CN211059594U - Non-excavation formula pipeline repair equipment - Google Patents

Abstract

The utility model relates to a pipeline repair technical field discloses a non-excavation formula pipeline repair equipment, restore the nozzle stub including power component, propulsion subassembly, card fender subassembly, direction subassembly and multiunit, on a side end outer wall of restoreing the nozzle stub was located to card fender subassembly cover, power component was connected with propulsion subassembly, for propulsion subassembly provides power support, and direction subassembly is fixed in the multiunit including direction spacing ring and direction slide rail, direction spacing ring, and the direction slide rail is placed and is provided the direction in restoreing the nozzle stub lower part. The equipment provided by the utility model is simple to operate, does not need to excavate the road surface, can reduce the construction amount, reduce the repair cost and reduce the influence on the ground traffic; and the problem of damage of other positions after large-area damage repair of the pipeline can be thoroughly solved, and the repair of the pipeline is more thorough and complete.

Description

Non-excavation formula pipeline repair equipment

Technical Field

The utility model relates to a pipeline repair technical field, concretely relates to non-excavation formula pipeline repair equipment.

Background

The urban underground pipeline is an urban drainage system, is an engineering facility system for treating and removing urban sewage and rainwater, and is a component of urban public facilities. Along with the delay drainage pipe of live time all can appear ageing or pipeline wall of different degree and break, pipeline interface fracture takes place to subside the scheduling problem that collapses, can influence city drainage after the pipeline damage, needs in time to restore.

When the pipelines are damaged and collapsed in a large area, all the pipelines are generally required to be excavated and replaced, and the excavation type operation mode has large construction quantity and high cost, and the road surface is required to be excavated, so that the ground traffic is influenced; the non-excavation mode has the advantages of no need of excavating a road surface, small construction amount and no influence on ground traffic. However, most of the existing trenchless pipeline repairing modes are small-area and small-range repairing of damaged parts by using a pipeline repairing foaming cylinder. When a pipeline is damaged in a large area, the operation is complex and labor-consuming when the pipeline is repaired by using the conventional method, and in addition, the damaged surface of the pipeline is too large, so that other structural characteristics such as the structural strength of the whole pipeline are influenced, and even if the damaged part is repaired, the problems of peeling, cracking, collapsing and the like are very easily caused when the pipeline at other positions near the original damaged part is found in the use process after the repair. Therefore, the targeted repair in a small range cannot completely solve the repair problem of large-area pipeline breakage and collapse.

SUMMERY OF THE UTILITY MODEL

Not enough to prior art exists, the utility model aims to provide a non-excavation formula pipeline repair equipment, the device and method can restore the pipeline after the large tracts of land is damaged, and easy operation, and the expense is low, and the solution problem is more thorough.

In order to achieve the above object, the present invention provides the following technical solutions: a non-excavation type pipeline repairing device comprises a power assembly, a propelling assembly, a blocking assembly, a guiding assembly and a plurality of groups of repairing short pipes, wherein the blocking assembly is fixedly sleeved on the outer wall of one side end part of each repairing short pipe;

the direction spacing ring includes joint owner ring and straining clamping ring, straining clamping ring one end is rotated and is set up on the joint owner ring, and the other end of this straining clamping ring is connected with the joint owner ring through adjusting screw, the equipartition is fixed with the spacing card arm of multiunit on the direction spacing ring outer wall.

The utility model discloses in, it is preferred, advance the subassembly including propulsion cylinder and propulsion chuck, the propulsion chuck is coiled and is established the tailpiece of the piston rod portion that is fixed in propulsion cylinder.

The utility model discloses in, it is preferred, the cover is equipped with the mount on the propulsion cylinder lateral wall, the mount sets up to the # -shaped mount, the outside circumference wall in propulsion cylinder is connected outside in the middle square hole of mount.

The utility model discloses in, it is preferred, the direction chuck cover is located on the propulsion nozzle stub, the direction chuck is including cup jointing the column casing and direction fender dish, cup jointing the column casing and fixed the setting in direction fender dish intermediate position, the equipartition is fixed with the multiunit stopper on the direction fender dish.

The utility model discloses in, it is preferred, be provided with multiunit rib plate between cup jointing column casing and the direction fender dish.

The utility model discloses in, it is preferred, the front end of restoreing the nozzle stub sets up to the end of cup jointing rear end and sets up to cup jointing end, multiunit restore nozzle stub accessible end of cup jointing end and cup jointing end cooperation end-to-end connection in proper order, set up the multiunit recess on the end of cross-jointing, and this cross-jointing is served and still integrated into one piece has multiunit cusp to connect the latch, set up the multiunit draw-in groove on the end inside wall of cup jointing.

The utility model discloses in, it is preferred, the direction slide rail includes that two sets of support slide rails and multiunit connect the spreader, and is two sets of support slide rail parallel arrangement, multiunit connect spreader fixed connection between two sets of support slide rails, it is two sets of the top integrated into one piece that supports the slide rail has the cross-section to be triangle-shaped's slide.

Compared with the prior art, the beneficial effects of the utility model are that:

the utility model discloses a wear to establish the new restoration nozzle stub that multiunit end to end links in waiting to restore the pipeline, and fill the shutoff thick liquids between restoration nozzle stub and waiting to restore and restore the large tracts of land damage that underground piping appears and restore, the easy operation of this restoration method, need not excavate the road surface, can reduce the construction volume and reduce the restoration cost and reduce the influence to ground traffic; and the problem of damage of other positions after large-area damage repair of the pipeline can be thoroughly solved, and the repair of the pipeline is more thorough and complete. Meanwhile, the clamping sleeve structures at the front end and the rear end of the multi-group repairing pipelines can further ensure the connection strength among the multi-group pipelines, and in addition, the structure can facilitate the operation of workers at the joint of the underground repairing pipelines and the manhole.

Drawings

Fig. 1 is a schematic view of the structure of the utility model in use.

Fig. 2 is a schematic structural view of the middle guide limit ring of the present invention.

Fig. 3 is a schematic view of the general structure of the middle guide chuck of the present invention.

FIG. 4 is a schematic view of the two sets of the repair short pipes of the present invention

Fig. 5 is a schematic view of the general structure of the middle guide rail of the present invention.

Fig. 6 is a schematic view of the connection structure of the middle fixing frame and the thrust cylinder of the present invention.

In the drawings: 1. a propulsion cylinder; 11. advancing the chuck; 2. repairing the short pipe; 21. connecting the latch; 22. a groove; 23. a seal ring; 24. a card slot; 3. a pipeline to be repaired; 4. a guide limit ring; 41. clamping the main ring; 42. fastening the compression ring; 43. a limiting clamp arm; 44. an adjusting screw; 5. a fixed mount; 6. a guide chuck; 61. a guide catch tray; 62. sleeving the column barrel; 63. a reinforcing rib plate; 64. a limiting block; 7. plugging slurry; 8. a manhole; 9. a guide slide rail; 91. a cement support table; 92. supporting the slide rail; 93. connecting the transverse columns.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When a component is referred to as being "connected" to another component, it can be directly connected to the other component or intervening components may also be present. When a component is referred to as being "disposed on" another component, it can be directly on the other component or intervening components may also be present. The terms "vertical," "horizontal," "left," "right," and the like as used herein are for illustrative purposes only.

Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.

Referring to fig. 1 to 6, in order to achieve the above object, the present invention provides a preferred embodiment, which comprises: a trenchless pipeline repairing method is characterized by comprising the following steps:

the method comprises the following steps: firstly, drilling, milling, cleaning and dredging hard concretions or sunken pipeline walls attached to the inner walls of pipelines by pipeline drilling and milling equipment to form a new smooth pipeline 3 to be repaired; when the inner wall of the pipeline 3 to be repaired has hard attachments to block the pipeline 3 to be repaired or cause the dislocation problem between the pipelines due to collapse and settlement of the pipeline, the pipeline needs to be drilled and milled by pipeline drilling and milling equipment, so that the attachments on the inner wall of the pipeline 3 to be repaired or part of the settled pipeline wall are removed, a new pipeline 3 to be repaired is formed, and the channel is used for penetrating the repair short pipe 2 into the channel in the later period. Meanwhile, if the attachments on the inner wall of the pipeline 3 to be repaired are basically sludge, the pipeline 3 to be repaired can be dredged by pulling the plug through the winch and matching with machinery.

Step two: flushing and discharging sludge and litters in the pipeline by using high-pressure flushing equipment; the sundries in the pipeline 3 to be repaired are cleaned by utilizing the high-pressure flushing equipment, so that the later-stage pipe penetrating operation is facilitated.

Step three: the pipe diameter selection of the repair short pipe 2 is carried out according to the following formula: the outer diameter of the repair short pipe 2 is equal to the inner diameter of the repair pipeline 3 to 150 mm; in addition, the corresponding specification of the repair short pipe 2 can be selected according to the method of ensuring that the unilateral clearance between the outer diameter of the repair short pipe 2 and the inner diameter of the repair pipeline 3 is more than 75 mm. The outer diameter of the repair short pipe 2 is smaller than the pipeline 3 to be repaired, so that the repair short pipe 2 can be conveniently penetrated, and in addition, a gap is reserved, so that later-stage slurry spray heads can conveniently fill the plugging slurry 7 into the gap.

Step four: penetrating a group of repair short pipes 2 into the port of the pipeline 3 to be repaired, and applying certain pressure by a pushing mechanism to push the repair short pipes 2 to the interior of the pipeline 3 to be repaired; then, the tail part of the repair short pipe is sleeved with a guide limiting ring 4, one part of the guide limiting ring 4 is pushed into the pipeline 3 to be repaired, the clamping force of the fastening and pressing ring 42 on the repair short pipe 2 is adjusted through a screw, and the clamping force is just used for offsetting the locking force of the two groups of repair short pipes 2 when the next group of repair short pipes 2 is penetrated.

Step five: the tail part of the previous group of repair short pipes 2 pushed to a certain depth is sleeved with the next group of repair short pipes 2, the subsequent repair short pipes 2 are pushed into the pipeline 3 to be repaired by a pushing mechanism, and the two groups of adjacent repair short pipes 2 are mutually clamped and locked; before carrying out this operation, need build cement brace table 91 in the position department of manhole 8 bottom, this cement brace table 91 is used for placing direction slide rail 9, can realize placing the restoration nozzle stub 2 on direction slide rail 9 after the completion and restore the nozzle stub 2 coaxial line with preceding a set of, from this when propulsion cylinder 1 pushes up forward, the restoration nozzle stub 2 at rear portion penetrates in the restoration nozzle stub 2 of front end just and carries out the block lock to die.

Step six: and (5) repeating the operation of the step five until a plurality of groups of repair short pipes 2 connected end to end penetrate through the whole pipeline 3 to be repaired:

step seven: injecting plugging slurry 7 into gaps between the groups of the repair short pipes 2 and the pipeline 3 to be repaired;

step eight: and cleaning the site to finish construction.

The drilling and milling cutter head of the pipeline drilling and milling equipment is made of hard alloy. Due to the high hardness of the deposits on the inner wall of the pipe or the walls of the settling pipe itself that need to be removed, a more rigid milling and drilling head is required for milling and drilling.

The plugging slurry 7 is cement filling slurry, and the plugging slurry 7 is injected from two ends of the pipeline 3 to be repaired simultaneously when the operation of injecting the plugging slurry 7 is performed. Thereby causing the cement grout to gradually fill the entire gap from both ends. The cement filling slurry is common cement slurry.

In addition, the utility model also provides a non-excavation formula pipeline repair equipment, including power component, propulsion subassembly, card fender subassembly, direction subassembly and multiunit restoration nozzle stub 2, card fender subassembly fixed cover is located a side end portion outer wall of restoration nozzle stub 2, power component is connected with the propulsion subassembly, provides power support for the propulsion subassembly, the direction subassembly includes direction spacing ring 4 and direction slide rail 9, direction spacing ring 4 is fixed to be set up in multiunit restoration nozzle stub 2 front end, direction slide rail 9 is placed in the lower part of restoration nozzle stub 2 and is provided the direction; the power assembly comprises a generator set and a plurality of groups of hydraulic stations, the groups of hydraulic stations are electrically connected with the generator set, electric power is supplied to the hydraulic stations through the generator set, the hydraulic stations are connected with the propulsion oil cylinder 1 through a hydraulic pipeline, then power is supplied to the propulsion oil cylinder 1 through the manual control hydraulic stations, and extension and retraction of a piston rod of the propulsion oil cylinder 1 are controlled.

The guide limiting ring 4 comprises a clamping main ring 41 and a fastening pressing ring 42, one end of the fastening pressing ring 42 is rotatably arranged on the clamping main ring 41 through a pin shaft, the other end of the fastening pressing ring 42 is connected with the clamping main ring 41 through an adjusting screw 44, and a plurality of groups of limiting clamping arms 43 are uniformly welded on the outer wall surface of the guide limiting ring 4. Thereby can adjust the size of the internal diameter of direction spacing ring 4 through the regulation of screw and press from both sides tightly the restoration sleeve pipe of inside joint, spacing card arm 43 overlap joint is used for spacingly on 8 walls of manhole.

The propelling assembly comprises a propelling oil cylinder 1 and a propelling chuck 11, a shaft sleeve is integrally formed on one side of the propelling chuck 11, a thread groove is formed in the shaft sleeve, a piston rod end of the propelling oil cylinder 1 is provided with a thread, and the propelling chuck 11 is screwed on the piston rod end of the propelling oil cylinder 1 through the thread. The repairing short pipe 2 is pushed to advance by driving the pushing chuck 11 through the pushing oil cylinder 1.

The outer side wall of the propulsion oil cylinder 1 is sleeved with a fixing frame 5, the fixing frame 5 is a # -shaped fixing frame 5, and a middle square hole of the fixing frame 5 is externally connected with the outer side circumferential wall of the propulsion oil cylinder 1. The fixing frame 5 is used for providing limit for the propulsion oil cylinder 1 and preventing the propulsion oil cylinder from being invalid due to no place stress when the propulsion oil cylinder is propelled.

The guide chuck 6 is sleeved on the propulsion short pipe, the guide chuck 6 is positioned at the foremost ends of the plurality of groups of the repair short pipes 2 connected into a whole, the guide chuck 6 is used for providing guidance for the repair short pipes 2, the port of the repair short pipe 2 positioned at the foremost end and the inner wall of the pipeline 3 to be repaired can be prevented from generating friction, and the propulsion of the repair short pipe 2 is not facilitated.

The guide chuck 6 comprises a sleeve column 62 and a guide baffle disc 61, the sleeve column 62 is welded and fixed in the middle of the guide baffle disc 61, and a plurality of groups of limit blocks 64 are uniformly welded and fixed in the circumferential direction of the guide baffle disc 61. The outer side walls of the sets of stop blocks 64 just fit the inner walls of the propulsion spool.

A plurality of groups of reinforcing ribs 63 are welded between the sleeve column 62 and the guide baffle disc 61. The connection strength between the sleeve column 62 and the guide baffle disc 61 is sequentially enhanced.

The front end of the repair short pipe 2 is set to be a penetrating end, the rear end of the penetrating end is set to be a sleeved end, the multiple groups of repair short pipes 2 can be sequentially connected end to end through the penetrating end and the sleeved end in a matched mode, multiple groups of grooves 22 are formed in the penetrating end, the grooves 22 are used for containing sealing rings 23, multiple groups of tooth-shaped connecting clamping teeth 21 are integrally formed in the penetrating end, and multiple groups of clamping grooves 24 are formed in the inner side wall of the sleeved end. When the cross-over end of the repair short pipe 2 at the rear end is inserted into the sleeving end of the repair short pipe 2 at the front end, the latch and the clamping groove 24 are buckled into a whole, so that the fastening connection is realized.

The guide slide rail 9 comprises two groups of support slide rails 92 and a plurality of groups of connecting transverse posts 93, the two groups of support slide rails 92 are arranged in parallel, the plurality of groups of connecting transverse posts 93 are fixedly connected between the two groups of support slide rails 92, and the top of each group of support slide rails 92 is integrally formed with a slide rail with a triangular cross section. This direction slide rail 9 is used for placing the restoration nozzle stub 2 of follow-up new installation, builds cement brace table 91 at the manhole 8 bottom at first, places the direction slide rail 9 again and fixes on cement brace table 91 to will guarantee to place the restoration nozzle stub 2 of placing on direction slide rail 9 and the restoration nozzle stub 2 coaxial line of front end, can make things convenient for follow-up pushing closure of restoring nozzle stub 2 from this.

The working principle is as follows:

firstly, judging whether a new repairing channel needs to be drilled and milled by pipeline drilling and milling equipment according to the damage condition and the accumulation condition of attachments inside the pipeline 3 to be repaired, then cleaning the sludge and waste inside, then pushing the first group of repair short pipes 2 into the repair channel through the matching of the propulsion oil cylinder 1 and the propulsion chuck 11, then the guiding limit ring 4 is clamped on the repair short pipe 2 and the clamping force is adjusted, then a cement support platform 91 is built at the bottom of the manhole 8, the guiding slide rail 9 is fixed on the cement support platform 91 through a screw, then, new repair short pipes 2 are sequentially placed on the guide slide rail 9 and pushed into the pipeline 3 to be repaired until all the repair short pipes 2 are pushed into the channel to be repaired, and then, injecting cement filling slurry into the gap between the repair short pipe 2 and the pipeline 3 to be repaired from the two ends simultaneously for final sealing and filling.

The above description is for the detailed description of the preferred possible embodiments of the present invention, but the embodiments are not intended to limit the scope of the present invention, and all equivalent changes or modifications accomplished under the technical spirit suggested by the present invention should fall within the scope of the present invention.

Claims (7)

1. The trenchless pipeline repairing equipment is characterized by comprising a power assembly, a propelling assembly, a blocking assembly, a guiding assembly and a plurality of groups of repairing short pipes (2), wherein the blocking assembly is fixedly sleeved on the outer wall of one side end part of each repairing short pipe (2), the power assembly is connected with the propelling assembly and provides power support for the propelling assembly, the guiding assembly comprises a guiding limiting ring (4) and a guiding sliding rail (9), the guiding limiting ring (4) is fixedly arranged at the front end of each group of repairing short pipes (2), and the guiding sliding rail (9) is arranged at the lower parts of the repairing short pipes (2) to provide guiding;

the direction spacing ring (4) include joint owner ring (41) and straining clamping ring (42), straining clamping ring (42) one end is rotated and is set up on joint owner ring (41), and the other end of this straining clamping ring (42) is connected with joint owner ring (41) through adjusting screw (44), the equipartition is fixed with multiunit spacing card arm (43) on direction spacing ring (4) outer wall.

2. The trenchless pipeline rehabilitation device as claimed in claim 1, wherein the propelling assembly comprises a propelling cylinder (1) and a propelling chuck (11), and the propelling chuck (11) is screwed on the end of a piston rod fixed on the propelling cylinder (1).

3. The trenchless pipeline repairing equipment as claimed in claim 2, wherein a fixing frame (5) is sleeved on the outer side wall of the propulsion cylinder (1), the fixing frame (5) is arranged to be a # -shaped fixing frame (5), and a middle square hole of the fixing frame (5) is externally connected with the outer side circumferential wall of the propulsion cylinder (1).

4. The trenchless pipeline rehabilitation device as claimed in claim 2, wherein the propulsion pipe spool is sleeved with a guide chuck (6), the guide chuck (6) comprises a sleeve column cylinder (62) and a guide baffle disc (61), the sleeve column cylinder (62) is fixedly arranged at the middle position of the guide baffle disc (61), and a plurality of groups of limiting blocks (64) are uniformly distributed and fixed on the guide baffle disc (61).

5. The trenchless pipeline rehabilitation device as claimed in claim 4, wherein a plurality of sets of reinforcing ribs (63) are arranged between the sleeve column (62) and the guide plate (61).

6. The trenchless pipeline rehabilitation device as claimed in claim 1, wherein the front end of the rehabilitation short pipe (2) is configured as a threading end and the rear end is configured as a sleeving end, a plurality of groups of the rehabilitation short pipes (2) can be sequentially connected end to end through the threading end and the sleeving end, a plurality of groups of grooves (22) are formed on the threading end, a plurality of groups of tooth-shaped connecting latch teeth (21) are integrally formed on the threading end, and a plurality of groups of clamping grooves (24) are formed on the inner side wall of the sleeving end.

7. The trenchless pipeline rehabilitation device as claimed in claim 1, wherein the guide rail (9) comprises two sets of support rails (92) and a plurality of sets of connecting crossbars (93), the two sets of support rails (92) are arranged in parallel, the plurality of sets of connecting crossbars (93) are fixedly connected between the two sets of support rails (92), and a slideway with a triangular cross section is integrally formed at the top of the two sets of support rails (92).

Images