CN211104615U - Forming die is used in processing of solid sand lime brick that evaporates - Google Patents
Forming die is used in processing of solid sand lime brick that evaporates Download PDFInfo
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- CN211104615U CN211104615U CN201921985795.0U CN201921985795U CN211104615U CN 211104615 U CN211104615 U CN 211104615U CN 201921985795 U CN201921985795 U CN 201921985795U CN 211104615 U CN211104615 U CN 211104615U
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- lime
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- 238000012545 processing Methods 0.000 title claims abstract description 47
- 239000007787 solid Substances 0.000 title claims abstract description 27
- 239000011455 calcium-silicate brick Substances 0.000 title claims abstract description 26
- 239000011449 brick Substances 0.000 claims abstract description 56
- 238000009434 installation Methods 0.000 claims abstract description 3
- 239000011159 matrix material Substances 0.000 claims description 4
- 238000003754 machining Methods 0.000 claims description 2
- 210000002414 leg Anatomy 0.000 abstract description 4
- 238000007493 shaping process Methods 0.000 abstract description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 239000012634 fragment Substances 0.000 abstract 3
- 239000004576 sand Substances 0.000 description 14
- 239000004571 lime Substances 0.000 description 8
- 235000008733 Citrus aurantifolia Nutrition 0.000 description 7
- 235000011941 Tilia x europaea Nutrition 0.000 description 7
- 238000000465 moulding Methods 0.000 description 6
- 238000003860 storage Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 239000004927 clay Substances 0.000 description 2
- 239000004567 concrete Substances 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 238000003780 insertion Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 238000010099 solid forming Methods 0.000 description 2
- 239000012615 aggregate Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 239000010440 gypsum Substances 0.000 description 1
- 229910052602 gypsum Inorganic materials 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000004570 mortar (masonry) Substances 0.000 description 1
- 229920003225 polyurethane elastomer Polymers 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 238000010025 steaming Methods 0.000 description 1
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Abstract
The utility model relates to the technical field of autoclaved brick processing equipment, and provides a forming die for processing solid autoclaved sand-lime bricks, aiming at solving the problems that the existing solid autoclaved sand-lime brick forming die has a complex structure, can only form bricks with single specification size, is not suitable for forming bricks with different specifications, and has high equipment investment; simultaneously after the fragment of brick shaping, the fragment of brick demolding is inconvenient, influences subsequent processing, leads to the problem that fragment of brick production efficiency is low, including a plurality of supporting legss of processing platform and processing platform lower extreme installation, two support sideboard are installed to the vertical symmetry in upper end of processing platform, and two support sideboard upper ends install same roof, and the cylinder is installed to the lower extreme of roof, and installs upper die mechanism on the flexible end of cylinder, and upper die mechanism's below is equipped with well die mechanism and lower die mechanism in proper order. The utility model discloses be particularly useful for solid rapid prototyping who evaporates pressure sand-lime brick, have higher social use value and application prospect.
Description
Technical Field
The utility model relates to an evaporate and press brick processing equipment technical field, concretely relates to solid moulding die for processing of lime-sand brick that evaporates.
Background
The autoclaved sand-lime brick is a brick for buildings, which is prepared by taking sand-lime as a raw material, adding lime, gypsum and aggregate, and carrying out processes of blank preparation, press forming, efficient steam curing and the like. The brick body has two types of solid and hollow. The autoclaved sand-lime brick mainly comprises sand as a raw material, and has positive effects of reducing environmental pollution, protecting cultivated land and improving building functions by popularizing the autoclaved sand-lime brick to replace clay bricks.
The autoclaved sand-lime brick is a light, multifunctional and environment-friendly building material which is already used in China and still is vigorously developed, has the characteristics of heat preservation, fire prevention, heat insulation, easy processing and the like, is suitable for bearing walls of multi-layer mixed structure buildings, particularly suitable for inner walls and outer walls of various civil buildings, public buildings and industrial plants and foundations of houses, and is a product for replacing sintered clay bricks.
The existing solid autoclaved sand-lime brick molding mold has a complex structure, can only mold bricks with single specification size, is not suitable for molding bricks with different specifications, and has high equipment investment; meanwhile, after the bricks are molded, the bricks are inconvenient to demould, subsequent processing is influenced, and the production efficiency of the bricks is low.
Patent publication No. CN208826825U discloses an autoclaved aerated concrete block forming die, which comprises a bottom plate, a storage box is arranged above the bottom plate, a cover plate is arranged at the upper end of the storage box, a storage groove is arranged in the storage box, an extrusion plate is arranged in the object placing groove and is propped against the inside of the object placing groove, two support columns are fixedly connected between the bottom plate and the object placing box, a control box is arranged between the two support columns, the bottom end of the control box is fixedly connected with the upper end of the bottom plate, a cavity is arranged in the control box, the device realizes that the autoclaved aerated concrete block forming die can produce bricks with different sizes through a simple mechanism conveniently and fast, however, the device has the problems that the brick is inconvenient to demould and subsequent processing is influenced, and therefore, the forming die for processing the solid autoclaved sand-lime brick is provided.
SUMMERY OF THE UTILITY MODEL
Technical problem to be solved
Aiming at the defects of the prior art, the utility model provides a forming die for processing solid autoclaved sand-lime bricks, which overcomes the defects of the prior art, has reasonable design and compact structure, and aims to solve the problems that the existing solid autoclaved sand-lime brick forming die has complex structure, the die can only form bricks with single specification size, and is not suitable for forming bricks with different specifications, and the equipment investment is high; simultaneously, after the brick is formed, the brick is inconvenient to demould, subsequent processing is influenced, and the production efficiency of the brick is low.
(II) technical scheme
In order to achieve the above purpose, the utility model discloses a following technical scheme realizes:
a forming die for processing solid autoclaved sand-lime bricks comprises a processing platform and a plurality of supporting legs mounted at the lower end of the processing platform, wherein two supporting side plates are vertically and symmetrically mounted at the upper end of the processing platform, the upper ends of the two supporting side plates are provided with a same top plate, the lower end of the top plate is provided with a cylinder, an upper die mechanism is mounted at the telescopic end of the cylinder, a middle die mechanism and a lower die mechanism are sequentially arranged below the upper die mechanism, and the lower die mechanism is mounted at the upper end of the processing platform;
the upper die mechanism comprises an upper die base fixedly arranged on the telescopic end of the air cylinder, an upper die plate is detachably arranged at the lower end of the upper die base through a plurality of fastening bolts, and a plurality of upper brick dies distributed in a matrix manner are arranged at the lower end of the upper die plate;
well mould mechanism is including setting up the well template under the cope match-plate pattern, and set up on the well template a plurality ofly with last brick mould assorted brick mould hole, the side board is installed to the symmetry on the lateral wall of well template both sides, and sliding on the side board is inserted and is equipped with two threaded rods, and threaded rod screw thread installation at the lower extreme of upper die base, and the threaded rod is gone up the thread bush and is equipped with adjusting nut, and adjusting nut's lower terminal surface flushes with the lower terminal surface of well template mutually.
Further, the lower die mechanism comprises a lower die holder fixedly mounted on the processing platform, a lower die plate is arranged above the lower die holder, and a plurality of brick die grooves matched with the upper brick die are formed in the upper end face of the lower die plate.
Furthermore, a plurality of positioning rods are vertically inserted into the edge of the upper die base, and two ends of each positioning rod are respectively connected with the upper end of the machining platform and the lower end of the top plate.
Furthermore, the threaded rod is sleeved with an elastic piece, and two ends of the elastic piece are respectively connected with the upper end of the side plate and the lower end of the upper die base.
Furthermore, the upper end of the lower die base is correspondingly provided with four positioning holes matched with the positions below the threaded rod, and the tail end of the lower part of the threaded rod extends into an inner cavity of each positioning hole.
Furthermore, the upper end of the lower die base is provided with a template slot with the front side and the upper side not closed, and the lower end of the lower template is provided with an inserting part matched with the template slot.
(III) advantageous effects
The embodiment of the utility model provides a solid moulding die for processing of steaming and pressing lime sand brick possesses following beneficial effect:
1. through the syllogic mould structure of last mold mechanism, well mold mechanism and lower mold mechanism, after the die cavity shaping of lime-sand brick, can fill into the mixed lime-sand in the die cavity through the last mouth that does not close, the flexible end of cylinder continues to extend afterwards, promotes in the brick mould gets into the die cavity that corresponds respectively, to lime-sand extrusion, has improved the shaping efficiency of lime-sand brick greatly.
2. The utility model discloses in, the cope match-plate pattern can realize changing through fastening bolt, and well template can be changed through threaded rod follow cope match-plate pattern top thread back-out, cooperates removable lower bolster, can be used for processing the solid lime sand brick that evaporates of different grade type and specification, improves the suitability of mould.
3. Through the integrated configuration of template slot and grafting portion, when changing the lower bolster, can insert the template slot through grafting portion from the front side in, guarantee the location of lower bolster on the one hand, do benefit to accurate compound die, on the other hand can reduce the disturbance of adjustment lower bolster position, is convenient for take out, improves the shaping efficiency of solid grey sand brick that evaporates.
Drawings
The above features, technical characteristics, advantages and implementation of the forming mold for processing solid autoclaved sand-lime bricks will be further described in a clear and understandable way and in the following description of preferred embodiments in conjunction with the attached drawings.
FIG. 1 is a schematic view of the present invention;
FIG. 2 is a schematic structural view of the present invention;
FIG. 3 is a schematic structural view of the lower mold mechanism of the present invention;
fig. 4 is a schematic view of a partial structure of the middle mold mechanism of the present invention.
In the figure: the processing platform comprises a processing platform 1, supporting legs 2, supporting side plates 3, a top plate 4, a cylinder 5, an upper die mechanism 6, an upper die base 61, an upper die plate 62, fastening bolts 63, an upper brick die 64, a middle die mechanism 7, a middle die plate 71, brick die holes 72, side plates 73, threaded rods 74, adjusting nuts 75, elastic pieces 76, positioning holes 77, a lower die mechanism 8, a lower die base 81, a lower die plate 82, brick die grooves 83, die plate inserting grooves 84, inserting parts 85 and positioning rods 9.
Detailed Description
The invention will be further described with reference to the following figures 1-4 and examples:
example 1
The utility model provides a solid forming die that evaporates pressure lime sand brick processing, a plurality of supporting legss 2 of installing including processing platform 1 and 1 lower extreme of processing platform, two support sideboard 3 are installed to the vertical symmetry in upper end of processing platform 1, and two support sideboard 3 upper ends install same roof 4, cylinder 5 is installed to the lower extreme of roof 4, and install upper die mechanism 6 on the flexible end of cylinder 5, upper die mechanism 6's below is equipped with well mould mechanism 7 and lower die mechanism 8 in proper order, and lower die mechanism 8 installs the upper end at processing platform 1, upper die mechanism 6, the cooperation of well mould mechanism 7 and lower die mechanism 8 has constituteed solid forming die who evaporates pressure lime sand brick.
In this embodiment, as shown in fig. 1 and 2, the upper die mechanism 6 includes an upper die base 61 fixedly installed on the telescopic end of the cylinder 5, an upper die plate 62 is detachably installed at the lower end of the upper die base 61 through a plurality of fastening bolts 63, and a plurality of upper brick dies 64 distributed in a matrix are installed at the lower end of the upper die plate 62;
in this embodiment, as shown in fig. 2 and 4, the middle mold mechanism 7 includes a middle mold plate 71 disposed right below the upper mold plate 62, and a plurality of brick mold holes 72 matched with the upper brick mold 64 are formed in the middle mold plate 71, side plates 73 are symmetrically mounted on the side walls on two sides of the middle mold plate 71, two threaded rods 74 are slidably inserted on the side plates 73, the threaded rods 74 are threadedly mounted at the lower end of the upper mold base 61, an adjusting nut 75 is threadedly mounted on the threaded rods 74, and the lower end surface of the adjusting nut 75 is flush with the lower end surface of the middle mold plate 71.
In this embodiment, as shown in fig. 2 and 3, the lower die mechanism 8 includes a lower die base 81 fixedly mounted on the processing platform 1, a lower die plate 82 is disposed above the lower die base 81, and a plurality of brick die grooves 83 matched with the upper brick die 64 are disposed on an upper end surface of the lower die plate 82.
In the embodiment, the air cylinder 5 is started to push a plurality of upper brick molds 64 distributed in a matrix at the lower end of the upper mold plate 62 to move downwards, the middle mold plate 71 is installed at the lower end of the upper mold base 61 through the side edge plates 73 and the adjusting nuts 75 and moves downwards along with the descending of the upper mold base 61, after the middle mold plate 71 props against the lower mold plate 82, the telescopic end of the air cylinder 55 stops extending, and at the moment, the brick mold holes 72 and the brick mold grooves 83 at the upper end of the lower mold mechanism 8 are combined to form a cavity for molding the solid autoclaved sand-lime bricks;
the mould cavity is filled with mixed sand and lime through the unclosed upper opening, then the telescopic end of the cylinder 5 continues to extend, the upper brick moulds 64 are pushed to respectively enter the corresponding mould cavities, and the sand and lime are extruded and formed.
It can be understood that after the solid autoclaved sand-lime brick is formed, the telescopic end of the cylinder 5 is contracted to drive the upper die mechanism 6 to move upwards, then the middle die mechanism 7 is pulled up through the limit of the adjusting nut 75, and a processing worker draws out the lower die plate 82 and transfers the formed solid autoclaved sand-lime brick on the lower die plate 82 to enter the next process for autoclaving, and the lower die plate 82 is replaced with a new one for continuous processing and forming.
In this embodiment, as shown in fig. 1 and 2, a plurality of positioning rods 9 are vertically inserted into the edge of the upper die holder 61, and two ends of each positioning rod 9 are connected to the upper end of the processing platform 1 and the lower end of the top plate 4, so as to ensure stable operation of the upper die mechanism 6 and accurate die assembly of the upper die mechanism 6, the middle die mechanism 7 and the lower die mechanism 8.
In this embodiment, as shown in fig. 2, the threaded rod 74 is sleeved with an elastic member 76, and two ends of the elastic member 76 are respectively connected to the upper end of the side plate 73 and the lower end of the upper mold base 61, in this embodiment, the elastic member 76 may be a compressed spring or an elastic polyurethane rubber sleeve, so as to effectively ensure that the brick mold 64 and the brick mold hole 72 on the middle mold plate 71 keep a certain distance, and ensure the filling and the downward pressing of the mortar and sand.
In this embodiment, it can be understood that the upper mold plate 62 can be replaced by the fastening bolts 63, the middle mold plate 71 can be replaced by screwing out the threaded rods 74 from the upper mold plate 62, and the lower mold plate 82 can be replaced to process different types and specifications of solid autoclaved sand-lime bricks.
In this embodiment, as shown in fig. 2 and 3, the upper end of the lower die holder 81 is provided with four positioning holes 77 corresponding to the positions below the threaded rod 74 in a matching manner, and the lower end of the threaded rod 74 extends into the inner cavity of the positioning hole 77, so that on one hand, the positioning effect is ensured, and on the other hand, the die is ensured to run by matching with the stroke of the threaded rod 74.
Example 2
The difference between the embodiment and the embodiment 1 is that, as shown in fig. 2 and 3, a template slot 84 with a non-closed front side and an unclosed upper side is opened at the upper end of the lower die holder 81, and an insertion part 85 matched with the template slot 84 is arranged at the lower end of the lower template 82, so that when the lower template 82 is replaced, the lower template can be inserted into the template slot 84 from the front side through the insertion part 85, on one hand, the positioning of the lower template 82 is ensured, the accurate die assembly is facilitated, on the other hand, the disturbance of adjusting the position of the lower template 82 can be reduced, and the molding efficiency of the solid autoclaved sand-lime brick is improved.
Other undescribed structures refer to example 1.
The embodiment of the present invention discloses a preferred embodiment, but not limited thereto, and those skilled in the art can easily understand the spirit of the present invention according to the above embodiment, and make different extensions and changes, but do not depart from the spirit of the present invention, all of which are within the protection scope of the present invention.
Claims (6)
1. A forming die for processing a solid autoclaved sand-lime brick comprises a processing platform and a plurality of supporting legs mounted at the lower end of the processing platform, and is characterized in that two supporting side plates are vertically and symmetrically mounted at the upper end of the processing platform, the upper ends of the two supporting side plates are provided with a same top plate, an air cylinder is mounted at the lower end of the top plate, an upper die mechanism is mounted at the telescopic end of the air cylinder, a middle die mechanism and a lower die mechanism are sequentially arranged below the upper die mechanism, and the lower die mechanism is mounted at the upper end of the processing platform;
the upper die mechanism comprises an upper die base fixedly arranged on the telescopic end of the air cylinder, an upper die plate is detachably arranged at the lower end of the upper die base through a plurality of fastening bolts, and a plurality of upper brick dies distributed in a matrix manner are arranged at the lower end of the upper die plate;
well mould mechanism is including setting up the well template under the cope match-plate pattern, and set up on the well template a plurality ofly with last brick mould assorted brick mould hole, the side board is installed to the symmetry on the lateral wall of well template both sides, and sliding on the side board is inserted and is equipped with two threaded rods, and threaded rod screw thread installation at the lower extreme of upper die base, and the threaded rod is gone up the thread bush and is equipped with adjusting nut, and adjusting nut's lower terminal surface flushes with the lower terminal surface of well template mutually.
2. The forming die for processing the solid autoclaved sand-lime brick as claimed in claim 1, wherein: the lower die mechanism comprises a lower die base fixedly mounted on the processing platform, a lower die plate is arranged above the lower die base, and a plurality of brick die grooves matched with the upper brick die are formed in the upper end face of the lower die plate.
3. The forming die for processing the solid autoclaved sand-lime brick as claimed in claim 1, wherein: the edge of the upper die base is vertically inserted with a plurality of positioning rods, and two ends of each positioning rod are respectively connected with the upper end of the machining platform and the lower end of the top plate.
4. The forming die for processing the solid autoclaved sand-lime brick as claimed in claim 1, wherein: the threaded rod is sleeved with an elastic piece, and two ends of the elastic piece are respectively connected with the upper end of the side plate and the lower end of the upper die base.
5. The forming die for processing the solid autoclaved sand-lime brick as claimed in claim 2, wherein: the upper end of the lower die base is provided with positioning holes corresponding to four positions below the threaded rod in a matched mode, and the tail end of the lower portion of the threaded rod extends into an inner cavity of each positioning hole.
6. The forming die for processing the solid autoclaved sand-lime brick as claimed in claim 2, wherein: the upper end of the lower die base is provided with a template slot with the front side and the upper side not closed, and the lower end of the lower template is provided with an inserting part matched with the template slot.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921985795.0U CN211104615U (en) | 2019-11-15 | 2019-11-15 | Forming die is used in processing of solid sand lime brick that evaporates |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921985795.0U CN211104615U (en) | 2019-11-15 | 2019-11-15 | Forming die is used in processing of solid sand lime brick that evaporates |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211104615U true CN211104615U (en) | 2020-07-28 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921985795.0U Active CN211104615U (en) | 2019-11-15 | 2019-11-15 | Forming die is used in processing of solid sand lime brick that evaporates |
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| CN (1) | CN211104615U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114939922A (en) * | 2022-04-11 | 2022-08-26 | 马飞 | Refractory material forming process and system |
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2019
- 2019-11-15 CN CN201921985795.0U patent/CN211104615U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114939922A (en) * | 2022-04-11 | 2022-08-26 | 马飞 | Refractory material forming process and system |
| CN114939922B (en) * | 2022-04-11 | 2024-05-24 | 郑州通达耐材有限责任公司 | Refractory material forming process and system |
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