CN210938485U - Deburring device for bag cage - Google Patents
Deburring device for bag cage Download PDFInfo
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- CN210938485U CN210938485U CN201921790175.1U CN201921790175U CN210938485U CN 210938485 U CN210938485 U CN 210938485U CN 201921790175 U CN201921790175 U CN 201921790175U CN 210938485 U CN210938485 U CN 210938485U
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Abstract
Description
技术领域technical field
本实用新型涉及袋笼生产技术领域,具体而言,涉及一种用于袋笼的去毛刺装置。The utility model relates to the technical field of bag cage production, in particular to a deburring device for bag cages.
背景技术Background technique
在袋笼生产的过程中,受焊接的影响,纵筋和环筋相互搭接的位置极易在焊接时产生毛刺,在使用过程中将会严重影响零件的安全性以及使用寿命。目前采用人工去毛刺,费时费力,无法适应现有工厂自动化程度,生产率非常低。In the process of bag cage production, under the influence of welding, the position where the longitudinal ribs and ring ribs overlap each other is very easy to produce burrs during welding, which will seriously affect the safety and service life of the parts during use. At present, manual deburring is used, which is time-consuming and labor-intensive, cannot adapt to the degree of automation of the existing factory, and the productivity is very low.
有鉴于此,特提出本申请。In view of this, this application is hereby made.
实用新型内容Utility model content
本实用新型的目的在于提供一种用于袋笼的去毛刺装置,其结构简单、小巧轻便、好维护,去毛刺效果好、效率高,能够降低劳动强度,明显提高生产效率,对节能降耗、减少粉尘、推动清洁生产具有积极作用。The purpose of the present utility model is to provide a deburring device for a bag cage, which is simple in structure, small and light, easy to maintain, has good deburring effect and high efficiency, can reduce labor intensity, significantly improve production efficiency, and save energy and reduce consumption. , reducing dust and promoting cleaner production have a positive effect.
本实用新型的实施例是这样实现的:The embodiment of the present utility model is realized in this way:
一种用于袋笼的去毛刺装置,其包括:打磨组件和用于输送袋笼的输送通道。打磨组件包括多个刀具组,多个刀具组沿输送通道的周向设置,每个刀具组包括两组打磨刀具。打磨刀具包括刀身和打磨头。刀身具有容纳孔,打磨头可滑动地配合于容纳孔,且打磨头和容纳孔的底部之间抵接有弹性件。每个刀具组的两组打磨刀具的打磨头相向设置,且两组打磨刀具的打磨头之间具有用于袋笼的纵筋通过的间隙,间隙的宽度小于袋笼的纵筋的外径,以使打磨头能够接触到袋笼的纵筋和环筋的焊接部位。A deburring device for bag cages includes a grinding assembly and a conveying channel for conveying the bag cages. The grinding assembly includes a plurality of cutter groups, the plurality of cutter groups are arranged along the circumferential direction of the conveying channel, and each cutter group includes two groups of grinding cutters. A sharpening tool consists of a blade body and a sharpening head. The blade body has an accommodating hole, the grinding head is slidably fitted in the accommodating hole, and an elastic piece is abutted between the grinding head and the bottom of the accommodating hole. The grinding heads of the two sets of grinding tools of each tool group are arranged opposite to each other, and there is a gap between the grinding heads of the two sets of grinding tools for the longitudinal ribs of the bag cage to pass through, and the width of the gap is smaller than the outer diameter of the longitudinal ribs of the bag cage. So that the grinding head can contact the welding parts of the longitudinal ribs and ring ribs of the bag cage.
进一步地,每个刀具组的两组打磨刀具的打磨头的中心轴线之间的夹角为30°~150°。可选地,每个刀具组的两组打磨刀具的打磨头的中心轴线之间的夹角为60°~120°。Further, the included angle between the center axes of the grinding heads of the two sets of grinding tools of each tool group is 30°˜150°. Optionally, the included angle between the central axes of the grinding heads of the two sets of grinding tools of each tool group is 60°˜120°.
进一步地,打磨头的打磨段呈圆柱状,且打磨段的头端呈球面状。Further, the grinding section of the grinding head is cylindrical, and the head end of the grinding section is spherical.
进一步地,沿打磨头的周向,打磨头与刀身固定连接。Further, along the circumferential direction of the grinding head, the grinding head is fixedly connected with the blade body.
进一步地,每个刀具组的每组打磨刀具由多个沿输送通道的输送方向呈线性排布的多个打磨刀具组成。Further, each set of grinding tools of each tool group is composed of a plurality of grinding tools linearly arranged along the conveying direction of the conveying channel.
进一步地,输送通道包括用于引导袋笼运动的导向件,导向件具有用于容纳袋笼的纵筋的导向滑槽,导向滑槽沿输送通道的输送方向设置。Further, the conveying channel includes a guide member for guiding the movement of the bag cage, the guide member has a guide chute for accommodating the longitudinal ribs of the bag cage, and the guide chute is arranged along the conveying direction of the conveying channel.
进一步地,导向滑槽的槽壁可转动地安装有滚珠。Further, the groove wall of the guide chute is rotatably mounted with balls.
进一步地,输送通道包括输送辊,输送辊沿输送通道的周向设置。可选地,输送辊由PCV材料制成。Further, the conveying channel includes conveying rollers, and the conveying rollers are arranged along the circumference of the conveying channel. Optionally, the conveying rollers are made of PCV material.
进一步地,打磨组件的打磨头均朝向输送通道的中心线所在一侧设置。Further, the grinding heads of the grinding assembly are all disposed toward the side where the center line of the conveying channel is located.
进一步地,打磨组件的打磨头均朝向远离输送通道的中心线的一侧设置。Further, the sanding heads of the sanding assembly are all disposed toward the side away from the center line of the conveying channel.
本实用新型实施例的有益效果是:The beneficial effects of the embodiment of the present utility model are:
本实用新型实施例提供的用于袋笼的去毛刺装置在使用过程中,袋笼在输送通道中运动,在经过打磨组件时,袋笼的纵筋从刀具组的两组打磨刀具的打磨头之间穿过,在弹性件的弹力作用下,打磨头充分地与纵筋贴合,并且能够充分接触到纵筋和环筋的焊接部位。随着袋笼在输送通道中继续运动,打磨头对纵筋表面、纵筋和环筋的焊接部位进行充分打磨,对毛刺进行清除。During the use of the deburring device for the bag cage provided by the embodiment of the present invention, the bag cage moves in the conveying channel, and when passing through the grinding assembly, the longitudinal ribs of the bag cage are removed from the grinding heads of the two sets of grinding tools of the cutting tool group. Under the elastic force of the elastic piece, the grinding head fully fits the longitudinal rib and can fully contact the welding part of the longitudinal rib and the ring rib. As the bag cage continues to move in the conveying channel, the grinding head fully grinds the surface of the longitudinal rib, the welding parts of the longitudinal rib and the ring rib, and removes the burrs.
其中,在弹性件的弹力作用下,打磨头能够充分地同纵筋贴合并保持一定的贴合力,从而提高对毛刺的去除能力。此外,由于弹性件的设置,使得每个打磨头都具有一定的让位能力,打磨头能够适应纵筋表面本身具有的凹凸变化,减少对纵筋不必要的磨损。通过该设计,打磨头在充分去除毛刺的基础上,还尽可能减小了对袋笼本体的损伤。Among them, under the elastic force of the elastic member, the grinding head can fully adhere to the longitudinal ribs and maintain a certain adhesion force, thereby improving the ability to remove burrs. In addition, due to the arrangement of the elastic parts, each grinding head has a certain ability to give way, and the grinding head can adapt to the uneven changes on the surface of the longitudinal rib itself, thereby reducing unnecessary wear on the longitudinal rib. Through this design, the grinding head can reduce the damage to the bag cage body as much as possible on the basis of fully removing the burrs.
加上每个刀具组的两组打磨刀具的打磨头是相向设置的,两组打磨刀具的打磨头能够将纵筋限制在它们之间,相当于对整个袋笼还起到了定位和导向的作用,能够使袋笼在去除毛刺的过程中保持更高的稳定性,从而使毛刺的去除效果能够更好。In addition, the grinding heads of the two sets of grinding tools in each tool group are set opposite to each other, and the grinding heads of the two sets of grinding tools can limit the longitudinal ribs between them, which is equivalent to positioning and guiding the entire bag cage. , can make the bag cage maintain higher stability in the process of deburring, so that the deburring effect can be better.
总体而言,本实用新型实施例提供的用于袋笼的去毛刺装置结构简单、小巧轻便、好维护,去毛刺效果好、效率高,能够降低劳动强度,明显提高生产效率,对节能降耗、减少粉尘、推动清洁生产具有积极作用。In general, the deburring device for the bag cage provided by the embodiment of the present invention is simple in structure, small and light, easy to maintain, has good deburring effect and high efficiency, can reduce labor intensity, significantly improve production efficiency, and save energy and reduce consumption. , reducing dust and promoting cleaner production have a positive effect.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本实用新型的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。In order to illustrate the technical solutions of the embodiments of the present invention more clearly, the accompanying drawings that need to be used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of the present invention. Therefore, it should not be regarded as a limitation of the scope. For those of ordinary skill in the art, other related drawings can also be obtained from these drawings without any creative effort.
图1为本实用新型实施例提供的去毛刺装置的第一视角的示意图;1 is a schematic diagram of a first perspective view of a deburring device provided by an embodiment of the present invention;
图2为图1中A区域的放大图;Fig. 2 is the enlarged view of A area in Fig. 1;
图3为图1中去毛刺装置的刀具组的结构示意图;Fig. 3 is the structural representation of the cutter group of the deburring device in Fig. 1;
图4为图1中去毛刺装置的打磨刀具的结构示意图;Fig. 4 is the structural representation of the grinding tool of the deburring device in Fig. 1;
图5为图1中去毛刺装置的第二视角的示意图;Fig. 5 is the schematic diagram of the second viewing angle of the deburring device in Fig. 1;
图6为图1中去毛刺装置的第三视角的示意图;Fig. 6 is the schematic diagram of the third angle of view of the deburring device in Fig. 1;
图7为图1中去毛刺装置的在去毛刺过程中的工作状态示意图;Fig. 7 is the working state schematic diagram of the deburring device in Fig. 1 during the deburring process;
图8为图7中B区域的放大图;Fig. 8 is an enlarged view of region B in Fig. 7;
图9为图1中去毛刺装置的定位环部位的结构示意图;Fig. 9 is the structural representation of the positioning ring part of the deburring device in Fig. 1;
图10为图9中定位环的另一视角的示意图。FIG. 10 is a schematic diagram of another viewing angle of the positioning ring in FIG. 9 .
图标:去毛刺装置1000;打磨组件100;刀具组110;打磨刀具111;刀身111a;容纳孔111b;打磨头111c;弹性件111d;输送通道200;导向件210;导向滑槽211;滚珠220;输送辊230;定位环300。Icons:
具体实施方式Detailed ways
为使本实用新型实施例的目的、技术方案和优点更加清楚,下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本实用新型一部分实施例,而不是全部的实施例。通常在此处附图中描述和示出的本实用新型实施例的组件可以以各种不同的配置来布置和设计。In order to make the purposes, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. The embodiments described above are a part of the embodiments of the present invention, but not all of the embodiments. The components of the embodiments of the invention generally described and illustrated in the drawings herein may be arranged and designed in a variety of different configurations.
因此,以下对在附图中提供的本实用新型的实施例的详细描述并非旨在限制要求保护的本实用新型的范围,而是仅仅表示本实用新型的选定实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。Accordingly, the following detailed description of the embodiments of the invention provided in the accompanying drawings is not intended to limit the scope of the invention as claimed, but is merely representative of selected embodiments of the invention. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步定义和解释。It should be noted that like numerals and letters refer to like items in the following figures, so once an item is defined in one figure, it does not require further definition and explanation in subsequent figures.
在本实用新型的描述中,还需要说明的是,除非另有明确的规定和限定,术语“设置”、“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型中的具体含义。In the description of the present invention, it should also be noted that, unless otherwise expressly specified and limited, the terms "arrangement", "installation", "connection" and "connection" should be understood in a broad sense, for example, it may be a fixed connection , or detachable connection, or integral connection; direct connection, indirect connection through an intermediate medium, or internal communication between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.
实施例Example
请参照图1~4,本实施例提供一种用于袋笼的去毛刺装置1000,去毛刺装置1000包括:打磨组件100和用于输送袋笼的输送通道200。Referring to FIGS. 1 to 4 , the present embodiment provides a
打磨组件100包括多个刀具组110,多个刀具组110沿输送通道200的周向设置,每个刀具组110包括两组打磨刀具111。The sharpening
打磨刀具111包括刀身111a和打磨头111c。刀身111a具有容纳孔111b,打磨头111c可滑动地配合于容纳孔111b,且打磨头111c和容纳孔111b的底部之间抵接有弹性件111d。在弹性件111d的弹力作用下,能够促使打磨头111c始终具有向外顶出的趋势,并使打磨头111c保持露出的状态。The sharpening
每个刀具组110的两组打磨刀具111的打磨头111c相向设置,且两组打磨刀具111的打磨头111c之间具有用于袋笼的纵筋通过的间隙,间隙的宽度小于袋笼的纵筋的外径,以使打磨头111c能够接触到袋笼的纵筋和环筋的焊接部位,以便对纵筋和环筋的焊接部位的毛刺直接进行打磨,从而充分地将毛刺去除。The grinding heads 111c of the two sets of grinding
在使用过程中,袋笼在输送通道200中运动,在经过打磨组件100时,袋笼的纵筋从刀具组110的两组打磨刀具111的打磨头111c之间穿过,在弹性件111d的弹力作用下,打磨头111c充分地与纵筋贴合,并且能够充分接触到纵筋和环筋的焊接部位。随着袋笼在输送通道200中继续运动,打磨头111c对纵筋表面、纵筋和环筋的焊接部位进行充分打磨,对毛刺进行清除。During use, the bag cage moves in the conveying
其中,在弹性件111d的弹力作用下,打磨头111c能够充分地同纵筋贴合并保持一定的贴合力,从而提高对毛刺的去除能力。此外,由于弹性件111d的设置,使得每个打磨头111c都具有一定的让位能力,打磨头111c能够适应纵筋表面本身具有的凹凸变化,减少对纵筋不必要的磨损。通过该设计,打磨头111c在充分去除毛刺的基础上,还尽可能减小了对袋笼本体的损伤。Wherein, under the elastic force of the
加上每个刀具组110的两组打磨刀具111的打磨头111c是相向设置的,两组打磨刀具111的打磨头111c能够将纵筋限制在它们之间,相当于对整个袋笼还起到了定位和导向的作用,能够使袋笼在去除毛刺的过程中保持更高的稳定性,从而使毛刺的去除效果能够更好。In addition, the grinding
在需要去除毛刺时,只需将袋笼通过输送通道200,使打磨组件100将毛刺去除即可,非常方便,便于操作和使用。总体而言,去毛刺装置1000结构简单、小巧轻便、好维护,去毛刺效果好、效率高,能够降低劳动强度,明显提高生产效率,对节能降耗、减少粉尘、推动清洁生产具有积极作用。When the burr needs to be removed, it is only necessary to pass the bag cage through the conveying
进一步地,每个刀具组110的两组打磨刀具111的打磨头111c的中心轴线之间的夹角为30°~150°。可选地,每个刀具组110的两组打磨刀具111的打磨头111c的中心轴线之间的夹角为60°~120°。在本实施例中,每个刀具组110的两组打磨刀具111的打磨头111c的中心轴线之间的夹角为75°,且打磨头111c的端头指向纵筋和环筋的焊接点位,两组打磨头111c的相向一侧同纵筋贴合,即打磨头111c是利用其端部同焊接部位贴合,利用其侧壁与纵筋贴合。Further, the included angle between the central axes of the grinding
通过以上设计,当袋笼的纵筋从刀具组110的两组打磨刀具111的打磨头111c之间通过时,纵筋会将打磨头111c向两侧推开,但是由于独特的设置角度和贴合位置关系,纵筋与打磨头111c的贴合力要大于弹性件111d的弹力,这就使打磨头111c能够对纵筋进行更充分的打磨。在纵筋的配合下,反过来也加强了打磨头111c对焊接部位的打磨作用,提升了毛刺去除能力。Through the above design, when the longitudinal ribs of the bag cage pass between the grinding
在本实施例中,打磨头111c的打磨段呈圆柱状,且打磨段的头端呈球面状。沿打磨头111c的周向,打磨头111c与刀身111a固定连接。通过该设计,能够进一步提升打磨头111c的打磨能力。In this embodiment, the grinding section of the grinding
每个刀具组110的每组打磨刀具111由多个沿输送通道200的输送方向呈线性排布的多个打磨刀具111组成。如此设计,目的是进一步提升对毛刺的去除能力。沿输送通道200的输送方向,位于前端的打磨头111c主要作用是去除毛刺,而位于后端的打磨头111c主要作用是将袋笼表面打磨光滑,提升产品质量。Each group of sharpening
进一步地,结合图5~8,在本实施例中,输送通道200包括用于引导袋笼运动的导向件210,导向件210具有用于容纳袋笼的纵筋的导向滑槽211,导向滑槽211沿输送通道200的输送方向设置。通过该设计,利用导向滑槽211对袋笼进行进一步的限位和制约,以进一步提升袋笼在运动过程中的稳定性,从而确保毛刺能够被充分去除,并避免打磨头111c对袋笼本体造成损伤。Further, with reference to FIGS. 5 to 8 , in this embodiment, the conveying
结合图9~10,去毛刺装置1000还包括定位环300,定位环300围绕输送通道200设置,打磨组件100的刀具组110均安装于定位环300上,且导向件210也安装于定位换上,袋笼在运动过程中从定位环300中穿过,接受打磨。其中,沿输送通道200的输送方向,导向件210可以设置在刀具组110的前端,也可以是设置在刀具组110的后端,当然,在刀具组110的前端和后端同时设置导向件210也是完全可以的。9 to 10 , the
进一步地,导向滑槽211的槽壁可转动地安装有滚珠220,从而提升袋笼在沿导向滑槽211滑动时的流畅度,并减小磨损。在本实施例中,每个导向滑槽211中共有三组滚珠220,每组滚珠220均由沿导向滑槽211的长度方向均匀间隔设置的多个滚至组成,三组滚珠220沿导向滑槽211的宽度方向间隔设置。如此设计,能够进一步提升滚珠220对袋笼的引导效果,且能够避免出现局部受力过大而造成袋笼侧偏的问题。Further, the groove wall of the
输送通道200还包括输送辊230,输送辊230沿输送通道200的周向设置。在本实施例中,输送通道200的底部和顶部均安装有由驱动装置驱动的输送辊230,而输送通道200的两侧则安装有无动力源的输送辊230。通过该设计,输送辊230能够在输送过程中确保袋笼稳定运动,使毛刺去除效果得到更好的保证。具体的,输送辊230由PCV材料制成,但不限于此。The conveying
在本实施例中,打磨组件100的打磨头111c均朝向输送通道200的中心线所在一侧设置,该结构是为了适应环筋位于纵筋内侧的袋笼。In this embodiment, the sanding heads 111c of the sanding
当然,打磨组件100的打磨头111c也可以是均朝向远离输送通道200的中心线的一侧设置,而该结构则是为了适应环筋位于纵筋外侧的袋笼。此时,导向件210也需要反向设置,即刀具组110和导向件210均朝向定位环300的外侧。在此种情况下,袋笼通过定位环300时,定位环300是位于袋笼的内部的。Of course, the sanding heads 111c of the sanding
需要说明的是,在本实施例中,弹性件111d采用的是弹簧,但不限于此。It should be noted that, in this embodiment, the
综上所述,去毛刺装置1000结构简单、小巧轻便、好维护,去毛刺效果好、效率高,能够降低劳动强度,明显提高生产效率,对节能降耗、减少粉尘、推动清洁生产具有积极作用。To sum up, the
以上所述仅为本实用新型的优选实施例而已,并不用于限制本实用新型,对于本领域的技术人员来说,本实用新型可以有各种更改和变化。凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. For those skilled in the art, the present utility model may have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
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CN110757285A (en) * | 2019-10-23 | 2020-02-07 | 三明学院 | A deburring device for bag cages |
CN115070557A (en) * | 2022-06-14 | 2022-09-20 | 长春电子科技学院 | Continuous polishing equipment for optical elements |
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CN110757285A (en) * | 2019-10-23 | 2020-02-07 | 三明学院 | A deburring device for bag cages |
CN115070557A (en) * | 2022-06-14 | 2022-09-20 | 长春电子科技学院 | Continuous polishing equipment for optical elements |
CN115070557B (en) * | 2022-06-14 | 2023-08-15 | 长春电子科技学院 | Continuous polishing equipment for optical element |
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