CN210974917U - Full-automatic conveying type oil-removing and cleaning line device - Google Patents
Full-automatic conveying type oil-removing and cleaning line device Download PDFInfo
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- CN210974917U CN210974917U CN201922167655.9U CN201922167655U CN210974917U CN 210974917 U CN210974917 U CN 210974917U CN 201922167655 U CN201922167655 U CN 201922167655U CN 210974917 U CN210974917 U CN 210974917U
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Abstract
本实用新型公开了一种全自动输送式除油清洗线装置,包括输送烤炉,所述输送烤炉右侧从前往后依次设置有钝化装置、水洗装置A、水洗装置B和吹气平台;所述输送带的前端设置有下料架,输送带的右端有上料架;所述输送烤炉的内部右侧前端设置有钝化存储装置;所述输送烤炉的出口端设置有链条张紧机构;所述输送烤炉左侧设置有风冷却装置;所述风冷却装置的入口端侧端设置有传动马达、动力机构和十字圆盘接油吊具。本全自动输送式除油清洗线装置在使用时,零件在输送带的带动下进行清洗风干;整体克服了不锈钢超声波清洗槽服役条件的限制,扩大了超声波清洗零件的范围,便于输送带拆卸清洗,结构简单,制作成本低,生产效率高。
The utility model discloses a fully automatic conveying type degreasing and cleaning line device, which comprises a conveying oven. The right side of the conveying oven is provided with a passivation device, a water washing device A, a water washing device B and an air blowing platform in sequence from front to back. The front end of the conveyor belt is provided with a feeding rack, and the right end of the conveyor belt is provided with a feeding rack; the inner right front end of the conveying oven is provided with a passivation storage device; the outlet end of the conveying oven is provided with a chain A tensioning mechanism; an air cooling device is arranged on the left side of the conveying oven; a transmission motor, a power mechanism and a cross disc oil-receiving hanger are arranged on the side end of the inlet end of the air cooling device. When the fully automatic conveying type degreasing cleaning line device is in use, the parts are cleaned and air-dried under the drive of the conveyor belt; it overcomes the limitation of the service conditions of the stainless steel ultrasonic cleaning tank as a whole, expands the scope of ultrasonic cleaning parts, and facilitates the disassembly and cleaning of the conveyor belt. , the structure is simple, the production cost is low, and the production efficiency is high.
Description
技术领域technical field
本实用新型涉及电镀加工技术领域,具体为一种全自动输送式除油清洗线装置。The utility model relates to the technical field of electroplating processing, in particular to a fully automatic conveying type degreasing and cleaning line device.
背景技术Background technique
现今的烘烤炉以生产方式来区分可为批次式与连续式两种,连续式烘烤炉需要用到输送带轨道,并用马达带动输送带轨道,以便能将电镀专用挂具置于输送带上通过烘烤炉,烘烤过后由输送带的尾端移出,连续式烤炉虽然设备较复杂且贵,但是它能给使用者提供既容易又顺畅的置物与卸物的方便条件,有效的提高生产效率,但一般具有输送带的自动输送烘烤炉都为隧道式,使得穿过该隧道的输送带不容易被拆卸清洗,因此需要一种全自动输送式除油清洗线装置。Today's baking ovens can be divided into batch type and continuous type by production method. Continuous baking ovens need to use conveyor belt tracks, and use motors to drive conveyor belt tracks, so that special hangers for electroplating can be placed on the conveyor belt. The belt passes through the baking oven, and after baking, it is removed from the end of the conveyor belt. Although the equipment of the continuous oven is more complicated and expensive, it can provide users with convenient and smooth storage and unloading conditions, which is effective and efficient. However, the automatic conveying ovens with conveyor belts are generally tunnel type, so that the conveyor belt passing through the tunnel is not easy to be disassembled and cleaned. Therefore, a fully automatic conveying type degreasing and cleaning line device is required.
发明内容SUMMARY OF THE INVENTION
本实用新型的目的在于提供一种全自动输送式除油清洗线装置,具有结构简单,便于迅速拆装输送带,制造成本低,生产效率高的优点,解决了现有技术中不锈钢超声波清洗槽服役条件的限制,隧道的输送带不容易被拆卸清洗的问题。The purpose of the utility model is to provide a fully automatic conveying type degreasing cleaning line device, which has the advantages of simple structure, convenient and rapid disassembly and assembly of the conveying belt, low manufacturing cost and high production efficiency, which solves the problem of the stainless steel ultrasonic cleaning tank in the prior art. Due to the limitation of service conditions, the conveyor belt of the tunnel is not easy to be disassembled and cleaned.
为实现上述目的,本实用新型提供如下技术方案:一种全自动输送式除油清洗线装置,包括输送烤炉,所述输送烤炉右侧从前往后依次设置有钝化装置、水洗装置A、水洗装置B和吹气平台;所述钝化装置右侧从前往后依次设置有水洗装置C、水洗装置D和超声波脱脂装置A;所述超声波脱脂装置A右侧从前往后依次设置有超声波脱脂装置B和水洗装置E;所述钝化装置的前侧设置有输送带,超声波脱脂装置B、水洗装置E、超声波脱脂装置A、水洗装置D、水洗装置C、钝化装置、水洗装置A、水洗装置B和吹气平台上方依次通过有输送带;所述输送带的前端设置有下料架;所述输送带的右端有上料架,上料架位于超声波脱脂装置B的前侧;所述输送烤炉的内部右侧前端设置有钝化存储装置,钝化存储装置与输送烤炉固定连接;所述输送烤炉的出口端设置有链条张紧机构,链条张紧机构位于输送烤炉的后端拐角处;所述输送烤炉左侧设置有风冷却装置;所述风冷却装置的入口端侧端设置有传动马达、动力机构、和十字圆盘接油吊具,传动马达的输出端与动力机构固定连接,动力机构输出端与传送带固定连接,传送带的上端安装有十字圆盘接油吊具。In order to achieve the above purpose, the utility model provides the following technical solutions: a fully automatic conveying type degreasing and cleaning line device, including a conveying oven, the right side of the conveying oven is sequentially provided with a passivation device and a water washing device A from front to back , water washing device B and air blowing platform; the right side of the passivation device is sequentially provided with a water washing device C, a water washing device D and an ultrasonic degreasing device A from front to back; the right side of the ultrasonic degreasing device A is sequentially provided with ultrasonic waves from front to back Degreasing device B and washing device E; the front side of the passivation device is provided with a conveyor belt, ultrasonic degreasing device B, washing device E, ultrasonic degreasing device A, washing device D, washing device C, passivation device, washing device A , A conveyor belt passes over the water washing device B and the air blowing platform in sequence; the front end of the conveyor belt is provided with a feeding rack; the right end of the conveyor belt is provided with a feeding rack, and the feeding rack is located on the front side of the ultrasonic degreasing device B; The inner right front end of the conveying oven is provided with a passivation storage device, and the passivation storage device is fixedly connected with the conveying oven; the outlet end of the conveying oven is provided with a chain tensioning mechanism, and the chain tensioning mechanism is located in the conveying oven. At the rear end corner of the oven; an air cooling device is provided on the left side of the conveying oven; the inlet end side of the air cooling device is provided with a transmission motor, a power mechanism, and a cross disc oil sling, and the transmission motor The output end is fixedly connected with the power mechanism, the output end of the power mechanism is fixedly connected with the conveyor belt, and the upper end of the conveyor belt is provided with a cross disc oil-receiving hanger.
优选的,所述输送烤炉的炉体外形尺寸为L20000*W2640*H2240mm。Preferably, the outer dimension of the furnace body of the conveying oven is L20000*W2640*H2240mm.
优选的,所述输送带总长约175m。Preferably, the total length of the conveyor belt is about 175m.
优选的,所述超声波脱脂装置A和超声波脱脂装置B均为SUS304#不锈钢材质构件。Preferably, the ultrasonic degreasing device A and the ultrasonic degreasing device B are both SUS304# stainless steel components.
优选的,所述钝化装置、水洗装置A,水洗装置B,水洗装置C,水洗装置D、水洗装置E和钝化储存装置均为PP15mm厚板材质构件。Preferably, the passivation device, water washing device A, water washing device B, water washing device C, water washing device D, water washing device E and passivation storage device are all PP15mm thick plate material components.
与现有技术相比,本实用新型的有益效果如下:Compared with the prior art, the beneficial effects of the present utility model are as follows:
本全自动输送式除油清洗线装置在使用时,给传动马达提供电源,让传动马达工作,传动马达的输出端带动动力机构运动,动力机构驱动整条输送带循环运动,整条输送带均可拆卸清洗;整条输送带固定连接有十字圆盘接油吊具,电镀零件悬挂于十字圆盘接油吊具上,便于电镀零件悬挂和卸下,提高生产效率;链条张紧机构可对输送带两端进行张紧,使输送带不致垂下,影响零件输送;整体克服了不锈钢超声波清洗槽服役条件的限制,扩大了超声波清洗零件的范围,便于输送带拆卸清洗,结构简单,制作成本低,生产效率高。When the fully automatic conveying degreasing and cleaning line device is in use, it provides power to the transmission motor to make the transmission motor work. Removable for cleaning; the entire conveyor belt is fixedly connected with a cross disc oil spreader, and the electroplating parts are hung on the cross disc oil spreader, which is convenient for hanging and unloading of electroplated parts and improving production efficiency; the chain tensioning mechanism can Both ends of the conveyor belt are tensioned, so that the conveyor belt will not hang down and affect the conveying of parts; it overcomes the limitation of the service conditions of the stainless steel ultrasonic cleaning tank as a whole, expands the scope of ultrasonic cleaning parts, and facilitates the disassembly and cleaning of the conveyor belt. The structure is simple and the production cost is low. ,high productivity.
附图说明Description of drawings
图1为本实用新型的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the present utility model;
图2为本实用新型的动力机构示意图。Figure 2 is a schematic diagram of the power mechanism of the present invention.
图中:1输送烤炉、2钝化装置、3水洗装置A、4水洗装置B、5吹气平台、6水洗装置C、7水洗装置D、8超声波脱脂装置A、9超声波脱脂装置B、10、水洗装置E、11输送带、12下料架、13上料架(13)、14钝化存储装置、15链条张紧机构、16风冷却装置、17传动马达、18动力机构、19十字圆盘接油吊具。In the figure: 1 conveying oven, 2 passivation device, 3 washing device A, 4 washing device B, 5 blowing platform, 6 washing device C, 7 washing device D, 8 ultrasonic degreasing device A, 9 ultrasonic degreasing device B, 10. Water washing device E, 11 conveyor belt, 12 unloading rack, 13 feeding rack (13), 14 passivation storage device, 15 chain tensioning mechanism, 16 air cooling device, 17 transmission motor, 18 power mechanism, 19 cross Disc oil spreader.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
请参阅图1-2,一种全自动输送式除油清洗线装置,包括输送烤炉1,输送烤炉1右侧从前往后依次设置有钝化装置2、水洗装置A3、水洗装置B4和吹气平台5;钝化装置2右侧从前往后依次设置有水洗装置C6、水洗装置D7和超声波脱脂装置A8;超声波脱脂装置A8右侧从前往后依次设置有超声波脱脂装置B9和水洗装置E10;钝化装置2的前侧设置有输送带11,超声波脱脂装置B9、水洗装置E10、超声波脱脂装置A8、水洗装置D7、水洗装置C6、钝化装置2、水洗装置A3、水洗装置B4和吹气平台5上方依次通过有输送带11;输送带11的前端设置有下料架12;输送带11的右端有上料架13,上料架13位于超声波脱脂装置B8的前侧;输送烤炉1的内部右侧前端设置有钝化存储装置14,钝化存储装置14与输送烤炉1固定连接;输送烤炉1的出口端设置有链条张紧机构15,链条张紧机构15位于输送烤炉1的后端拐角处;输送烤炉1左侧设置有风冷却装置16;风冷却装置16的入口端侧端设置有传动马达17、动力机构18和十字圆盘接油吊具19,传动马达17的输出端与动力机构18固定连接,动力机构18输出端与传送带11固定连接,传送带11的上端安装有十字圆盘接油吊具19;本全自动输送式除油清洗线装置在使用时,给传动马达17提供电源,传动马达17的输出端带动动力机构18运动,动力机构18驱动整条输送带11运动,在上料架13将电镀零件放入十字圆盘接油吊具19上,电镀零件在输送带11的运动下依次经过超声波脱脂装置B9、水洗装置E10、超声波脱脂装置A8、水洗装置D7、水洗装置C6、钝化装置2、水洗装置A3、水洗装置B4和吹气平台5,超声波脱脂装置A和超声波脱脂装置B均为SUS304#不锈钢材质构件,钝化装置、水洗装置A,水洗装置B,水洗装置C,水洗装置D、水洗装置E和钝化储存装置均为PP15mm厚板材质构件,然后电镀零件在输送带11的运动下进入输送烤炉1内烘烤,输送烤炉的炉体外形尺寸为L20000*W2640*H2240mm,经过输送烤炉1内的钝化存储装置14,再烘烤一段时间出来,链条张紧机构15可对输送带11两端进行张紧,使输送带11使用时不致过松,而后进入风冷却装置16风干,最后从下料架12处取下零件,输送带11总长约175m,输送带11在动力机构18带动下循环运动,不断重复上述生产过程;整体克服了不锈钢超声波清洗槽服役条件的限制,扩大了超声波清洗零件的范围,便于输送带拆卸清洗,结构简单,制作成本低,生产效率高。Please refer to Figure 1-2, a fully automatic conveying type degreasing and cleaning line device, including conveying
综上所述:本全自动输送式除油清洗线装置在使用时,给传动马达17提供电源,传动马达17的输出端带动动力机构18运动,动力机构18驱动整条输送带11运动,在上料架13将电镀零件放入十字圆盘接油吊具19上,电镀零件在输送带11的运动下依次经过超声波脱脂装置B9、水洗装置E10、超声波脱脂装置A8、水洗装置D7、水洗装置C6、钝化装置2、水洗装置A3、水洗装置B4和吹气平台5,超声波脱脂装置A和超声波脱脂装置B均为SUS304#不锈钢材质构件,钝化装置、水洗装置A,水洗装置B,水洗装置C,水洗装置D、水洗装置E和钝化储存装置均为PP15mm厚板材质构件,然后电镀零件在输送带11的运动下进入输送烤炉1内烘烤,输送烤炉的炉体外形尺寸为L20000*W2640*H2240mm,经过输送烤炉1内的钝化存储装置14,再烘烤一段时间出来,链条张紧机构15可对输送带11两端进行张紧,使输送带11使用时不致过松,而后进入风冷却装置16风干,最后从下料架12处取下零件,输送带11总长约175m,输送带11在动力机构18带动下循环运动,不断重复上述生产过程;整体克服了不锈钢超声波清洗槽服役条件的限制,扩大了超声波清洗零件的范围,便于输送带拆卸清洗,结构简单,制作成本低,生产效率高。To sum up: when the fully automatic conveying type degreasing and cleaning line device is in use, it provides power to the
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes and modifications can be made to these embodiments without departing from the principles and spirit of the present invention , alternatives and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
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