CN210966725U - Quick stamping device of door plant - Google Patents

Abstract

The utility model discloses a quick stamping device of door plant, including the punching machine, install material feeding unit in punching machine one side, install at punching machine export opposite side and draw the material device, the workman puts the door plant on material feeding unit after, and the door plant is held to the centre gripping subassembly on the material feeding unit, and the centre gripping subassembly draws the door plant into the punching machine after, withdraws from the punching machine, and the punching machine pushes down, and after the shaping, the punching machine lifts up, draws fixture on the material device to carry the door plant, pulls out the punching machine with the door plant. The utility model discloses not only reduced artifical use amount, but a plurality of door plants of one shot forming moreover, it is efficient, manufacturing cost is showing and is reducing.

Description

Quick stamping device of door plant

Technical Field

The utility model relates to an equipment is used in the door plant production, especially relates to a device for door plant punching press.

Background

The surface patterns or the concave-convex patterns of the existing door panel are realized by adopting a stamping process, the basic operation is that the door panel is placed under a stamping machine for stamping forming, the stamping machine is provided with a die, and different dies are selected according to the patterns to be stamped. The method for stamping and forming the patterns on the surface of the door panel has the following defects:

because the length and the width of door plant are all longer, the door plant that needs the punching press needs two workman to lift the door plant and put into the punching machine, puts into the mould suppression with the door plant, and the first hand will get into the punching machine, pulls out after the punching press is accomplished. Therefore, the labor intensity is high, the efficiency is low, the defects of potential safety hazards exist, and due to the fact that two persons are needed to lift the door plate, the number of labor used is large, and the stamping cost is improved invisibly.

Also there is the manipulator to replace the manual work to put into the door plant among the prior art and carry out stamping forming, and it no longer needs manual operation, has reduced personnel selection cost and has eliminated the potential safety hazard, but relies on the manipulator to replace the manual work just can the sola take and put, and the board is long again wide, has the oil adhesion between board and the board, does not take well. And by adopting manual operation, a person can press a plurality of pieces of paper at a time according to the patterns and the dies, and the efficiency is obviously higher than that of a mechanical arm. If lean on the reciprocal several boards of putting of manipulator single and punch again, have the air between board and the board, produce and press from both sides gas phenomenon, latency is long moreover, and is inefficient, and the punching machine starts the back energy consumption big, and the charges of electricity are high, will cause manufacturing cost to be higher than the cost of labor on the contrary like this.

SUMMERY OF THE UTILITY MODEL

The utility model discloses an it is exactly to solve the inefficiency that current manual operation exists, and intensity of labour is big, the high technical problem of manufacturing cost, the utility model provides a quick stamping device of door plant has not only reduced artifical use amount, but a plurality of door plants of one shot forming moreover, and is efficient, and manufacturing cost is showing and is reducing.

In order to solve the technical problem, the utility model discloses the technical scheme who adopts is:

the utility model provides a quick stamping device of door plant, includes the punching machine, its characterized in that: the door plank forming machine is characterized in that a feeding device is installed on one side of a punching machine, a pulling device is installed on the other side of an outlet of the punching machine, a clamping assembly on the feeding device clamps the door plank after a worker places the door plank on the feeding device, the door plank is pulled into the punching machine by the clamping assembly and then exits from the punching machine, the punching machine is pressed down, after forming, the punching machine is lifted, a clamping mechanism on the pulling device clamps the door plank, and the door plank is pulled out of the punching machine.

The feeding device comprises a rack, a sliding rail, a driving piece and a clamping assembly, wherein the sliding rail is laid on the rack, the clamping assembly is installed on the sliding rail, the driving piece is installed on the rack, the driving piece is connected with the clamping assembly, and the clamping assembly is driven to slide on the sliding rail. The driving piece can be an air cylinder, an oil cylinder or a motor and the like as long as the clamping assembly can be driven to slide on the sliding rail.

The clamping assembly comprises a feeding frame, a clamp and a clamp opening and closing driving mechanism, wherein two sides of the feeding frame are connected to a sliding rail, a driving piece is connected with the feeding frame, the driving piece drives the feeding frame to slide on the sliding rail, the clamp is installed on the feeding frame, a clamp opening and closing driving cylinder is installed on the feeding frame, the clamp opening and closing driving mechanism is connected with the clamp, and the clamp is driven to open and close. The clip opening and closing driving mechanism can be a power source such as an air cylinder, an oil cylinder or a motor, and the clip opening and closing driving mechanism can be used as long as the clip opening and closing driving mechanism can drive the clip to open and close.

The feeding frame is further provided with a photoelectric switch, the photoelectric switch is connected with the clamp opening and closing driving mechanism, and when the photoelectric switch detects that the door plate exists, the photoelectric switch sends a signal to the clamp opening and closing driving mechanism to control clamping of the clamp. The workman puts the door plant on the pay-off frame, and in the feeding clip back, photoelectric switch detected there is the door plant, sends the centre gripping signal to clip mechanism that opens and shuts, opens and shuts and drives actuating cylinder drive clip and be in the same place the door plant centre gripping. The clamp can be in a structure similar to scissors, or can be an upper clamping plate and a lower clamping plate as long as the door panel can be completely clamped.

Still install arrangement mechanism on the pay-off frame, this arrangement mechanism is including pushing down cylinder (or hydro-cylinder, cylinder motor etc. adopt the motor to need use drive mechanism, for example motor module) and push down the gyro wheel, push down the gyro wheel and install on pushing down the cylinder. The arrangement mechanisms are two and are respectively arranged on two sides of the feeding frame.

A supporting table is further installed on the rack, and a plurality of hairbrushes are installed on the supporting table. The plurality of brushes form a working table, and the door plate is placed on the working table.

Still install side position positioning mechanism in the frame, this side position positioning mechanism includes locating plate and location cylinder (or hydro-cylinder, cylinder or motor etc. adopts the motor to need use drive mechanism, for example the motor module), and the locating plate is installed on the location cylinder. After the door plate is placed on the feeding frame by a worker, the door plate is pushed inwards until the door plate cannot be pushed, and the door plate is pushed to the designated position. To the position of locating plate, the workman can be according to the width of door plant and the position automatically regulated of decorative pattern can. The purpose is to avoid pattern bias.

The material pulling device comprises a frame body, a rail, a power source and the clamping mechanism, wherein the rail is laid on the frame body, the power source is installed on the frame body, the clamping mechanism is installed on the rail, the power source is connected with the clamping mechanism, and the power source drives the clamping mechanism to slide on the rail. The power source can be a cylinder, an oil cylinder or a motor, and the like, as long as the clamping mechanism can be driven to slide on the rail.

The clamping mechanism comprises a pulling frame, a pulling clamp and a pulling clamp driving mechanism, the pulling frame is installed on the rail, the pulling clamp is installed on the pulling frame, the pulling clamp driving mechanism is connected with the pulling clamp, and the pulling clamp is driven to open and close. The material pulling clamp driving mechanism can be an oil cylinder, an air cylinder or a motor. The material pulling clamp can be in a structure similar to scissors, and can also be an upper clamping plate and a lower clamping plate as long as the door panel can be completely clamped.

Draw the material device to still include the brace table, the brace table is located the support body below, and fixture cliies the back with the door plant, and after the punching machine was pulled out under the effect of power supply, fixture loosened the door plant, and the door plant is placed on the brace table.

The supporting platform comprises a table top and a jacking machine, and the table top is arranged on the jacking machine.

Install photoelectric switch on the support body, after door plant thickness reached the position that photoelectric switch can detect, to the jacking machine control signal, the jacking machine descends, with fork truck fork the door plant can.

Compared with the prior art, the utility model discloses following beneficial effect has:

1. the utility model discloses install material feeding unit in the punching machine import, install in the punching machine export and draw the material device, the workman puts the door plant on material feeding unit after, the door plant is held to last centre gripping subassembly of material feeding unit, and centre gripping subassembly draws in the door plant in the punching machine after, withdraws from the punching machine, and the punching machine pushes down, and after the shaping, the punching machine lifts up, draws fixture on the material device to carry the door plant, draws the door plant out the punching machine. The utility model discloses replace current artifical pay-off or manipulator to send to the punching press built-in and carry out the punching press with material feeding unit, because material feeding unit's reason, only need a workman to put the door plant on material feeding unit, then send into the punching press built-in by material feeding unit with the door plant and carry out the punching press, do not need the workman directly to put into the punching machine with the door plant, the potential safety hazard has been eliminated, with the help of material feeding unit's effect, only need a workman can send into the door plant and carry out stamping forming in the punching press, a workman's use amount has been reduced, the cost is. For manipulator material loading, the workman can once only material loading polylith door plant, then send into the punching machine and carry out the punching press, and punching press efficiency obviously improves. Because can once only feed on polylith door plant through a workman, also do not have the gas inclusion problem that the monolithic material loading of manipulator exists yet. The utility model discloses a material feeding unit's clamping device just can realize the centre gripping of polylith door plant, and this action can't be accomplished to the manipulator. After the punch forming, the door plate is pulled out through the pulling device, the continuous operation is realized, and the production efficiency is also obviously improved.

2. The utility model discloses material feeding unit include frame, slide rail, driving piece and the centre gripping subassembly, the slide rail is laid in the frame, the centre gripping unit mount is on the slide rail, the driving piece is installed in the frame, and the driving piece links to each other with the centre gripping subassembly, and drive centre gripping subassembly slides on the slide rail. The driving piece can be an air cylinder, an oil cylinder or a motor and the like as long as the clamping assembly can be driven to slide on the sliding rail. The driving piece drives the clamping assembly to slide on the sliding rail, the door plate is clamped by the clamping assembly and then is sent into the punching machine to be punched under the action of the driving piece, manual feeding is replaced, and potential safety hazards are eliminated.

3. The utility model discloses the centre gripping subassembly includes that pay-off frame, clip and clip open and shut actuating mechanism, and pay-off frame both sides are connected on the slide rail, and the driving piece links to each other with the pay-off frame, and driving piece drive pay-off frame slides on the slide rail, the clip is installed on the pay-off frame, and the clip opens and shuts and drives actuating cylinder and install on the pay-off frame, and the clip opens and shuts actuating mechanism and links to each other with the clip, drives the clip and opens. The clip opening and closing driving mechanism can be a power source such as an air cylinder, an oil cylinder or a motor, and the clip opening and closing driving mechanism can be used as long as the clip opening and closing driving mechanism can drive the clip to open and close. When the pay-off, the stack pallet is in the slide rail coincidence, the clip is lived the door plant centre gripping under clip drive mechanism's effect, then under the effect of driving piece, the drive stack pallet slides on the slide rail, the tip at the pay-off frame is installed to the clip, when the afterbody of slide rail is slided to the pay-off frame, clip on the pay-off frame has just sent the door plant into under the punching machine, then clip drive mechanism drive clip that opens and shuts is opened, loosen the door plant, withdraw from the punching machine under the effect of driving piece, the punching machine pushes down, a door plant is taken off to the clip clamp, just so realized serialization pay-off, showing and improving pay-off efficiency.

4. The utility model discloses still install photoelectric switch on the pay-off frame, this photoelectric switch links to each other with clip actuating mechanism that opens and shuts, and when photoelectric switch detected there is the door plant, to clip actuating mechanism signals that opens and shuts, control clip centre gripping. The workman puts the door plant on the pay-off frame, and in the feeding clip back, photoelectric switch detected there is the door plant, sends the centre gripping signal to clip mechanism that opens and shuts, opens and shuts and drives actuating cylinder drive clip and be in the same place the door plant centre gripping. The photoelectric switch is mainly used for detecting whether a door panel is fed into the clamp or not so as to control the clamp to automatically clamp the door panel, and therefore the purpose of automatic feeding is achieved.

5. The utility model discloses still install arrangement mechanism on the pay-off frame, this arrangement mechanism is including pushing down cylinder (or hydro-cylinder, motor etc.) and pushing down the gyro wheel, pushes down the gyro wheel and installs on pushing down the cylinder. The arrangement mechanisms are two and are respectively arranged on two sides of the feeding frame. The door plant is put down at the clip to arrangement mechanism's effect, and when the pay-off frame withdrawed from the punching machine, arrangement mechanism's the gyro wheel that pushes down stretched out under the effect of pushing down the cylinder, carries out the pre-compaction to the door plant, can play the air between the discharge door plant to and the effect of the air between door plant and the punching press platform contact surface, can also flatten the door plant simultaneously. And the function of a feeding frame can be realized.

6. The utility model discloses still install a supporting bench in the frame, install a plurality of brushes on the supporting bench. The plurality of brushes form a working table, and the door plate is placed on the working table. Through the effect of a plurality of brushes, the door plant is soft contact with the contact of brace table, just can not harm the surface quality of door plant, can also play the effect of brush door plant when the pay-off, goes out debris such as dust on the door plant, solid particulate matter, and surface quality is better after the punching press like this, can not harm the surface quality of door plant.

7. The utility model discloses still install side position positioning mechanism in the frame, this side position positioning mechanism includes locating plate and location cylinder (or hydro-cylinder, motor etc.), and the locating plate is installed on the location cylinder. After the door plate is placed on the feeding frame by a worker, the door plate is pushed inwards until the door plate cannot be pushed, and the door plate is pushed to the designated position. To the position of locating plate, the workman can be according to the width of door plant and the position automatically regulated of decorative pattern can. The purpose is to avoid pattern bias.

8. The utility model discloses a draw the material device to replace the manual work to draw the material, can also once only draw the material polylith door plant when efficiency improves, the jacking machine that sets up moreover can bear the door plant after the shaping, reaches the take the altitude after, the jacking machine descends, with fork truck fork walk the door plant can, easy operation is convenient.

Drawings

FIG. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a schematic structural view of the feeding device of the present invention;

FIG. 3 is an enlarged view of FIG. 2 at A;

FIG. 4 is a left side view of FIG. 2;

FIG. 5 is a schematic structural view of the material pulling device of the present invention;

fig. 6 is a right side view of fig. 5.

Reference numeral 1, a punching machine, 2, a feeding device, 20, a rack, 21, a sliding rail, 22, a driving piece, 23, a clamping component, 230, a feeding frame, 231, a clamp, 232, a clamp opening and closing driving mechanism, 233, a photoelectric switch, 234, an arranging mechanism, 235, a brush, 236, a side positioning mechanism, 3, a pulling device, 30, a frame body, 31, a rail, 32, a power source, 33, a clamping mechanism, 330, a pulling frame, 331, a pulling clamp, 332, a pulling clamp driving mechanism, 34, a supporting table, 340, a table top, 341 and a jacking machine.

Detailed Description

The present invention will be further described with reference to the following examples, which are only some, but not all, of the examples of the present invention. Based on the embodiments in the present invention, other embodiments used by those skilled in the art without creative work belong to the protection scope of the present invention.

The utility model provides a quick stamping device of door plant, its mainly used stamp forming various decorative patterns or raised grain on the door plant. The improved idea is that the device is used for replacing the existing manual feeding to overcome the problem of manual feeding, and simultaneously, the problems that after the punching machine is started, the energy consumption is high, and a plurality of door panels are formed at one time as much as possible are also considered, so that the production cost is reduced.

In order to achieve the purpose, the utility model discloses installed a material feeding unit in punching machine one side, replaced the manual work to send into the punching machine with the door plant in. The problem that the existing manipulator cannot feed in several plates at one time is considered. The utility model discloses the material feeding unit who sets up needs a workman cooperation pay-off, for current pay-off mode, has reduced a workman, satisfies the requirement of polylith pay-off again simultaneously, has not only eliminated the potential safety hazard of artifical pay-off, has improved shaping efficiency moreover, has reduced manufacturing cost. The key point of the feeding device is that the door plate is clamped by the clamping assembly, and the clamping assembly can clamp one door plate and a plurality of door plates simultaneously.

In order to further improve the production efficiency, a material pulling device is arranged on the other side of the punching machine to replace manual material pulling, and the material pulling device also adopts a clamping mechanism to clamp the door plate, so that not only can one door plate be clamped, but also a plurality of door plates can be clamped.

The method specifically comprises the following steps:

after a worker puts a plurality of door plates on the feeding device (because the support replaces another worker) on the feeding device 2, the door plates are clamped by the clamping assemblies 23 on the feeding device 2, the door plates are pulled into the punching machine 1 by the clamping assemblies 23, the punching machine 1 is withdrawn, the punching machine 1 is pressed down and molded, the punching machine 1 is lifted, and the door plates are clamped by the clamping mechanisms on the pulling device 3 to be pulled out of the punching machine 1.

The feeding device 2 comprises a rack 20, a slide rail 21, a driving part 22 and a clamping component 23, wherein the slide rail 21 is laid on the rack 20, the clamping component 23 is installed on the slide rail 21, the driving part 22 is installed on the rack 20, the driving part 22 is connected with the clamping component 23, and the clamping component 23 is driven to slide on the slide rail 21. In particular, the driving member may be an air cylinder, an oil cylinder, or a motor, so long as the driving member can drive the clamping assembly to slide on the slide rail. If its cylinder or hydro-cylinder etc. one end is installed in the frame, and the other end is connected on the centre gripping subassembly, if the motor still needs transmission device to carry out the transmission to reach the gliding purpose of promotion centre gripping subassembly on the slide rail. The transmission device can adopt gear transmission, gear rack, worm and worm wheel and the like.

The clamping assembly 23 comprises a feeding frame 230, clamps 231 and clamp opening and closing driving mechanisms 232, two sides of the feeding frame 230 are connected to the sliding rails 21, the driving members 22 are connected with the feeding frame 230, the driving members 22 drive the feeding frame 230 to slide on the sliding rails 21, the clamps 231 are mounted on the feeding frame 230, more than one clamp 231 is provided, the clamp opening and closing driving cylinders 232 are mounted on the feeding frame 230, and the clamp opening and closing driving mechanisms 232 are connected with the clamps to drive the clamps 231 to open and close. The clip opening and closing driving mechanism can be a power source such as an air cylinder, an oil cylinder or a motor, and the clip opening and closing driving mechanism can be used as long as the clip opening and closing driving mechanism can drive the clip to open and close. Preferably with a pneumatic cylinder. The number of the slide rails 21 is two, the slide rails are arranged above the feeding frame 230, the feeding frame 230 spans across the slide rails 21, the length of the feeding frame 230 is approximately the same as that of the slide rails, and the width of the feeding frame 230 can only span across the two slide rails. A clip 231 is mounted to the end of the feeder carriage 230 adjacent one end of the press. When the feeding frame slides to the tail part of the sliding rail, the door plate can be completely pulled into the punching machine by the feeding frame.

In order to facilitate the automatic control of the clamp 231 to clamp the door plate, a photoelectric switch 233 is further mounted on the feeding frame 230, the photoelectric switch 233 is connected with a clamp opening and closing driving mechanism 232, and when the photoelectric switch detects that the door plate exists, a signal is sent to the clamp opening and closing driving mechanism to control the clamp to clamp. The workman puts the door plant on the pay-off frame, and in the feeding clip back, photoelectric switch detected there is the door plant, sends the centre gripping signal to clip mechanism that opens and shuts, opens and shuts and drives actuating cylinder drive clip and be in the same place the door plant centre gripping. The clamp can be in a structure similar to scissors, or can be an upper clamping plate and a lower clamping plate as long as the door panel can be completely clamped. Photoelectric switch includes infrared emitter and infrared receiver, and after the door plant carried on between infrared emitter and the infrared receiver, the infrared ray was blockked, proves there is the door plant feeding, then sends corresponding control signal, and control clip is lived the door plant centre gripping.

The feeding frame 230 is further provided with an arranging mechanism 234, which comprises a pressing cylinder (or an oil cylinder, a motor, etc.) and a pressing roller, wherein the pressing roller is arranged on the pressing cylinder. The arrangement mechanisms are two and are respectively arranged on two sides of the feeding frame.

A support table is further mounted on the frame 20, and a plurality of brushes 235 are mounted on the support table. The plurality of brushes form a working table, and the door plate is placed on the working table.

The frame 20 is further provided with a side positioning mechanism 236, which includes a positioning plate and a positioning cylinder (or an oil cylinder, a motor, etc.), and the positioning plate is mounted on the positioning cylinder. After the door plate is placed on the feeding frame by a worker, the door plate is pushed inwards until the door plate cannot be pushed, and the door plate is pushed to the designated position. To the position of locating plate, the workman can be according to the width of door plant and the position automatically regulated of decorative pattern can. The purpose is to avoid pattern bias.

Draw material device 3 including support body 30, track 31, power supply 32 and fixture 33, track 31 is laid on support body 30, power supply 32 installs on support body 30, and fixture 33 installs on track 31, and power supply 32 links to each other with fixture 33, and power supply 32 drive fixture 33 slides on track 31. The power source can be a cylinder, an oil cylinder or a motor, and the like, as long as the clamping mechanism can be driven to slide on the rail.

The clamping mechanism 33 comprises a pulling frame 330, a pulling clamp 331 and a pulling clamp driving mechanism 332, the pulling frame 330 is mounted on the track 31, the pulling clamp 331 is mounted on the pulling frame 330, the pulling clamp driving mechanism 332 is mounted on the pulling frame 330, and the pulling clamp driving mechanism 332 is connected with the pulling clamp 331 to drive the pulling clamp 331 to open and close. The material pulling frame 330 is positioned above the track 31, the material pulling frame 330 spans the track 31, the length of the material pulling frame is far shorter than that of the track, the number of the tracks is two, the length of the track is longer than that of the frame body, and the width of the material pulling frame 330 only needs to span the two tracks. The door plate can be completely pulled out by the material pulling frame, and the material pulling clamp driving mechanism can be an oil cylinder, an air cylinder and a motor. The material pulling clamp can be in a structure similar to scissors, and can also be an upper clamping plate and a lower clamping plate as long as the door panel can be completely clamped.

The material pulling device further comprises a supporting table 34, the supporting table 34 is located below the frame body 30, after the door panel is clamped by the clamping mechanism 33, the door panel is pulled out of the punching machine 1 under the action of the power source 32, the door panel is loosened by the clamping mechanism 33, and the door panel is placed on the supporting table 34.

The support table 34 includes a table top 340 and a lifter 341, and the table top 340 is mounted on the lifter 341.

The frame body 30 is provided with a photoelectric switch, and when the thickness of the door plate reaches a position which can be detected by the photoelectric switch, a control signal is sent to the jacking machine, the jacking machine descends, and the door plate is forked by a forklift.

In order to facilitate the clamping of the door plate by the clamping mechanism, a cylinder can be installed on the punching machine to jack the end head of the door plate, so that the door plate is convenient to clamp.

Claims (2)

1. The utility model provides a quick stamping device of door plant, includes the punching machine, its characterized in that: the automatic feeding device comprises a feeding frame, a clamp and a clamp opening and closing driving mechanism, wherein two sides of the feeding frame are connected to the slide rails, the driving piece is connected with the feeding frame, the driving piece drives the feeding frame to slide on the slide rails, the clamp opening and closing driving cylinder is arranged on the feeding frame, the clamp opening and closing driving mechanism is connected with the clamp and drives the clamp to open and close, a photoelectric switch is further arranged on the feeding frame and connected with the clamp opening and closing driving mechanism, when a door plate is detected by a photoelectric switch, a signal is sent to a clamp opening and closing driving mechanism to control clamping of the clamp, a sorting mechanism is further installed on the feeding frame and comprises a pressing cylinder and a pressing roller, the pressing roller is installed on the pressing cylinder, a support table is further installed on the frame and provided with a plurality of brushes, a lateral positioning mechanism is further installed on the frame and comprises a positioning plate and a positioning cylinder, the positioning plate is installed on the positioning cylinder, the material pulling device comprises a frame body, a rail, a power source and a clamping mechanism, the rail is laid on the frame body, the power source is installed on the frame body, the clamping mechanism is installed on the rail, the power source is connected with the clamping mechanism, the power source drives the clamping mechanism to slide on the rail, the clamping mechanism comprises a material pulling frame, a material pulling clamp and a material pulling clamp driving mechanism, the material pulling frame is installed on the track, the material pulling clamp is installed on the material pulling frame, the material pulling clamp driving mechanism is installed on the material pulling frame, and the material pulling clamp driving mechanism is connected with the material pulling clamp to drive the material pulling clamp to open and close.

2. A door panel rapid stamping apparatus as claimed in claim 1, wherein: draw the material device to still include the brace table, the brace table is located the support body below, and fixture cliies the back with the door plant, and after the punching machine was pulled out under the effect of power supply, fixture loosened the door plant, and the door plant is placed on the brace table.

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