CN211052225U - Adjustable vertical edge rolling machine - Google Patents
Adjustable vertical edge rolling machine Download PDFInfo
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- CN211052225U CN211052225U CN201921860987.9U CN201921860987U CN211052225U CN 211052225 U CN211052225 U CN 211052225U CN 201921860987 U CN201921860987 U CN 201921860987U CN 211052225 U CN211052225 U CN 211052225U
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Abstract
本实用新型提供一种可调的立式卷圆机,包括底座,底座包括从上至下依次设置的第一支撑板、第二支撑板、第三支撑板,卷圆机还包括设置在第一支撑板和第二支撑板之间的第一主动辊子、第二主动辊子、从动辊子,以及与第一主动辊子、第二主动辊子、从动辊子连接的用于调节其在第一支撑板和第二支撑板上的移动的调节组件;还包括设置在第三支撑板上的用于驱动第一主动辊子、第二主动辊子、从动辊子旋转的驱动机构。本实用新型结构简单、实用性强,通过调节螺杆调节不同辊子的位置,不仅能够实现不同型材的卷圆动作,而且还可控制圆制品的半径大小。通过调节螺杆与支撑板螺纹连接,从而准确控制调节的精度,以及满足不同厚度的板材的卷圆动作。
The utility model provides an adjustable vertical rounder, which comprises a base, the base comprises a first support plate, a second support plate and a third support plate arranged in sequence from top to bottom, and the rounder further comprises a first support plate, a second support plate and a third support plate arranged in sequence from top to bottom. A first drive roller, a second drive roller, and a driven roller between a support plate and a second support plate, and a connection with the first drive roller, the second drive roller, and the driven roller for adjusting its position in the first support A moving adjustment assembly on the plate and the second supporting plate; and a driving mechanism arranged on the third supporting plate for driving the rotation of the first driving roller, the second driving roller and the driven roller. The utility model has the advantages of simple structure and strong practicability. By adjusting the positions of different rollers by adjusting the screw, not only can the rolling action of different profiles be realized, but also the radius of the round product can be controlled. Through the screw connection of the adjusting screw and the supporting plate, the precision of the adjustment can be accurately controlled, and the rolling action of the plates with different thicknesses can be met.
Description
技术领域technical field
本实用新型涉及卷圆机技术领域,尤其是一种可调的立式卷圆机。The utility model relates to the technical field of rounding machines, in particular to an adjustable vertical rounding machine.
背景技术Background technique
卷圆机主要用于将板料弯曲成接近封闭圆筒的设备,现有的卷圆机主要分为机械式和液压式两种,机械式卷圆机是将碳钢、不锈钢、有黄色金属型材(如角钢,带钢,槽钢,管子等)卷制成直径的圆环和法兰的一种高质量、高效益的卷圆装置。液压卷圆机是机械式卷圆机的升级产品,能加大卷圆的厚度和宽度,能够完成机械式卷圆无法卷动厚板的缺点,代替了原有钢板下料、对接、校正和车床加工等复杂工艺并节省了氧气、乙炔、劳动力和原材料等,是制造法兰的先进母体。The rounding machine is mainly used to bend the sheet material into a closed cylinder. The existing rounding machines are mainly divided into two types: mechanical type and hydraulic type. Profiles (such as angle steel, strip steel, channel steel, pipes, etc.) are rolled into diameters A high-quality, cost-effective rolling device for rings and flanges. The hydraulic rolling machine is an upgraded product of the mechanical rolling machine. It can increase the thickness and width of the rolling circle, and can complete the shortcomings that the mechanical rolling rolling machine cannot roll the thick plate. It replaces the original steel plate blanking, docking, calibration and Complex processes such as lathe processing save oxygen, acetylene, labor and raw materials, etc., and are the advanced parent for manufacturing flanges.
申请号为CN201320349998.7公开了一种钢板卷圆机,包括机架,还包括有一容置槽和一卷圆机构,所述容置槽固定设置于所述机架的入口处,所述卷圆机构位于机架内且包括有两上滚轮、一下滚轮以及驱动该上、下滚轮转动将钢板卷圆的驱动装置。该实用新型的钢板卷圆机,通过电机及摩擦力实现卷圆,操作方便、不费力、效率高,但是该卷圆机结构复杂,制作成本高,而且实用性不强。Application No. CN201320349998.7 discloses a steel plate rolling machine, which includes a frame, and also includes an accommodating groove and a rolling mechanism. The accommodating groove is fixedly arranged at the entrance of the frame, and the rolling The round mechanism is located in the frame and includes two upper rollers, a lower roller and a driving device for driving the upper and lower rollers to rotate to round the steel plate. The steel plate rounding machine of the utility model realizes rounding through the motor and friction force, and is easy to operate, effortless and efficient, but the rounding machine has a complex structure, high production cost and low practicability.
另外,现有的卷圆机只能对特定形状的钢板进行卷圆加工,钢板的厚度、形状是固定不变的,圆制品的半径大小也随着辊子的位置固定而呈现特定的大小。其辊子的位置固定不可调节,不能随着加工板材的厚度不同、成型圆制品的半径不同而进行相应的调整。然而,在实际的生产加工中,常需要对角钢、工字钢、槽钢等型材进行卷圆加工,而现有的卷圆机用途较为单一,不能适用在工程中要对不同的板材进行卷圆加工的需求,从而导致卷圆的效率低下,卷圆制品的成本偏高。In addition, the existing rounding machine can only round the steel plate of a specific shape, the thickness and shape of the steel plate are fixed, and the radius of the round product also presents a specific size with the fixed position of the roller. The position of the rollers is fixed and cannot be adjusted, and cannot be adjusted according to the thickness of the processed sheet and the radius of the round product. However, in actual production and processing, it is often necessary to roll round profiles such as angle steel, I-beam, channel steel, etc., and the existing round roll machine has a single purpose, which is not suitable for rolling different plates in engineering. The need for round processing, resulting in low rolling efficiency and high cost of rolling products.
发明内容SUMMARY OF THE INVENTION
针对现有技术的不足,本实用新型提供一种可调的立式卷圆机,该卷圆机不仅能够实现不同型材的卷圆动作,而且可通过调整辊子的位置来控制圆制品的半径大小。In view of the deficiencies of the prior art, the utility model provides an adjustable vertical rounder, which can not only realize the rounding action of different profiles, but also control the radius of the round product by adjusting the position of the rollers .
本实用新型的技术方案为:一种可调的立式卷圆机,包括底座,所述的底座包括从上至下依次设置的第一支撑板、第二支撑板、第三支撑板,所述的卷圆机还包括设置在第一支撑板和第二支撑板之间的第一主动辊子、第二主动辊子、从动辊子,以及与第一主动辊子、第二主动辊子、从动辊子连接的用于调节第一主动辊子、第二主动辊子、从动辊子在第一支撑板和第二支撑板上的移动的调节组件;设置在第三支撑板上的用于驱动第一主动辊子、第二主动辊子、从动辊子旋转的驱动机构。The technical scheme of the utility model is as follows: an adjustable vertical rounding machine, comprising a base, and the base comprises a first support plate, a second support plate and a third support plate which are arranged in sequence from top to bottom, so that the The rounding machine also includes a first driving roller, a second driving roller and a driven roller arranged between the first supporting plate and the second supporting plate, as well as the first driving roller, the second driving roller and the driven roller. The connected adjustment assembly for adjusting the movement of the first driving roller, the second driving roller and the driven roller on the first supporting plate and the second supporting plate; the adjusting assembly arranged on the third supporting plate for driving the first driving roller , The driving mechanism for the rotation of the second driving roller and the driven roller.
优选的,所述的第一支撑板上设置有3个上调节槽,所述的第二支撑板上对称开设有3个下调节槽,所述的第一主动辊子、第二主动辊子、从动辊子的上端分别通过相应的上轴承与上调节槽连接并可在上调节槽内移动;所述的第一主动辊子、第二主动辊子、从动辊子的下端分别通过相应的下轴承与下调节槽连接并可在下调节槽内移动。Preferably, the first support plate is provided with three upper adjustment grooves, the second support plate is symmetrically provided with three lower adjustment grooves, the first driving roller, the second driving roller, the The upper ends of the movable rollers are respectively connected with the upper adjustment grooves through the corresponding upper bearings and can move in the upper adjustment grooves; The adjustment slot is connected and can move in the lower adjustment slot.
优选的,所述的上调节槽和下调节槽均为上下端具有开口的腔室,并且其上下端的开口大小小于腔室大小,从而保证上轴承和下轴承可以在腔室内移动而不会脱离腔室。Preferably, the upper adjusting slot and the lower adjusting slot are both chambers with openings at the upper and lower ends, and the size of the openings at the upper and lower ends is smaller than the size of the chamber, so as to ensure that the upper bearing and the lower bearing can move in the chamber without breaking away Chamber.
优选的,每个所述的上调节槽外侧第一支撑板侧壁上、以及每个所述的下调节槽外侧的第二支撑板侧壁上分别设置有与上调节槽和下调节槽相连通的上螺纹孔和下螺纹孔。Preferably, on the side wall of the first support plate outside each of the upper adjustment grooves, and the side walls of the second support plate outside each of the lower adjustment grooves are respectively provided with a connection with the upper adjustment groove and the lower adjustment groove. through the upper and lower threaded holes.
优选的,所述的调节组件包括多个上调节螺杆和多个下调节螺杆,以及设置上调节螺杆和下调节螺杆端部的调节手柄;Preferably, the adjustment assembly includes a plurality of upper adjustment screws and a plurality of lower adjustment screws, and an adjustment handle provided with the ends of the upper adjustment screws and the lower adjustment screws;
所述的多个上调节螺杆通过相应上螺纹孔螺纹与第一主动辊子、第二主动辊子、从动辊子的上轴承连接;The plurality of upper adjusting screws are connected with the upper bearings of the first driving roller, the second driving roller and the driven roller through corresponding upper thread holes;
所述的多个下调节螺杆通过相应下螺纹孔螺纹与第一主动辊子、第二主动辊子、从动辊子的下轴承连接。The plurality of lower adjusting screws are connected with the lower bearings of the first driving roller, the second driving roller and the driven roller through corresponding lower thread holes.
优选的,所述的第一主动辊子、第二主动辊子分别套设在第一主动轴上和第二主动轴上,从动辊子套设在从动轴上,并且相应的上轴承和下轴承分别设置在第一主动轴上、第二主动轴、从动轴的上端和下端。Preferably, the first driving roller and the second driving roller are respectively sleeved on the first driving shaft and the second driving shaft, the driven roller is sleeved on the driven shaft, and the corresponding upper and lower bearings They are respectively arranged on the upper end and the lower end of the first driving shaft, the second driving shaft and the driven shaft.
优选的,所述的驱动机构包括设置在第三支撑板上的驱动电机和涡轮蜗杆减速器,所述的驱动电机和涡轮蜗杆减速器通过皮带连接。Preferably, the drive mechanism includes a drive motor and a worm gear reducer arranged on the third support plate, and the drive motor and the worm gear reducer are connected by a belt.
优选的,所述的涡轮蜗杆减速器通过齿轮组与第一主动辊子、第二主动辊子、从动辊子连接。Preferably, the worm gear reducer is connected with the first driving roller, the second driving roller and the driven roller through a gear set.
优选的,所述的齿轮组包括第一齿轮、第二齿轮、第三齿轮,所述的第一齿轮设置在涡轮蜗杆减速器上,并且所述的第一齿轮分别与第二齿轮、第三齿轮齿合;所述的第二齿轮、第三齿轮分布设置在第一主动轴上、第二主动轴下端。Preferably, the gear set includes a first gear, a second gear, and a third gear, the first gear is arranged on the worm gear reducer, and the first gear is respectively connected with the second gear, the third gear The gears are engaged; the second gear and the third gear are arranged on the first driving shaft and the lower end of the second driving shaft.
本实用新型的有益效果为:The beneficial effects of the present utility model are:
1、本实用新型结构简单、实用性强,通过调节螺杆调节不同辊子的位置,不仅能够实现不同型材的卷圆动作,而且还可控制圆制品的半径大小。1. The utility model has simple structure and strong practicability. By adjusting the position of different rollers by adjusting the screw, it can not only realize the rolling action of different profiles, but also control the radius of the round product.
2、本实用新型通过调节螺杆与支撑板螺纹连接,从而准确控制调节的精度,以及满足不同厚度的板材的卷圆动作。2. The utility model connects the adjusting screw with the supporting plate threadedly, so as to accurately control the adjustment precision and satisfy the rolling action of plates with different thicknesses.
附图说明Description of drawings
图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2为本实用新型的另一侧面的结构示意图;Fig. 2 is the structural representation of the other side of the utility model;
图3为本实用新型底座的结构示意图;Fig. 3 is the structural representation of the base of the present invention;
图4为本实用新型辊子与调节螺杆的连接示意图;4 is a schematic diagram of the connection between the roller and the adjusting screw of the present invention;
图5为本实用新型上上调节槽的剖视图;Fig. 5 is the sectional view of the upper adjustment groove of the utility model;
图6为本实用新型齿轮组的结构示意图;6 is a schematic structural diagram of the gear set of the present invention;
图中,1-第一支撑板,2-第二支撑板,3-第三支撑板,4-第一主动辊子,5-第二主动辊子,6-从动辊子,7-驱动电机,8-涡轮蜗杆减速器,9-皮带,10-上调节螺杆,11-下调节螺杆,12-调节手柄,13-上调节槽,14-第一主动轴上,15-第二主动轴,16-从动轴,17-上轴承,18-下轴承,19-下调节槽,20-上螺纹孔,21-下螺纹孔,22-第一齿轮,23-第二齿轮,24第三齿轮。In the figure, 1-first support plate, 2-second support plate, 3-third support plate, 4-first drive roller, 5-second drive roller, 6-driven roller, 7-drive motor, 8 - Turbine worm reducer, 9-belt, 10-upper adjustment screw, 11-lower adjustment screw, 12-adjustment handle, 13-upper adjustment slot, 14-first driving shaft, 15-second driving shaft, 16- Driven shaft, 17-upper bearing, 18-lower bearing, 19-lower adjusting groove, 20-upper threaded hole, 21-lower threaded hole, 22-first gear, 23-second gear, 24-third gear.
具体实施方式Detailed ways
下面结合附图对本实用新型的具体实施方式作进一步说明:The specific embodiments of the present utility model will be further described below in conjunction with the accompanying drawings:
如图1和2所示,一种可调的立式卷圆机,包括底座,如图3所示,所述的底座包括从上至下依次设置的第一支撑板1、第二支撑板2、第三支撑板3,并且所述的第一支撑板1、第二支撑板2、第三支撑板3之间通过相应的支撑杆连接。As shown in Figures 1 and 2, an adjustable vertical rolling machine includes a base, as shown in Figure 3, the base includes a first support plate 1 and a second support plate arranged in sequence from top to
所述的卷圆机还包括设置在第一支撑板1和第二支撑板2之间的第一主动辊子4、第二主动辊子5、从动辊子6,以及与第一主动辊子4、第二主动辊子5、从动辊子6连接的用于调节第一主动辊子4、第二主动辊子5、从动辊子6在第一支撑板1和第二支撑板2上的移动的调节组件,其中,所述的第一主动辊子4、第二主动辊子5并排设置,从动辊子6对应设置在第一主动辊子4和第二主动辊子5一侧。所述的卷圆机还包括设置在第三支撑板3上的用于驱动第一主动辊子4、第二主动辊子5、从动辊子6旋转的驱动机构。The rounding machine also includes a
优选的,如图2、3、5所示,所述的第一支撑板1上设置有3个上调节槽13,所述的第二支撑板2上对称开设有3个下调节槽19,所述的上调节槽13和下调节槽19的结构相同。并且每个上调节槽13和下调节槽19外侧的第一支撑板1和第二支撑板2上分别开设有与上调节槽13和下调节槽19相连通的上螺纹孔20和下螺纹孔21。并且所述的上调节槽13和下调节槽19均为上下端具有开口的腔室结构,并且其上下端的开口大小小于腔室大小。Preferably, as shown in Figures 2, 3 and 5, the first support plate 1 is provided with three
优选的,如图4所示,所述的第一主动辊子4、第二主动辊子5分别套设在第一主动轴上14和第二主动轴15上,从动辊子6套设在从动轴16上,并且所述的第一主动轴上14和第二主动轴15、从动辊子6上下两端上还设置有相应的上轴承17和下轴承18。所述的第一主动辊子4、第二主动辊子5、从动辊子6的上端分别通过相应的上轴承17设置在上调节槽13内并可在上调节槽13内移动;所述的第一主动辊子4、第二主动辊子5、从动辊子6的下端分别通过相应的下轴承18设置在下调节槽19内并可在下调节槽19内移动。由于上调节槽13和下调节槽19的开口小于腔室的大小,从而保证上轴承17和下轴承18在腔室内移动,而不会脱离腔室。Preferably, as shown in FIG. 4 , the
优选的,所述的调节组件包括3个上调节螺杆10和3个下调节螺杆11,以及设置上调节螺杆10和下调节螺杆11端部的调节手柄12;所述的3个上调节螺杆10通过相应的上螺纹孔20与第一主动辊子4、第二主动辊子5、从动辊子6的上轴承17连接。所述的3个下调节螺杆11通过相应的下螺纹孔21与第一主动辊子4、第二主动辊子5、从动辊子6的下轴承18连接。通过调节上调节螺杆10和下调节螺杆11,从而驱动第一主动辊子4、第二主动辊子5、从动辊子6在上调节槽13和下调节槽19内移动,从而调整第一主动辊子4、第二主动辊子5、从动辊子6之间的间距,以满足不同厚度的型材的卷圆动作以及不同半径的圆制品。Preferably, the adjustment assembly includes three
所述的驱动机构包括设置在第三支撑板3上的驱动电机7和涡轮蜗杆减速器8,所述的驱动电机7和涡轮蜗杆减速器8通过皮带9连接。所述的涡轮蜗杆减速器8通过齿轮组与第一主动辊子3、第二主动辊子4、从动辊子5连接。The drive mechanism includes a drive motor 7 and a worm gear reducer 8 arranged on the
优选的,如图6所示,所述的齿轮组包括第一齿轮22、第二齿轮23、第三齿轮24,所述的第一齿轮22设置在涡轮蜗杆减速器8上,并且所述的第一齿轮22分别与第二齿轮23、第三齿轮24齿合;所述的第二齿轮23、第三齿轮24分布设置在第一主动轴14上、第二主动轴15下端。Preferably, as shown in FIG. 6 , the gear set includes a
上述实施例和说明书中描述的只是说明本实用新型的原理和最佳实施例,在不脱离本实用新型精神和范围的前提下,本实用新型还会有各种变化和改进,这些变化和改进都落入要求保护的本实用新型范围内。What is described in the above-mentioned embodiment and specification is only to illustrate the principle and the best embodiment of the present utility model. Without departing from the spirit and scope of the present utility model, the present utility model will also have various changes and improvements. These changes and improvements All fall within the scope of the claimed invention.
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