knife includes a knife seat for directly fixing the knife depth adjustment slider, a knife head for cutting the insulating skin, and an adjusting handle for connecting the knife seat and the knife head; the shape of the adjusting handle It is in the shape of a vertical plate with a vertical plate surface. One side of the plate surface of the adjustment handle is convexly provided with an arc-shaped convex edge or a concave arc-shaped groove, and the vertical matching surface on the knife seat corresponds to the arc-shaped convex surface. Edges or arc-shaped grooves and corresponding arc-shaped grooves or arc-shaped ridges, so that on the vertical plane, the arc extension path of the corresponding groove or ridge is located at the center of the cutter head and the cutter head. The distance between the tool tip and the corresponding groove or raised edge is on the same circle with a radius; the adjusting handle is also provided with a fixing screw for fixing the position of the tool head relative to the adjusting handle at any time.
优选的,调节柄处水平贯穿设置有弧形固定孔,所述弧形固定孔的弧度延伸路径与所述弧形凹槽或弧形凸棱的弧度延伸路径间形成同心圆布局;固定螺钉水平穿入弧形固定孔处且固定螺钉的顶端与刀座处铅垂配合面间构成螺纹固接配合,以便利用固定螺钉的螺帽端将调节柄水平向压紧固定于刀座上。Preferably, an arc-shaped fixing hole is arranged horizontally through the adjusting handle, and the arc-shaped extension path of the arc-shaped fixing hole and the arc-shaped extension path of the arc-shaped groove or the arc-shaped convex rib form a concentric circle layout; the fixing screw is horizontal It penetrates into the arc-shaped fixing hole, and the top of the fixing screw and the vertical mating surface of the tool seat form a threaded connection, so that the nut end of the fixing screw can be used to press and fix the adjusting handle horizontally on the tool seat.
优选的,所述调节柄外形呈梯形板状,且调节柄的内侧板面构成用于配合刀座处铅垂配合面的抵紧面;调节柄的梯形顶边向刀座方向而延伸有配合板,配合板板面垂直调节柄板面;所述刀头外形呈圆柱状,刀头的后段构成刀头柄端,刀头柄端的圆柱面与调节孔间同轴设置;贯穿刀头柄端而同轴布置回转螺纹孔,调节螺钉贯穿配合板并与回转螺纹孔间构成螺纹固接配合;刀头的前段顶端处同轴凹设有沉孔,沉孔的孔口处布置内倒角,以与刀头轴线重合的剖切面而剖切刀头,使得刀头的前段呈现半圆柱状构造,此时沉孔处被剖切后的内倒角构成半圆弧状的刀刃。Preferably, the shape of the adjusting handle is in the shape of a trapezoidal plate, and the inner surface of the adjusting handle constitutes a pressing surface for matching the vertical mating surface at the knife seat; the trapezoidal top edge of the adjusting handle extends toward the knife seat to fit The plate is matched with the plate surface to vertically adjust the handle plate surface; the shape of the cutter head is cylindrical, the rear section of the cutter head constitutes the handle end of the cutter head, and the cylindrical surface of the handle end of the cutter head and the adjustment hole are arranged coaxially; through the cutter head handle Rotary threaded holes are arranged coaxially at the ends, and the adjusting screw penetrates the matching plate and forms a threaded connection with the rotary threaded holes; the top of the front section of the cutter head is coaxially concave with a counterbore, and an inner chamfer is arranged at the orifice of the counterbore , the cutter head is cut with a cutting plane that coincides with the cutter head axis, so that the front section of the cutter head presents a semi-cylindrical structure, and the cut inner chamfer at the counterbore at this time forms a semi-arc-shaped blade.
优选的,所述剥皮器还包括用于外形呈“C”字片状的等电位弹片,所述等电位弹片布置于上夹具座和/或下夹具座的的V型抱板的槽壁处,且等电位弹片的拱形槽腔的槽口指向方向与等电位弹片所安装处的V型抱板的槽腔的槽口指向方向彼此反向。Preferably, the peeler further includes an equipotential spring with a "C" shape, the equipotential spring is arranged at the groove wall of the V-shaped holding plate of the upper clamp seat and/or the lower clamp seat , and the direction of the notch of the arched groove cavity of the equipotential shrapnel is opposite to that of the notch of the groove cavity of the V-shaped holding plate where the equipotential shrapnel is installed.
优选的,上夹具座处还设置有用于导向刀具处所剥出线缆绝缘皮的导皮装置,所述导皮装置外形呈上部口径大于下部口径的喇叭口状,导皮装置的底部小口径端延伸至刀具处,以便引导刀具所剥出的线缆绝缘皮。Preferably, the upper clamp seat is also provided with a guide device for stripping the cable insulation from the guide tool. Extends to the knife to guide the cable insulation stripped by the knife.
本实用新型的有益效果在于:The beneficial effects of the present utility model are:
1)、在现有自动剥皮器的结构基础上,本实用新型提供了一种自动控制的零位基准调节结构,从而能针对当前待夹持线缆的直径,而灵活的实现刀具进刀量的自适应调节功能。具体而言,当以刀深调整电机来驱动刀深调整螺栓,直至刀深调整螺栓处环形凸起与压板共同配合而相向夹紧刀深调整螺纹座时,此时不仅刀具的刀尖与基准部处于同一水平线上;同时,由于刀深调整螺纹座又与零位基准滑板彼此固接,因此,此时零位基准滑板、基准部、刀深调整螺纹座乃至刀深调整滑块均彼此固接而形成一体化结构,且均能在弹性压缩阻尼件的作用下相对上夹板及压板产生弹性上浮动作。一旦上夹板配合下夹板而包裹住线缆,此时基准部会在弹性压缩阻尼件的作用下被推动而上浮,同时由于刀具与基准部已经一体化,因此刀具也会产生同步上浮动作,即完成零位基准校正操作。之后,利用刀深调整电机驱动旋转套筒转动,使得刀深调整螺栓产生螺旋下行动作,在弹性压缩阻尼件的弹性回复力作用下,刀具会伴随剥皮夹具的整体旋转而慢慢切入线缆绝缘皮内。刀深调整螺栓每下行一公分,刀具就会相对基准部或线缆绝缘皮的最上侧母线而“绝对”的下沉一公分,最终实现进刀量与线缆实际需吃刀深度的一致性调节目的,并达到了绝对吃刀深度调整效果,可极大的提升线缆的实际剥皮效率。当然,实际操作时,刀具及基准部的接触位置不一定必须要是线缆绝缘皮的最上侧母线,只需两者的动作路径沿线缆径向布置,且相对线缆绝缘皮的接触位置为线缆绝缘皮同一母线即可,此处就不再赘述。1) On the basis of the structure of the existing automatic peeler, the present utility model provides an automatically controlled zero position reference adjustment structure, so that the tool feed amount can be flexibly realized according to the diameter of the current cable to be clamped. adaptive adjustment function. Specifically, when the tool depth adjustment motor is used to drive the tool depth adjustment bolt until the annular protrusion at the tool depth adjustment bolt cooperates with the pressure plate to clamp the tool depth adjustment thread seat, not only the tool tip and the reference At the same time, since the tool depth adjustment thread seat and the zero reference slide plate are fixed to each other, at this time, the zero reference slide plate, the reference part, the tool depth adjustment thread seat and even the tool depth adjustment slider are all fixed to each other. Then, an integrated structure is formed, and under the action of the elastic compression damping member, an elastic floating action can be generated relative to the upper clamping plate and the pressing plate. Once the upper splint cooperates with the lower splint to wrap the cable, the reference part will be pushed up under the action of the elastic compression damping member, and at the same time, since the tool and the reference part have been integrated, the tool will also float up synchronously, that is, complete Zero reference calibration operation. After that, the rotary sleeve is driven by the knife depth adjustment motor to make the knife depth adjustment bolt spiral downward. Under the action of the elastic restoring force of the elastic compression damper, the knife will slowly cut into the cable insulation along with the overall rotation of the peeling jig. within the skin. Each time the knife depth adjustment bolt goes down one centimeter, the knife will "absolutely" sink one centimeter relative to the reference part or the uppermost bus bar of the cable insulation, and finally achieve the consistency between the amount of knife feed and the actual depth of the cable. The purpose of adjustment, and the effect of absolute knife depth adjustment is achieved, which can greatly improve the actual stripping efficiency of the cable. Of course, in actual operation, the contact position of the tool and the reference part does not necessarily have to be the uppermost busbar of the cable insulation, but only the action path of the two is arranged along the cable radial direction, and the contact position relative to the cable insulation is It is sufficient that the cable insulation is the same as the bus bar, and will not be repeated here.
在上述结构下,当刀深调整电机不断驱使旋转套筒转动并使得刀深调整螺栓不断下行时,刀具会不断加深相对线缆绝缘皮的绝对吃刀深度。一旦刀具刀尖刚好伸入到完全剥离线缆绝缘皮时并开始裸露线芯时,线芯探测传感器会第一时间采集到线芯的图像信号或其他相应信号并传输至控制端。此时。刀深调整电机随之停机,以保持当前吃刀深度而进行持续的线缆绝缘皮的完美切削目的,其校刀流程乃至整个剥线流程均可自动化进行,操作效率得到极大提升。Under the above structure, when the knife depth adjustment motor continuously drives the rotating sleeve to rotate and makes the knife depth adjustment bolt continuously descend, the knife will continue to deepen the absolute knife depth relative to the cable insulation. Once the tool tip reaches just enough to completely strip the cable insulation and begins to expose the wire core, the wire core detection sensor will immediately collect the image signal or other corresponding signal of the wire core and transmit it to the control end. at this time. The motor for adjusting the depth of the tool will be shut down accordingly to maintain the current cutting depth for the perfect cutting purpose of continuous cable insulation. The tool calibration process and even the entire wire stripping process can be automated, and the operation efficiency is greatly improved.
2)、本实用新型每次进行线缆夹持固定时,可通过开合驱动电机的正反转动作来实现上夹具座相对下夹具座的同步相近及相离动作目的。实际操作时,开合驱动电机转动,从而带动上夹具座及下夹具座产生同步相向运动,当上夹具座及下夹具座开始感受到线缆的阻碍时,开合驱动电机的电流就会产生变化。而开合驱动电机的电流变化达到设定的电流值时,开合驱动电机即可停止运动,剥皮夹具即可抱合线缆。2) Each time the cable is clamped and fixed in the present invention, the purpose of synchronizing the upper clamp base with respect to the lower clamp base can be realized by the forward and reverse movements of the opening and closing drive motor. In actual operation, the opening and closing drive motor rotates, thereby driving the upper clamp seat and the lower clamp seat to move synchronously in the opposite direction. When the upper clamp seat and the lower clamp seat begin to feel the obstruction of the cable, the current of the opening and closing drive motor will be generated. Variety. When the current change of the opening and closing drive motor reaches the set current value, the opening and closing drive motor can stop moving, and the peeling clamp can hold the cable.
3)、就基准部而言,实际操作时或可单纯采用一根直杆等来实现相对线缆绝缘皮的接触功能,又或采用前端带有滚珠的长方块等来实现接触配合效果。本实用新型优选次采用零位基准轴承来实现其基准标定功能:这是由于零位基准轴承不仅能实现相对线缆绝缘皮的接触效果,同时当剥皮夹具相对线缆旋转从而不断剥离绝缘皮时,零位基准轴承亦能相对线缆表面而产生轴承滚动动作,以降低剥皮夹具的旋转阻力,有效提升整个剥皮操作的便捷性和剥皮效率。3) As far as the reference part is concerned, in actual operation, a straight rod can be used to achieve the contact function relative to the cable insulation, or a rectangular block with a ball at the front end can be used to achieve the contact matching effect. The utility model preferably adopts the zero-position reference bearing to realize its reference calibration function: this is because the zero-position reference bearing can not only achieve the contact effect of the relative cable insulation, but also when the peeling fixture rotates relative to the cable to continuously strip the insulation. , The zero-position reference bearing can also produce bearing rolling action relative to the surface of the cable, so as to reduce the rotation resistance of the peeling fixture, and effectively improve the convenience and peeling efficiency of the entire peeling operation.
4)、进一步的,上夹板与下夹板优选以V型抱板的V型抱合面的彼此配合来实现相对线缆的抱合功能。而当V型抱板布置于上夹板的底端面处时,如扩大V型抱板的覆盖面积,则会干涉基准部的动作路径;而若减小V型抱板的覆盖面积,则可能相对线缆的抱合效果就有所折扣。本实用新型通过直接在V型抱板上开设让位口,以供基准部正常通过,从而在保证了V型抱板的覆盖面积的同时,确保了基准部的正常零位基准校正功能,一举多得。4) Further, the upper splint and the lower splint are preferably matched with each other by the V-shaped clasping surfaces of the V-shaped clasping plates to realize the cohesion function of the relative cables. When the V-shaped holding plate is arranged at the bottom end face of the upper splint, if the coverage area of the V-shaped holding plate is enlarged, it will interfere with the movement path of the reference part; and if the coverage area of the V-shaped holding plate is reduced, it may be relatively The cohesion effect of the cable is reduced. The utility model directly sets up an opening on the V-shaped holding plate for the normal passage of the reference part, thereby ensuring the coverage area of the V-shaped holding plate and at the same time ensuring the normal zero position reference correction function of the reference part. get more.
5)、对于弹性压缩阻尼件而言,可以采用诸如弹性阻尼气栓甚至是液压阻尼棒等结构来实现。本实用新型优选采用传统的导柱弹簧配合结构,从而通过两根导柱来搭配两组压缩弹簧,以便在确保刀深调整滑块相对压板的弹性配合功能的同时,保证刀深调整滑块的铅垂向的精确导向目的。5) For the elastic compression damping member, structures such as elastic damping air locks or even hydraulic damping rods can be used to realize it. The utility model preferably adopts the traditional guide column spring matching structure, so that two sets of compression springs are matched with two guide columns, so as to ensure the elastic matching function of the knife depth adjustment slider relative to the pressure plate, and ensure the knife depth adjustment slider. Precise orientation of the vertical direction.
6)、对于旋转套筒而言,其上方还设置有刀深调整电机,从而实现自动化的针对旋转套筒的旋转调节功能。刀深调整电机与旋转套筒间优选以紧定螺钉式的径向锁止螺钉来实现两者的配合关系。6) For the rotating sleeve, a knife depth adjustment motor is also arranged above it, so as to realize the automatic rotation adjustment function for the rotating sleeve. Preferably, a set screw type radial locking screw is used to realize the matching relationship between the tool depth adjustment motor and the rotating sleeve.
7)、对于零位基准滑板与上夹板以及刀深调整滑块与零位基准滑板的配合结构而言,通过零位基准导轨以及刀深调整导轨可确保各者的可靠的铅垂向滑动配合功能,以确保其在线滑动调节目的。7) For the matching structure of the zero position reference slide plate and the upper splint, as well as the knife depth adjustment slider and the zero position reference slide plate, the zero position reference guide rail and the knife depth adjustment guide rail can ensure their reliable vertical sliding cooperation. function to ensure its online sliding adjustment purpose.
8)、进一步的,本实用新型以刀座为固定体,以刀头作为工作端,并通过调节柄作为中间衔接件,从而实现了刀头相对刀座的弧形动作调节目的。由于调节柄与刀座间构成导向方向为弧形动作的导轨滑块配合关系,且调节柄相对刀座产生的弧形动作路径的圆心为刀头刀尖所在点,因此,无论如何驱动调节柄,此时刀头始终产生以刀尖为圆心的弧形转动动作,从而既实现了刀刃切入角度的改变功能,又确保了无论如何调节刀头,刀刃都始终能准确抵靠在绝缘皮处预设的初始切入点处,最终保证在零位基准调节组件的后续动作下,本实用新型能稳定可靠的实现绝缘皮的快速剥除目的。8) Further, the utility model uses the knife seat as the fixed body, the knife head as the working end, and the adjusting handle as the intermediate connecting piece, thereby realizing the purpose of adjusting the arc movement of the knife head relative to the knife seat. Since the adjusting handle and the tool seat form a matching relationship between the guide rail and the slider whose guiding direction is arc-shaped action, and the center of the arc-shaped motion path generated by the adjusting handle relative to the tool seat is the point where the tool tip is located, no matter how the adjusting handle is driven At this time, the cutter head always produces an arc-shaped rotation action with the tip as the center of the circle, which not only realizes the function of changing the cutting angle of the cutting edge, but also ensures that no matter how the cutter head is adjusted, the cutting edge can always accurately abut against the insulation surface. At the set initial cut-in point, it is finally guaranteed that the utility model can stably and reliably achieve the purpose of rapid stripping of the insulating skin under the subsequent action of the zero-position reference adjusting component.
9)、对于调节柄与刀座间的导轨配合结构而言,实际使用时可有多种实现方案:如在调节柄处布置导向滑轨,而在刀座上设置滑块结构,从而通过导向滑轨与滑块的配合而实现其导向配合功能。也可在调节柄处布置贯穿式的弧形孔,并在刀座上设置定位销从而伸入弧形孔内,以实现其弧度导向功能。本实用新型优选使用凹槽与凸棱的配合结构,搭配固定螺钉相对刀座的螺纹固接配合,以确保调节柄相对刀座的在线调节功能。一方面,相应的凹槽与凸棱的配合结构,使得整个加工过程更趋向于浅加工,加工工艺要求更低。另一方面,通过弧形固定孔搭配固定螺钉的配合结构,使得整个结构上的动作面均位于刀座的一侧处,调节本实用新型的操作也完全可以在本实用新型的单侧完成,尤其适合于本实用新型所处的狭小工作环境所使用。此外的,相应凹槽与凸棱配合形成了一组弧形动作机构,而固定螺钉搭配弧形固定孔实际上又形成了一组弧形动作机构。上述双弧形导向方式,可最大化的实现刀头的精确弧形摆动功能,并始终确保刀头在进行相对绝缘皮的刃口角度变化时,刀头的刀刃最下方的刀尖始终钉死在绝缘皮处预设的初始切入点处,其工作可靠性极高。9) For the guide rail matching structure between the adjustment handle and the tool seat, there are various implementation schemes in actual use: for example, a guide rail is arranged at the adjustment handle, and a slider structure is arranged on the tool seat, so as to pass the guide rail. The cooperation of the sliding rail and the sliding block realizes its guiding and matching function. A through-type arc hole can also be arranged at the adjusting handle, and a positioning pin can be arranged on the tool seat so as to extend into the arc hole, so as to realize its arc guide function. The utility model preferably uses the matching structure of the groove and the raised rib, and is matched with the thread of the fixing screw relative to the tool seat, so as to ensure the online adjustment function of the adjusting handle relative to the tool seat. On the one hand, the matching structure of the corresponding groove and the rib makes the whole machining process tend to be shallow machining, and the machining process requirements are lower. On the other hand, through the matching structure of the arc-shaped fixing hole and the fixing screw, the action surface of the entire structure is located on one side of the tool holder, and the operation of adjusting the utility model can also be completed on one side of the utility model. It is especially suitable for the narrow working environment where the utility model is located. In addition, the corresponding grooves cooperate with the ridges to form a set of arc-shaped action mechanisms, and the fixing screws and the arc-shaped fixing holes actually form a group of arc-shaped action mechanisms. The above-mentioned double arc guide method can maximize the precise arc swing function of the cutter head, and always ensure that the bottom tip of the cutter head is always nailed when the blade angle of the cutter head is changed relative to the insulating skin. At the initial cut-in point preset at the insulating skin, its working reliability is extremely high.
10)、进一步的,刀头本身在具备刃口切入角度可调功能的同时,本身也可通过自身独特的圆柱结构,而实现绕自身轴线的回转调节功能。通过上述回转调节,一方面可始终保证切削进刀时刀头的弧形刃口铅垂高度大于绝缘皮的总厚度,另一方面也有助于达到最好的侧向导屑和排屑效果,搭配前述的刀刃切入角度的调整,可达到最优化的绝缘皮切削目的。此外的,圆柱或半圆柱状的刀头,在切削绝缘皮时会产生巨大的切削力,而刀头自身也能有足够的刚度和强度承受其反向力,以保证整体构件的实际使用寿命。10) Further, while the cutter head itself has the function of adjusting the cutting angle of the cutting edge, it can also realize the function of rotary adjustment around its own axis through its own unique cylindrical structure. Through the above rotation adjustment, on the one hand, it can always ensure that the vertical height of the arc edge of the cutter head is greater than the total thickness of the insulating skin during cutting feed, and on the other hand, it also helps to achieve the best lateral chip guiding and chip removal effect. The aforementioned adjustment of the cutting edge angle of the blade can achieve the optimal cutting purpose of the insulating skin. In addition, the cylindrical or semi-cylindrical cutter head will generate a huge cutting force when cutting the insulating skin, and the cutter head itself can have sufficient rigidity and strength to withstand its reverse force to ensure the actual service life of the overall component.
11)、等电位弹片,在初始时由于线缆表面的绝缘皮的存在,因此只能因剥皮夹具的围箍线缆作用而弹性抵靠在线缆绝缘皮表面。当刀具剥皮时,线缆绝缘皮被逐渐褪去并暴露出线芯,此时等电位弹片会因自身的弹性回复力而动作至接触线芯,并将线芯处的高压电流与机器人的电路板连接,以形成等电位操作效果,从而确保机器人的自动化工作目的。11) The equipotential shrapnel, initially due to the existence of the insulating skin on the surface of the cable, can only elastically abut on the surface of the insulating skin of the cable due to the action of the stripping jig surrounding the cable. When the tool is peeled, the cable insulation is gradually removed and the core is exposed. At this time, the equipotential spring will act to contact the core due to its own elastic restoring force, and connect the high-voltage current at the core to the circuit board of the robot. , in order to form an equipotential operation effect, thereby ensuring the automatic work purpose of the robot.
12)、导皮装置的设置,可使得经由刀具切削而出的线缆的坚硬绝缘皮能适时被引导出本实用新型的工作范围,以避免切削出的绝缘皮干扰本实用新型的正常工作,以进一步的提升本实用新型的工作可靠性。12) The setting of the guide skin device can make the hard insulating skin of the cable cut out by the tool to be guided out of the working range of the present utility model in time, so as to avoid the cut out insulating skin from interfering with the normal work of the present utility model, In order to further improve the working reliability of the utility model.
附图说明Description of drawings
图1为本实用新型的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of the present utility model;
图2及图4为剥皮夹具的立体结构示意图;Fig. 2 and Fig. 4 are the three-dimensional structure schematic diagram of peeling clamp;
图3为图2所示结构的立体结构爆炸图;Fig. 3 is the three-dimensional structure exploded view of the structure shown in Fig. 2;
图5为上夹具座相对下夹具座的配合状态爆炸图;Figure 5 is an exploded view of the mating state of the upper clamp base relative to the lower clamp base;
图6为去除刀深调整电机后,上夹具座的立体结构示意图;Fig. 6 is the three-dimensional structure schematic diagram of the upper fixture seat after removing the knife depth adjustment motor;
图7为图6所示结构的立体结构爆炸图;Fig. 7 is the three-dimensional structure exploded view of the structure shown in Fig. 6;
图8为上夹具座的剖视图;Figure 8 is a cross-sectional view of the upper clamp seat;
图9为零位基准调节组件处于初始状态时的动作示意图;Fig. 9 is the action schematic diagram when the zero position reference adjustment assembly is in the initial state;
图10为零位基准调节组件处于工作状态时的动作示意图;Figure 10 is a schematic diagram of the action when the zero-position reference adjustment assembly is in a working state;
图11-12为刀具的立体结构示意图;Figures 11-12 are schematic diagrams of the three-dimensional structure of the tool;
图13-14为调节柄相对刀座的调节动作流程图;Figure 13-14 is the flow chart of the adjustment action of the adjustment handle relative to the tool seat;
图15为刀具的立体结构爆炸图;Figure 15 is an exploded view of the three-dimensional structure of the cutter;
图16为调节柄的立体结构示意图;Fig. 16 is the three-dimensional structure schematic diagram of the adjustment handle;
图17-18为轴向位移螺旋角调整组件的动作流程图;Figure 17-18 is the flow chart of the action of the axial displacement helix angle adjustment assembly;
图19为导向刀的立体结构示意图。FIG. 19 is a schematic three-dimensional structure diagram of a guide knife.
本实用新型各标号与部件名称的实际对应关系如下:The actual corresponding relationship between the labels of the present utility model and the names of the components is as follows:
40-驱动单元40-Drive unit
50-剥皮夹具 50a-后螺纹滑块 51-机架 52-上夹具座50-
52a-零位基准滑板 52b-刀深调整滑块 52c-压板52a-zero
52d-刀深调整螺纹座 52e-弹性压缩阻尼件 52f-刀深调整螺栓52d-knife depth
52g-旋转套筒 52h-刀深调整电机 52i-线芯探测传感器52g-rotating
52j-上夹板 52k-基准部 52l-径向凸起 52m-限位槽孔52j-
52n-限位凸起 52o-基准定位板 52p-轴承座 52q-V型抱板52n-limiting protrusion 52o-
52r-让位口 52s-导柱 52t-通行孔52r-
52u-零位基准导轨 52v-刀深调整导轨 52w-导皮装置52u-zero
53-下夹具座 53a-等电位弹片 53b-盲孔 53c-导向刀53-
53d-齿形导向棱 53e-第一调整螺钉 53f-第二调整螺钉53d-
53g-第一穿行沉孔 53h-第二穿行沉孔53g-first pass through
54-双向丝杆 55-开合驱动电机54-Two-way screw 55-Opening and closing drive motor
56-刀具 56a-刀座 56b-刀头 56c-调节柄 56d-弧形凸棱56-
56e-弧状凹槽 56f-固定螺钉 56g-弧形固定孔 56h-配合板56e-Arc-shaped
56i-调节螺钉 56j-刀刃56i-Adjustment screw 56j-Blade
57-铅垂导轨 57a-铅垂滑块57-
60-转接架60-Transfer Rack
具体实施方式Detailed ways
为便于理解,此处结合图1-19,对本实用新型的具体结构及工作方式作以下进一步描述:For ease of understanding, the specific structure and working mode of the present utility model are further described below in conjunction with Fig. 1-19:
本实用新型主要由剥皮夹具50以及驱动单元40两部分构成;当剥皮夹具50装配完成后,可通过如图2所示的转接架60而固定于驱动单元40的动力轴上;而驱动单元40再固定于诸如轴向随动安装架、机器人手臂甚至是手持绝缘杆等外部装置上,以实现高空线缆剥皮作业目的。剥皮夹具50以及驱动单元40的组合方式在本申请之前已有公开,就不再加以赘述,本申请此处主要描述加以改进的剥皮夹具50部分。The utility model is mainly composed of two parts, a peeling
对于剥皮夹具50而言,其包含了零位基准调节组件、进刀角度调整组件、夹具开口调整组件、轴向位移螺旋角调整组件、导皮装置52w及等电位弹片53a等。For the peeling
下面依次进行说明:The following are explained in turn:
一、零位基准调节组件:1. Zero reference adjustment components:
零位基准调节组件的具体结构参照图1-10所示,其在使用时可直接与刀具56及后螺纹滑块50a装配而形成上夹具座52。参照图8所示的,零位基准调节组件由左至右分别包括上夹板52j、零位基准导轨52u、零位基准滑板52a、刀深调整导轨52v、刀深调整滑块52b以及基准部52k。刀深调整滑块52b的右侧则水平向外凸设有基准定位板52o,基准定位板52o处则设置铅垂基准孔。而在图8所示的布局结构里,铅垂基准孔处孔轴配合有刀深调整螺栓52f;再沿刀深调整螺栓52f的轴向而向上依序设置刀深调整螺纹座52d、压板52c、弹性压缩阻尼件52e、旋转套筒52g及刀深调整旋钮52h。The specific structure of the zero reference adjustment assembly is shown in FIGS. 1-10 , which can be directly assembled with the
具体装配时:When assembling:
如图6-8所示的,上夹板52j作为上夹具座52的骨架,其底端设置V型抱板52q,而顶端则与压板52c间以螺栓固接方式形成一体的直角弯折板结构。上夹板的左侧也即外侧板面处则固接零位基准导轨52u,以使得位于上夹板外侧板面处的零位基准滑板52a,能通过零位基准导轨52u而与上夹板间形成导向方向为铅垂向的导轨配合关系。同样的,零位基准滑板52a的外侧板面处设置刀深调整导轨52v;而位于零位基准滑板52a外侧板面处的刀深调整滑块52b,则通过刀深调整导轨52v而与零位基准滑板52a间形成导向方向为铅垂向的导轨配合关系。零位基准滑板52a的顶端面与刀深调整螺纹座52d间同样形成一体的直角弯折板结构,零位基准滑板52a的底端面通过轴承座52p而衔接基准部52k也即零位基准轴承。As shown in FIGS. 6-8 , the
刀深调整滑块52b的顶端处则如图6-7所示的铅垂向上的延伸有轴线铅垂布置的导柱52s,导柱52s的顶端贯穿压板52c从而与压板52c处导孔间形成导向配合。弹性压缩阻尼件52e可以采用诸如压缩弹簧乃至阻尼气柱等而同轴的装配于导柱52s上,以实现刀深调整滑块52b相对压板52c的弹性蓄力相近动作以及在弹性回复力下的弹性释力相离动作。刀深调整滑块52b的底端如图3及图5所示的螺栓固接于刀具56的刀座56a上。实际操作时,可参照图11-14所示的刀座56a的结构,而在刀座56a上设置相应的腰形装配孔,以便于配合刀深调整滑块52b时,还能实现一定程度的水平向的刀具调节目的。At the top of the knife
如图7-8所示的,刀深调整滑块52b的外侧板面处则水平状的凸设基准定位板52o,基准定位板52o处则设置铅垂基准孔,刀深调整螺栓52f的底端面处同轴凸设有凸环状的径向凸起52l;径向凸起52l的上环面与基准定位板52o下板面间构成单向止口配合。同时,刀深调整螺栓52f在与刀深调整螺纹座52d间构成螺纹配合后,刀深调整螺栓52f的顶端面处还同轴的穿入旋转套筒52g的筒腔内,并通过如图7所示的限位凸起52n与限位槽孔52m的配合而实现轴向可滑动而周向限位的扭矩传递式配合构造。旋转套筒52g的顶端则通过紧定螺钉结构甚至是花键配合方式等能传递扭矩的径向固定结构,而与位于压板52c上板面处的刀深调整旋钮52h的动力输出轴间彼此固接,以确保对旋转套筒52g乃至刀深调整螺栓52f的扭矩传递功能。As shown in Fig. 7-8, a horizontal convex reference positioning plate 52o is provided on the outer surface of the knife
刀深调整旋钮52h旋转时,会通过旋转套筒52g而给予刀深调整螺栓52f一个轴向向下的力,从而使得位于刀深调整滑块52b处的刀具56的刀尖产生下行动作,进而实现对线缆绝缘皮的纵深切削功能。而在如图2所示的具体实施例中,线芯探测传感器52i布置于上夹具座52的进线侧,且与刀具56彼此相邻设置,线芯探测传感器52i的探测端沿线缆径向而指向线缆表面处,以实现对线芯剥离后暴露程度的在线监控目的。当刀深调整旋钮52h不断驱使旋转套筒52g转动并使得刀深调整螺栓不断下行时,刀具56会不断加深相对线缆绝缘皮的绝对吃刀深度。一旦刀具56刀尖刚好伸入到完全剥离线缆绝缘皮时并开始裸露线芯时,线芯探测传感器52i会第一时间采集到线芯的图像信号或其他相应信号并传输至控制端,此时刀深调整旋钮52h即可随之停机,以保持当前吃刀深度而进行持续的线缆绝缘皮的完美切削目的。When the tool
当然,实际操作时,线芯探测传感器52i可以为类似摄像传感器等常规光电传感器,也可以采用诸如放电检测甚至电磁场感应等现有常规的检测手段,该类手段甚至其信号传输及接收发送模式均为电子传感领域的常规操作方式,此处就不再赘述。Of course, in actual operation, the wire
二、进刀角度调整组件:Second, the feed angle adjustment components:
对于进刀角度调整组件而言,其结构参照图1-5及11-16所示。进刀角度调整组件包括作为用于切割绝缘皮的刀头56b、用作刀头56b的安装基体的刀座56a以及用于衔接刀头56b与刀座56a的调节柄56c。刀座56a通过螺栓配合等现有已知配合的方式而固接于前述零位基准调节组件的刀深调整滑块52b底端面处,从而可与刀深调整滑块52b同升同降。For the feed angle adjustment assembly, its structure is shown in Figures 1-5 and 11-16. The knife feed angle adjustment assembly includes a
对于调节柄56c而言,其外形呈如图15-16所示的梯形板状,且调节柄56c的内侧板面构成用于配合刀座56a处铅垂配合面的抵紧面。调节柄56c的梯形顶边则向刀座56a方向而延伸有配合板56h,配合板56h板面垂直调节柄56c板面。在图11-16所示结构中可看出,调节柄56c的抵紧面处凸设有弧形凸棱56d,而刀座56a的铅垂配合面处对应设置有弧状凹槽56e,弧形凸棱56d与弧状凹槽56e的弧度延伸路径位于以刀头56b刀尖为圆心而以刀头56b刀尖至相应凹槽或凸棱之间距离为半径的同一圆上。同时,调节柄56c处水平贯穿设置有弧形固定孔56g,所述弧形固定孔56g的弧度延伸路径与弧形凸棱56d的弧度延伸路径间形成同心圆布局。固定螺钉56f水平穿入弧形固定孔56g处,且固定螺钉56f的顶端与刀座56a处铅垂配合面间构成螺纹固接配合,以便利用固定螺钉56f的螺帽端将调节柄56c水平向压紧固定于刀座56a上。As for the adjusting
刀头56b的外形也有所讲究:如图11-12及图15所示的,刀头56b外形实际上呈现了倾斜向下的圆柱状构造。刀头56b的后段构成刀头56b柄端,而刀头56b的前段顶端处同轴凹设有沉孔,沉孔的孔口处布置内倒角。以与刀头56b轴线重合的剖切面而剖切刀头56b,使得刀头56b的前段呈现半圆柱状构造,此时沉孔处被剖切后的内倒角构成半圆弧状的刀刃56j。刀头56b的上述结构,一方面可始终保证切削进刀时刀头56b的弧形刃口铅垂高度大于绝缘皮的总厚度;另一方面也有助于达到最好的侧向导屑和排屑效果,搭配前述的刀刃56j切入角度的调整,可达到最优化的绝缘皮切削目的。此外的,圆柱或半圆柱状的刀头56b,在切削绝缘皮时会产生巨大的切削力,而刀头56b自身也能有足够的刚度和强度承受其反向力,以保证整体构件的实际使用寿命。The shape of the
三、夹具开口调整组件:3. Fixture opening adjustment components:
夹具开口调整组件的结构参照图2-4所示的,包括机架51上的铅垂导轨57。上夹具座52及下夹具座53背面处均布置后螺纹滑块50a,以便与双向丝杆54的丝杆段间构成螺纹配合关系,从而能在开合驱动电机55或其他动力设备的驱动下,而使得上夹具座52及下夹具座53产生平行双向丝杆54轴线的相向及相离动作。为保证上夹具座52及下夹具座53的动作稳定性,机架51上还设置有铅垂导轨57,后螺纹滑块50a通过铅垂滑块57a而对应的导轨配合于铅垂导轨57处。The structure of the clamp opening adjustment assembly is shown in FIGS. 2-4 , including the
实际使用时,剥皮夹具50的开合也即上夹具座52相对下夹具所作的开合动作,可采用检测电流方式控制开合大小。举例而言:开合驱动电机55转动时,可带动上夹具座52及下夹具座53产生同步相向运动。当上夹具座52及下夹具座53开始感受到线缆绝缘皮的阻碍时,开合驱动电机55的电流就会产生变化。而开合驱动电机55的电流变化达到设定的电流值时,开合驱动电机55即可停止运动,剥皮夹具50即可抱合线缆。通过上述感应结构,本实用新型可夹持70mm-240mm范围内的不同直径线缆,并实现稳定剥皮功能。In actual use, the opening and closing of the peeling
四、轴向位移螺旋角调整组件:4. Axial displacement helix angle adjustment components:
轴向位移螺旋角调整组件的设置目的,实现了剥皮器对线缆剥皮时的轴向位移螺旋角调整目的,从而保证了对线缆在剥皮时的轴向移动速度的控制功能,实现了剥皮效率的最大化。具体而言,参照图17-19所示的,轴向位移螺旋角调整组件包括凹设于下夹具座53的V型抱板52q槽腔处的盲孔53b,从而通过如图19所示的四方板状固定导向刀53c与盲孔53b孔腔间的有效配合,进而实现导向刀53c处齿形导向棱53d的刃边的摆角调整功能。一方面,直接在V型抱板52q的槽腔也即V型抱合面处凹设配合盲孔53b,可起到有效容纳一定厚度的导向刀53c的目的,以确保导向刀53c本身不会影响到线缆的轴向移动。另一方面,导向刀53c虽然被凹装于配合盲孔53b内,但齿形导向棱53d却可以突出V型抱板的槽腔表面,从而可利用齿形导向棱53d的刃边来相对线缆绝缘皮产生切入功能。实际操作时,如图17-18所示的,本实用新型可采用第一调整螺钉53e配合第一穿行沉孔53g来形成定位轴,而使用第二调整螺钉53f搭配弧孔型腰孔状的第二穿行沉孔53h来保证导向刀53c调整后的固定功能。相应调整螺钉可隐藏于各穿行沉孔内,以避免突出的调整螺钉的部位与线缆产生动作干涉现象。The purpose of setting the axial displacement helix angle adjustment component realizes the purpose of adjusting the axial displacement helix angle when the stripper strips the cable, thereby ensuring the control function of the axial movement speed of the cable during stripping, and realizes the stripping. maximize efficiency. Specifically, referring to FIGS. 17-19 , the axial displacement helix angle adjustment assembly includes a
五、导皮装置:5. Skin guide device:
导皮装置52w如图1-3所示,外形呈大口朝上的喇叭口状,且导皮装置52w的小口径端处布置连接竖板从而与刀具56间构成紧固配合,以实现导皮装置52w的稳定装配。导皮装置52w的功能,在于导向被刀具56切削处的呈现螺旋条状的绝缘皮。在刀具56切削线缆绝缘皮时,螺旋条状的被切削出的绝缘皮会直接被如图1-3所示的导皮装置52w而引导出本实用新型的实际工作范围,随后自然的在重力作用下掉落,以避免质地坚硬的绝缘皮随着切削流程的进行而硬性干涉本实用新型的正常动作。As shown in Figures 1-3, the
六、等电位弹片:6. Equipotential shrapnel:
等电位弹片53a的设置目的,在于当刀具56剥皮时,线缆绝缘皮被逐渐褪去并暴露出线芯,此时等电位弹片53a会因自身的弹性回复力而动作至接触线芯,并将线芯处的高压电流与机器人的电路板连接,以形成等电位操作效果。等电位弹片53a的具体外形可参照图2-3及图5所示的呈现弓背朝上的“C”字弹片状,使用时一端固接于如图5所示的V型抱板52q的槽口处凹孔槽内,而另一端则可受压而产生沿凹孔槽的槽向而产生弹性下压动作,并在释压时产生回复原始状态。等电位弹片53a的弓背应当突出V型抱板52q的用于配合线缆的槽面,并以能接触到线缆线芯为准;当然,弓背的具体突出高度可根据现场需要而酌情加以调整,此处就不再一一赘述。The purpose of the
为便于进一步的理解本实用新型,此处给出本实用新型的具体工作流程如下:For the convenience of further understanding of the present utility model, the specific workflow of the present utility model is provided here as follows:
线缆抱合流程:Cable holding process:
当需对线缆进行剥皮操作时,首先将待剥皮的线缆沿剥皮夹具50的开口而径向卡入剥皮夹具50的两组V型抱板52q之间处。之后,开合驱动电机55开始动作,并驱使双向丝杆54转动,进而使得剥皮夹具50的上夹具座52及下夹具座53在双向丝杆54的螺纹作用下而产生相向动作,直至上夹具座52处V型抱板52q及下夹具座53处V型抱板52q相向抱合线缆。当上夹具座52及下夹具座53开始感受到线缆的阻碍时,开合驱动电机55的电流产生变化;当开合驱动电机55的电流变化达到设定的电流值时,开合驱动电机55停止运动,线缆被剥皮夹具50稳定抱持。When the cable needs to be stripped, firstly, the cable to be stripped is radially inserted between the two sets of V-shaped
线缆剥皮流程:Cable stripping process:
在进行线缆抱合流程之前,操作人员即根据当前线缆的型号,可判断出线缆绝缘皮的厚度以及线缆的的切削角度,从而可预先适应性的通过进刀角度调整组件而对刀具56的进刀角度加以调整。Before carrying out the cable embracing process, the operator can judge the thickness of the cable insulation and the cutting angle of the cable according to the current cable model, so that the tool can be adjusted adaptively through the feed angle adjustment component in advance. The feed angle of 56 is adjusted.
当线缆被剥皮夹具50稳定抱持前,线缆剥皮流程的前置的零位基准校正可以同步进行。具体应用至本实用新型中时,其操作步骤如下:Before the cable is stably held by the stripping
1)、零位基准校正:当线缆被V型抱板52q可靠抱持之前,刀深调整旋钮52h即可开始动作,从而驱动旋转套筒52g动作,进而使得刀深调整螺栓52f产生随动上升动作。随着刀深调整螺栓52f的旋转上行动作,首先深调整螺栓处径向凸起52l的顶端面会逐渐的压紧在基准定位板52o的下板面处,并随之带动基准定位板52o乃至零位基准滑板52a产生同步上行动作,直至零位基准滑板52a被紧紧夹持在径向凸起52l与刀深调整螺纹座52d之间处,此时剥皮夹具50的位置状态参照图9所示,刀具56刀尖此时也与零位基准轴承的外圆下端点处于同一水平面上。1) Zero reference calibration: before the cable is securely held by the V-shaped
2)、找零位:在V型抱板52q夹紧线缆的过程中,零位基准轴承也即基准部52k与线缆绝缘皮开始逐渐接触,零位基准轴承在线缆绝缘皮的压迫下向上移动。由于与压缩弹簧也即弹性压缩阻尼件52e的存在,且零位基准滑板52a与刀深调整滑块52b被刀深调整螺栓52f的径向凸起52l而压迫为一体结构,因此刀深调整滑块52b处刀具56会随零位基准滑板52a处零位基准轴承一起压迫压缩弹簧而上移,从而完成找零位步骤。在上述找零位过程中,刀具56的刀尖会始终与线缆绝缘皮一直处于刚接触状态,具体如图9所示;2) Find the zero position: During the process of clamping the cable by the V-shaped
3)、绝对进刀量调节:当找零位步骤执行完毕后,刀深调整旋钮52h转动,而带动刀深调整螺栓52f产生下行动作,从而使得径向凸起52l下行以放松对基准定位板52o的夹持。此时,在压缩弹簧的弹性回复力作用下,与基准定位板52o一体的刀深调整滑块52b产生下行动作,而装配有零位基准轴承的零位基准滑板52a则因与刀深调整滑块52b的导轨配合关系以及线缆绝缘皮的顶撑作用而维持原位不动。由于旋转套筒52g处限位槽孔52m与刀深调整螺杆处限位凸起52n间构成可传递扭矩的轴向滑移配合,同时又有压缩弹簧的弹性蓄力作用存在,因此刀深调整旋钮52h可以一次转动到位,之后依靠压缩弹簧的释力性能,而使得位于刀深调整滑块处的刀具56缓慢的切入线缆绝缘皮内,直至达到指定切入深度,具体参照图10所示。3) Adjustment of absolute feed amount: when the zero position step is completed, the knife
在上述步骤中,一旦刀具56刀尖刚好伸入到完全剥离线缆绝缘皮时并开始裸露线芯时,线芯探测传感器52i会第一时间采集到线芯的图像信号或其他相应信号并传输至控制端,此时刀深调整旋钮52h即可随之停机,以保持当前吃刀深度。操作本实用新型沿线缆轴向产生动作,即可实现持续的某段线缆绝缘皮的高效率剥离功能。在必要时,线芯探测传感器52i的探测后的画面可直接显示在地面处的手持操作终端的界面上,再依靠人工对手持操作终端进行按钮或触屏操作来实现其吃刀深度等的在线操作功能,以更优化的实现本实用新型的自动化操作目的。In the above-mentioned steps, once the tip of the
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