CN211043235U - Slide rail type automatic wire rope feeding and discharging detection device - Google Patents
Slide rail type automatic wire rope feeding and discharging detection device Download PDFInfo
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- CN211043235U CN211043235U CN201922048344.0U CN201922048344U CN211043235U CN 211043235 U CN211043235 U CN 211043235U CN 201922048344 U CN201922048344 U CN 201922048344U CN 211043235 U CN211043235 U CN 211043235U
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Abstract
The application relates to a slide rail type automatic wire feeding and discharging steel wire rope detection device, and belongs to the technical field of steel wire rope detection. Slide rail formula automatic wire rope detection device that goes up and down, including steady state follow-up detection mechanism, actuating mechanism, X is to guide rail and two Y to the guide rail, X is respectively with two Y to guide rail sliding fit to the both ends of guide rail, actuating mechanism is used for driving X to guide rail along Y to guide rail removal, steady state follow-up detection mechanism is including detecting the mount pad, the centre gripping wheel, determine module, it sliding fit is on X to the guide rail to detect the mount pad, determine module and centre gripping wheel set up on detecting the mount pad, determine module is used for detecting wire rope's damage, the centre gripping wheel is used for leaning on in wire rope, so that steady state follow-up detection mechanism can slide along X to guide rail under wire rope's drive. The sliding rail type automatic wire feeding and discharging steel wire rope detection device is used for detecting a single steel wire rope, automatic wire feeding and discharging of a detection assembly can be achieved, the detection assembly and the steel wire rope are good in follow-up performance, and the detection effect is good.
Description
Technical Field
The application relates to the technical field of steel wire rope detection, in particular to a sliding rail type automatic wire rope feeding and discharging detection device.
Background
When the steel wire rope runs, due to the fact that the steel wire rope is arranged on the winding drum, and the load of the steel wire rope is light and heavy, the steel wire rope can change up and down, left and right and the angle. The movement of the steel wire rope can cause the following effects in the detection process:
1. when the movement amplitude of the steel wire rope is too large, the steel wire rope can touch a detection device, so that equipment is damaged;
2. the accuracy of the detection data is affected when the moving frequency of the steel wire rope is too fast.
The existing steel wire rope detection device has limited up-down stroke, the sensor is closer to the steel wire rope after being off-line, and the steel wire rope is easy to damage equipment when being vibrated; meanwhile, the steel wire rope detection device is poor in follow-up performance and poor in detection effect.
SUMMERY OF THE UTILITY MODEL
The utility model provides a purpose is to above-mentioned problem, provides a slide rail formula automatic wire rope detection device that goes up and down coil for single wire rope's detection can realize detecting element's automatic line of going up and down coil, and detecting element is good with wire rope's follow-up nature, and detection effect is good, makes above-mentioned problem improve.
According to this application on the one hand embodiment's automatic wire rope detection device that goes up and down of slide rail formula, including steady state follow-up detection mechanism, actuating mechanism, X is to guide rail and two Y to the guide rail, X is respectively with two Y to guide rail sliding fit to the both ends of guide rail, actuating mechanism is used for driving X to guide rail along Y to the guide rail removal, steady state follow-up detection mechanism is including detecting the mount pad, the centre gripping wheel, detection element, it is on X to the guide rail to detect the mount pad sliding fit, detection element and centre gripping wheel set up on detecting the mount pad, detection element is used for detecting wire rope's damage, the centre gripping wheel is used for leaning on in wire rope, so that steady state follow-up detection mechanism can slide along X to the guide rail under.
The sliding rail type automatic wire rope feeding and discharging detection device is used for detecting a single wire rope, and is provided with two groups of linear guide rail assemblies to realize X, Y-direction movement of a steady-state follow-up detection mechanism; the automatic on-off line of the stable follow-up detection mechanism is realized through the driving mechanism in the Y direction, the stable follow-up detection mechanism passively moves under the driving of the steel wire rope through the matching of the clamping wheel and the steel wire rope in the X direction, the follow-up of the stable follow-up detection mechanism and the steel wire rope is realized during the detection of the steel wire rope, the detection assembly flexibly moves to the guide rail in the X direction, the follow-up flexibility of the detection assembly is improved, the detection assembly can be ensured to change along with the rope arrangement and angle change of the steel wire rope, and the detection effect is good.
In addition, the slide rail type automatic wire rope getting on and off detection device according to the embodiment of the application also has the following additional technical characteristics:
according to some embodiments of the application, actuating mechanism includes driving piece, compression spring, spring guide arm, fixing base, and the fixing base is worn to locate to the spring guide arm slidable, and the fixing base links to each other with the X to the guide rail, and the one end of spring guide arm is provided with spacing portion, and spring guide arm and elastic support are located to the compression spring cover between fixing base and spacing portion, and the driving piece is used for driving the spring guide arm to remove for the Y to the guide rail, and the extending direction of spring guide arm is parallel with the Y to the guide rail.
In the above embodiment, the driving member drives the spring guide rod to move, and the movement is converted into the movement of the X-direction guide rail along the Y-direction guide rail, so that the movement of the detection assembly is realized, and the automatic up-and-down line of the detection assembly is realized; compression spring and centre gripping wheel's cooperation, detection component moves about with about wire rope (the direction of going up and down the line), guarantees that detection component can change along with wire rope's row rope and angle change, guarantees the accuracy and the security that detect.
In some embodiments of the present application, the driving member is an electric push rod, and an end of the spring guide rod away from the limiting portion is connected to the electric push rod.
In the embodiment, the stroke of the electric push rod is accurately controlled, so that the matching of the clamping wheel and the steel wire rope is conveniently ensured.
In some embodiments of the present application, the drive mechanism further includes a push rod coupling plate, and the driving member and the spring guide are coupled through the push rod coupling plate.
In the embodiment, the driving piece is connected with the spring guide rod through the push rod connecting plate, so that the flexible movement of the spring guide rod is ensured, and the spring guide rod is prevented from interfering with other parts in the moving process.
According to some embodiments of the present application, the Y-direction rail includes a Y-direction slide bar and a first slide bar mount, both ends of the Y-direction slide bar being mounted on the first slide bar mount.
In the above embodiment, the flexibility of movement of the X-direction guide rail is ensured by the cooperation of the Y-direction slide bar and the X-direction guide rail.
In some embodiments of the present application, the slide rail type automatic wire rope getting on and off detection device further includes a mounting bracket, the mounting bracket is connected to the first slide bar mounting seat, and the mounting bracket is used for fixing the slide rail type automatic wire rope getting on and off detection device on the mounting base body.
In the above embodiment, the positioning of the whole detection device is realized through the mounting bracket, and the detection assembly is ensured to have stable support during detection.
According to some embodiments of the present application, the X-direction guide rail includes two X-direction slide bars and two second slide bar mounting seats, the two second slide bar mounting seats correspond to the two Y-direction guide rails one to one, each second slide bar mounting seat is in sliding fit with the Y-direction guide rail, the two X-direction slide bars are arranged at intervals along the Y-direction guide rail, and two ends of each X-direction slide bar are connected to the two second slide bar mounting seats respectively.
In the above embodiment, the X-direction slide bar is provided, so that the movement of the detection mounting seat is flexible and stable.
According to some embodiments of the application, automatic wire rope detection device about going up of slide rail formula still includes supporting component, and supporting component includes two stands, first crossbeam and second crossbeam, and two stands and two Y lead to the rail one-to-one, and the one end of every stand links to each other with Y lead to the rail, and first crossbeam and second crossbeam are located between two stands, and the both ends of first crossbeam link to each other with two stands respectively, and the both ends of second crossbeam link to each other with two Y lead to the rail respectively.
In the above embodiment, the arrangement of the supporting component ensures the installation stability of the two Y-direction guide rails, thereby ensuring the movement stability of the X-direction guide rails.
According to some embodiments of the application, the body surface of the clamping wheel is provided with an annular groove extending circumferentially thereof.
In the above embodiment, the shape of the clamping wheel ensures the stability of the clamping wheel in cooperation with the steel wire rope, and the clamping wheel is convenient to move along with the steel wire rope.
Additional aspects and advantages of the present application will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the present application.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings that are required to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present application and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained from the drawings without inventive effort.
Fig. 1 is a schematic structural diagram of a slide rail type automatic up-and-down wire rope detection device according to an embodiment of the present disclosure;
fig. 2 is a schematic structural diagram of another slide rail type automatic up-down line steel wire rope detection device provided in the embodiment of the present application;
fig. 3 is a schematic structural diagram of a driving mechanism of the slide rail type automatic upper and lower wire rope detection device according to the embodiment of the present application;
fig. 4 is a schematic diagram of a steel wire rope detection state of the slide rail type automatic up-down wire rope detection device for a coal mine according to the embodiment of the present application;
fig. 5 is a schematic diagram illustrating a steel wire rope detection state of the slide rail type automatic up and down wire rope detection device for an oil rig according to the embodiment of the present application;
fig. 6 is a schematic structural diagram of a support assembly of the slide rail type automatic upper and lower wire rope detection device of fig. 5.
Icon: 100-a slide rail type automatic wire rope feeding and discharging detection device; 01-steady state follow-up detection mechanism; 02-a drive mechanism; 03-X direction guide rail; 04-Y direction guide rail; 11-mounting a bracket; 12-a first slide bar; 13-a first slider; 14-a first slide bar mount; 15-a second slide bar; 16-a second slide; 17-a second slide bar mount; 18-a detection mount; 19-a clamping wheel; 21-an electric push rod; 22-a push rod connection plate; 23-a spring guide; 231-a limiting part; 24-a compression spring; 25-a fixed seat; 251-a sliding plate; 252-a fixed plate; 253-reinforcing ribs; 31-magnetic memory planning means; 32-weak magnetic detection means; 33-a visual recognition means; 41-rope guider; 42-upright column; 43-a first beam; 44-a second beam; 51-a wall surface; 52-a frame; 6-steel wire rope.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are some embodiments of the present application, but not all embodiments. The components of the embodiments of the present application, generally described and illustrated in the figures herein, can be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the present application, presented in the accompanying drawings, is not intended to limit the scope of the claimed application, but is merely representative of selected embodiments of the application. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures.
In the description of the present application, it should be noted that the terms "inside", "outside", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings or orientations or positional relationships that the products of the application usually place when using, and are only used for convenience in describing the present application and simplifying the description, but do not indicate or imply that the devices or elements that are referred to must have a specific orientation, be constructed in a specific orientation, and operate, and thus, should not be construed as limiting the present application. Furthermore, the terms "first," "second," and the like are used merely to distinguish one description from another, and are not to be construed as indicating or implying relative importance.
In the description of the present application, it is also to be noted that, unless otherwise explicitly specified or limited, the terms "disposed" and "connected" are to be interpreted broadly, e.g., as being either fixedly connected, detachably connected, or integrally connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present application can be understood in a specific case by those of ordinary skill in the art.
A slide rail type automatic wire rope getting-on and getting-off detection apparatus 100 according to an embodiment of an aspect of the present application is described below with reference to the drawings.
As shown in fig. 1 and 2, a slide rail type automatic wire rope getting-on and getting-off detection device 100 according to an embodiment of the present application includes: a steady follow-up detection mechanism 01, a drive mechanism 02, an X-guide rail 03, and two Y-guide rails 04.
The Y-direction guide rail 04 is used for being mounted on a mounting base body (which can be a wall surface or a rack and is selected according to actual conditions) to play a role in supporting and positioning; two ends of the X-direction guide rail 03 are respectively matched with the two Y-direction guide rails 04 in a sliding manner, and the X-direction guide rail 03 can slide along the Y-direction guide rails 04 to realize the up-down wire arrangement of the steel wire rope; the driving mechanism 02 is used for driving the X-direction guide rail 03 to move along the Y-direction guide rail 04; the steady follow-up detection mechanism 01 comprises a detection mounting seat 18, a clamping wheel 19 and a detection assembly, wherein the detection mounting seat 18 is matched on the X-direction guide rail 03 in a sliding manner, the clamping wheel 19 and the detection assembly are arranged on the detection mounting seat 18, and the clamping wheel 19 and the detection assembly can slide along the X-direction guide rail 03 along with the detection mounting seat; the detection assembly is used for detecting the damage of the steel wire rope, and the clamping wheel 19 is used for abutting against the steel wire rope, so that the stable follow-up detection mechanism 01 can slide along the X-direction guide rail 03 under the driving of the steel wire rope.
It should be noted that the X direction is the left-right direction in fig. 1 and 2, the Y direction is the up-down direction in fig. 1 and 2, the X direction corresponds to the left-right direction of the steel wire rope, and the Y direction corresponds to the up-down line direction of the detection assembly.
According to the sliding rail type automatic up-down wire rope detection device 100 of the embodiment of the application, two groups of linear guide rail assemblies are provided, and the X (left-right direction) and Y (up-down wire direction) movement of the stable follow-up detection mechanism 01 is realized; in Y direction, automatic on-off line of the stable follow-up detection mechanism 01 is achieved through the driving mechanism 02, in X direction, the stable follow-up detection mechanism 01 moves passively under the driving of the steel wire rope through the matching of the clamping wheel 19 and the steel wire rope, follow-up of the stable follow-up detection mechanism 01 and the steel wire rope during detection of the steel wire rope is achieved, the detection assembly moves flexibly in the X direction guide rail 03, follow-up flexibility of the detection assembly is improved, and the detection assembly can be guaranteed to change along with rope arrangement and angle change of the steel wire rope.
It should be noted that the slide rail type automatic wire rope feeding and discharging detection device 100 of the present application is used for detecting a single wire rope.
The specific structure of each component is described below with reference to the accompanying drawings:
in order to facilitate the positioning and supporting of the whole detection device, the slide rail type automatic wire rope feeding and discharging detection device further comprises a mounting bracket 11, and the mounting bracket 11 is used for fixing the slide rail type automatic wire rope feeding and discharging detection device on a mounting base body.
As shown in fig. 1 and 2, the Y-direction guide 04 includes a Y-direction slide bar (hereinafter referred to as a first slide bar 12 for easy understanding), a first slider 13 and a first slide bar mounting seat 14, the first slide bar 12 is mounted on the mounting bracket 11, two ends of the first slide bar 12 are mounted on the first slide bar mounting seat 14, the first slider 13 is slidably engaged with the first slide bar 12, and an end of the X-direction guide is mounted on the first slider 13, so as to achieve the sliding engagement of the X-direction guide with the first slide bar 12.
The X-direction guide rail comprises two X-direction sliding rods (for convenience of understanding, hereinafter referred to as second sliding rods 15), two second sliding rod mounting seats 17 and a second sliding block 16, the second sliding rods 15 are perpendicular to the first sliding rods 12, the two second sliding rod mounting seats 17 correspond to the two Y-direction guide rails one by one, each second sliding rod mounting seat 17 is in sliding fit with the first sliding rods 12 through the first sliding block 13, the two second sliding rods 15 are arranged at intervals along the Y-direction guide rail, and two ends of each second sliding rod 15 are respectively connected with the two second sliding rod mounting seats 17. The second slide bar mounting block 17 is mounted on the first slide block 13 to facilitate movement of the X-guide rail along the first slide bar 12. The detection mounting seat 18 is in sliding fit with the two second sliding rods 15, the two second sliding rods 15 are arranged to play a limiting role, the sliding stability of the detection mounting seat 18 on the second sliding rods 15 is guaranteed, and the detection mounting seat 18 is prevented from rotating relative to the second sliding rods 15 when moving along the second sliding rods 15. The detection mounting seat 18 is in sliding fit with the second slide bar 15 through the second slider 16, and the detection mounting seat 18 can move relative to the second slide bar 15.
As shown in fig. 1 and fig. 3, the driving mechanism includes an electric push rod 21, a push rod connecting plate 22, a compression spring 24, a spring guide rod 23, and a fixing seat 25, the electric push rod 21 is disposed in parallel with the first slide rod 12, a fixed end of the electric push rod 21 is mounted on the mounting bracket 11, a telescopic end (push rod) of the electric push rod 21 is connected to the spring guide rod 23 through the push rod connecting plate 22, the spring guide rod 23 slidably penetrates through the fixing seat 25, the fixing seat 25 is connected to the X-direction guide rail through the first slider 13, that is, the fixing seat 25 is mounted on the first slider 13; one end of the spring guide rod 23 is provided with a limiting part 231, and the compression spring 24 is sleeved on the spring guide rod 23 and elastically supported between the fixed seat 25 and the limiting part 231; the extending direction of the spring guide rod 23 is parallel to the first slide bar 12, the electric push rod is used for driving the spring guide rod 23 to move relative to the first slide bar 12, and the movement of the spring guide rod 23 is converted into the movement of the detection mounting seat 18 through the elasticity of the compression spring 24, so that the up-line and the down-line of the detection assembly are realized. The telescopic end of the electric push rod 21 is connected with one end, far away from the limiting part 231, of the spring guide rod 23, the electric push rod 21 is connected with the spring guide rod 23 through the push rod connecting plate 22, the spring guide rod 23 is convenient to move flexibly, and the spring guide rod 23 is prevented from interfering with other parts in the moving process.
It should be noted that, in some embodiments of the present application, the driving member is an electric push rod, and the stroke of the electric push rod is controlled accurately, so as to ensure the matching between the clamping wheel and the steel wire rope. In other embodiments of the application, the driving parts can also be driving parts such as air cylinders and oil cylinders, and different driving parts can be selected according to actual conditions.
The first slide bar 12 extends in a direction perpendicular to the direction of travel of the wire rope, enabling the gripping wheel 19 to be moved up and down to engage or disengage the wire rope. The extending direction of the second sliding rod 15 is matched with the left-right swinging direction of the steel wire rope, so that the detection assembly can move along with the steel wire rope, and the service life of the detection assembly is ensured.
Because the spring guide rod 23 and the electric push rod 21 are arranged in parallel, when the electric push rod 21 is powered on and the telescopic end extends out, the electric push rod 21 can drive the spring guide rod 23 to move relative to the first slide rod 12, so that the clamping wheel 19 moves towards the steel wire rope, and the online detection of the detection device is realized. When spring guide 23 stretches out and removes following electric putter 21's the end that stretches out, because spring guide 23 is located to fixing base 25 cover, fixing base 25 position is motionless, along with spring guide 23's removal, compression spring 24 is compressed, fixing base 25 moves towards wire rope under compression spring 24's elastic force effect, first slider 13 follows fixing base 25's removal and moves for first slide bar 12, thereby it moves towards wire rope to drive the detection mount pad 18 that sets up on second slide bar 15, so that centre gripping wheel 19 and detection component and wire rope cooperation.
When the clamping wheel 19 contacts the steel wire rope, the stroke of the electric push rod 21 is not finished, and the electric push rod continues to be pushed forward for a certain distance, at this time, because of the existence of the steel wire rope, the clamping wheel 19 and the detection mounting seat 18 cannot move forward, and the compression spring 24 is extruded to meet the stroke of the electric push rod 21. When the line starts to run, either the line moves up (front) or down (rear), the clamping wheel 19 and the line will engage because of the presence of the compression spring 24. When the steel wire rope moves downwards, the compression spring 24 is continuously extruded; as the wire rope moves upward, the previously compressed compression spring 24 is released until the wire rope is at the top end, and the compression spring 24 is also in a compressed state.
Because the detection mounting seat 18 is in sliding fit with the second slide bar 15, when the steel wire rope swings, the clamping wheel 19 swings along with the steel wire rope to drive the detection mounting seat 18 to slide relative to the second slide bar 15, so that the passive movement of the detection assembly is realized, and the detection assembly is always kept in fit with the steel wire rope and completes the detection of the steel wire rope. The second slide bar 15 has a certain length, and the detection mounting seat 18 has a large moving range when driving the second slider 16 to move along the second slide bar 15, and can be suitable for swinging of the steel wire rope in different swinging ranges.
Further, the wheel body surface of the clamp wheel 19 is provided with an annular groove extending along the circumferential direction thereof. The annular groove of the clamping wheel 19 is arranged, the steel wire rope can be embedded into the annular groove and slide along the annular groove, the matching stability of the clamping wheel 19 and the steel wire rope is guaranteed, and the clamping wheel 19 can move along with the steel wire rope conveniently. As an alternative of the present application, the clamping wheel 19 is a wear-resistant wheel (for example, an engineering plastic wheel, particularly, a nylon wheel may be preferably used), and the engineering plastic wheel has the technical characteristics of high wear resistance, high structural hardness, strong aging resistance, and the like.
Further, the fixed seat 25 and the spring guide rod 23 are slidably connected through a sliding bearing, so that the sliding flexibility of the fixed seat 25 and the spring guide rod 23 is ensured.
As shown in fig. 3, the fixing base 25 includes a sliding plate 251 and a fixing plate 252, the sliding plate 251 and the fixing plate 252 are configured in an L-shaped structure, the sliding plate 251 is sleeved on the spring guide 23, the fixing plate 252 is connected to the first slider 13 by a bolt, and in order to ensure the connection strength of the sliding plate 251 and the fixing plate 252, the sliding plate 251 and the fixing plate 252 are connected by a reinforcing rib 253.
According to some embodiments of the present application, the detection assembly comprises a magnetic memory planning device 31 and a field weakening detection device 32, the magnetic memory planning device 31 being located upstream (in the direction of travel of the wire rope) of the gripping wheel 19, the field weakening detection device 32 being located downstream of the gripping wheel 19. The magnetic memory planning device 31 is used for planning the magnetic field of the steel wire rope to be detected, and the weak magnetic detection device 32 is used for detecting the steel wire rope to be detected and extracting the information of the magnetic field change of the steel wire rope to be detected. The magnetic field of the steel wire rope which is not magnetically planned is disordered, and after the steel wire rope is planned, the magnetic field of the steel wire rope is changed into order, so that the magnetic field is different in performance due to slight damage of the steel wire rope, and the weak magnetic detection device 32 can extract the magnetic field change information of the steel wire rope.
Further, the detection assembly further comprises a visual recognition device 33 and a controller (not shown in the figure), the controller is electrically connected with the visual recognition device 33 and the weak magnetic detection device 32, the visual recognition device 33 is located at the downstream of the weak magnetic detection device 32, when the weak magnetic detection device 32 detects that the magnetic field of the detected steel wire rope is abnormal, a photographing signal is sent to the controller, and the controller controls the visual recognition device 33 to photograph according to the photographing signal.
The controller is electrically connected with the electric push rod 21, and according to the detection requirement, the controller controls the work of the electric push rod 21 so as to realize the on-line and off-line of the detection assembly.
According to different use requirements, the slide rail type automatic up-and-down wire rope detection device 100 can be used for detecting a wire rope for a coal mine and can also be used for detecting a wire rope for an oil drilling machine.
When the sliding rail type automatic up-down wire rope detection device 100 is used for detecting a steel rope for a coal mine, as shown in fig. 4, the mounting bracket 11 is mounted on a wall surface 51, the first sliding rod 12 is vertically arranged, and the second sliding rod 15 is transversely arranged. The driving mechanisms 02 are located on two sides of the steel wire rope 6, when the steel wire rope 6 needs to be detected, the electric push rod 21 pushes the first sliding block 13 to move upwards under the action of the control signal until the steel wire rope 6 is located at the center of the detection assembly, and after detection is completed, the electric push rod 21 controls the first sliding block 13 to move downwards, so that the detection assembly is far away from the steel wire rope 6.
When the slide rail type automatic up-down wire rope detection device 100 is used for detecting a wire rope of a winch of an oil rig, as shown in fig. 5, a mounting bracket 11 is mounted on a rack 52 of the rig through a support, a wire rope 6 is vertically arranged, and a first slide bar 12 is transversely arranged. The electric push rod 21 drives the spring guide rod 23 and the compression spring 24 to move forwards, so that the fixed seat 25 is driven to move forwards, the fixed seat 25 drives the first sliding block 13 to move forwards along the first sliding rod 12, the detection mounting seat 18 and the clamping wheel 19 are pushed to move forwards, the detection assembly moves forwards along with the detection assembly, and online detection of the detection assembly is achieved; on the contrary, the electric push rod 21 moves reversely, and the detection assembly moves reversely, so that the detection device stops detecting when being taken off.
When the slide rail type automatic up-down wire rope detection device 100 is used for detecting a wire rope of a winch of an oil rig, the mounting bracket 11 is mounted on the rope guider 41, so that the connection stability of the whole device needs to be enhanced. Further, when the slide rail type automatic up-down line steel wire rope detection device 100 is used for detecting a steel wire rope of a winch of an oil rig, the slide rail type automatic up-down line steel wire rope detection device 100 further comprises a support assembly, as shown in fig. 6, the support assembly comprises two upright posts 42, a first cross beam 43 and a second cross beam 44, the two upright posts 42 correspond to the two first slide bar installation seats 14 one by one, the first cross beam 43 and the second cross beam 44 are located between the two upright posts 42, two ends of the first cross beam 43 are respectively connected with the two upright posts 42, and two ends of the second cross beam 44 are respectively connected with the two first slide bar installation seats 14.
The working principle of the slide rail type automatic wire rope feeding and discharging detection device 100 according to the embodiment of the application is as follows:
in the present application, the up-and-down line of the detecting assembly is realized by the movement of the first slider 13 relative to the first slide bar 12, and the movement of the first slider 13 relative to the first slide bar 12 is realized by the driving mechanism 02, so as to realize the automatic up-and-down line of the detecting assembly; the follow-up fit of the detection component and the steel wire rope is realized through the movement of the second sliding block 16 relative to the second sliding rod 15, and the movement of the second sliding block 16 relative to the second sliding rod 15 is a passive sliding. The second slide bar 15 has a certain length, and the second slide block 16 has a larger moving range when moving along the second slide bar 15; when the clamping wheel 19 moves along with the steel wire rope, the detection mounting seat 18 is driven to move under the action of the steel wire rope, so that the second sliding block 16 moves relative to the second sliding rod 15.
In the follow-up detection process, the steel wire rope can move up and down, left and right due to winding or loosening on the roller, in the process, after the detection assembly passes through the driving mechanism 02 and goes on the line, the clamping wheel 19 is in close contact with the steel wire rope, meanwhile, the compression spring 24 of the driving mechanism 02 is in a stressed and compressed state, the steel wire rope pushes the clamping wheel 19 to move up and down (up and down) in the left and right direction when moving, the back and down movement is realized through the elasticity of the compression spring 24 installed on the spring guide rod 23 of the driving mechanism 02, at the moment, the clamping wheel 19 drives the detection installation seat 18 and the first sliding block 13 to respectively move on the sliding rods (the detection installation seat 18 is arranged on the second sliding rod 15, and the first sliding block 13 is arranged on the first sliding rod 12), and therefore the detection assembly can move along with.
The magnetic memory planning device 31 and the weak magnetic detection device 32 work, and because the two devices are arranged on the detection mounting seat 18, the two devices and the detection mounting seat 18 keep synchronous motion, and the functions of stable follow-up and synchronous detection between the two devices and the steel wire rope are kept.
According to this application embodiment's automatic wire rope detection device 100 that gets on or off production of slide rail formula's beneficial effect does:
1. the stable follow-up detection mechanism 01 is provided with an upper linear sliding component, a lower linear sliding component, a left linear sliding component, a right linear sliding component (a first sliding rod 12, a first sliding block 13, a second sliding rod 15, a second sliding block 16) and a clamping wheel 19, and can realize the accompanying movement of the detection components when the steel wire rope moves left and right up and down (the upper linear sliding rod and the lower linear sliding rod), so that the relative position between the detection components and the steel wire rope is stable, and the safe operation of the equipment is ensured;
2. the weak magnetic detection device 32 and the magnetic memory planning device 31 are arranged near the clamping wheel 19, so that damage to equipment caused by up-down (up-down line), left-right movement and steel wire rope oscillation during detection is avoided. Meanwhile, the steel wire rope and the detection assembly are in a follow-up state, so that relative vibration and displacement of the steel wire rope and the detection assembly are reduced, and detection data are more accurate.
3. Automatic on-off line detection can be realized through the driving mechanism 02.
It should be noted that the features of the embodiments in the present application may be combined with each other without conflict.
The above description is only a preferred embodiment of the present application and is not intended to limit the present application, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, improvement and the like made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims (9)
1. The utility model provides a slide rail formula automatic wire rope detection device that goes up and down, its characterized in that, includes steady state follow-up detection mechanism, actuating mechanism, X to guide rail and two Y to the guide rail, X to the both ends of guide rail respectively with two Y lead to guide rail sliding fit, actuating mechanism is used for the drive X is followed Y leads to the rail removal, steady state follow-up detection mechanism is including detecting mount pad, centre gripping wheel, determine module, detect mount pad sliding fit on X leads to the guide rail, determine module with the centre gripping wheel set up in detect on the mount pad, determine module is used for detecting wire rope's damage, the centre gripping wheel is used for leaning on in wire rope, so that steady state follow-up detection mechanism can follow under wire rope's drive X leads to the rail slip.
2. The sliding rail type automatic wire rope feeding and discharging detection device according to claim 1, wherein the driving mechanism comprises a driving member, a compression spring, a spring guide rod and a fixing seat, the spring guide rod is slidably arranged in the fixing seat in a penetrating manner, the fixing seat is connected with the X-direction guide rail, a limiting portion is arranged at one end of the spring guide rod, the compression spring is sleeved on the spring guide rod and elastically supported between the fixing seat and the limiting portion, the driving member is used for driving the spring guide rod to move relative to the Y-direction guide rail, and the extending direction of the spring guide rod is parallel to the Y-direction guide rail.
3. The sliding rail type automatic wire feeding and discharging steel wire rope detection device according to claim 2, wherein the driving member is an electric push rod, and one end of the spring guide rod, which is far away from the limiting portion, is connected with the electric push rod.
4. The sliding rail type automatic wire feeding and discharging steel wire rope detection device according to claim 2, wherein the driving mechanism further comprises a push rod connection plate, and the driving piece is connected with the spring guide rod through the push rod connection plate.
5. The sliding rail type automatic wire rope threading and threading detection device according to claim 1, wherein said Y-direction guide rail comprises a Y-direction sliding bar and a first sliding bar mounting seat, and both ends of said Y-direction sliding bar are mounted on said first sliding bar mounting seat.
6. The slide rail type automatic wire feeding and discharging steel wire rope detection device according to claim 5, further comprising a mounting bracket connected to the first slide bar mounting seat, wherein the mounting bracket is used for fixing the slide rail type automatic wire feeding and discharging steel wire rope detection device on a mounting base body.
7. The slide rail type automatic wire rope feeding and discharging detection device according to claim 1, wherein the X-direction guide rail comprises two X-direction slide bars and two second slide bar mounting seats, the two second slide bar mounting seats correspond to the two Y-direction guide rails one by one, each second slide bar mounting seat is in sliding fit with the Y-direction guide rail, the two X-direction slide bars are arranged at intervals along the Y-direction guide rail, and two ends of each X-direction slide bar are respectively connected with the two second slide bar mounting seats.
8. The slide rail type automatic wire rope feeding and discharging detection device according to claim 1, further comprising a support assembly, wherein the support assembly comprises two upright columns, a first cross beam and a second cross beam, the two upright columns correspond to the two Y-oriented rails one by one, one end of each upright column is connected with the Y-oriented rails, the first cross beam and the second cross beam are located between the two upright columns, two ends of the first cross beam are respectively connected with the two upright columns, and two ends of the second cross beam are respectively connected with the two Y-oriented rails.
9. The sliding rail type automatic wire rope feeding and discharging detection device according to claim 1, wherein the surface of the wheel body of the clamping wheel is provided with an annular groove extending along the circumferential direction of the clamping wheel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922048344.0U CN211043235U (en) | 2019-11-22 | 2019-11-22 | Slide rail type automatic wire rope feeding and discharging detection device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922048344.0U CN211043235U (en) | 2019-11-22 | 2019-11-22 | Slide rail type automatic wire rope feeding and discharging detection device |
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| CN211043235U true CN211043235U (en) | 2020-07-17 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110715976A (en) * | 2019-11-22 | 2020-01-21 | 洛阳威尔若普检测技术有限公司 | Slide rail type automatic wire rope feeding and discharging detection device |
| CN116223569A (en) * | 2023-05-09 | 2023-06-06 | 江苏扬阳化工设备制造有限公司 | Glass lining detection equipment |
-
2019
- 2019-11-22 CN CN201922048344.0U patent/CN211043235U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110715976A (en) * | 2019-11-22 | 2020-01-21 | 洛阳威尔若普检测技术有限公司 | Slide rail type automatic wire rope feeding and discharging detection device |
| CN110715976B (en) * | 2019-11-22 | 2024-10-15 | 洛阳威尔若普检测技术有限公司 | Automatic wire rope detection device that goes up and down of slide rail formula |
| CN116223569A (en) * | 2023-05-09 | 2023-06-06 | 江苏扬阳化工设备制造有限公司 | Glass lining detection equipment |
| CN116223569B (en) * | 2023-05-09 | 2023-07-04 | 江苏扬阳化工设备制造有限公司 | Glass lining detection equipment |
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